ALFRA General Catalogue Vol1

Subject to technical modifications due to permanent innovation.
5.000 / 02 .2001 / Wei
Punching, Bending, Cutting
Acc. to
standard
DIN EN ISO 9001

Zertifikat 09 10073052
2001
ALFRA
Punch & Die System
W
NE
R
A
T
S
I
TR NDARD
STA
time saving tools for

electricians, for industry
and workshops
Advantages of our triple-edge

punch & die sets over punchers
with only two cutting edges:
Minimal deformation of the
punched out sheet metal and,
therefore, no wedging against
the screw thread and resulting
damage.
Better positioning and,

therefore, no bending of the
traction screw. By means of
four notches on the die it is
possible to locate the tool
exactly.
Punch and die sets with ball

bearing screw permit an even
easier and quicker operation.
Only 2/3 of the force are required
through a reduction of friction
between punch and screw.
TRI STAR
STANDARD
Punch & Die System with Splitter Punch
for Steel St. 37
Round punch & die sets

from 12.7 - 120 mm also
10 sizes for cable bushes
PG 7 PG 48.
Square punch & die sets from

12.7 - 138.0 mm for switches,
instruments, meters etc.
TRI STAR
PLUS
for Steel St. 37 and Stainless Steels
Special Characteristics: Owing to triple splitting of

the chips in the die no blocking at the tension screw!
Tenfold to twentyfold tool life in comparison with
usual punches due to newly developed cutting
geometry by using high-alloy tool steel.
Rectangular punch & die sets

for the installation of
instruments.
Punch & die sets in special

shapes, also special purpose
sets according to customers
requirements: Please send
us your enquiry and drawings.
ALFRA
ALFRA Tools
easy handling
high flexibility
COMPACT Hand Hydraulic Puncher
er is
Punch
raulic
d
y
H
n
le
sio .
Portab
m ver
miniu
mpact
o
lu
C
A
e
in
h
T
ailable
also av
in Aluminium version - Weight only 1,6 kg
6 kg
nly 1,
o
t
h
g
We i
Practical hand puncher without hose and cylinder.

Ideal for workshop and work on construction sites.
Punching Capacity
Round holes up to
Steel sheets
Square holes
Rectangular holes
85 mm
64 mm
68 x 68 mm
46 x 92 mm
Weight
Punching Power
Hydraulic Pressure
1,6 kg
75 kN
650 bar
2,0
3,0
2,0
2,0
mm
mm
mm
mm
F
F
F
F
=
=
=
=
370
370
370
370
N/mm2
N/mm2
N/mm2
N/mm2
ALFRA Hydraulic Puncher AEP-1

with hand pump, with 2-way valve, automatic switch-over from low
to high pressure 700 bar.
for all round P / D sets up to 120 mm as well as square and rectangular sets.
complete in steel sheet case
with operating instructions
heavy duty hose 1.0 m
4 piece distance bush set
hydr. screw 19.0 and 9.5 mm
special pre-drill HSS-Co 11 mm (08 023)
hydraulic cylinder with quick coupling
no punches or dies
Punch & Die Sets

- made to your own requirements
We are able to manufacture a complete range of round, square
or rectangular p/d sets as well as special shapes to your own design or
drawings at very short notice. When enquiring please give full details as
to material to be punched, metal thickness and whether operation is by
hand or hydraulic.
Please ask for our technical advice.
3
ALFRA

with foot pump
for any kind of round, square and rectangular punch/die sets
Specially recommended when using big round and specially shaped
p/d sets
Both hands are free for exact positioning and punching at the control
cabinet
Busbar Machining
machines and tools for the machining of busbars 120 x 12 mm,
160 x 12 mm and 200 x 16 mm

with electro-hydraulic pump 230 V
Hand or foot switch for quick and power saving punching
For any kind of round, square and rectangular punch/die sets
Machines and tools

for the manufacturer of switch boards and control cabinets
for punching the holes for fittings of small housings up
to control cabinet doors 2200 x 1000 mm in size
ALFRA
Punch & Die

Punch & Die
Dimensions
Table of types and application possibilities
Field of Application
Sheet metal Stainless
thickness
steel
up to mm
up to mm
for Use with
Aluminium
Copper
Pastic
up to mm
up tos mm
up to mm
Compact
hand
hydraulic
puncher
Hand-, footor electrohydraulic

pump
Wrench
Hydraulic puncher or
ball bearing screw
ball bearing screw
round
12,7 - 31,7
28,3 - 60,0
2,0
3,0
2,0
3,5
2,0
3,5
2,0
3,5
60,5 - 82,0
3,0
3,5
3,5
3,5
88,5 - 150,0
3,0
3,5
3,5
3,5
square
12,7 x 12,7 to 19,0 x 19,0
22,2 x 22,2 to 25,4 x 25,4
1,75
2,0
2,0
2,0
2,0
2,0
2,0
2,0
46 x 46 bis 138 x 138
3,0
3,5
3,5
3,5
rectangular
17 x 19 and 27,2 x 19,7
21,8 x 25,8 to 22 x 40
1,75
2,0
2,0
2,0
2,0
2,0
2,0
2,0
35 x 52 to 46 x 92
68 x 138
2,0
3,0
2,5
3,5
2,5
3,5
2,5
3,5
stainless steel
INOX round
15,2 - 18,6
20,4 - 60,0
1,5
2,0
stainless steel
square
46,0 x 46,0 to 92,0 x 92,0
2,0
2,0
2,5
2,5
3,0
1,75
2,0
2,0
2,0
2,0
1,5
2,0
2,0
2,0
Special punches and

dies for multiple connectors
MIN D
9 - 50 pole
Recommendation
Hydraulic puncher
X
X
tension bolt
Hydraulic puncher
tension bolt
Hydraulic puncher
X
X
tension bolt
Hydraulic puncher
tension bolt
Special shapes
round 22,5 with notch
square 22,5
flattened on four sides
tension bolt
18,5 x 22,5
flattened on two sides
for BKS profile cylinders
Please ask for separate product information for our hydraulic punching units ALFRA PRESS 250, 400, 500 L, 600-2 and 800.
All hydraulic punching units available

with
for optical indication of the tool

center on the working piece.
First-time developed in 1992 by ALFRA.
5
ALFRA
Round ALFRA Punch & Die Sets
These permit the punching of holes into mild steel and stainless steel
sheets, plastics etc. Quickly and without effort, clean and without burrs.
Round P/D sets from 12,7 mm to 120 mm . 10 PG sizes PG 7 to
PG 48. When ordering, please indicate diameter of screw required. P/D
sets available either as Standard or as KL with ball bearing
screw.
Size mm
Description
Prod.N
19
P/D set complete

P/D set complete "KL"
Spare punch
Spare die
Screw 9.5 x 40
Ball bearing screw 9.5 x 50
01
01
01
01
01
01
025
026
027
028
335
339
20
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
029
030
031
032
335
339
20.4 Pg 13
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
033
034
035
036
335
339
22.0
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
041
042
043
044
335
339
When using these P/D sets please observe:

With 9,5 mm screws sheets with a maximum
thickness of 2,0 mm, with 19 mm screws sheets up
to 3 mm can be punched. These values can be
exceeded slightly at the expense of screw life.
When using the P/D sets with a spanner, it is essential
to lubricate the screw very well.
Punch and die set, complete

Standard
Punch and die set, complete

with ball bearing screw
Size mm
Description
Prod.N
12.7 Pg 7
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
001
002
003
004
335
339
22.5 Pg 16
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
045
046
047
048
335
339
15.2 Pg 9
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
005
006
007
008
335
339
23.8
P/D set complete

Spare punch
Spare die
Screw 9. 5 x 50
01
01
01
01
01
01
049
050
051
052
336
339
16.0
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01 009
01 010
01 011
01 012
01 335
01 339
25.0
P/D set complete

Spare punch
Spare die
Screw 9.5 x 50
01
01
01
01
01
01
053
054
055
056
336
339
16.7
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
013
014
015
016
335
339
25.4
P/D set complete

Spare punch
Spare die
Screw 9.5 x 50
01
01
01
01
01
01
057
058
059
060
336
339
17.6
P/D set complete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
017
018
019
020
335
339
27.0
P/D set complete

Spare punch
Spare die
Screw 9.5 x 50
01
01
01
01
01
01
061
062
063
064
336
339
18.6 Pg 11
P/D setc omplete

Spare punch
Spare die
Screw 9.5 x 40
01
01
01
01
01
01
021
022
023
024
335
339
28.3 Pg 21
x 9.5
P/D set complete

P/D set complete " KL"
Spare punch
Spare die
Screw 9.5 x 50
01
01
01
01
01
01
069
070
071
072
336
339
ALFRA
Size mm
Description
Prod.N
Size mm
Description
Prod.N
28,3 Pg 21
x 19
P/D set complete

Spare punch
Spare die
Screw 19 x 55
Ball bearing screw 19 x 55
01
01
01
01
01
01
073
074
075
076
337
340
37,0 Pg 29
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
129
130
131
132
337
340
28,6
P/D set complete

Spare punch
Spare die
Screw 9,5 x 50
Ball bearing screw 9,5 x 50
01
01
01
01
01
01
077
078
079
080
336
339
38,0
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
133
134
135
136
337
340
30,1
x 9,5
P/D set complete

P/D set complete " KL"
Spare punch
Spare die
Screw 9,5 x 50
01
01
01
01
01
01
085
086
087
088
336
339
40,0
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
145
146
147
148
337
340
30,1
x 19
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
089
090
091
092
337
340
42,8
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
157
158
159
160
337
340
30,5
x 9,5
P/D set complete

Spare punch
Spare die
Screw 9,5 x 50
01
01
01
01
01
01
093
094
095
096
336
339
44,4
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
161
162
163
164
337
340
30,5
x 19
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
097
098
099
100
337
340
47,0 Pg 36
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
165
166
167
168
338
341
31,7
P/D set complete

Spare punch
Spare die
Screw 9,5 x 50
01
01
01
01
01
01
101
102
103
104
336
339
49,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
173
174
175
176
338
341
32,0
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
105
106
107
108
337
340
51,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
177
178
179
180
338
341
35,0
x 9,5
P/D set complete

P/D set com plete " KL"
Spare pu nch
Spare die
Screw 9,5 x 50
01
01
01
01
01
01
121
122
123
124
336
339
54,0 Pg 42
P/D set complete

P./D set complete "KL"
Spare punch
Spare die
Screw19x75
01
01
01
01
01
01
189
190
191
192
338
341
35,0
x 19
P/D set complete

Spare punch
Spare die
Screw 19 x 55
01
01
01
01
01
01
125
126
127
128
337
340
60,0 Pg 48
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
201
202
203
204
338
341
For larger sizes we

recommend the use
of Hydraulic Equipment as offered in this
catalogue, although
it is possible to
operate also with a
spanner
ALFRA
Size mm
Description
63,5
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01 209
01 210
01 211
01 212
01 338
01 341
68,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
241
242
243
244
338
341
70,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
221
222
223
224
338
341
76,2
P/D set complete

Spare punch
Spare die
Screw 19 x 75
Ball bearing Screw 19 x 75
01
01
01
01
01
01
229
230
231
232
338
341
80,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
237
238
239
240
338
341
82,0
P/D set complete

Spare punch
Spare die
Screw 19 x 75
01
01
01
01
01
01
245
246
247
248
338
341
For larger sizes we quite generally recommend the use

of our hydraulic equipment AEP-1. For this you require:
Hydraulic Screw 28,3 x 155 mm
and Disc N 7
Prod. N
01 398
01 419
Punch
Die
01 251
01 252
92,0
Punch
Die
01 253
01 254
95,2
Punch
Die
01 255
01 256
100,5
Punch
Die
01 257
01 258
115,5
Punch
Die
01 265
01 266
120,0
Punch
Die
01 267
01 268
With 9,5 mm screws sheets with a maximum

thickness of 2,0 mm, with 19 mm screws
sheets up to 3 mm can be punched.
These values can be exceeded slightly at the
expense of screw life.
Prod. N 01 419
89,0
Intermediate sizes available upon request.
When using these P/D sets please observe:
28,3 x 155 mm Prod. N 01 398
ALFRA
ALFRA Tristar-Standard
TRI STAR
STANDARD

for Steel St. 37
Operation: with wrench by using ball bearing screws
or with hydraulic unit such as
Compact / AEP-1
mm Pg Tension Screw Tension Screw

Ball Bearing
Hydraulicmm
operated mm
Prod. N
15,2
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 680
01 681
01 682
18,6
11
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 686
01 687
01 688
20,4
13
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 689
01 690
01 691
22,5
16
R 1/2"
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 692
01 693
01 694
28,3
21
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 698
01 699
01 700
30,5
9,5 x 50 KL
01339
9,5 x 19
02 003
P/D compl. KL
Punch
Die
01 703
01 704
01 705
37,0
29
19 x 55 KL
01340
19
02 002
P/D compl. KL
Punch
Die
01 713
01 714
01 623
47,0
36
19 x 75 KL
01341
19
02 002
P/D compl. KL
Punch
Die
01 720
01 721
01 629
19 x 75 KL
01341
19
02 002
P/D compl. KL
Punch
Die
01 727
01 728
01 635
19 x 75 KL
01341
19
02 002
P/D compl. KL
Punch
Die
01 729
01 730
01 638
54,0
60,0
42
48
Pre-drill as follows:
Screw 9.5 mm: 9.7 - 10.0 mm
Screw 19.0 mm: 19.5 - 20.0 mm
Please consider when using punch and die sets:
If operating by means of a wrench it is absolutely
necessary to grease the tension screws.
Thickness of sheet steel: 2 mm normal steel St. 37
Spare Screws for Tristar P/D Sets, round

Size in mm
Pce/Packing unit
Ball bearing screws KL for manual operation

9.5 x 50
5
19.0 x 55
5
19.0 x 75
5
Tie bolts for hydraulic operation
19 mm
3
19 mm x 9.5 mm
3
*19 mm x 9.5 mm
1
*Screw made of high-alloy tool steel
for heavy duty application
Pre-drill
10 mm
8.5 - 21.0 mm
1
1
Prod. n
01 339
01 340
01 341
02 002
02 003
02 010
08 036
08 016
ALFRA
ALFRA Punch & Die Set Tristar,
Splitter Punch M 12 - M 63
Metric Sizes acc. to EN 50262
Metric threads for cable glands

The European Committee for Electrotechnical Standardization
CENELEC will complete in short term the new European safety
standard for cable glands.
Punching system with splitter punch for normal steel

St. 37. Splitting of the waste piece in three parts of
same size.
When this European standard
EN 50262
Operation: By means of wrench by using ball bearing

screws (KL) or by means of hydraulic unit such as
Compact puncher/hand, foot or electro-hydraulic pump
"Metric cable glands

for electrical installations"
Pre-drill as follows:
Screws 6.5 mm: 6.2 - 6.5 mm
Screws 9.5 mm: 9.7 - 10.0 mm
Screws 19.0 mm: 19.5 - 20.0 mm
will be in force, the metric thread ISO "fine" will be introduced for
cable glands.
The 10 year transition period for the existing standards for PG
threads, as DIN 46 255 to 46 259, DIN 46 320 part 1 to 4 and
DIN 40 430, runs out in the 1999.
Please consider when using punch and die sets:

If operating by means of a wrench it is absolutely
necessary to grease the tension screws.
The conversion has started already in many European countries.

The time frame given by CENELEC for the change to the
EN 50 262 provides that the EN should be published on 01. 03.
t999 on national base elther in form of a identical national standard
or the
acceptance of the EN 50 262.
Thickness of sheet steel: 2 mm normal steel St. 37
Size mm
Description
Screw
size mm
Prod. n
M 12 12.5
P/D set cpl., KL

Spare punch
Spare die
6 x 40
M 16 16.2
P/D set cpl., KL

Spare punch
Spare die
9.5 x 50
01 683
01 684
01 685
M 20 20.4
P/D set cpl., KL

Spare punch
Spare die
9.5 x50
01 689
01 690
01 691
M 25 25.4
P/D set cpl., KL

Spare punch
Spare die
9.5 x 50
01 695
01 696
01 697
M 32 32.5
P/D set cpl., KL

Spare punch
Spare die
19 x 55
01 708
01 709
01 710
M 40 40.5
P/D set cpl., KL

Spare punch
Spare die
19 x 75
01 715
01 716
01 717
M 50 50.5
P/D set cpl., KL

Spare punch
Spare die
19 x 75
01 736
01 737
01 738
M 63 63.5
P/D set cpl., KL

Spare punch
Spare die
19 x 75
01 739
01740
01 741
01 674
01 675
01 676
Natlonal standards that stand against the EN 50 262 have to be

withdrawn latest 2 years after the publishlng of the EN.
Was does that mean for you ?

We recommend to change to metric threads wherever you are now
in process of planing or construction of machines, installations,
assembly group or any equipment where cable glands are
included.
The EN 50 262 refers to other standard and prescrlbes that the
connecting threads of cable glands have to be designed according
EN 60 423, table 1.

Size in mm

6.0 x 40
5
9.5 x 50
5
19.0 x 55
5
19.0 x 75
5
19 mm
3
19 mm x 9.5 mm
3
*19 mm x 9.5 mm
1
Pre-drill
10 mm
8.5 - 21.0 mm
10
Pce/Packing unit
1
1
Prod. n
01
01
01
01
334
339
340
341
02 002
02 003
02 010
08 036
08 016
ALFRA
ALFRA Tristar-Plus
TRI STAR
PLUS

for Steel St. 37 and Stainless Steels
Special Characteristics: Owing to triple splitting of the

chips in the die no blocking at the tension screw!
Tenfold to twentyfold tool life in comparison with
usual punches due to newly developed cutting geometry
by using high-alloy tool steel.
It is sufficient to pre-drill approx. 0,2 mm larger than the
tension screw and so centering with the screw is
possible (11,5 and 19,5 ).
The dies have got four notches for exacter adjusting
at the lease.
For VA- or steel sheet
2 mm with 11,1 mm screw
3 mm with 19,0 mm screw
Operation only by means of hydraulic units such as
Compact / AEP-1 or other hydraulic makes.
Splitter Punch M 16 - M 63
Metric Sizes acc. to EN 50262
Size mm
Description
Screw
size mm
M 16 16.2
Punch + Die
Spare punch
Spare die
11.1
01 656
01 657
01 658
M 20 20.4
Punch + Die
Spare punch
Spare die
11.1
01 606
01 607
01 608
M 25 25.4
Punch + Die
Spare punch
Spare die
11.1
01 659
01 660
01 661
M 32 32.5
Punch + Die
Spare punch
Spare die
19.0
01 662
01 663
01 664
M 40 40.5
Punch + Die
Spare punch
Spare die
19.0
01 665
01 666
01 667
M 50 50.5
Punch + Die
Spare punch
Spare die
19.0
01 668
01 669
01 670
Punch + Die
Spare punch
Spare die
19.0
M 63 63.5
Prod. n
01 671
01 672
01 673

Size in mm
Pce/Packing unit

11.1 x 50
5
19.0 x 55
5
19.0 x 75
5
19 mm
3
19 mm x 11.1 mm
3
*19 mm x 11.1 mm
1
Pre-drill
11.5 mm
8.5 - 21.0 mm
1
1
Prod. n
01 342
01 340
01 341
02 002
02 007
02 011
08 035
08 016
11
ALFRA
ALFRA Punch & Die Sets, manual operation
Description
Prod. n
Punch & die set, with 3 cutting edges

with the 5 most important small Pg-sizes
complete in storage case
Contents: 1 each of p/d Pg 9 - Pg 21
2 Ball bearing screws 9.5 x 50 mm
1 HSS-Co pre-drill 11 mm
1 Antifriction paste
01 451
Punch & die set, standard, with 3 cutting edges

with 11 sizes, 10 of them with Pg-sizes
Contents: 1 each of p/d set Pg 7 - Pg 48
1 p/dset 30.5 mm
1 each of tension screw 9.5 x 40 mm/9.5 x 50 mm
1 each of tension screw 19.0 x 55 mm/19.0 x 75 mm
1 tin of Antifriction paste
01 296
Punch & die set, universal, with 3 cutting edges

with 11 sizes, 10 of them with Pg-sizes
Contents: 1 each of p/d set Pg 7 - Pg 48
1 p/d set 30.5 mm
1 Ball bearing screw 19.0 x 55 mm
1 HSS-Co pre-drill 8.5 - 21 mm
01 297
Punch & die set, Tristar, with splitter punch

with 6 sizes, 5 of them Pg-sizes
Contents: 1 each of Tristar-Standard p/d set Pg 9 - Pg 21
1 Tristar-Standard p/d set 30.5 mm
01 750
Punch & die set, Tristar, with splitter punch

with 10 sizes, 9 of them Pg-sizes
Contents: 1 each of Tristar-Standard p/d set Pg 9 - Pg 48
1 Tristar-Standard p/d set 30.5 mm
01751
Punch & die set, Tristar, with splitter punch metrisch

with 6 sizes acc. to ISO 12-16-20-25-32-40
Contents: 1 each of Tristar-Standard p/d set ISO 12 - 40
1 Ball bearing 6.0 x 40 mm
01754
Punch & die set, Tristar, with splitter punch metrisch

with 7 sizes acc. to ISO 16-20-25-32-40-50-63
Contents: 1 each of Tristar-Standard p/d set ISO 16 - 63
12
Prod. n
01 451
Prod. n
01 750
Prod. n
01 296
Prod. n
01 297
NEW!
ISO
01755
NEW!
ISO
Prod. n
01 751
ALFRA
ALFRA Special Punch & Die Set, Sanitary
with 3 cutting edges
for punching holes in sink basins
Size in mm
Description
28,3 mm
31,7 mm
35,0 mm
11/8" M 10 x 1 complete
11/4" M 10 x 1 complete
M 10 x 1 complete
Prod. N
01 293
01 294
01 295
Spare Traction Screw M 10 x 1
01 299
Punch & die set

with 3 sizes
Contents: 3 Punch & die sets 28.3 / 31.7 / 35.0 mm
3 Spare traction screws M 10 x 1 mm
01 450
Prod n 01 450
ALFRA Special Punch & Die Set, Sanitary

with 3 cutting edges, with ball bearing screws (KL)
for operation with wrench
Size mm
Description
Screw
Size mm
Prod. N
28.3
31.7
35.0
P/d set with KL

P/d set with KL
P/d set with KL
9.5 x 50
9.5 x 50
9.5 x 50
01 070
01 102
01 122
9.5 x 50
01 339
Spare traction screw
Punch & die set KL

with ball bearing screws
Contents: 3 Punch & die sets 28.3 / 31.7 / 35.0 mm
01 449
Prod n 01 449
13
ALFRA
Square P/D sets
complete, for hand and hydraulic operation. Pay
attention to the table with sheet steel thickness and
operating instructions.
Size in mm
12.7
15.8
19.0
22.2
24.0
25.4
x
x
x
x
x
x
Steel sheet thickness mm
12.7
15.8
19.0
22.2
24.0
25.4
only for hydraulic operation*

045.5 x 045.5**
046.0 x 046.0**
050.8 x 050.8**
068.0 x 068.0**
092.0 x 092.0**
138.0 x 138.0**
Prod-N
1.75
1.75
1.75
1.75
1.75
1.75
01
01
01
01
01
01
300
301
302
303
331
304
3.0
3.0
3.0
3.0
3.0
3.0
01
01
01
01
01
01
313
305
306
308
309
311
* When ordering, kindly indicate which hydraulic unit

you are using
4 marks for exact positioning at the hair cross
Square Punch & Die Sets for Stainless Steel

For stainless Steel
Only for hydraulic operation.
Size in mm
Stainless Steel thickness mm
46.0 x 46.0*
68.0 x 68.0*
92.0 x 92.0*
2.0
2.0
2.0
Prod-N
01 312
01 315
01 316
* normally ex stocks
Other sizes on request
**in transport case for protection storage without any extra

Side ejection - Registered utility patent n G9104064.7
14
ALFRA
Rectangular Punch & Die Sets
Complete, for hand and hydraulic operation.
Size in mm
17,0
21,8
22,0
22,0
22,5
22,0
25,0
x
x
x
x
x
x
x
Steel sheet thickness mm
19,0
25,8
30,0
42,0
28,0
40,0
50,0
only for hydraulic operation

35,0 x 52,0**
35,0 x 65,0**
35,0 x 85,5**
35,0 x 112,0**
45,0 x 92,0**
46,0 x 92,0**
68,0 x 138,0**
Prod-N
1.75
2.00
2.00
2.00
2.00
2.00
2.00
01
01
01
01
01
01
01
317
318
319
320
321
323
332
2.00
2.00
2.00
2.00
2.00
2.00
3.00
01
01
01
01
01
01
01
325
326
327
328
314
329
330
35
35
35
35
x 52
x 65
x 85.5
x 112.0
**in transport case without any extra charge

Special forms on request
Separate spare punches and dies on request
Punch & die sets for connectors:
While punching, the fastening
borings are marked by center
marks so that they easily can
be drilled afterwards.
4 marks for exact positioning at the hair cross

Side ejection - Registered utility patent n G9104064.7
Square, Rectangular and Form Punch & Die Sets

for hydraulic operation
1. Screw hydraulic screw fully into the hydraulic
cylinder.
2. Place die - not tilted - onto the hydraulic screw.
If necessary, use distance bushes.
3. Insert hydraulic screw through pre-drilled hole in
the switchboard door.
4. Place punch from back- untilted - onto hydraulic
screw and tighten nut.
5. Adjust punch & die set at the lease by means of
the four notches.
Operation of the Hydraulic Pump
Punch has to be fully plunged through the sheet
metal. Do not use any force!
When punching operation has been finished, relieve
the hydraulic cylinder by opening the valve at the
pump.
Dismount punch & die set and remove the cut-outs from
the die.
ATTENTION!
Punching should be done sofar only as the sheet
metal has been cut. Absolutely avoid the punch to meet
the die inside.
Offset punching (nibbling) is not possible.
Do not use any force!
IMPORTANT!
Tie bolts, cutting edges and guides should always be
lubricated or greased, so punch & dies can be moved
more easily.
According to blunting punch has to be re-sharpened in
time.
**in transport case for protection storage without any extra charge
15
ALFRA
Punch & Die Sets, Special Forms
Standard sizes, available as sets only
Prod. n
22.5 mm with notch 3 mm

Manual or hydraulic operation
Shank version 13 mm, flattened on one
side to 11 mm, torsion safe
Pre-drilling 14 mm
01 420
22.5 m, flattened on two sides to 18.5 mm

Shank version 13 mm, flattened to 9 mm
Pre-drilling 14 mm
01 421
22.5 m, flattened on four sides to 20.1 mm

Pre-drilling 14 mm
01 422
33.3 x 17 x 10 mm for profile cylinders

Pre-drilling 14 mm
01 423
16.3 mm, flattened on four sides to 14.1 mm

Shank version 9.5 mm, flattened to 7 mm
Pre-drilling 11 mm
01 427
Punch & die set for filter fan 125 x 125

eg. for Rittal SK 3322
for hydraulic operation (hand, foot or electrohydraulic pump) only
Shank version 28.3 mm, flattened to 22 mm
Pre-drilling or punching 30 mm
01 431
01 420
01 421
01 422
01 423
01 427
16.3 flattened on 4 sides to 14.1 mm
125
01 431
Punch & Die Sets - Special Manufacture

We can manufacture just any kind of punch & die sets (round, square,
rectangular) according to your drawings. When inquiring please indicate
material thickness, material number whether for use with hand or
hydraulic operation. Ask for our technical advice!
Example:
117 x 117 mm, four-sided, flattened by 45 with drilling jig
16
ALFRA
ALFRA Special Punch and Die Sets
For use with wrench or our hydraulic units compact,
hand, foot or electro-hydraulic pump
For multiple connectors Min-D
For the punching of cutouts for 9 to 50 pole

connectors. Up to 2 mm material thickness St. 37. For
front and rear mounting. Torsional protection screws are
used as traction screws. The punching tools have a side
ejection for the waste piece.
Size mm
Type
Axis
19,8
28,2
41,9
58,4
55,7
9 pole
15 pole
25 pole
37 pole
50 pole
Gr.
Gr.
Gr.
Gr.
Gr.
x
x
x
x
x
11,3
11,3
11,3
11,3
13,9
6
6
6
6
6
Mat.-thickness
V
V
V
V
V
2 mm
2 mm
1,75 mm
1,75 mm
1,65 mm
Prod. N
01
01
01
01
01
366
367
368
369
370
Forcing nut
Die
Spare parts
Forcing nut
Adaptor
Axis
Counter nut
Counter nut
Counter nut
Counter nut
Counter nut
N 6 KL
N 1
Gr. 6 V
for 9 pole
for 15 pole
for 25 pole
for 37 pole
for 50 pole
Manual operat.
Hydraulic operat.
Torsional safe
if axis Gr. 6
01
01
01
01
01
01
01
01
436
437
438
442
443
447
444
445
Axis/screw
Punch
Counternut
ALFRA Special Metal Antifriction Paste

against seizing and excessive wear 120 g
Resists high pressure up to 230 N/mm2

adheres firmly
resistant against water and most acids & alcalines
non-corrosive, free of lead
non-poisonous and non-toxic
Applications:
Prevents seizing and excessive wear, cold welding
and rust and corrosion of screws, nuts, bolts, pipe
threads and armatures.
Very much recommended when using punch and die sets

with a spanner.
The paste is warmly recommended for lubricating edges
of cutting tools and highly strained bearings and sliding
surfaces.
Application: clean the surface and apply paste by means

of the brush provided.
Prod. N
ALFRA Antifriction Paste 120 g
33 005
17
ALFRA
Spare Screws for round P/D Sets
19 flattened to 14 only for SKP-5

counter nut N 2 A
for P/D sets 46 x 46, SKP-5
13 flattened to 9
106
01 347
5V
13 one side flattened to 11,

106
torsional safe, only for 22,5 with notch
01 333
counter nut N 5
forcing nut N 6 with bearing
adaptor fr hydraulic operat. N 1
for P/D sets:
17,0 x 17,0
19,0 x 19,0
27,0 x 19,7
22,5 with notch (5 V)
18,5 x 22,5 2 sides flattened
10,0 x 17,0 x 33,0 BKS
22,2 x 22,2
24,0 x 24,0
01 351
01 352
01 353
01 346
01 350
for manual operation, special alloy, high tensile.

Size mm
Packing unit*
09,5 x 40
09,5 x 50
19,0 x 55
19,0 x 75
M 10 x 1
Ball Bearing Screws KL
6,0 x 40 KL
09,5 x 50 KL
19,0 x 55 KL
19,0 x 75 KL
11,1 x 50 KL for Tristar Plus
up to 22,5 mm
* Minimum order quantity
Prod. N
10
10
05
05
10
01
01
01
01
01
335
336
337
338
299
5
05
05
05
5
01
01
01
01
01
334
339
340
341
342
Spare Screws and Nuts for Square

and Rectangular P/D Sets
for tools manufactured after 1986
Size
Shaft size mm
Length
28,3 flattened to 22
for P/D sets:
92 x 92 Counter nut
N
104 x 104 Counter nut
N
138 x 138 Counter nut
N
35 x 112 small clamp bridgeN
68 x 138 large clamp bridge N
and specials within this range
173
2
7
7
9
10
Prod. N
01
01
01
01
01
349
356
356
357
358
22,2 flattened to 19
Counter nut N 2
for P/D sets:
68 x 68
46 x 92
66,7 x 66,7
50,8 x 50,8 with counter nut N 2 A
35 x 85,5 with counter nut N 2 A
35 x 65 with counter nut N 2 A
35 x 52 with counter nut N 2 A
166
01 344
01 349
19 flattened to 14
Counter nut N 2 A
for P/D sets: 46 x 46
141
01 345
01 350
18
16 flattened to 12,5
106
counter nut N 3
forcing nut N 7 with bearing
adaptor N 2 for hydraulic operat.
clamp bridge N 11 only for 25 x 50 mm
instead of counter nut N 3
for P/D sets:
25,4 x 25,4 with counter nut N 5
31,7 x 34,9
25,0 x 50,0
87
01
01
01
01
348
355
352
353
01 343
9,5 flattened to 7
Counter nut N 8
Forcing nut N 6, with bearing
Adaptor for hydraulic operat. N 1
for P/D setsr:
12,7 x 12,7
15,8 x 15,8
01
01
01
01
01
360
354
359
361
418
01 351
01 351
01 351
01 351
For repairs and purchase of additional punches of

square or rectangular P/D sets, the complete tool
has to be returned, especially in the case of older
equipment. Please refer also to date embossed on tools.
Tension Screws for use with

Hydraulic Equipment
Hydraulic screw
Hydraulic screw
Hydraulic screw
Hydraulic screw
Hydraulic screw
Hydraulic screw
Adaptor
Hydraulic screw
Adaptor
Hydraulic screw
Adaptor
Hydraulic screw
Hydraulic screw
19 mm
19 x 6,0 mm
19 x 9,5 mm
19 x 9,5 mm*
19 x 11,1 mm (Tristar plus up to 22,5)
19 x 11,1 mm* (Tristar plus up to 22,5)
19 x 6,0 mm
6,0 mm L = 46 mm
19 x 9,5 mm
9,5 mm L = 75 mm
19 x 11,1 mm
11,1 mm L = 75 mm
28,3 mm L = 155 mm
for round holes as from 88,8 mm
needed for that: counter nut N 7
* Hydraulic screw made of high-ally tool steel
02 002
02 022
02 003
02 010
02 007
02 011
02 023
02 024
01 353
02 009
01 425
01 424
01 398
01 419
ALFRA
ALFRA Pre-drill for Punch & Die Sets
Type SVB made of HSS steel
Shank 10 mm for simple pre-drilling
of the holes for the traction screws
5 drill 8.5/11.5/12.5/16.5/21.0 mm
Prod. N
Pre-drill for punch & die sets SVB
08 016
Longest tool-life if using ALFRA special drill spray,

405 ml sprayer!
21 010
ALFRA Pre-drill for Punch & Die Sets

made of HSS-Co steel
Pre-drill 11 mm for punch & die sets
Pre-drill 10 mm for Tristar Standard
Pre-drill 11,5 mm for Tristar Plus
08 023
08 036
08 035
Prod. N 08 016
Prod. N 08 023
ALFRA Special Tungsten Carbide Tipped

Hole Cutters
Developed for cutting holes within seconds into plastic
casings, especially into covers of insulating cases,
made of Macrolon; clean and deburless cutting,
accurate in size. Contrary to other bell-shaped saws
the core is not caught.
Long tool-life due to special tungsten carbide tips with
micro-grinding. This tool should not be missing in any
electrotechnical workshop.
Available sizes:
15,2 mm - Pg 9
16,2 mm
18,6 mm - Pg 11
20,4 mm - Pg 13
22,5 mm - Pg 16
28,3 mm - Pg 21
30,5 mm
37,0 mm - Pg 29
40,0 mm
lALFRA
08
08
08
08
08
08
08
08
08
040
041
042
043
017
044
021
045
022
Notching Pliers
4,8 mm
Easy and quick punching of notches in steel sheet

up to 3 mm thickness
No time-consuming filing of the notches for twist
guards of push buttons, switches and instruments
Notches of 3.2 mm or 4.8 mm size are possible.
Long tool-life due to both punch and die are made of
hardened tool steel.
Easy punching due to high lever transmission; plasticlaminated handles.
Weight: 1.3 kg
3,2 mm
Punch to be inserted in the pre-punched opening, to be

adjusted and pressed against the edge of the drill hole;
actuate the pliers now- and you have a cleanly punched
notch.
Notching pliers 3,2 / 4,8 mm
Prod. N 03 015
03 015
19
ALFRA
Practical hand puncher without hose and cylinder.
Ideal for workshop and work on construction sites.
Punching Capacity
Steel sheets
Round holes up to 85 mm
64 mm
Square holes
68 x 68 mm
Rectangular holes 46 x 92 mm
2,0 mm F = 370 N/mm2

3,0 mm F = 370 N/mm2
2,0 mm F = 370 N/mm2
2,0 mm F = 370 N/mm2
er is
Punch
raulic
d
y
.
H
n
versio
ortable
inium
pact P
m
m
o
lu
C
A
e
in
Th
ailable
also av
6 kg
nly 1,
o
t
h
g
We i
Weight
1,6 kg
Punching Power
75 kN
Hydraulic Pressure 650 bar
Prod. N 02 005
Prod. N
Compact Hand Hydraulic Puncher
complete in transport case
Contents: 1 Aluminium Compact hand
hydraulic puncher
1 Hydraulic screw 19 mm
1 Hydraulic screw 19 x 9,5 mm
1 HSS pre-drill 11 mm
1 Set of spacer bushes (3-parted)
02 001
Compact Hand Hydraulic Puncher Set PG

for mild steel St.37
Contents: 1 Aluminium Compact hand hydraulic puncher
8 Standard punches and dies
PG 9 11 13 16 21 29 36 42
02 006
Prod. N 02 001

Prod. N 02 006
Compact Hand Hydraulic Puncher Set Tristar PG
9 Tristar punches and dies
PG 9 11 13 16 21 29 36 42 48
01 752
Compact Hand Hydraulic Puncher

Set Tristar Metric according to ISO Standard
7 Tristar punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 758
20
Prod. N 01 752
ALFRA
Prod N
Compact Hand Hydraulic Punch and
Die Set Tristar Plus PG
for mild steel St.37 and stainless steel sheets
8 Tristar Plus punches and dies
PG 9 11 13 16 21 29 36 42
1 HSS pre-drill 11,5 mm
01 650
Prod. N 01 650
Compact Hand Hydraulic Punch and

Die Set Tristar Plus Metric
according to ISO Standard
7 Tristar Plus punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 654
Prod. N 01 654
Supplementary Sets for Hydraulic Punchers

Punch and die set Tristar metric according
to ISO Standard
Contents: 7 Tristar punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 757
Punch and die set Tristar Plus metric according

to ISO Standard
Contents: 7 Tristar Plus punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 653
Prod. N 01 653
Spare Parts for Compact hand Hydraulic

Compact hand hydraulic puncher, separate
Hydraulic screw 19 mm
Hydraulic screw 19 x 9,5 mm
Hydraulic screw 19 x 9,5 mm*
Hydraulic screw 19,0 x 11,1 mm
Hydraulic screw 19,0 x 11,1 mm*
Set of spacer bushes
Pre-drill 10,0 mm
Pre-drill 11,0 mm
Pre-drill 11,5 mm
Please take notice:

02
02
02
02
02
02
02
08
08
08
005
002
003
010
007
011
004
036
023
035
Screws
Screws
Screws
Screws
Screws
9,5 mm max. 2,0 mm steel sheets

11,1 mm max. 2,0 mm stainless steel sheets
*Hydraulic screw made of high-alloy tool steel

21
ALFRA
Compact-Combi Hand Hydraulic Puncher
with 90 offset and 360 revolving cylinder head
Especially suitable for confined working conditions.
By means of one hand operation easy positioning
of the dies at hair cross.
Punching Capacity
Round holes up to 85 mm
64 mm
Square holes
68 x 68 mm
Rectangular holes 46 x 92 mm
Steel sheets
2,0 mm F = 370 N/mm2
3,0 mm F = 370 N/mm2
2,0 mm F = 370 N/mm2
2,0 mm F = 370 N/mm2
Round holes up to
Stainless steel
2,5 mm F = 600 N/mm2
Weight:
Punching Power:
Hydraulic Pressure:
64 mm
90 offset
and
3,5 kg
60 kN
650 bar
360 revolving
Prod. N 02 051
Prod N

Contents: 1 Compact-Combi hand hydraulic puncher
02 050
Compact-Combi Hand Hydraulic Puncher Set PG

10 Standard punches and dies
PG 7 - 9 11 13 16 21 29
36 42 48
02 052
Compact-Combi Hand Hydraulic Puncher Set Tristar PG

9 Tristar punches and dies
PG 9 11 13 16 21 29 36 42 48
01 753
Compact Hand Hydraulic Puncher Set Tristar Metric

7 Tristar punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 759
Prod. N 02 050
Prod. N 02 052
Prod. N 01 753
22

with 90 offset and 360 revolving cylinder head
her is
c Punc
ydrauli
H
n.
le
io
s
b
r
Porta
ium ve
mpact
Alumin
in
The Co
le
ailab
also av
g
ALFRA
,6 k g
only 1
t
h
g
i
We
Prod N
Set Tristar Plus PG
8 Tristar Plus punches and dies
PG 9 11 13 16 21 29 36 42
01 651
Prod. N 01 651

Set Tristar Plus Metric
7 Tristar Plus punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 655
Prod. N 01 655
Supplementary Sets for Hydraulic Punchers
Punch and die set Tristar metric according
to ISO Standard
Contents: 7 Tristar punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 757
Punch and die set Tristar Plus metric according

to ISO Standard
Contents: 7 Tristar Plus punches and dies M 16 M 63
16,2 20,4 25,4 32,5 40,5
50,5 63,5 mm
01 653
Prod. N 01 757
Spare Parts for Compact hand Hydraulic

Please take notice:
Compact hand hydraulic puncher, separate
Set of spacer bushes
Pre-drill 10,0 mm
Pre-drill 11,0 mm
Pre-drill 11,5 mm
02
02
02
02
02
02
02
08
08
08
051
002
003
010
007
011
004
036
023
035
Screws
Screws
Screws
Screws
Screws


23
ALFRA
with hand pump, 2-step operation,
max. operating pressure 700 bar,
with installed pump safety valve.
for all round, square and rectangular
punch & die sets
with operation manual

hydraulic hose 0.9 m
spacer bush set, 5 parts
hydraulic screws 9.5 and 19 mm
special pre-drill 11 mm
without punches and dies
Prod. N
Complete, in metal transport case
02 110
Prod. N 02 110

with foot pump, max. operating pressure 700 bar,
with installed pump safety valve.
for all round, square and rectangular
punch & die sets
with operation manual

hydraulic hose 2.8 m
spacer bush set, 5 parts
hydraulic screws 9.5 and 19 mm
special pre-drill 11 mm
without punches and dies
Specially recommended for use with big round and

form tools. Both hands are free for exact positioning
and punching at the control cabinet. The support of
the pump is spread wich grants stable and tilt
resistant operation.
Prod. N
Complete, in metal transport case
02 120
Spare Parts for Puncher AEP-1

Hand pump, separate, with hydraulic hose 0.9 m
and quick coupling
Foot pump, separate, with hydraulic hose 2.8 m
and quick coupling
Hydraulic hose 1.8 m, with quick coupling
Hydraulic hose 2.8 m, with quick coupling
Hydraulic cylinder with quick coupling
Set of spacer bushes, 4 parts
Pre-drill 10,0 mm
Pre-drill 11,0 mm
Pre-drill 11,5 mm
24
Prod. N 02 120
ATTENTION:
Never overload the pump and pump by force
02 111
02 121
02
02
02
02
02
02
02
02
02
08
08
08
112
122
012
002
003
010
007
011
014
036
023
035
Keep edge spacing!

Some manufacturers of
cabinet doors have
strengthenings in their
doors, by that double
thickness of sheet steel!
Observe the mounting
scheme and the table of
sheet steel thicknesses!
If our hand or foot pumps
are used properly we grant a
6 months warranty on
material or construction
faults - excepted are wear
and tear parts such as O-rings
and sealings.
In case of failures return the
pump directly to us for checking.
ALFRA
ALFRA HYDRAULIC PUNCHER DSP-120/12 B
with electro-hydraulic pump
Prod. N
Compact electrical pump, 2-stage

for operating a single-acting hydraulic
cylinder with stop function
Motor voltage:
Motor capacity:
Max. operating pressure:
Oil supply 0 - 20 bar:
Tank volume:
Oil volume, usable:
Weight:
02 025
230 V /50 Hz
0.4 kW
700 bar
2.0 I/min
0.3 I/min
1.2 l
0.8 l
approx. 7.5 kg
Scope of Supply:
Electro-hydraulic pump with hydraulic hose 1.6 m
and quick coupling, hand-switch
Hydraulic cylinder
Hydraulic screws 19.0 mm and 19.0 x 9.5 mm
Set of distance bushes, 5 parts
Prod. N 02 025
Electro-hydraulic pump, separate, 220 V, with
hydraulic hose, quick coupling and hand-switch,
without hydraulic cylinder
02 027
Electro-hydraulic pump, separate, 110 V
02 028
ALFRA Hydraulic Puncher ARP-1

with electro-hydraulic pump
Prod. N
Compact electrical pump, two-stage, for operating a

single-acting hydraulic cylinder with stop function,
increased capacity, possibility to connect a compressed air gauge
Motor voltage:
Motor capacity:
Tank volume:
Oil volume, usable:
Weight:
02 130
230 V /50 Hz
0.55 kW
700 bar
2.3 I/min
0.35 I/min
1.5 l
1.0 l
approx. 11 kg
Scope of Supply:
Electro-hydraulic pump with hydraulic hose 2.0 m
and quick coupling, hand-switch
Hydraulic cylinder
Hydraulic screws 19.0 mm and 19.0 x 9.5 mm
Set of distance bushes, 5 parts
Electro-hydraulic pump, separate, 220 V, with

hydraulic hose, quick coupling and hand-switch,
without hydraulic cylinder
Electro-hydraulic pump, separate, 110 V
Prod. N 02 130
Accessories for Electro-hydraulic pumps:
02131
on request
Hydraulic cylinder with quick coupling

Hydraulic hose 2.5 m with quick coupling
Foot-switch, with 2 pedals and connecting cable
Manual push-button, 2 buttons and connecting cable
Hydraulic screw 19 x 9.5 mm
Hydraulic screw 19 x 9.5 mm *
Hydraulic screw 19 x 11.1 mm
Hydraulic screw 19 x 11.1 mm*
Set of distance bushes, 5-parts
Pre-drill 10 mm
Pre-drill 11 mm
Pre-drill 11.5 mm
02
02
02
02
02
02
02
02
02
02
08
08
08
012
026
029
030
002
003
010
007
011
014
036
023
035
* Hydraulic screw made of high-alloy tool-steel

25
ALFRA
ALFRA Supplementary Sets for Hydraulic Punchers
Punches and dies only. The tension screws are included
in the hydraulic puncher.
Description
Prod. N
Punch and die set with 3 cutting edges PG

with 7 sizes, 6 of them in Pg-sizes
Contents:
Punch and die
Pg 9-11-13-16-21-29 and 30.5mm
02 060
Punch and die set with 3 cutting edges PG

Contents:
Punch and die
Pg 7-9-11-13-16-21-29-36-42-48 and 30.5mm
01 298
Punch and die set Tristar with 3 splitter punches PG

Contents:
Punch and die
Pg 9-11-13-16-21 and 30.5mm
02 061
Punch and die set Tristar with 3 splitter punches PG

Contents:
Punch and die
Pg 9-11-13-16-21-29-36-42-48 and 30.5mm
01 756
Punch and die set Tristar with 3 splitter punches metric

with 7 sizes ISO 16 - 63
Contents:
Punch and die
16.2 - 20.4 - 25.4 - 32.5 - 40.5 mm
01 757
Punch and die set Tristar Plus with 3 splitter punches metric
for mild steel St. 37 and stainless steel sheets
with 5 sizes M 16 - M 40
Contents:
Punch and die
16.2 - 20.4 - 25.4 - 32.5 - 40.5 mm
01 652
Punch and die set Tristar with 3 splitter punches metric

for mild steel St. 37 and stainless steel sheets
with 7 sizes M 16 - M 63
Contents:
Punch and die
16.2 - 20.4 - 25.4 - 32.5 - 40.5 - 50.5 - 63.5 mm
01 653
Prod. N 02 060
Prod. N 02 061
Selfsealing Quick Coupling

for ALFRA Hydraulic Equipment
coupling and uncoupling without oil dripping

easily operated
compact size incl. dust cover
max. operating pressure 1000 bar
when coupling is closed
Prod. N
Selfsealing coupling with internal thread R 1/4" female

(mounted at the end of the hose)
01 452
Selfsealing nipple with internal thread R 1/4" male

(mounted on the equipment such as hydraulic cylinder,
cable cutter, press etc.)
01 453
Reducing adaptor for other connections (please enquire)
01 454
Prod. N 01 653
ALFRA Special Hydraulic Oil

to replenish oil in all hydraulic pumps
in plastic container 1l
Attention: Greatest cleanliness when filling in oil
Attention: is essential!
26
01 455
ALFRA
Hydraulic Press Head 10 - 300 mm2
C-form, pressing power 108 kN for exchangeable
press inserts, shell shape.
According to DIN 48083 Standard
Prod. N
03 360
Material
Press Inserts
mm2
CU
hexagon pressing DIN
16 300
AL
hexagon pressing DIN
16 300
CU+AL
pre-rounding
10 300
CU
mandril pressing
10 185
25 mm
Weight 3,6 kg witch high-pressure quick coupling.

For the operation we recommend our electro-hydraulic
pump (Prod. N 02 027) or foot pump (Prod. N 02 121).
Prod. N 03 360
Hexagon Press Inserts

shell-shape, for cable lugs and connectors
according to DIN 48083 Standard.
Suitable for pressing units 03 360
passend fr Pregerte
03 380
passend fr Pregerte
03 361
Tool
code
Pressing
width
Cross section in mm2

Copper
strain-
Aluminium
extension-
strain-
extension-
Notice for hexagon pressings
Aluminium-steel
strain- extension-
relieved resistent relieved resistent relieved resistent
14
16
10 + 16
03 365
10
14
25
25
03 366
12
12
35
35
25
25
25/4
03 367
14
12
50
50
35
35
35/6
03 368
16
12
70
70
50
50
50/8
03 369
18
12
95
70
70
70/12
03 370
20
12
120
95
03 371
95
95/15
03 372
120
120/20
03 373
150 + 185 150-25
03 374
22
14
150
120
95 + 120
25
14
185
150
150
28
14
240
185
30
185
03 375
32
300
240
03 376
34
240
300
240
03 377
1. first pressing (inside)

1. first pressing
2. continue pressing from inside to outside
2. complete pressing
from inside to outside
3. first pressing
on the other side (inside)
4. complete pressing from inside to outside
27
ALFRA
ALFRA Universal Cutting
and Punching Equipment
for DIN profiles, hand-operated for cutting to length,
and punching (both length- and sidewise) of the
profile rails illustrated.
With specially strengthened eccentric located
exactly over the shear blade
Limited force required through better
transmission of force
Cutting to length without flash or waste
No maintenance needed
With 1.000 mm length stop
Fixation of hand lever in upper position when
not in use.
Shear blade can be re-sharpened, punches can
be exchanged.
Standard Supply
n
ma
Ger ent
Pat
Art.-Nr. 03 001
Prod. N
complete with length- and sidewise hole punches

12 x 6,4 mm and measuring device 1.000 mm also
with guide arrangement
03 001
as above, but with round punches 5,5 or 6,0 mm
03 002
as above, but with hydraulic cylinder
03 003
Standard Version
Carrier Rail 35 mm / 7,5
according to EN 50 022
Carrier Rail 35 mm /15

Carrier Rail 32 mm wide

Carrier Rail 15 mm / 5,5

Copper Earth Rail

10 mm x 3 mm
Spare parts
Spare punch + die 12 x 6,4 mm for lengthwise hole
Spare punch + die 12 x 6,4 mm for sidewise hole
Spare punch + die 5,5 mm for round hole
Spare punch + die 6,0 mm for round hole
Collective product number length-/sidewise hole
Collective product number round hole
03
03
03
03
03
03
Special construction for carrier rails or flat bars,

also stainless steel, aluminium or plastics on request
03 011
Guide arrangement
03 012
28
005
006
007
008
009
010
Prod. N 03 003 (pump not included)
ALFRA
ALFRA Cutting and Punching Unit ALC-01
with hand lever operation for the cutting into lengths
and punching - in longitudinal or cross direction - of
different mounting rails.
reinforced excenter
little expenditure of force required
burr-free cutting without loss
including 1000 mm length fence
guide
punch and die changeable
cutting inserts changeable
The cutting and punching unit ALC-01 was developed

for customers working on similar profiles and where a
mobile operation should be possible.
Almost all merchantable mounting rails made of steel
and aluminium can be cut into lengths and punched.
Stainless steel and special profiles are subject to
inquiries, it is recommended to include a sample of
the profile.
Cutting inserts Prod. N 03 000
The operation is fast and easy by means of a hand lever

and excenter located directly over the cutting inserts.
By turning the excenter the ergonomics can be optimized
for left handed operators.
The cutting inserts are always for one profile.
For exact adjustment of the cutting lengths the unit is
equipped with a length fence of 1000 mm.
Part of the standard scope of delivery is an oblong tool
12 x 6,4 mm which can also be inserted by 90 torsion.
Other punching diameters on request.
On request the unit is also available with hydraulic
cylinder. Retrofitting from hand to hydraulic operation
is possible.
Scope of standard delivery
Cutting and punching unit

cpl. with 1000 mm length fence, guide, oblong punch
and die 12 x 6,4 mm.
Without cutting inserts.
Prod. N
03 000
Weight 12 kg (without hand lever and length fence)

Cutting inserts for mounting rails according to
EN 50022/035/045 Standard
for
for
for
for
for
TS 35 / 7,5 mm
TS 35 / 15 mm
TS 32 mm
TS 15 / 7,5 mm and copper earthing bar 10 x 3 mm
special rails types
Spare oblong punch and die
03
03
03
03
03
0001
0002
0003
0004
0009
03 0010
Prod. N 03 0002
29
ALFRA
Busbar Bending, Punching And

Cutting Equipment
30
ALFRA
For Busbars 120 x 12 mm

With a universal work cylinder it is possible
to easily bend busbars 120 x 12 mm (160 x
10 mm on request) and by inserting a punch
it is possible to make holes from 6,6 to 21,5
mm , also oblong holes up to 21,5 mm.
Technical data
Bending:
Bending angle:
Shortest side:
Stroke:
Punching:
Size of table:
Weight:
120 x 12 mm
160 x 10 mm on request
up to over 90
50 mm
50 mm
6,6 - 21,5 mm
up to 21,5 mm
long holes
600 x 300 x 240 mm
60 kg
Bending Busbars
Switch to pos. Biegen
For bending operation, the bending die is
inserted into the hydraulic piston and the
electric angle gauge is positioned in the
round slot of the anvil. The contact cable is
connected with the electric motor.
Adjust the required angle with the set screw.
We recommend to adjust 2 - 3 above the
required angle as cooper springs back.
The first angle produced should be carefully
checked.
This bending angle can be reproduced as
often as required as the bending operation
is automatically terminated by the electric
contact switch.
Punching Busbars
Switch to pos. Lochen
The punch with the Neoprene stripper and a
suitable die are inserted in the adaptor. The
punch is held by a setscrew on the side. In
accordance with the width of the busbar
and the desired position of the holes, the
operating block can be raised or lowered
hydraulically by means of a hand wheel. A
scale at the side shows the height of the
hole center. We recommend marking the
busbar with subsequent adjusting of the
center pin to these marks, which gives an
exact hole picture.
The Neoprene stripper and a built-in sensor
assure an automatic return of the punch.
31
ALFRA
Busbar Bending and Punching Equipment
Prod. N
Basic unit with safety cover
03 200
Electric angle gauge w/ cable to motor
03 201
NEW Digital Angle Indicator

To adjust bending angles constantly
varying or recuring
03 229
Bending die
03 202
Bending die with moving jaws (100 x 10 mm)

for an improved bending quality
03 228
Length fence with fine adjustment
03 203
Prod. N 03 200
Electro-Hydraulic Pump
for the busbar bending equipment type SC 05 III,
220 Volt with 2 m high pressure hose, coupling.
Output controlled to 540 bar but adjustable
to 700 bar.
Weight 29 kg
Oil tank 5l of HLP 46
Electro-hydraulic pump SC 05 III
03 851
Start-function foot switch

Foot switch for start-stop-off function
03 861
03 865
Accessories
Available punches and dies
Prod. N 03 851
Punch mm
Thread metr.
6,6 x
9,0 x
9,5 x
11,0 x
11,5 x
13,5 x
14,0 x
17,5 o
18,0 o
21.0 o
21,5 o
6,0
8,0
8,0
10,0
10,0
12,0
12,0
16,0
16,0
20,0
20,0
Prod. N
03
03
03
03
03
03
03
03
03
03
03
204
205
206
207
208
209
210
211
212
213
214
* with Neoprene stripper and pressure plate

o with Neoprene stripper and no pressure plate
Die "L"
6,6
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
03
03
03
03
03
03
03
03
03
03
03
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
215
216
217
218
219
220
221
222
223
224
225
Punches & Dies for long holes

up to 5 mm material
up to 12 mm material
Prod. N
for material up to 12 mm
thick
Prod. N
thick
Die "S"
03
03
03
03
03
03
03
03
03
03
231
232
233
234
235
236
237
238
239
240
Prod. N
03 226
03 241
Prod. N 03 229
32
ALFRA
ALFRA Busbar Cutting Machine
For cutting copper and aluminium bars cleanly
and without flash 120 x 12 mm
The ideal supplement to our Busbar Bending and
Cutting Machine.
Cutting time with electro-hydraulic pump 03 851
5-15 sec. according to size of bar.
Clean cuts through hold down and guide
mechanism for centric cutting.
Upper knife can be exchanged and sharpened.
Weight 16 kg
Prod. N
Basic unit w/ Quick coupling
03 250
Vice with center jaws and hold down, adjustable
03 252
Spare knife, upper
03 251
Spares
03 255
As power source we recommend either of the

following
Electro-hydraulic Pump SC 05 III
Electro-hydraulic Pump ARP-1
Footpump automatic, 2 stage
03 851
02 131
02 121
If customers supply their own power source, they

must indicate size of coupling. Unit must provide
700 bar.
33
ALFRA
ALFRA Workshop Cart
for the busbar bending and punching machine
03 200 and the busbar cutter 03 250
A specially developed mobile station to
accomodate, without loss of space, the two above
units. In the base the electro-hydraulic pump can
be connected to an available two-way valve. The
two machines are connected by means of
hydraulic hoses. Two supports mounted on the
side of the table facilitate the bending and cutting
of long bars. The cart also has a drawer with
partitions for tools to store punches and dies.
The cart is mounted on four castors, two of which
can be locked.
Size of table:
Weight:
1250 x 800 mm
100 kg without equipment
Prod. N
Workshop cart, ready to use, with two-way valve,
coupling and drawer with partition, but without
machines and power source
PLEASE NOTE
when ordering by phone or letter,
please use our Product Numbers. This will avoid
misunderstandings.
Please also indicate your customer number
as this will expedite processing of orders.
34
03 950
ALFRA
4-Station Combi Work Cart
to
to
to
to
to
to
bend busbars 120 x 12 mm

punch busbars: holes 6,6 - 21,5 mm
cut busbars 120 x 12 mm
press fit cable lugs 10 - 300 mm2
punch holes in all Pg sizes, as well as square
and special shaped holes
The work station for bending and punching as well

as cutting busbars are arranged in such a way that
their working level is equal to the table surface.
This permits clean and quick work.
By means of a hand wheel the level of the
universal working cylinder can be lowered or
raised hydraulically to meet the required pattern of
holes.
The work stations are coupled to a central
hydraulic unit positioned in the cabinet.
As a support for long bars a support extension can
be pulled out at the side of the cart.
There are two additional hydraulic hoses at the
side which can be connected with quick
couplings other hydraulic tools (e.g. Hydraulic
Pressure Head 10 - 300 mm2, Prod. N 03 360)
and the Hydraulic Cylinder for punching holes
(Prod. N 02 012).
Also included is a foot switch with cable
connection. Up to 3 additional foot switches would
permit simultaneous work on all four stations.
The cart has four drawers for tooling with partitions
for punches and dies.
The cart is movable on four castors, two of which
can be fixed.
Size of table:
Weight:
1200 x 800 mm
315 kg
Prod. N
Combi Work Cart
380 V
03 980
Required extras
Punches and dies 6,6 - 21,5 mm
Prod. N 03 204 - 03 225
Prod. N 03 230 - 03 240
Hydraulic Pressure Head 10 - 300 mm2
with press inserts
(10 - 500 and up to 1000 mm2 on request)
03 360
Hydraulic Cylinder SKP-1

Hydraulic Screw 19 mm
Hydraulic Screw 19,0 x 9,5 mm
and punch & die sets as required
02 012
02 002
02 003
Foot Switch with cable
03 982
35
ALFRA
ALFRA Busbar Bending and Punching Unit LPV
Bending of busbars up to 120 x 12 mm
Punching of busbars 6.6 up to 21.5 mm
for copper and aluminium busbars
NEW
Prod. N
Basic unit cpl. with bending die

and angle indicator without actuation
03 256
The unit consists of a basic frame made of hollow

profiles with a receptacle for the basic body.
For bending and punching the unit is equipped with two
vertically adjustable roller supports which easily can be
exchanged. In order to adjust the hole gauge a length
fence is also included in the scope of supply. In order to
facilitate the machining of long copper busbars a
rackside, including supporting stand, can be drawn out
by max. 700 mm. Any fences and supports easily can
be adjusted and fixed by means of a clamping lever.
Technical data
Bending:
Bending Angle:
Stroke:
Smallest leg length:
Punching:
Prod. N 03 256 (Punches and Dies not included)
up to 120 x 12 mm
max. 92
50 mm
50 mm
6.6 - 21.5 mm
(Oblong tools also can be used)
600 mm x 400 mm x 300 mm
cpl. approx. 50 kg
Dimensions:
Weight:
Accessories
Available punches and dies
Punch mm
Thread metr.
6,6 x
9,0 x
9,5 x
11,0 x
11,5 x
13,5 x
14,0 x
17,5 o
18,0 o
21.0 o
21,5 o
6,0
8,0
8,0
10,0
10,0
12,0
12,0
16,0
16,0
20,0
20,0
Prod. N
03
03
03
03
03
03
03
03
03
03
03
204
205
206
207
208
209
210
211
212
213
214
x with Neoprene stripper and pressure plate

Die "L"
03
03
03
03
03
03
03
03
03
03
03
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
215
216
217
218
219
220
221
222
223
224
225

up to 5 mm material
36
Prod. N
thick
Prod. N
6,6
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
thick
Die "S"
03
03
03
03
03
03
03
03
03
03
231
232
233
234
235
236
237
238
239
240
Prod. N
03 226
03 241
As actuation we recommend our electro-hydraulic pump

DSP 120 or ARP-1 with hydraulic hose and quick
coupling prod. n 02 027 or 02 131.
ALFRA
Busbar Machining Unit for

Cutting, Punching and Bending
37
ALFRA
Busbar Machining Unit ABLS-01-1
The busbar machining Unit ABLS-01-1 is a microprocessor based equipment designed in modular
system for cutting, punching and bending of solid
copper and aluminium busbars.
Making tool change easy, the variable design allows
quick and precise execution of the different machining
operations.
Cutting:
Punching:
Bending:
120 x 12 mm
160 x 12 mm up. to 21,5 mm max.
120 x 12 mm (standard equipment)
160 x 12 mm (with special bending die)
Bending angle from 5 up to more than 90
Minimum leg length: 50 mm
Technical Data
Dimensions:
Length:
Width:
Height:
Weight:
736
400
490
105
Prod. N 03 850
Hydraulic Pump, Prod. N 03 851
without accessories
mm
mm
mm
kg
Made in Germany
CE
Power supply
electrical, by control cable with 5-channel plug
control voltage 24 V AC
hydraulic with pump SC-05-III, by high pressure
hose, 2 m long, 550 bar, with quick coupling
Other options will be available on request, the

equipment being slightly modified.
Bending of an acute angle

Bending of horizontally lying busbar
Swan-neck bending
Bending of materials with diamond pyramid
hardness number under Hv 50
Machining of laminated copper busbars
Micro-procesor based control panel with digital display
Prod. N
Busbar Machining Unit ABLS 01-1
Basic unit with cutting block, bending die, and length
fence of 600 mm, ready for use
03 850
Electro-hydraulic pump SC-05-III, 550 bar

2 m hydraulic hose and quick coupling
03 851
The clear and user-friendly control panel covers all options the
equipment offers. Specific data depending on the different materials
can be entered directly for the corresponding machining operations.
It is possible to have menu-driven display in different languages.
Optional accessories:
Length fence of 1000 mm
03 852
Length fence of 2000 mm
03 853
Bending die for
width of 160 mm
03 854
Tool for horizontal bending

Bending angle 30
50 x 10 mm
03 855
Tool for swan-neck bending
120 x 10 mm
03 856
Cutting tool for laminated busbars up to 80 x 10 mm
03 857
Punching tool for laminated busbars

up to 17 mm x 10 mm
03 858
Support cabinet with 1 door and 1 drawer
03 859
Work cart with 4 castors, 1 door, 4 drawers
03 860
38
ing
e work
ent in th switches
m
.
e
e
v
o
ic
sam
ff dev
ump
witch-o person make ensor), the p
afety s
s
s
g
d
n
d
ti
re
re
a
ra
a
fr
e
Infr
of in
e op
n as th
e area
As soo e tools (activ
th
area of atically.
m
off auto
NEW
ALFRA
Busbar Machining Unit ABLS-01-1
Busbar Cutting
After having chosen Cutting in the menu and entered the width of the
busbar, the automatic height adjustment is being activated.
Before cutting, we absolutely recommend to center the material to be
cut in the middle by means of the height adjustment. This will increase
tool life.
Then the also height adjustable extension arm should be adjusted to
position the busbar horizontally. This allows to easily cut absolutely
square.
By means of the ball bearing guided length fence the cutting length is
being set.
Busbar Punching
After having chosen Punching in the menu, the desired distances
between the different holes are fixed by entering the corresponding data
at the control panel by means of the adjustment of the length fence.
Punches and dies can easily be changed.
Holes as from 6,6 to 25 mm can be punched, as well as oblong holes.
Busbar Bending
After having chosen Bending in the menu, the desired bending angle
as well as the cross section must be entered.
Considering the characteristics of the different materials, there is also
the possibility to enter a correction value to eliminate the springing back
of the material.
Punches and Dies

Available punches and dies (not included in standard delivery)
Punch mm
Thread metr.
6,6 x
9,0 x
9,5 x
11,0 x
11,5 x
13,5 x
14,0 x
17,5 o
18,0 o
21.0 o
21,5 o
6,0
8,0
8,0
10,0
10,0
12,0
12,0
16,0
16,0
20,0
20,0
Prod. N
03
03
03
03
03
03
03
03
03
03
03
204
205
206
207
208
209
210
211
212
213
214
x with Neoprene stripper and pressure plate

Die "L"
03
03
03
03
03
03
03
03
03
03
03
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
215
216
217
218
219
220
221
222
223
224
225

up to 5 mm material
Prod. N
thick
Prod. N
6,6
9,0
9,5
11,0
11,5
13,5
14,0
17,5
18,0
21,0
21,5
thick
Die "S"
03
03
03
03
03
03
03
03
03
03
231
232
233
234
235
236
237
238
239
240
Prod. N
03 226
03 241
39
ALFRA
ALFRA Laminated Busbar Processing
Machine
Punching of M6 - M14 (without insulation)
and cutting of flexible laminated busbars
up to 10 mm (without insulation)
Breadth up to 100 mm (without insulation)
Technical data:
Application:
Cutting and punching of Cu and Al busbars, both
laminated and solid
Thickness to be parted: max. 10 mm
Range of holes:
holes for screws M6 - M14
Dimensions (h x w x l): 380 x 350 x 150 mm
General description:
Basic Unit
Serves to hold:
cutting block and punching tools
The pressure unit consisting of hydraulic cylinder and

piston incl. punch holder in the upper part is included
in the basic unit.
Prod. N 03 300
Centered location device for inserting both die and

cutting block is in the bottom part. In addition hinged
fences in front and at the site are mounted for the
punching in the unit.
Prod. N
Basic unit with length and side fence,
cylinder and quick coupling
03 300
Cutting block
03 301
Punches with neoprene stripper and pressure plates:

5 mm
6 mm
9 mm
11 mm
14 mm
03
03
03
03
03
303
304
305
306
307
Dies
5 mm
6 mm
9 mm
11 mm
14 mm
03
03
03
03
03
308
309
310
311
312
As actuation we recommend our electro-hydraulic pump

DSP 120 or ARP-1 with hydraulic hose and quick
coupling prod. n 02 027 or 02 131.
40
Prod. N 03 301
ALFRA
Machines and Tools for

the manufacturer of switch boards and control cabinets ...
All hydraulic punching machines

are also available with
for optical indication of the tool

center on the work piece.
First developed by ALFRA in
1992.
... to punch holes for fittings in

small housings and right up
to control cabinet doors
2.200 x 1.000 mm in size.
Especially designed
machines of all different
types can be
manufactured for special
applications at any time.
Please ask for our
consulting engineers
advice on the spot.
41
ALFRA
Stationary Punching Machine
ALFRA PRESS 250
for quick punching of round, square, rectangular and
specially formed holes without pre-drilling into conduit
boxes, ducts, casings, cable conduit plates and of
course control cabinet doors also close to edge areas.
Easy change of tools.
Description
Stable punching body with swivelling foot
Single-acting hydraulic cylinder
Different die holders available (also for punching
close to edges)
Ready for use with laser pointer to optically indicate
tool center
Serial punching possible
Technical Data
Throat depth:
250 mm with fence

265 mm without fence
50 mm
46 kN at 600 bar
Cylinder stroke:
Punching power: F
Height (with laser pointer,
and foot):
Weight:
Hydraulic connection:
820 mm
44 kg
R 1/4"
Punching Capacity
Round holes from
Square holes up to
Rectangular holes up to
or with a max. diagonal of
3,0 up to 40,5 mm
28 x 28 mm
22 x 30 mm
40 mm
Sheet metal
F = 370 N/mm2 up to
Stainless sheet steel
F = 600 N/mm2 up to
Aluminium F22 up to
Punchable plastics up to
2,5 mm
2,0 mm
4,0 mm
4,0 mm
Standard scope of supply

Stationary punching machine AP 250 with hydraulic
cylinder and quick coupling. Tool-holder (torsion
proof) for use with all punch holders, swivelling foot
for fixing on workbench
Extras
Combined length and depth fence, with two adjustable stops per axis; fence in X-direction is
hinged, i.e. suitable as feed-up fence for serial
punching
Double jointed arms (in pairs) with 2 rubber
layers each
Laser pointer, cpl. with power pack for connecting
directly with electro-hydraulic pump ALH-600/SP
Laser pointer, cpl. with power pack and plug
for 220 V/50 Hz
Limit switch to limit stroke (only if using the
electro-hydraulic pump ALH-E600/SP)
Movable support for individual use
Drive
Electro-hydraulic pump ALH-600/SP
with 2 pressure control valves, hydraulic hose 1,8 m
quick coupling, foot switch with 2-pedals
Electric mains:
Motor capacity:
Class of rating:
Pump capacity:
Oil quantity:
Weight:
42
ALFRA Press 250 with special equipment

Length and depth fence, support arms, laser pointer, hydraulic
unit ALH-600/SP, movable support
230 V /50 Hz
0,55 kW
S3
700 bar
0,4 I/min
0,9 l
23 kg
Prod. N
03 170
03 177
03 179
03 181
03 182
03 183
03 189
03 190
Detailed view of length and depth fence with

hinged stops for serial punching
ALFRA
Punching Tools for ALFRA PRESS 250
Accessories necessary for punching:
(not included in the standard scope of supply)
Prod. N
Prod. N
Punch holder with center pin for round punches

with arbor shank
03 171

with arbor thread 19 mm
03 172
If working with the laser pointer the spring-loaded center

pin simply has to be removed from the punch holder.
Punch with arbor shank
in mm
Pg
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Prod. N
ISO
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
without inner boring for

laser pointer
Pg 7
Pg 9
M8
M 10
M 12
M 16
Pg 11
Pg 13
Pg 16
M 20
M 25
Pg 21
Punch with arbor thread 19 mm

32,5
M 32
37,0
Pg 29
40,5
M 40
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
03 146
03 158
03 147
Square, rectangular and special form tools

with spring-loaded center pin cpl. including die
Dimension
21,0 x 21,0
25,4 x 25,4
22,0 x 30,0
22,5 mm
Prod. N
mm
mm
mm
with 4 notches
Die
Die
Die
Die
holder
holder
holder
holder
type
type
type
type
ll
IV
IV
ll
Spare neoprene stripper for 03 171

Spare neoprene stripper for form tools
(please inform on tool size)
03
03
03
03
087
088
089
086
03 185
03 186
03 187
Die holder type II

for round dies 3,2 - 30,5 mm,
square up to 21 x 21 mm,
rectangular or special form up to
max. diagonal of 30,5 mm
Die holder type IV
for round dies 30,6 - 40,5 mm
Die holder type I
for punching close to edge areas
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
32,5
37,0
40,5
03 175
03 176
03 174
Prod. N
Die holder type II

Prod. N 03 175
Die holder type IV

Prod. N 03 176
Dies for punching close to edge areas

in mm
3,2
4,5
5,4
6,5
8,5
Die holder type I
10,5
Prod. N 03 174
12,7
15,2
16,2
18,6
20,4
22,5
03 063
03 066
03 068
03 074
03 076
03 079
03 022
03 023
03 084
03 024
03 025
03 026
03 085
03 110
03 111
03 165
03 166
03 167
Prod. N
03 500
03 501
03 502
03 503
03 504
03 505
03 506
03 507
03 508
03 509
03 510
03 511
Special tools can be manufactured in short term in our

own tool production.
Features of performance if punching close to edges
with die holder type I
Example: Pg 16 = 22,5 mm
center 17,5 mm
outside 7 mm
Technical comment:
All round tools for ALFRA Stationary Punching Machines
AP 250 - AP 800 are made of special tool steel and have
a particular cutting geometry developed by ALFRA.
Sheet steel made of St. 37, stainless steel and
aluminium can be machined with these tools.
Detailed view of length and depth fence,

support arms, tool holder
43
ALFRA
ALFRA PRESS 400 E
specially formed holes without pre-drilling into conduit
boxes, ducts, casings, cable conduit plates and of
course control cabinet doors also close to edge areas.
Easy change of tools.
Description
Stable punching body with swivelling foot
Single-acting hydraulic cylinder
Different die holders available (also for punching
close to edges)
Ready for use with laser pointer to optically indicate
tool center
Serial punching possible
Technical Data
Throat depth:
400 mm with fence

430 mm without fence
50 mm
46 kN at 600 bar
Cylinder stroke:
Punching power: F
Height (with laser pointer,
and foot):
Working height:
Weight:
Hydraulic connection:
1700 mm
1200 mm
110 kg
R 1/4"
Punching Capacity
Round holes from
Square holes up to
Rectangular holes up to
or with a max. diagonal of
3,2 up to 40,5 mm
28 x 28 mm
22 x 30 mm
40 mm
Sheet metal
F = 370 N/mm2 up to
Stainless sheet steel
F = 600 N/mm2 up to
Aluminium F22 up to
Punchable plastics up to
2,5 mm
2,0 mm
4,0 mm
4,0 mm
Standard scope of supply

Stationary punching machine AP 400 E with hydraulic
cylinder and quick coupling. Tool-holder (torsion
proof) for use with all punch holders, swivelling foot
for fixing on workbench
Extras
Combined length and depth fence, with two adjustable stops per axis; fence in X-direction is
hinged, i.e. suitable as feed-up fence for serial
punching
Double jointed arms (in pairs) with 2 rubber
layers each
Laser pointer, cpl. with power pack for connecting
directly with electro-hydraulic pump ALH-600/SP
Laser pointer, cpl. with power pack and plug
for 220 V/50 Hz
Limit switch to limit stroke (only if using the
electro-hydraulic pump ALH-E600/SP)
Drive
with 3 pressure control valves, hydraulic hose 1,8 m
quick coupling, foot switch with 2-pedals
Electric mains:
Motor capacity:
Class of rating:
Pump capacity:
Oil quantity:
Weight:
ALFRA Press 400 E with special equipment

Length and depth fence, support arms, laser pointer. hydraulic
Prod. N
03 195
03 196
03 197
03 181
Detailed view of length and depth fence with

hinged stops for serial punching
03 182
03 183
03 190
230 V /50 Hz
0,55 kW
S3
700 bar
0,4 I/min
0,9 l
23 kg
44
43
ALFRA
Punching Tools for ALFRA PRESS 400 E
(identical to Alfra PRESS 250)
Prod. N

with arbor shank
03 171

03 172
If working with the laser pointer the spring-loaded center

pin simply has to be removed from the punch holder.
in mm
Pg
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Prod. N
ISO
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03

laser pointer
Pg 7
Pg 9
M8
M 10
M 12
M 16
Pg 11
Pg 13
Pg 16
M 20
M 25
Pg 21

32,5
M 32
37,0
Pg 29
40,5
M 40
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
03 146
03 158
03 147

Dimension
21,0 x 21,0
25,4 x 25,4
22,0 x 30,0
22,5 mm
Prod. N
mm
mm
mm
with 4 notches
Die
Die
Die
Die
holder
holder
holder
holder
type
type
type
type
ll
IV
IV
ll

Spare neoprene stripper for form tools
(please inform on tool size)
03
03
03
03
087
088
089
086
03185
03186
03187
Prod. N
Die holder type II
for round dies 3,2 - 30,5 mm,
Die holder type IV
Die holder type I
for punching close to edge areas
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
32,5
37,0
40,5
03 175
03 176
03 174
Prod. N
03 063
03 066
03 068
03 074
03 076
03 079
03 022
03 023
03 084
03 024
03 025
03 026
03 085
03 110
03 111
03 165
03 166
03 167
Die holder type II

Prod. N 03 175
Die holder type IV

Prod. N 03 176
Dies for punching close to edge areas

in mm
3,2
4,5
5,4
6,5
8,5
Die holder type I
10,5
Prod. N 03 174
12,7
15,2
16,2
18,6
20,4
22,5
Prod. N
03 500
03 501
03 502
03 503
03 504
03 505
03 506
03 507
03 508
03 509
03 510
03 511
Special tools can be manufactured in short term in our

own tool production.
Features of performance if punching close to edges
with die holder type I
Example: Pg 16 = 22,5 mm
center 17,5 mm
outside 7 mm
Punches and
die holders
with tools.
Technical comment:
AP 250 - AP 800 are made of special tool steel and have
a particular cutting geometry developed by ALFRA.
44
45
ALFRA
Hydraulic Puncher
ALFRA PRESS 400 D Universal
special shape holes without pre-drilling in junction
boxes, cable channels, housings and cable support
plates, right up to their edges. Of course doors of
control cabinets can also be punched. Easy change of
tools. Due to an extension of the tool it is possible to
punch boxes with a height of 200 mm from outside and
of 250 mm from inside.
Description
For round holes up to 37,0 mm,
for square and rectangular holes,
Punching Capacity
Steel sheets
Round holes up to 30,5 mm 2,0 mm F = 370 N/mm2
Stainless sheet metal
Aluminium and plastics up to a material thickness
of 3.0 mm
Throat depth with fence
Throat depth without fence
400 mm
430 mm
Punching of edged sheet metal up to a bevelling

height of 250 mm
Two-circuit hydraulic unit with electric motor, oil tank,
control valves and safety foot switch
Movable work stand made of hollow section frames
Prod. N 03 710 ALFRA PRESS 400
with special equipment and tools
Length fence, adjustable in height (0 - 720 mm)

and depth fence
(0 - 400 mm)
consisting of:
Sectional mounting rail with sliding wagon on
hardened profile rollers,
measuring tape in Y-axis and engraved measures
in X-axis.
Laser pointer for optical indication of the center of
the tool on the sheet metal to be punched
Technical Data
Punching capacity
Working pressure
Input
Motor capacity
Throat depth
Height
Weight
30
max. 150
220
0,37
430
1450
160
kN ( 3 t )
bar
Volt
kW
mm
mm
kg
Extent of standard supply

Puncher ALFRA PRESS 400 D Universal with double
acting cylinder, hydraulic unit, movable work stand
Prod. N
03 710
Optional Accessories
Length and depth fence for X- and Y-axis,
adjustable in height
03 711
Laser pionter for optical indication of the center of the

tool, consisting of: laser diode with point focussing,
holder with adjustment facility, electr. primary unit with
voltage stabilisation
03 021
Reversible extension Prod. N 03 712
46
ALFRA
Punching Tools for ALFRA PRESS 400 D
Prod. N
Punch holder with ejector pin for round punches

with arbor shank from 3,2 - 30,5 mm
03 719
Punch holder with ejector pin

for round punches with arbor thread 19 mm
32,5 - 37,0 mm
03 720
Die holder with bounce-off inclination

for dies 3,2 - 30,5 mm
03 122
Reversible extension
03 712
03 185
03 186

in mm
Pg
ISO
3,2
4,5
laser pointer
5,4
6,5
8,5
M8
10,5
M 10
12,7
Pg 7
M 12
15,2
Pg 9
16,2
M 16
18,6
Pg 11
20,4
Pg 13
M 20
22,5
Pg 16
25,4
M 25
28,3
Pg 21
30,5
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03

32,5
37,0
Pg 29
03 146
03 158
M 32
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
32,5 with direct arbor
37,0 with direct arbor
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
Length and depth fence with measure indication,

movable in X- and Y-direction
Prod. N 03 711
03 063
03 066
03 068
03 074
03 076
03 079
03 022
03 023
03 084
03 024
03 025
03 026
03 085
03 110
03 111
03 718
03 716
Special Shapes
22,5 mm with notch, complete (punch with neoprene
stripper), die with cross-line marking and lateral opening
for waste
03 125
Square and rectangular punch and die sets up to a

maximum side length of 25,4 mm. Punch with neoprene
stripper, die with cross-line marking and lateral opening
for waste.
(When ordering please give exact dimensions.
03 126
Detailed view of round tool for ALFRA PRESS 400 D Universal
Any kind of special tools can be manufactured in

short term in our own tool production.
47
ALFRA
ALFRA PRESS 500 LPV
Ideally suited for the construction of control
cabinets and switchboards.
Machine body with adjustable feet.
Double-acting hydraulic cylinder prepared for laser
pointer, strongly flanged onto the machine body.
Piston rod with tool holder, protected against
distortion, made of heat treated quality steel.
Die bed fixed plane on the machine body.
Hold down equipped with finger protection, tiltable,
fitted to the flange of the punching cylinder,
provided with electric safety lock to prevent
accidents.
Hydraulic unit with electric pump, oil tank and
solenoid valve.
Safety foot switch with two pedals to operate
punching and return stroke.
Optional Accessories:
Combined lenght and depth fence, height adjustable,
movable in Y-direction, supported on hardened double
ball guides.
Technical Data:
Length of punching machine
930
Width of punching machine without fence
130
Height of punching machine with support 1,430
Throat depth of punching machine
570
Working height
approx. 1,000
Total weight
approx. 200
Punching power
45
Stroke
57
Opening between the tools
45
Length of fence
1,500
mm
mm
mm
mm
mm
kg
KN
mm
mm
mm
Prod. N 03 093 with accessories and tools
Punching Capacity:
Material thickness
Round holes max.
Square holes max.
3 mm (F-370 N/mm2)
up to 60 mm
up to 46 x 46 mm
Prod. N
ALFRA PRESS 500 LPV
03 093
Optional Accessories:
Fence system with movable Y-axis
Length and depth fence
movable in X- and Y-direction
Laser pointer
Double jointed arm (1 pc.)
Machine lamp
Acc. to CE Standard
48
03 094
03
03
03
03
095
021
078
096
Detailed view of tool holder and fence system
ALFRA
Punching Tools for ALFRA PRESS 500 LPV
with arbor shank
Prod. N
03 036
03 035
If working with the laser pointer the spring loaded

center pin simply has to be removed from the punch
holder.

in mm
PG
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Prod. N
ISO
without inner boring

for laser pointer
PG 7
PG 9
M8
M 10
M 12
M 16
PG 11
PG 13
PG 16
M 20
M 25
PG 21

32,5
M 32
37,0
PG 29
40,5
M 40
47,0
PG 36
50,5
M 50
54,0
PG 42
60,0
PG 48
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
03
03
03
03
03
03
03
146
158
147
159
148
160
161
Prod. N
Die holder 3,2 - 25,4 mm
for round dies
for round dies
for round dies
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Dimension
12,7
15,8
19,0
22,2
25,4
46,0
22,0
22,0
x
x
x
x
x
x
x
x
12,7
15,8
19,0
22,2
25,4
46,0
30,0
42,0
Prod. N
mm
mm
mm
mm
mm
mm
mm
mm
03
03
03
03
03
03
03
03
03 041
03 077
Prod. N
Die holder
Prod. N 03 040
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
063
066
068
074
076
079
022
023
084
024
025
026
085
027
028
03
03
03
03
03
03
03
163
029
164
030
168
031
032
Die holder
Prod. N 03 041
32,5
37,0
40,5
47,0
50,5
54,0
60,0
Die holder
Prod. N 03 077
Special forms with arbor shank and spring-loaded

center pin cpl. including die
Dimension

03 040
22,5 mm
22,5 mm
30,5 mm
22,5 mm
22,5 mm
33,3 x 17 x 10 mm
Prod. N
with notch 3,2 mm
with 2 notches 3,2 mm
2 sides flattened to 18,5 mm
for profile cylinders
03
03
03
03
03
03
051
052
053
054
055
056
042
043
044
045
046
047
048
049
Special tools can be manufactured in

Technical comment:
AP 250 - AP 800 are made of special tool steel and
have a particular cutting geometry developed by ALFRA.
Punch with arbor shank and die
49
ALFRA
ALFRA PRESS 600-2
Throat depth 600 mm with fence system
Specially designed to punch switchboard doors
Fence system movable in X- and Y-direction
This machine was developed for manufacturers
of switchboards and control cabinets who want to
punch doors and metal sheets quickly, accurately
and economically.
Machine body of robust and deformation resistant
construction.
Double-acting hydraulic cylinder, strongly flanged
onto the machine body.
Piston rod with tool holder, protected against
distortion, made of heat treated quality steel,
dia. 50 mm.
Easily adjustable die bed fixed plane on the machine
body.
Hold down equipped with finger protection,
swivelling, fitted to the flange of the punching
cylinder, provided with electric safety lock to
prevent accidents.
Combined length and depth fence of approved
construction with height adjustment for work pieces
with folded over edges, supported by hardened
double ball guides. Movable in X- and Y-direction.
Measuring tape indicating the length and depth
position of the work piece.
Two-circuit hydraulic pump with electric motor, oil
tank and control valves connected by high pressure
hoses.
Safety foot switch with two pedals for operating
punching and return stroke.
Machine base supporting press in working height
with drawer for tool storage and a cabinet for the
hydraulic pump.
Alfra Press 600-2 Prod. N 03 090

Double jointed arms are extras.
Technical Data
Length of punching machine
Height of punching machine
Throat depth
Supporting length
Stroke / Piston dia.
Punching power
Max. dimensions of tools:
Round tools
Square tools
Max. material thickness:
Steel St. 37
Stainless steel
Aluminium
Copper
Total weight (without table)
1,200 mm
780 mm
600 mm
1,500 mm
57 mm/50 mm
55 KN (5.5 t)
70 mm
68 x 68 mm
up to 3 mm
up to 2 mm
up to 3.5 mm
up to 3.5 mm
appr. 250 kg
Digital measuring indication
Prod. N
ALFRA Press 600-2
03 090
Extras:
Laser pointer for optical indication
of the tool center
Double jointed arm, separate
Machine lamp
03 078
03 096
Digital measuring indication Y-axes

Digital measuring indication X-axes
03 091
03 092
The digital measuring indication for X- and Y-axes

is equipped with LCD digit size 13 mm, contactless
distance sensor and battery operation.
50
03 021
Laser pointer for optical indication of the tool center on the work
piece Prod. N 03 021
ALFRA
Punching Tools for ALFRA PRESS 600-2
with arbor shank
Prod. N
03 036
03 035
If working with the laser pointer the spring loaded

holder.

in mm
PG
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Prod. N
ISO

for laser pointer
PG 7
PG 9
M8
M 10
M 12
M 16
PG 11
PG 13
PG 16
M 20
M 25
PG 21

32,5
M 32
37,0
PG 29
40,5
M 40
47,0
PG 36
50,5
M 50
54,0
PG 42
60,0
PG 48
63,5
M 63
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
03
03
03
03
03
03
03
03
146
158
147
159
148
160
161
149

Dimension
12,7
15,8
19,0
22,2
25,4
46,0
22,0
22,0
x
x
x
x
x
x
x
x
12,7
15,8
19,0
22,2
25,4
46,0
30,0
42,0
Prod. N
for round dies
for round dies
for round dies
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
03 040
03 041
03 077
Prod. N
Die holder
Prod. N 03 040
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
063
066
068
074
076
079
022
023
084
024
025
026
085
027
028
03
03
03
03
03
03
03
03
163
029
164
030
168
031
032
169
Die holder
Prod. N 03 041
32,5
37,0
40,5
47,0
50,5
54,0
60,0
63,5
Die holder
Prod. N 03 077
Special forms with arbor shank and spring-loaded

center pin cpl. including die
Dimension
22,5 mm
22,5 mm
30,5 mm
22,5 mm
22,5 mm
33,3 x 17 x 10 mm
Prod. N
with notch 3,2 mm
for profile cylinders
03
03
03
03
03
03
051
052
053
054
055
056
Prod. N
mm
mm
mm
mm
mm
mm
mm
mm
03
03
03
03
03
03
03
03
042
043
044
045
046
047
048
049
Special tools can be manufactured in

Technical comment:
Fence system movable in X- and Y-direction.
51
ALFRA
ALFRA PRESS 800
Punching of switchboard doors of 2200 x 1000 mm
without pre-drilling
This machine was developed for the manufacturer of
switchboards and control cabinets who has to punch
holes into doors quickly and economically.
On the punching machine ALFRA PRESS 800 doors
of 2200 x 1000 mm with folded over edges to top or
bottom up to 40 mm can be punched cleanly and
quickly. Center punching for pre-drilling is not required
as the doors can be moved in an angle frame in the
X- (right and left side) and Y-axis (back to front).
The machine is suitable for punching doors with folded
over edges and lacquered work pieces up to a thickness of 3 mm at F = 370 N/mm2 (37kp/mm2). The
machine is easy to operate. Tool change can be
effected within a few seconds with the work piece
staying in the machine. Doors of 1800 mm length can
be moved fully to the right or left. Punches and dies
can then be changed without delay.
Prod. N 03 400 Alfra Press 800

with special equipment and tools
The very strong body of the machine in welded

construction assures long life and exact clearance
between punch and die.
Maximum dimensions of workpiece:
Length/breadth
2200 mm /1000 mm
Edge
40 mm
Thickness of sheet metal (F = 370 N/mm2)
3 mm
- other material thicknesses to be converted accordingly Technical Data
Hole diameter, max.
120 mm
Side length of square holes max.
110 x 110 mm
(with clear falling of the waste pieces)
Max. diagonal at rectangular holes
150 mm
Throat depth
800 mm
Opening between the tools
45 mm
Working height
1000 mm
Total weight, without crane hook
1700 mm
Width of body
280 mm
Width of stand
900 mm
Length and depth approx.
1700 mm
Weight approx.
850 kg
Punching power max.
150 kN
Hydraulic cylinder stroke
72 mm
Hydraulic unit / Electric motor
400/230 V
Toothed wheel pump, pressure
max.
190 bar
Capacity
4 I/min
Driving power
1,5 kW
Oil quantity, hydraulic unit
approx.
12 l
Equivalent permanent sound level,
A-certified
72 dBA
Material support and clamping device
(Angle Iron Frame)
Length of fence 2500 mm,
actual operating movement 2000 mm
work piece clamping length for
X-axis 2200 mm, for Y-axis 1030 mm
Fences of special length available
on request.
Lengthwise
adjustment
Y-axis
52
40 - 800 mm
Swivelling control panel with digital indicator, key button for

electro-hydraulic brake system, emergency off, time lag relay,
two-hand-operation for the punching function.
ALFRA
ALFRA PRESS 800
Extent of standard supply:
1. Machine body in solid welded construction
mounted on stand with swing metal feet
2. Swivelling control panel with digital indicator,
emergency-off, electric key buttons and 2-hand
operation
3. Double-acting hydraulic cylinder (torsion-proof) and
hollow piston rod
4. Time lag relay for return of piston hold-down/stripper
combination with finger protection made of
macrolon.
5. Die and tool holder in the piston
6. X- and Y-angle iron table easily to be moved on
robust and precise profile guide rollers
7. Fixation by electro-hydraulically operated brakes
8. Digital measuring and indication of movement in Xand Y-axis (indicating accuracy: 0,1 mm / measuring accuracy: 10/00)
9. Perfectly fitting workpiece support and clamping
device
10. Hydraulic unit, oil tank, pump, motor and control
valves
11. Control cabinet with main switch
12. Workpiece support on the left-hand side of the
press body for easy lifting of the workpiece
Stable guide of the stop fence, digital measurement with sensor

and magnetic tape
Prod. N
Alfra Press 800
03 400
Extras
Laser pointer for optical indication of the
tool center on the workpiece (also for retrofitting)
... consisting of:
Laser diode with spot focusing, arbor with
adjusting device, supporting ring with cover,
power pack with voltage stabilization
Halogen machine lamp 220 V
03 021
Perfectly fitting workpiece support and clamping device
03 606
Hydraulic unit, oil tank, pump, motor and control valves
53
ALFRA
Punching Tools for ALFRA PRESS 800
with arbor shank
Prod. N
Prod. N
03 413
03 411
If working with the laser pointer the spring-loaded

holder.

in mm
PG
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
Prod. N
ISO

for laser pointer
PG 7
PG 9
M8
M 10
M 12
M 16
PG 11
PG 13
PG 16
M 20
M 25
PG 21

32,5
37,0
PG 29
40,5
47,0
PG 36
50,5
54,0
PG 42
60,0
PG 48
63,5
M 32
M 40
M 50
M 63
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
03
03
03
03
03
03
03
03
146
158
147
159
148
160
161
149
22,0
24,0
22,0
30,0
46,0
35,0
68,0
46,0
92,0
x
x
x
x
x
x
x
x
x
30,0
36,0
42,0
45,0
46,0
65,0
68,0
92,0
92,0
Prod. N
mm
mm
mm
mm
mm
mm
mm
mm
mm
Dies
in mm
3,2
4,5
5,4
6,5
8,5
10,5
12,7
15,2
16,2
18,6
20,4
22,5
25,4
28,3
30,5
03 405
03 406
03 407
03 408
03 409
Prod. N
Die holder
Prod. N 03 405
03
03
03
03
03
03
03
03
03
03
03
03
03
03
03
063
066
068
074
076
079
022
023
084
024
025
026
085
027
028
03
03
03
03
03
03
03
03
163
029
164
030
168
031
032
169
Die holder
Prod. N 03 406
32,5
37,0
40,5
47,0
50,5
54,0
60,0
63,5
Tool holder
Prod. N 03 407
Technical comment:
Square, rectangular punching tools with arbor shank

and spring-loaded center pin cpl. including die
Dimension

for round dies
for round dies
for round dies
for round dies
for round dies
03
03
03
03
03
03
03
03
03

417
419
421
423
425
428
491
433
435
Special tools with arbor shank

and spring-loaded center pin cpl. including die
Dimension
Five hole tool for central fixing
(please indicate measurement drawing)
22,5 mm with 2 notches 3,2 mm
30,5 mm with 2 notches 3,2 mm
Air-slot tool 100,0 x 8,0 mm
(up to material thickness of 2,0 mm)
All special form tools can be manufactured in short term
in our own tool production.
54
Prod. N
03 450
03 452
03 454
03 456
ALFRA Press 800, die bed with die, punch arbor in the piston rod,
spring-loaded hold-down system, stable ball bearing guides for Xand Y-axis
ALFRA
HSS Multi-Step Drills
with 4 tooth spaces and
CBN - groove grinding
Description
Shaft
Prod. N
AM
12
For the general machine construction; drills round holes
into metals up to 4 mm thickness; because being for
use with portable drilling machines an absolute must for work on site.
Steps 9 - 12 - 15 - 18 - 21 - 24 - 27 - 30 - 33 - 36 mm
08 001
AM-Tin-Coated
08 037
AM-1
Next size of AM
Diameters up to 58 mm; direct drilling
into the solid.
Steps 25 - 28 - 31 - 34 - 37 - 40 - 43 46 - 49 - 52 - 55 - 58 mm
12
08 002
PVD
12
For electrical industry, matched for drilling of
clearance holes (armoured conduit threads = Pg);
considerable saving of time when producing borings
for Pg
Steps Pg 7 - Pg 9 - Pg 11 - Pg 13 Pg 16 - Pg 21 - 33 mm - Pg 29 - 40 mm
08 003
PVD-Tin-Coated
08 004
08 037
08 001
08 003
12
08 002
08 005
PVK
12
Alike PVD, however for armoured conduit thread
Core hole Pg
Steps Pg 7 - Pg 9 - Pg 11 - Pg 13 - Pg 16 - Pg 21
08 005
08 004
PVD-VA
Made of steel HSS-Co 5 for stainless
material up to thickness of 3 mm.
For stainless control cabinets in the
chemical and foodstuff industry
Steps Pg 7 - Pg 9 - Pg 11 - Pg 13 - Pg 16 - Pg 21
08 006
Spare Twist Drill, suitable for

AM - AM 1 - PVD - PVK
08 007
NEW
08 030
08 006
DKI
For metric drills according to EN 50262 Standard.
Core and through hole M 10 M 40.
Steps 10,5 12,5 14,5 16,5 18,5 20,5
23,5 25,5 30,5 32,5 38,5 40,5
08 030
NEW
08 007
55
ALFRA
ALFRA Multi-Step Drills HSS DM 05
Standard version with 2 tooth spaces

Precise hole diameter due to cylindrical graduation
Simultaneous deburing of the boring by the next step
Possible to drill thin steel sheets up to thickness of 4 mm
Use coolant stick!
Description
Drilling range mm
Shank
Prod. N
AM-12
AM-20
AM-30
4 - 12 mm
6 - 20 mm
6 - 30 mm
6,0
9,0
10,0
08 009
08 010
08 011
Set in special sheet steel case

with coolant stick
08 012
Standard values for the operation with ALFRA

multi-step drills
This drill was designed for the drilling of perfect round and
simultaneously burred holes into metal sheets of 4 6 mm
thickness. The crossover forms a radius for simultaneous
burring or chamfering of the drill hole.
While sheet center bits drill a slightly conical hole, you
achieve a cylindrical hole when using our ALFRA
multi-step drills. The tools are axially-radially relief-grinded
and can be resharpened easily on the tooth face.
The guide drill is exchangeable.
We recommend the operation on stationary drilling
machines, however the small ALFRA multi-step drills can
also be used on controllable hand drilling machines.
It is imperative to provide sufficient cooling lubrication by
means of ALFRA drilling paste or drilling emulsion.
Rotation speed standard values (r.p.m.):
Type
Steel sheets
(mild steel ST37)
AM
spot-drilling
AM
countersinking
AM-1
spot-drilling
AM-1
countersinking
PVD + PVK + DKI
spot-drilling
PVD - VA + SVB
countersinking
56
Stainless steel
sheets (V2A)
Nonferrous
metals
Plastics
(soft)
800
360
1000
1000
500 - 180
50 - 70
800 - 400
1000 - 400
800
360
1000
1000
200 - 100
100 - 50
500 - 200
600 - 250
800
360
1000
1000
400 - 200
200 - 100
800 - 500
1000 - 600
ALFRA
HSS-Bi Metal Hole Saws

For perfect holes as from 14 up to 210 mm
For quick and precise

cutting of holes in metal,
wood with nails,
plywood, fiber plates,
plastics, pipes, plates
and asbestos.
Can be resharpened.
For use with hand and
pillar drilling machines.
57
ALFRA
HSS-Bi Metal Hole Saws
with Cobalt alloyed teeth (M42)
Following you will find our up-dated range of hole
saws for cutting perfect holes as from 14 up to
210 mm.
Two different toothings make it possible to drill
both thin- and thick-walled material.
A Combi-toothing 4/6 tpi
for material as from 4 mm
B Fine toothing 10 tpi for material up to
max. 4 mm, e.g. thin-walled pipes and profiles,
sheet and trapezium steel etc
Cutting depth: 38 mm
For metal, cast iron, non-ferrous metal, aluminium,
wood, fiber plates, plastics.
Drill bits interchangeable with other common arbors.
mm
Combi Toothing
4/6 tpi
Fine Toothing
10 tpi
Inch
Prod. N
Prod. N
14,0
16,0
17,0
19,0
20,0
21,0
22,0
24,0
/16
/8
11
/16
3
/4
13
/16
7
/8
15
/16
0500014
0500016
0500017
0500019
0500020
0500021
0500022
0500024
0510014
0510016
0510017
0510019
0510020
0510021
0510022
0510024
25,0
27,0
29,0
30,0
32,0
33,0
1
11/16
11/8
13/16
11/4
15/16
0500025
0500027
0500029
0500030
0500032
0500033
0510025
0510027
0510029
0510030
0510032
0510033
35,0
37,0
38,0
40,0
41,0
43,0
13/8
17/16
11/2
19/16
15/8
111/16
0500035
0500037
0500038
0500040
0500041
0500043
0510035
0510037
0510038
0510040
0510041
0510043
44,0
46,0
48,0
51,0
52,0
13/4
113/16
17/8
2
21/16
0500044
0500046
0500048
0500051
0500052
0510044
0510046
0510048
0510051
0510052
54,0
57,0
59,0
60,0
64,0
21/8
21/4
25/16
23/8
21/2
0500054
0500057
0500059
0500060
0500064
0510054
0510057
0510059
0510060
0510064
65,0
67,0
68,0
70,0
73,0
29/16
25/8
211/16
23/4
27/8
0500065
0500067
0500068
0500070
0500073
0510065
0510067
0510068
0510070
0510073
58
With solid base plate which results in more thread turns,

higher stability and concentricity as well as less wobbling.
This new construction essentially reduces the problems of
the common hole saws, namely stripped and overturned
threads.
ALFRA
Combi Toothing
4/6 tpi
Fine Toothing
10 tpi
Inch
Prod. N
Prod. N
76,0
79,0
83,0
86,0
89,0
92,0
3
31/8
31/4
33/8
31/2
35/8
0500076
0500079
0500083
0500086
0500089
0500092
0510076
0510079
0510083
0510086
0510089
0510092
0501001 A6
95,0
98,0
102,0
105,0
33/4
37/8
4
41/8
0500095
0500098
0500102
0500105
0510095
0510098
0510102
0501002 A6-SDS
108,0
111,0
114,0
121,0
127,0
41/4
43/8
41/2
43/4
5
0500108
0500111
0500114
0500121
0500127
140,0
152,0
51/2
6
0500140
0500152
160,0
168,0
177,0
210,0
65/16
610/16
7
85/16
0500160
0500168
0500177
0500210
mm
9,5
9,5
0501003 A2-SS
9,5
0501004 A2-KSS
Arbor with guide drill
mm
Type
Shank
Prod N
14 - 30
14 - 30
32 - 152
32 - 152
32 - 152
102 - 210
A
A
A
A
A
A
9,5 hexagon
SDS
9,5 hexagon
9,5 hexagon
SDS
11,11 hexagon
0501001
0501002
0501003
0501004
0501005
0501006
6
6 - SDS
2-SS
2-KSS
2 - SDS
3-SS
0501005 A2-SDS
11,11
Accessories:
Extension of arbor 300 mm
for A 6 + A 2-SS +A 2-KSS
0501010
Spare center drill HSS

6,35 mm x 80 mm
for A 6 + A 6-SDS + A 2-SS + A 2-SDS + A 3-SS
0502001
0501006 A3-SS
6,35 mm x 95 mm
for A 2-KSS
Attention!
Switch off hammer function
if using SDS-arbors.
0502002
0501010
0502001
0502002
59
ALFRA
HSS-Bi Metal Hole Saw Sets
Prod. N
Hole Saw Sets "Elektro I"
0503001
Contents:
35 mm
68 mm
76 mm
Arbor A 2-SS
Hole Saw Set "Elektro ll" Pg 9 - Pg 48
0503002
Contents:
16 mm - Pg 9
19 mm - Pg 11
21 mm - Pg 13
22 mm - Pg 16
29 mm - Pg 21
37 mm - Pg 29
48 mm - Pg 36
54 mm - Pg 42
59 mm - Pg 48
Arbor A 6
Arbor A 2-SS
Extension 300 mm
Hole Saw Set "Sanitary" 22 - 68 mm
0503003
Contents:
22 mm
29 mm
38 mm
44 mm
57 mm
68 mm
Arbor A 2-SS
Arbor A 6
Extension 300 mm
Hole Saw Set "Standard" 19 - 76 mm
0503004
Contents:
19 mm
22 mm
25 mm
32 mm
35 mm
38 mm
44 mm
51 mm
57 mm
64 mm
68 mm
76 mm
Arbor A 2-SS
Arbor A 6
Extension 300 mm
Display for HSS-Bi Metal Hole Saws

for hanging
Dimension: 100 x 65 cm
Perfect presentation of the goods - no involved search
anymore - all tools ready to hand and clearly arranged
Prod. N
0503005
Display
Contents: 36 common hole saws
3 x 19 mm
3 x 21 mm
3 x 22 mm
3 x 25 mm
3 x 27 mm
3 x 29 mm
3 x 30 mm
3 x 32 mm
3 x 35 mm
2 x 38 mm
2 x 41 mm
2 x 44 mm
2 x 48 mm
2 x 51 mm
2 x 54 mm
2 x 57 mm
2 x 60 mm
2 x 65 mm
2 x 68 mm
2 x 70 mm
2 x 73 mm
Arbor with center drill: 3 x A2-KSS; 3 x A6
60
2 x 76 mm
1 x 79 mm
1 x 83 mm
1 x 89 mm
1 x 105 mm
1 x 114 mm
ALFRA
Tungsten Carbide Tipped Hole Saws
- with reduced width of cut
for cordless drilling machines
Application
Sheet steel St. 37 up to 2,0 mm, chrome
nickel steel 1,5 mm, Aluminium 1,5 mm,
PVC 3,0 mm, plastics 3,0 mm,
acryl material 3,0 mm, chip boards 4,0 mm
Advantages
with reduced with of cut for less expenditure of force
positive cutting angle
Ideal for use with cordless drilling machines
with exchangeable center drill and ejector spring
Technical Features
Shank 6,35 mm / 3/8 Bit
Available dimensions
Diameter mm
PG
15,2
9
16,0
18,0
18,6
11
20,2
20,4
13
22,0
22,5
16
25,0
27,0
28,0
28,3
21
30,0
30,5
32,0
35,0
37,0
29
38,0
40,0
Spare center drill 38 x 4,0 mm
Spare ejector spring
Spare tool holder without spring & center drill
Prod. N
0640152
0640160
0640180
0640186
0640200
0640204
0640220
0640225
0640250
0640270
0640280
0640283
0640300
0640305
0640320
0640350
0640370
0640380
0640400
0642438
0640003
0640004
Pg-Set of Hole Saws

Shank 6,35 mm / 3/8 Bit in plastic case
ideal suited for the manufacturer of switch boards
and control cabinets
Prod. N
0640001
Contents:
Diameter mm
PG
Prod. N
15,2
18,6
20,4
22,5
28,3
30,5
37,0
9
11
13
16
21
29
0640152
0640186
0640204
0640225
0640283
0640305
0640370
60
Prod. N 0640001
61
ALFRA
62
61
ALFRA
63
Subject to technical modifications due to permanent innovation.
5.000 / 02 .2001 / Wei
Punching, Bending, Cutting
Acc. to
standard
DIN EN ISO 9001

Zertifikat 09 10073052
2001

ALFRA General Catalogue Vol1

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Copyright:

Verfügbare Formate

ALFRA General Catalogue Vol1

Hochgeladen von

Copyright:

Verfügbare Formate

Subject to technical modifications due to permanent innovation.

5.000 / 02 .2001 / Wei

Punching, Bending, Cutting

DIN EN ISO 9001

time saving tools for

Advantages of our triple-edge

Better positioning and,

Punch and die sets with ball

Round punch & die sets

Square punch & die sets from

Special Characteristics: Owing to triple splitting of

Rectangular punch & die sets

Punch & die sets in special

in Aluminium version - Weight only 1,6 kg

Practical hand puncher without hose and cylinder.

ALFRA Hydraulic Puncher AEP-1

Punch & Die Sets

ALFRA Hydraulic Puncher AEP-1

ALFRA Hydraulic Puncher AEP-1

Machines and tools

Punch & Die

Table of types and application possibilities

for Use with

Hand-, footor electrohydraulic

46 x 46 bis 138 x 138

Special punches and

All hydraulic punching units available

for optical indication of the tool

P/D set complete

P/D set complete

P/D set complete

P/D set complete

When using these P/D sets please observe:

Punch and die set, complete

Punch and die set, complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D setc omplete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete

P/D set complete