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Add Equipment

Unit Number

800

CEPCI

572

Edit Equipment
Remove All Equipment
User Added Equipment
Compressor
s

Compressor Type

Power
(kilowatts)

# Spares

MOC

C-801

Rotary

183

C-802

Rotary

195

Exchangers

Exchanger Type

Shell Pressure
(barg)

Tube Pressure
(barg)

E-801

Floating Head

3.5

3.5

Carbon Steel / Carbon Steel

405

86,600

285,000

E-802

Floating Head

3.5

3.5

Carbon Steel / Carbon Steel

4.62

28,600

94,200

E-803

Floating Head

3.5

3.5

Carbon Steel / Carbon Steel

28.2

26,600

87,600

E-804

Kettle Reboiler

2.5

2.5

Stainless Steel / Stainless Steel

37.3

59,000

364,000

E-805

Floating Head

2.5

2.5

Stainless Steel / Stainless Steel

269

63,600

392,000

E-806

Floating Head

Stainless Steel / Stainless Steel

41

27,900

172,000

E-807

Floating Head

3.5

3.5

Carbon Steel / Carbon Steel

140

42,800

141,000

Pumps
(with drives)

Pump Type

Power
(kilowatts)

# Spares

MOC

Discharge
Pressure (barg)

P-801

Centrifugal

0.3

Carbon Steel

P-802

Centrifugal

1.7

P-803

Centrifugal

0.5

Towers

Tower Description

Height
(meters)

T-801

10 meters of Ceramic

10

Diameter
(meters)
0.86

Purchased
Equipment Cost

Bare Module
Cost

Carbon Steel

222,000

534,000

Carbon Steel

502,000

1,210,000

MOC

Area
Purchased
(square meters) Equipment Cost

Bare Module
Cost

Purchased
Equipment Cost

Bare Module
Cost

7,060

28,100

Carbon Steel

3.5

7,400

29,500

Stainless Steel

3.15

7,060

35,100

Tower MOC

Demister MOC

Carbon Steel

Pressure
(barg)
3

Purchased
Equipment Cost

Bare Module
Cost

20,900

56,300

T-802

31 Stainless Steel Sieve Trays

19

2.5

User Added
Equipment
Z-801

Description
Silver

BMF0

Actual BMF
1

Stainless Steel

229,000

Purchased
Equipment Cost
$
50,000
Total Bare Module Cost

1,070,000

Bare Module
Cost
$
50,000
$

4,498,800

Name

Total Module Cost

Grass Roots Cost

C-801
C-802
E-801
E-802
E-803
E-804
E-805
E-806
E-807
P-801
P-802
P-803
T-801
T-802
Z-801

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

630,000
1,430,000
336,036
111,000
103,000
429,000
462,000
203,000
166,000
33,200
34,800
41,400
66,400
1,260,000
59,000

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

897,000
2,030,000
478,000
158,000
147,000
526,000
567,000
249,000
236,000
44,600
46,800
52,800
90,000
1,520,000
84,000

Totals

5,360,000

7,130,000

Utility Used

Efficiency

Actual Usage

0.8
0.8
0.75

4110 MJ/h
76.8 MJ/h
983 MJ/h
37800 MJ/h
32500 MJ/h
1170 MJ/h
8930 MJ/h
0.375 kilowatts
2.13 kilowatts
0.667 kilowatts

Annual Utility Cost

NA
NA
Medium-Pressure Steam
High-Pressure Steam
Cooling Water
Medium-Pressure Steam
Cooling Water
Cooling Water
Medium-Pressure Steam

Electricity
Electricity
Electricity
NA
NA
Unspecified

$
$
$
$
$
$
$
$
$
$

501,700
11,683
2,990
4,385,000
99,000
3,600
1,036,800
195
1,110
347

6,040,000

Add Materials
Material Name

Classification

Formaldehyde

Product

Price ($/kg)
(1.37)

Flowrate (kg/h)
1880.84

Annual Cost

Methanol

Hazardous Waste

0.20

427.73

735,702

methanol

Raw Material

2.12

76.92

1,400,049

endClassification

endMaterial
$

(22,109,387)

1,400,049

735,702

$
Economic Options

$
Cost of Land $

1,250,000

Taxation Rate

42%

Annual Interest Rate

10%

Salvage Value

Working Capital $
FCIL $

custom
850,000

function

7,130,000

CSGRC

Total Module Factor

1.18

Grass Roots Factor

0.50

Economic Information Calculated From Given Information


Revenue From Sales $
CRM (Raw Materials Costs) $
CUT (Cost of Utilities) $

22,109,387

material

1,400,049

material

CWT (Waste Treatment Costs) $


COL (Cost of Operating Labor) $

735,702

6,040,000
-

Factors Used in Calculation of Cost of Manufacturing (COM d)


Comd = 0.18*FCIL + 2.76*COL + 1.23*(CUT + CWT + CRM)
Multiplying factor for FCIL
Multiplying factor for C OL

0.18

Facotrs for CUT, CWT, and CRM

1.23

COMd $

2.76

11,339,574

Factors Used in Calculation of Working Capital


Working Capital = A*CRM + B*FCIL + C*COL
A

0.10

0.10

0.10

Project Life (Years after Startup)

10

Construction period

Distribution of Fixed Capital Investment (must sum to one)


End of year One

60%

End of year Two

40%

End of year Three


End of year Four
End of year Five

(22,109,387)

COM
material
material

735,702

P ro je c t V alu e (m illio n s o f d o lla rs )

Cash Flow Diagram


35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
(5.00)
(10.00)
-1

10

11

Project Life (Years)

Generate CFD

Discounted Profitibility Criterion


Net Present Value (millions)

31.82

Discounted Cash Flow Rate of Return

10.00%

Discounted Payback Period (years)

Undefined

Non-Discounted Profitibility Criteria


Cumulative Cash Position (millions)
Rate of Return on Investment
Payback Period (years)

61.18
81.81%
Undefined

12

Year
0
1
2
3
4
5
6
7
8
9
10
11

Investment
1.25
5.13

dk

FCIL-Sdk
7.13
7.13
-

COMd

(R-COMd-dk)*(1-t)+dk

22.11
22.11
22.11
22.11
22.11
22.11
22.11
22.11
22.11
22.11

11.34
11.34
11.34
11.34
11.34
11.34
11.34
11.34
11.34
11.34

6.85
7.20
6.82
6.59
6.59
6.42
6.25
6.25
6.25
6.25

Cash Flow
(Non-discounted)
(1.25)
(5.13)
6.85
7.20
6.82
6.59
6.59
6.42
6.25
6.25
6.25
8.35

Cash Flow
(discounted)
(1.25)
(4.66)
5.66
5.41
4.66
4.09
3.72
3.29
2.91
2.65
2.41
2.93

Cumulative Cash Flow


(discounted)
(1.25)
(5.91)
(0.25)
5.16
9.82
13.91
17.63
20.93
23.84
26.49
28.90
31.82

Cumulative Cash Flow


(Non-discounted)
(1.25)
(6.38)
0.47
7.67
14.49
21.08
27.68
34.10
40.34
46.59
52.84
61.18

Probable Variation of Key Parameters over Plant Life

FCIL
Price of Product
Working Capital
Income Tax Rate*
Interest Rate*
Raw Material Price
Salvage Value

Lower Limit
-20%
-10%
-50%
-20%
-10%
-10%
-80%

Upper Limit
30%
10%
10%
20%
20%
15%
20%

Base Value
7,130,000
22,109,387
850,000
42%
10%
$
1,400,049
0
$
$
$

* Please note that variations for percentages are a percent of a percent.


For example, a 10% variance on a 12% interst rate would imply a 1.2% uncertainty

Net Present Value Data


Low NPV
High NPV
Bins
0
1
2
3
4
5
6
7
8
9
10

-172.9
186.4
Upper Value
-172.9
-137.0
-101.0
-65.1
-29.2
6.7
42.7
78.6
114.5
150.5
186.4

# points/bin
0
5
22
74
156
232
235
156
99
19
2

Cumulative
0
5
27
101
257
489
724
880
979
998
1000

C u m u la t ive N u m b e r o f D a t a P o in t s

Run Economic Analysis

1000

750

500

250

0
-200.0

-150.0

-100.0

- 50.0

0.0

50.0

100.0

Net Present Value (millions of dollars)

150.0

200.0

250.0

C u m u la t ive N u m b e r o f D a t a P o in t s

Discounted Cash Flow Rate of Return Data


0.00
0.27

Bins
0
1
2
3
4
5
6
7
8
9
10

Upper
0.00
0.03
0.05
0.08
0.11
0.13
0.16
0.19
0.21
0.24
0.27

#/bin
0
63
68
126
140
169
159
108
68
29
3

Cumulative
0
63
131
257
397
566
725
833
901
930
933

Discounted Payback Period Data


Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

2.8
30.7
Upper
2.8
5.6
8.4
11.2
14.0
16.7
19.5
22.3
25.1
27.9
30.7

#/bin
0
263
321
163
82
56
35
24
0
6
6

Cumulative
0
263
584
747
829
885
920
944
944
950
956

1000

750

500

250

0
0.00

0.05

0.10

0.15

0.20

0.25

0.30

DCFROR

C u m u la t ive N u m b e r o f D a t a P o in t s

Low DCFROR
High DCFROR

1000

750

500

250

0
0.0

5.0

10.0

15.0

20.0

DPBP (years)

25.0

30.0

35.0

Bins
0
1
2
3
4
5
6
7
8
9
10

-213.33
533.67
Upper Value
-213.33
-138.63
-63.93
10.77
85.47
160.17
234.87
309.57
384.27
458.97
533.67

# points/bin
0
4
20
54
124
195
228
173
118
69
15

Cumulativive
0
4
24
78
202
397
625
798
916
985
1000

Rate of Return on Investment Data


Low ROROI
High ROROI
Bins
0
1
2
3
4
5
6
7
8
9
10

-14%
44%
Upper Value
-14%
-8%
-2%
4%
10%
15%
21%
27%
33%
39%
44%

# points/bin
0
5
37
100
193
228
210
130
65
27
5

Cumulative
0
5
42
142
335
563
773
903
968
995
1000

C u m u la t ive N u m b e r o f D a t a P o in t s

Low CCP
High CCP

1000

750

500

250

0
-300.00

- 200.00

-100.00

0.00

100.00

200.00

300.00

400.00

500.00

600.00

Cumulative Cash Position (millions of dollars)

C u m u la t iv e N u m b e r o f D a t a P o in t s

Cumulative Cash Position Data

1000

750

500

250

0
-20%

-10%

0%

10%

ROROI

20%

30%

40%

50%

Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

1.9
10.1
Upper
1.9
2.7
3.6
4.4
5.2
6.0
6.9
7.7
8.5
9.3
10.1

#/bin
0
214
314
155
109
70
32
16
37
12
2

Cumulative
0
214
528
683
792
862
894
910
947
959
961

C u m u la t ive N u m b e r o f D a t a P o in t s

Payback Period Data

1000

750

500

250

0
1.0

2.0

3.0

4.0

5.0

6.0

PBP (years)

7.0

8.0

9.0

10.0

11.0

Hours per Operting Year

Update Preferences

8600
Cost ($/GJ)

Common Utilities
Electricity (110V - 440V)
Cooling Water (30C to 45C)
Refrigerated Water (15C to 25C)

16.8
0.354
4.43

Steam from Boilers


Low Pressure (5 barg, 160C)
Medium Pressure (10 barg, 184C)
High Pressure (41 barg, 254C)

13.28
13.5039433523
17.7

Fuels
Fuel Oil (no. 2)
Natural Gas
Coal (FOB mine mouth)

14.2
11.1
1.72

Thermal Systems
Moderately High (up to 330C)
High (up to 400C)
Very High (up to 600C)

12.33
13
13.88

Refrigeration
Moderately Low (5C)
Low (-20C)
Very low (-50C)

4.43
7.89
13.11

Power Preference
kilowatts

1 kW / kW

Pressure Preference
barg

1 barg / barg

Heat Duty Preference


MJ/h

3.6 (MJ/h) / kW

Length Preference
meters

1 m/m

Area Preference
square meters

1 m^2 / m^2

Volume Preference
cubic meters

1 m^3/m^3

Gas Flow Preference


cubic meters/s

1 m^3 / m^3

Cost Preference
$/kg

1 kg / kg

Flowrate Preference
kg/h

1 kg / kg

Energy Price Preference


$/Gigajoule

1 GJ / GJ

Cost ($/tonne)
Waste Disposal (solid and liquid)
Non-Hazardous
Hazardous

36
200

Cost of Steam used in Steam Drives


Steam used for steam-powered drives $

Cost ($/GJ)
9.83

Equipment Effeciencies
Pump Efficiency
Drive Efficiency
Fan Efficiency
Furnace Efficiency
Turbine Efficiency

70%
90%
70%
90%
65%

Process Equipment
Operators per shift per equipment
Cost of Labor (per operator/year) $

51,000

Miscellaneous Numebrs
Solids Handling Coefficient

1.00

Blender Data
Blender Type
Kneader
Ribbon
Rotary

K1

K2

K3

Vmin(m3)

Vmax(m3)

5.0141
4.1366
4.1366

0.5867
0.5072
0.5072

0.3224
0.0070
0.0070

0.14
0.70
0.70

3
11
11

FBM
1.12
1.12
1.12

Centrifuge Data
Centrifuge Type
Auto Batch Seperator
Centrifugal Seperator
Oscillating Screen
Solid Bowl w/o Motor

K1

K2

K3

Dmin(m)

Dmax(m)

4.7681
4.3612
4.8600
4.9697

0.9740
0.8764
0.3340
1.1689

0.0240
-0.0049
0.1063
0.0038

0.50
0.50
0.50
0.30

1.70
1.00
1.10
2.00

Compressor Data (without electric motors)


K1
K2
Compressor Type
Centrifugal
Axial
Rotary
Reciprocating

2.2891
2.2891
5.0355
2.2891

1.3604
1.3604
-1.8002
1.3604

FBM
1.57
1.57
1.57
1.27

K3

FBMCS

FBMSS

FBMNi

W min(kW)

W max(kW)

-0.1027
-0.1027
0.8253
-0.1027

2.7
3.8
2.4
3.4

5.8
8.0
5.0
7.0

11.5
15.9
9.9
13.9

450
450
18
450

3000
3000
950
3000

FBM

Conveyor Data
Conveyor Type
Apron
Belt
Pneumatic
Screw

K1

K2

K3

Amin(m2)

Amax(m2)

3.9255
4.0637
4.6616
3.6062

0.5039
0.2584
0.3205
0.2659

0.1506
0.1550
0.0638
0.1982

1.00
0.50
0.75
0.50

15.00
325.00
65.00
30.00

2
1.25
1.25
1.1

Crystallizer Data
Crystallizer Type
Batch

K1

K2

K3

Vmin(m3)

Vmax(m3)

4.5097

0.1731

0.1344

1.50

30.00

FBM
1.6

Drive Data
Electric Drives
Explosion Proof
Totally Enclosed
Open/Drip Proof
Non-Electric Drives
Gas Turbine
Steam Turbine
Internal Combustion

K1

K2

K3

FBM

2.4604
1.956
2.9508

1.4191
1.7142
1.0688

-0.1798
-0.2282
-0.1315

1.5
1.5
1.5

W min(kW) W max(kW)
75
75
75

2600
2600
2600

K1

K2

K3

FBM

-21.7702
2.6259
2.7635

13.2175
1.4398
0.8574

-1.5279
-0.1776
-0.0098

3.5
3.5
2.0

W min(kW) W max(kW)
7500
70
10

23000
7500
10000

FBM

Dryer Data
Dryer Type
Drum
Rotary, Gas Fired
Tray

K1

K2

K3

Amin(m2)

Amax(m2)

4.5472
3.5645
3.6951

0.2731
1.1118
0.5442

0.1340
-0.0777
-0.1248

0.50
5.00
1.80

50.00
100.00
20.00

1.6
1.25
1.25

Dust Collectors Data


Collector Type
Baghouse
Cyclone Scrubbers
( Centrifugal, Gravity
Spray, Impingement,
and Wet Dynamic)
Electrostatic Precipitator
Venturi

K1

K2

K3

4.5007
3.6298

0.4182
0.5009

0.0813
0.0411

0.08
0.06

350.00
200.00

2.86
2.86

3.6298
3.6298

0.5009
0.5009

0.0411
0.0411

0.06
0.06

200.00
200.00

2.86
2.86

K2

K3

FBMCS

FBMfiberglass

FBMSS

FBMNi

C2

C3

Vmin(m3/s)

Vmax(m3/s)

Pmax(barg)

0.4477
0.3090
0.4722
0.3414

2.7
2.7
2.7
2.7

5.0
5.0
5.0
5.0

5.8
5.8
5.8
5.8

11.5
11.5
11.5
11.5

Threshold
0.01
0.01
0.04
0.04

C1

-0.3533
-0.0734
-0.3375
-0.1373

0.00
0.00
0.00
0.00

0.209
0.209
0.209
0.209

-0.033
-0.033
-0.033
-0.033

1
1
1
1

100
100
100
100

0.16
0.16
0.16
0.16

FBM

C1

C2

C3

0.1405
0.1017

-0.2698
-0.1957

0.1293
0.09403

C1

C2

C3

0.1347

-0.2368

0.1021

C1

C2

C3

-0.0163
-0.0163
-0.0163

0.0569
0.0569
0.0569

-0.0088
-0.0088
-0.0088

Fan Data (include electric motors)


K1
Fan Type
Centrifugal Radial Fan
Centrifugal Backward curv
Axial Tube Fan
Axial Vane Fan

3.5391
3.3471
3.0414
3.1761

Vmin(m3/s) Vmax(m3/s)

FBM

Filter Data
Filter Type
Bent
Cartridge
Disc and Drum
Gravity
Leaf
Pan
Plate and Frame
Table
Tube

K1

K2

K3

Amin(m2)

Amax(m2)

5.1055
3.2107
4.8123
4.2756
3.8187
4.8123
4.2756
5.1055
5.1055

0.4999
0.7597
0.2858
0.3520
0.6235
0.2858
0.3520
0.4999
0.4999

0.0001
0.0027
0.0420
0.0714
0.0176
0.0420
0.0714
0.0001
0.0001

0.90
15.00
0.90
0.50
0.60
0.90
0.50
0.90
0.90

115.00
200.00
300.00
80.00
235.00
300.00
80.00
115.00
115.00

K1

K2

K3

Qmin(kW)

3.068
2.3859

0.6597
0.9721

0.0194
-0.0206

3000
3000

K1

K2

K3

Qmin(kW)

7.3488

-1.1666

0.2028

1000

K1

K2

K3

Qmin(kW)

2.0829
1.1979
2.2628

0.9074
1.4782
0.8581

-0.0243
-0.0958
0.0003

650
650
650

1.65
1.65
1.65
1.65
1.65
1.65
1.80
1.65
1.54

Fired Heater Data


Bare Module Factor
Reactive Heaters
Reformer Furnace
Pyrolysis Furnace

Qmax(kW) Pmax(barg)
100000
100000

200
200

CS
2.13
2.13

Alloy Steel
2.51
2.51

SS
2.81
2.81

Bare Module Factor


Non-reactive Heaters
Process Heater

Thermal Fluid Heaters


Hot Water
Molten Salt, Mineral Oil,
Diphenyl Based Oils

Qmax(kW) Pmax(barg)
100000

200

Qmax(kW) Pmax(barg)
10750
10750
10750

200
200
200

CS
2.13

Fbm
2.17
2.17
2.17

Alloy Steel
2.51

SS
2.81

Steam Supreheat Factor


FT1
FT2

FT3

Packaged Steam Boilers

6.9617

-1.48

0.3161

1200

9400

40

2.5941

-4.2348

1.7224

2.2

1.000

Evaporator Data
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

K1

K2

K3

Amin(m2)

Amax(m2)

Pmax(barg)

C1

C2

C3

5.0238
3.9119
5
5.2366
4.642

0.3475
0.8627
0.149
-0.6572
0.3698

0.0703
-0.0088
-0.0134
0.35
0.0025

5
50
0.5
10
100

1000
500
5
100
10000

150
150
150
150
150

0.1578
0.1578
0.1578
0.1578
0.1578

-0.2992
-0.2992
-0.2992
-0.2992
-0.2992

0.1413
0.1413
0.1413
0.1413
0.1413

Heat Exchanger Data


Exchager Type
Double Pipe
40 barg < P < 100 barg
P < 40 barg
Multiple Pipe
40 barg < P < 100 barg
P < 40 barg
Fixed tube, sheet, or U tu
tubes only > 5 barg
Floating Head
tubes only > 5barg
Bayonet
tubes only > 5 barg
Kettle Reboiler
tubes only > 5 barg
Scraped Wall
40 barg < P < 100 barg
P < 40 barg
Teflon Tube
Air Cooler
Spiral Tube - shell and tub
tube only
Spiral Plate
Flat Plate

K1

K2

K3

C1

C2

C3

B1

B2

Amin(m2)

Amax(m2)

Pmax(barg)

3.3444

0.2745

-0.0472

10

300

0.0783

1.74

1.55

10

100

300

4.3247

-0.303

0.1634

1.63

1.66

10.0

1000

140

4.8306

-0.8509

0.3187

1.63

1.66

10.0

1000

140

4.2768

-0.0495

0.1431

1.63

1.66

10.0

1000

140

4.4646

-0.5277

0.3955

1.63

1.66

10.0

100

140

3.7803

0.8569

0.0349

1.74

1.55

2.0

20

300

3.8062
4.0336
3.9912

0.8924
0.2341
0.0668

-0.1671
0.0497
0.243

1.63
0.96
1.74

1.66
1.21
1.55

1.0
10
1

10
10000
100

15
100
400

4.6561
4.6656

-0.2947
-0.1557

0.2207
0.1547

3.0705
0.3327
0
3.0705
0.3327
0
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
3.0705
0.3327
0
0
-0.02861
0
0
0
0

1.55

0.7282

-12.6574
-0.912
0
-12.6574
-0.912
0
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-12.6574
-0.912
0
0
0.15361
0.1859
0.09717
0
0

1.74

2.7652

13.1467
0.6072
0
13.1467
0.6072
0
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
13.1467
0.6072
0
0
-0.125
-0.4045
-0.2115
0
0

0.96
0.96

1.21
1.21

1
10

100
1000

19
19

0.00184

3.35E-06

Materail Factors, FM
Shell - CS
Exchanger Type
Tube - CS
Double Pipe
1.00
Multiple Pipe
1.00
Fixed tube, sheet, or U tu
1.00
Floating Head
1.00
Bayonet
1.00
Kettle Reboiler
1.00
Scraped Wall
1.00
Spiral Tube
1.00

CS
Cu
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35

Cu
Cu
1.69
1.69
1.69
1.69
1.69
1.69
1.69
1.69

CS
SS
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81

SS
SS
2.73
2.73
2.73
2.73
2.73
2.73
2.73
2.73

Exchanger Type
Teflon Tube Exchanger

Shell Materail
CS
Cu
1.00
1.20

SS
1.30

Ni
1.40

Ti
3.30

Exchanger Type
Spiral Plate
Flat Plate

Material In Contact with Process Fluid


CS
Cu
SS
Ni
1.00
1.35
2.45
2.68
1.00
1.35
2.45
2.68

Ti
4.63
4.63

Exchanger Type
Air Cooler

Tube Material
CS
Al
1.00
1.42

CS
Ni
2.68
2.68
2.68
2.68
2.68
2.68
2.68
2.68

Ni
Ni
3.73
3.73
3.73
3.73
3.73
3.73
3.73
3.73

CS
Ti
4.63
4.63
4.63
4.63
4.63
4.63
4.63
4.63

Ti
Ti
11.38
11.38
11.38
11.38
11.38
11.38
11.38
11.38

SS
2.93

Mixer Data
Mixer Type
Impeller
Propeller
Turbine

K1

K2

K3

Pmin(kW)

Pmax(kW)

3.8511
4.3207
3.4092

0.7009
0.0359
0.4896

-0.0003
0.1346
0.0030

5.00
5.00
5.00

150.00
500.00
150.00

C1

C2

Pump Data (including electric drives)


K1
Pump Type
Centrifugal pump
Positive Displacement
Reciprocating pump

3.3892
3.4771
3.8696

K2

K3

0.0536
0.1350
0.3161

0.1538
0.14380
0.12200

-0.3935
0.3957
-0.245382 0.259016
-0.2454
0.2590

FBM
1.38
1.38
1.38

C3

B1

B2

FmCI

FmCS

FmCu

FmSS

FmNi

FmTi

Pmax(barg)

-0.00226
-0.01363
-0.0136

1.89
1.89
1.89

1.35
1.35
1.35

1.0
1.0
1.0

1.6
1.4
1.5

NA
1.3
1.3

2.3
2.7
2.4

4.4
4.7
4.0

NA
10.7
6.4

100
100
100

Reactor Data
Reactor Type
Autoclave
Fermenter
Inoculum Tank
Jacketed Agitated
Jacketed Non-Agitated
Mixer/Settler

K1

K2

K3

Vmin(m3)

Vmax(m3)

4.5587
4.1052
3.7957
4.1052
3.3496
4.7116

0.2986
0.5320
0.4593
0.5320
0.7235
0.4479

0.0020
-0.0005
0.0160
-0.0005
0.0025
0.0004

1.00
0.10
0.07
0.10
5.00
0.04

15.00
35.00
1.00
35.00
45.00
6.00

FBM
4.0
4.0
4.0
4.0
4.0
4.0

Screen Data
Screen Type
DSM
Rotary
Stationary
Vibrating

K1

K2

K3

Amin(m2)

Amax(m2)

3.8050
4.0485
3.8219
4.0485

0.5856
0.1118
1.0368
0.1118

0.2120
0.3260
-0.6050
0.3260

0.30
0.30
2.00
0.30

6.00
15.00
11.00
15.00

FBM
1.34
1.34
1.34
1.34

Tank Data
Tank Type
Fixed Roof
Floating Roof

K1

K2

K3

B1

B2

Vmin(m3/s)

Vmax(m3/s)

4.8509
5.9567

-0.3973
-0.7585

0.1445
0.1749

1.10
1.10

0
0.00

90
1000

30000
40000

Turbine Data
Turbine Type
Axial
Radial

K1

K2

K3

FBMCI

FBMCS

FBMCu

FBMSS

FBMNi

FBMTi

2.7051
2.2476

1.4398
1.4965

-0.1776
-0.1618

NA
NA

3.5
3.5

NA
NA

6.1
6.1

11.7
11.7

NA
NA

W min(kW) W max(kW)
100
100

Vaporizer Data
Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

K1

K2

K3

Vmin(m3)

Vmax(m3)

Pmax(barg)

C1

C2

C3

3.8751
4.038
4.038

0.3328
0.09142
0.09142

0.1901
0.2766
0.2766

1
1
1

100
100
100

320
320
320

0.1578
0.1578
0.1578

-0.2992
-0.2992
-0.2992

0.1413
0.1413
0.1413

Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

CS
2.7
3.0
3.0

SS Clad
3.8
4.1
4.1

Ni Alloy
9.1
10.1
10.1

Ni Alloy Clad
5.9
6.6
6.6

Ti
13.7
15.2
15.2

Ti Clad
9.5
10.6
10.6

K3

Vmin

Vmax

Pmax(barg)

0.0905

0.1

628

400

Bare Module Factors, FBM


Cu
3.4
3.8
3.8

GL SS Coils
Glass Lined Ni CoilsSS
4.7
4.9
4.8
5.2
5.5
5.2
5.2
5.5
5.2

Evaporator Data
Bare Module Factors, FBM
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

CS
2.9
2.25
2.25
2.9
2.9

Cu Alloy
3.63
2.81
2.81
3.63
3.63

SS
5.08
3.94
3.94
5.08
5.08

Ni Alloy
9.66
7.49
7.49
9.66
9.66

Ti
14.5
11.25
11.25
14.5
14.5

Vessel Data (including data for distillation towers and packed columns)
Vertical Vessels
Horizontal Vessels
K1
K2
K3
Vmin
Vmax
K1
K2
3.4974

Vessel Type
Horizontal
Vertical

0.4485

0.1074

B1
1.49
2.25

B2
1.52
1.82

Materials of Construction
FM CS

1.0

FM SS clad

1.7

0.3

520

3.5565

0.3776

4000
1500

W min(kW) W max(kW)
1
1
0.1

300
100
200

FM SS

3.1

FM Ni clad

3.6

FM Ni

7.1

FM Ti clad

4.7

FM Ti

9.4

Tower Trays
Tray Type
Sieve
Valve
Demister

K1

K2

K3

Amin(m2)

Amax(m2)

2.9949
3.3322
3.2353

0.4465
0.4838
0.4838

0.3961
0.3434
0.3434

0.07
0.7
0.7

12.3
10.5
10.5

Sieve
1.0
1.8

Valve
1
1.83

Demister

5.6

5.58

FBM
MOC
CS
SS
Fluorocarbon
Ni-alloy

1.0
1.8
5.6

Fq = 10^{0.4771+0.08516 Log N -0.3473 [Log N]^2}


N
1
2
3

Fq
3.00
2.96
2.75

3.00
2.50
2.00
1.50
1.00
0.50
0.00
0

10

15

20