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STANDARDS
ASSOCIATION
OF
AUSTRALIA
The Standards Association of Australia was founded in 1922
as the Australian Commonwealth Engineering Standards
Association, and was incorporated by Royal Charter in 1950.
The principal function of the Association is to prepare
and publish Australian Standards and to promote their
adoption. Standards are m the form of specifications for
materials and products, codes of sound or safe practice,
methods of testing, nomenclature, etc. They are prepared
by representative committees which co-ordinate manufacturing capacity and production efficiency with the users'
reasonable needs. They seek to achieve fitness for purpose,
simplified production and distribution, replacement interchangeability, and adequate variety of choice without
wasteful diversity.
Australian Standard
14721979
CARBON STEEL SPRING
WIRE FOR MECHANICAL
SPRINGS
THE
AUSTRALIAN STANDARD
Department of Defence
Department of Productivity
Institute of Steel Service Centres of Australia
Metal Trades Industry Association of Australia
Railways of Australia Committee
Society of Automotive Engineers, Australasia
Spring Manufacturers Association of Australia
AS 14721979
This standard, prepared by Committee MT/1, Iron and Steel, was approved
on behalf of the Council of the Standards Association of Australia on
29 March 1979, and was published on 1 July 1979.
To keep abreast of progress in industry, Australian standards are
regularly reviewed Suggestions for improvements to published standards,
addressed to the head office of the Association, are welcomed.
First published
Revised
1973
1979
IS 1472-1979
AS 14721979
PREFACE
This standard was prepared under the direction of the Association's
Committee on Iron and Steel by its subcommittee on steel spring wire as a
revision of AS 14721973. It applies, in particular, to uncoated carbon steel
spring wire of round cross-section, supplied in coils in the hard-drawn, oilhardened and tempered, or soft-drawn condition, for use in mechanical
springs, but excluding those for bedding and seating, which are covered in
AS 2266, Carbon Steel Spring Wire for Bedding and Seating.
It should be noted tnat although hard-drawn wire is supplied in the
uncoated condition to this standard, metallic or other coatings are available,
but these are subject to negotation between the supplier and the purchaser
(see Appendix A). Also, the standard is restricted to carbon steel wire only,
since many requirements for alloy steel spring wire differ to such an extent as
to make its inclusion impracticable.
In this revision, the torsion test and reverse bend test are non-mandatory,
since it was considered by the subcommittee that the tensile test and wrap test
would cover requirements adequately. Appendix A, a new addition to the
standard, presents purchasing guidelines, including contractual requirements, previously included in the body of the standard, and directs attention
to matters requiring consideration at the time of enquiry and/or order. The
intention is to avoid misinterpretation or other problems and to ensure a clear
understanding of product requirements by both purchaser and supplier.
In the preparation of this standard, cognizance was taken of BS 5216,
Patented Cold Drawn Carbon Steel Wire for Mechanical Springs.
This standard requires reference to the following standards and
publications:
AS 1050
Methods for the Analysis of Iron and Steel (Metric Units)
AS 1153
Preferred Metric Sizes of Ferrous and Non-ferrous
Round Wire for General Engineering Purposes
.AS 1213
Methods for the Sampling of Iron, Steel, Permanent
Magnet Alloys and Ferro alloys
AS K1
Methods for the Sampling and Analysis of Iron and Steel
SAA MP19 Report on Preferred Numbers and Their Use
ISO/R 388
ISO Metric Series for Basic Thicknesses of Sheet and
Diameters of Wire
Methods for Mechanical Testing of Steel Wire
BS4545
Copyright STANDARDS ASSOCIATION OF AUSTRALIA 1979
Users of standard! are reminded that copyright subsists in all SAA publications. No put of
this publication may be reproduced, stored in a retrieval system in any form or transmitted
by any means without prior permission in writing of the Standards Association of
Australia.
CONTENTS
Page
SPECIFICATION
1 Scope
2
3
4
5
6
7
8
9
Definitions
Steelmaking Process
....
Chemical Composition
Freedom from Defects
Manufacturing Tolerances
Mechanical Properties
Cast
Selection and Preparation of Test Samples for Mechanical
Tests
10 Tensile Strength
11 Wrap Testfor Hard-drawn Wire
12 Torsion Test
13 Retests
14 Identification
15 Rounding of Numbers
4
4
4
5
6
6
6
6
7
7
10
10
10
10
10
APPENDICES
A
B
Purchasing Guidelines
Rounding of Numbers
11
IS
AS 14721979
AS 14721979
4 CHEMICAL COMPOSITION.
4.1 General. The method of sampling for chemical analysis shall be in
accordance with AS 1213. Chemical composition shall be determined by any
of the procedures commonly used, such as emission spectroscopy, X-ray
spectroscopy, flame atomic absorption spectroscopy, combustion techniques
or classical volumetric or gravimetric methods (see also Paragraph A7.3 of
Appendix A).
4.2 Ladle Analysis.
4.2.1 Hard-drawn steel spring wire. The chemical composition of
the steel shall be based on ladle analysis, and shall be within the limits given
in Tabk 1.
TABLE 1
CHEMICAL REQUIREMENTS OF HARD-DRAWN STEEL SPRING
WIRE
1
L4fc analysis, perce*
Element
Carbon
Silicon
Manganese
Phosphorus
Sulphur
Mm.
Max.
0.4S
0.10
0.40
0.85
0.35
1.10
0.050
0.050
TABLE 2
CHEMICAL REQUIREMENTS OF OIL-HARDENED AND
TEMPERED STEEL SPRING WIRE
1
Ladle analysis, percent
Element
Carbon
Silicon
Manganese*
Phosphorus
Sulphur
Mfa.
Max.
0.55
0.10
0.60
0.85
0.35
1.20
0.050
0.050
Generally 0.80/1.20 percent manganese for diameter 4.88 mm and larger, 0.60/0.90 tor
diameters less than 4.88 mm.
AS 1472-1979
AS 14721979
TABLE 4
DIAMETER TOLERANCES
4.1
TABLE 3
CHEMICAL REQUIREMENTS FOR SOFT-DRAWN STEEL
SPRING WIRE
1
Ladle analysis, percent
Element
Carbon
Silicon
Manganese*
Phosphorus
Sulphur
Mm.
Max.
0.65
0.10
0.60
0.75
0.35
!;20
0.050
0.050
Generally 0.80/1.20 percent manganese for diameter 4.88 mm and larger; 0.60/0.90 for
diameters less tnan 4.88 mm.
MANUFACTURING TOLERANCES.
6.1 Diameter. The diameter tolerances shall be in accordance with
Table 4.
6.2 Out-of-roundness. The deviation from roundness at any crosssection measured as the difference between the maximum and minimum
diameters shall not exceed one-half of the diameter tolerance specified.
7 MECHANICAL PROPERTIES. The mechanical properties shall be
determined on test pieces prepared from samples selected and prepared as
specified in Clause 9, and shall comply with Clauses 10 and 11, as appropriate.
8 CAST. The wire shall be uniformly cast such that when a few
convolutions of wire are cut from the coil and allowed to fall on a flat surface,
the wire shall lie flat on itself, or shall not spring up and show a corkscrew
condition.
Class A Tolerances.
4.2
1
2
Specified diameter
Over
Up to at* fed.
0.80
2.80
8.0
0.80
2.80
8.0
11.2
3
Irfamctcr tnJUMii
0.01
0.02
0.03
0.04
Class B Tolerance*.
1
.,
Over
0.36
0.80
1.60
2.80
5.0
8.0
Up to * fed.
0.56
0.80
1.60
2.80
5.0
8.0
11.2
0.01
0.02
0.03
0.04
0.05
0.06
0.08
AS 14721979
AS 1472-1979
TABLES
TENSILE STRENGTH REQUIREMENTS FOR HARD-DRAWN
STEEL SPRING WIRE
5
|
' 1
TcMflc ftrenftk +, MPa}
Specified
dfauMter*
RMfCl
Up to 0.56
0.63
0.71
0.80
0.90
1.00
1.12
1.25
1.40
1.60
1.80
2.00
2.24
2.50
2.80
3.15
3.55
4.0
4.5
5.0
5.6
6.3
7.1
8.0
9.0
10.0
11.2
Mta.
1960
1930
1900
1870
1840
1800
1770
1730
1700
1670
1630
1600
1560
1530
1500
1460
1450
1410
1370
1350
1320
1290
1260
1230
1190
1180
1170
MM.
2250
2220
2190
2160
2130
2070
2040
2000
1960
1920
1880
1840
1800
1760
1720
1680
1670
1630
1590
1560
1520
1490
1460
1420
1380
1360
1340
RaaseZ
Mte.
2220
2190
2160
2130
2100
2040
2010
1970
1930
1890
1850
1810
1770
1730
1690
1650
1640
1600
1560
1530
1490
1460
1430
1390
1350
1330
1310
MM.
2490
2460
2430
2400
2370
2310
2270
2230
2180
2130
2080
2040
2000
1950
1910
1870
1850
1810
1760
1730
1680
1650
1620
1570
1530
1510
1480
Rante3
Mia.
Max.
2460
2430
2400
2370
2340
2280
2240
2200
2150
2100
2050
2010
1970
1920
1880
1840
1820
1780
1730
1700
1650
1620
1590
1540
1500
1480
1450
2780
2750
2710
2680
2640
2570
2530
2480
2430
2370
2320
2270
2230
2170
2120
2080
2060
2010
1960
1920
1860
1830
1790
1740
1700
1670
1640
TABLE 6
TENSILE STRENGTH REQUIREMENTS FOR OIL-HARDENED
AND TEMPERED STEEL SPRING WIRE
1
Specified
dimeter*
Hi
0.80
0.90
1.00
.12
.25
.40
.60
.80
2.00
2.24
2.50
2.80
3.15
3.55
4.0
4.5
5.0
5.6
6.3
7.1
8.0
9.0
10.0
11.2
2 1
TcMflei
Ml
Mfa.
1940
1890
1860
sr*-
1810
1780
1740
1700
1670
1620
1600
1570
1540
1510
1470
1420
1380
1330
1300
1280
1270
1260
1250
1230
1200
Mas.
2150
2100
2070
2020
1990
1950
1910
1880
1830
1810
1780
1750
1720
1640
1590
1550
1500
1470
1450
1440
1430
1420
1400
1370
*
'':
"-)
AS 14721979
10
11 WRAP TEST.
11.1 Hard-drawn Wire.
11.1.1 Ranges 1 and 2. Wires in ranges 1 and 2 (see Table 5) shall be
capable of being wrapped at least four turns around its own diameter without
fracture.
11.1.2 Range3. Wire in range 3 (see Table 5) shall be capable of being
wrapped at least four turns around a mandrel of twice its own diameter
without fracture.
11.2 Oil-hardened and Tempered Wire.
11.2.1 Wire up to and including 4 mm in diameter. The wire shall be
capable of being wrapped around itself as a mandrel without breakage
11.2.2 Wire over 4 mm in diameter. The wire shall be capable of being
wrapped around a mandrel of twice its own diameter without breakage.
12 TORSION TEST. Where required (see Notes), the torsion test shall be
carried out in accordance with BS 4545 on a test piece whose length shall be
equivalent to 100 times the wire diameter
NOTES:
1 If the purchaser requires a torsion test, this is to be subject to agreement between the
purchaser and the supplier at the time of enquin and or order (see Paragraph A3 2(b) of
Appendix A)
2. The limits of acceptance are to be subject to agreement between the purchaser and the
supplier at the tune of enquiry and or order (see Paragraph A3 2(b) of Appendix A)
Guidelines in this regard are given in Paragraph A7 2 of Appendix A
13 RETESTS. Should any test piece first selected fail to pass the relevant
test specified in Clauses 8, 10, 11 and 12, the following procedure shall be
adopted at the option of the supplier:
Two further samples, one from each end of the same coil, shall be selected
for testing. Should the test pieces from both these additional samples pass,
the coil shall be deemed to comply with this standard. Should the test pieces
from either of these additional samples fail, the coil shall be deemed not to
comply with this standard.
14 IDENTIFICATION. Each coil shall be marked or tagged to enable it
to be identified with this standard.
NOTE. Warning is given that the presence of the Australian standard number, AS 1472, on the
coil, its packaging or literature related thereto could be taken as a claim by the manufacturer
that the coil so marked complies in all respects with this standard
15 ROUNDING OF NUMBERS.
15.1 General. For the purpose of deciding whether a particular requirement of this standard is complied with, the determined value, observed or
calculated, shall be rounded off in accordance with Appendix B. The number
of significant places retained in this rounded-off value shall be the same as
that of the specified value in this standard.
15.2 Tensile Properties. The determined value of tensile strength shall
be rounded off to the nearest 10 MPa
11
AS 1472W79
APPENDIX A
PURCHASING GUIDELINES
Al GENERAL. Australian standards are intended to include the
technical provisions necessary for the supply of the material referred to in the
particular standard, but do not purport to comprise all the necessary
provisions of a contract In a number of cases the purchaser is either asked to
state his requirements or given a choice of optional requirements, and these
are contractual matters to be agreed upon between the purchaser and the
manufacturer.
This Appendix contains detailed explanation, advice and recommendations on the information to be supplied by the purchaser at the time of
enquiry and/or order
It aims at avoiding misunderstanding of the product requirements and
should result in the purchaser's receiving satisfactory material and service.
A2 INTENDED USELIAISON WITH THE MANUFACTURER. It
is recommended that before ordering and setting up for production, the
purchaser consults with the manufacturer regarding his requirements. This
enables the manufacturer to supply material suitable for the intended
purpose, as his experience can often assist the purchaser in this regard.
A3 INFORMATION TO BE SUPPLIED BY THE PURCHASER.
A3.1 General Requirements. The purchaser should supply the
following information at the time of enquiry and/or order after making due
reference to the detailed explanation, advice and recommendations contained
in this Appendix(a) Quantity (mass) and delivery instructions (see Paragraph A4).
(b) Whether a specific chemical composition (ladle analysis) is required for
oil-hardened and tempered steel spring wire or soft-drawn steel spring
wire (see Clause 4.2.2 or 4.2.3 respectively).
(c) Diameter of wire and class of tolerance (see Paragraph A5).
(d) Condition and tensile range, as appropriate (see Clause 10).
(e) Any limitations in regard to coil mass and dimensions (see Paragraph
A6).
(f) Whether a certificate covering chemical analysis (ladle analysis),
mechanical properties, etc, is required (see Paragraph A9).
(g) Whether it is the intention of the purchaser to inspect the wire at the
manufacturer's works (see Paragraph A10)
(h) Any information concerning processing or end use that the purchaser
considers would assist the manufacturer (see Paragraph A2).
AS 14721979
13
12
AS 1472-1979
TABLE Al
TORSION TEST REQUIREMENTS
Specified diameter
5
3
1
4
Minimum number of torsions
without fracture
From
Up to and incl.
Rantel
Rant* 2
Ranges
0.56
0.71
1.01
1.51
2.01
301
401
601
055
070
100
150
200
300
400
600
800
28
27
26
25
24
23
22
21
20
23
22
21
20
19
18
17
16
15
18
17
16
15
14
13
12
11
10
AS 1472-1979
14
15
APPENDIX
AS 1472-1979
ROUNDING OF NUMBERS
Bl ROUNDING OFF. The following procedure is to be used in rounding
off numbers:
(i) Choose the rounding (up or down) whichever is the nearer. In
general this will be evident.
(ii) If, despite the use of all the figures which can be obtained from the
data, the figures to be discarded fall exactly between two alternative
prospective round values, and there is no evidence to indicate in
which direction to round, choose the even round value. This rule
applies to both positive and negative values.
Rounding off should be earned out in one operation. If a value, e.g. of
99.253 percent, is to be rounded off to one place of decimals, the figures in the
second and third decimal places should be considered together, the roundedoff value being 99.3 percent. If rounding off is carried out in two operations
and incorrect figure may be obtained in the last place, e.g. if 99.253 percent is
rounded off in two operations, it first becomes 99.25 percent and then 99.2
percent.
Where the figure next beyond the last figure or place to be retained is 5, or
a 5 followed only by zeros, the figure in the last place retained shall be
(a) increased by one if it is odd, and
(b) left unchanged if even.
NOTE Zero would be regarded as an even number for this purpose.
AS 14721979
16
value
.xtaB
or UoUt or raaf e)
16
15
Over 145
16.0
15.0
16.00
15.00
14.7
Over 14.65
32
33
Under 33.5
320
33.0
32.00
3300
Up to
Up to
Up to
Up to
B3
and ind.
and ind.
and incl.
and incl.
32.05
33 05
32.005
33 005
REFERENCES.
BS 1957
BS 2846
ASTM 29
IS.2
Those interested in the work of the Association are invited to call at the Head Office or
any Branch Office, or write for literature
NEW SOUTH WALES
Head Office Standards House, 80 Arthur Street, North Sydney.
W.I. Stewart, Director
Mail. P O. Box 458, North Sydney, 2060.
Telegrams: Austandard North Sydney.
Telex 26514.
Newcastle Branch Office: Howard South Chambers, Watt Street, Newcastle
2300 (G A. Jeffries, Manager)
VICTORIA: Chimes Ross House, 191 Royal Parade, Parkville. 3052
(C.R. Johnson, Assistant Director, Victoria.)
Telex 33877.
QUEENSLAND 447 Upper Edward Street, Brisbane. 4000
(R.T Gillespie, Manager)
SOUTH AUSTRALIA: 11 Bagot Street, North Adelaide 5006
(E J SeUeck, Manager)
WESTERN AUSTRALIA: 11-13 Lucknow Place, West Perth. 6005
(PJ Oliver, Manager )
TASMANIA 4th Floor, 18 Elizabeth Street, Hobart. 7000
(Mrs G M Lewer, Manager)
NORTHERN TERRITORY-191 Stuart Highway, Darwin 5790
(Agency: Master Builders Association)
Sydney
9296022
Melbourne.
3477911
Brisbane
2218605
Telephone Nos
{
Adelaide.
2671757
Perth.
3217763
Hobart.
346811
Newcastle
2 2477
Darwin.
819666
NOTE- The following and all other overseas standards are obtainable at or may be
ordered through all offices of the Association
British Standards Institution
General Standards
Aerospace, Automobile, Marine Standards
Ministry of Defence
DT.D Specifications
Standards Association of New Zealand
South African Bureau of Standards
Indian Standards Institution
Pakistan Standards Institution
Standards Council of Canada
Standards Institution of Malaysia
Singapore Institute of Standards and tadwtrisJ Research
American National Standards Institute
Japanese Industrial Standards Committee
International Organization for Standardization
International Ekxtrotechmcal Comir~"