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SCREW COMPRESSOR

Energy-Saving and Easy Maintenance

55 -160kW

No.30, Pioneer Crescent


#10-15, West Park Bizcentral
Singapore 628560

ISO14001
EC97J1107

ISO9001

JQA-QM3443

Hitachi Screw Compressor is manufactured at a factory approved by Environmental Standard


(ISO 14001) and Quality Standard (ISO9001) of International Organization for Standardization.

Printed in Japan(H) HC-E155Q 0914

Multi-Unit Control
Panel
Outdoor Type
Variable Speed
Control

Multi-Unit Control

Separate Installation

Pressure Boost

Pressure Boost

Hitachi - Your Trusted Air Solution Provider

Model
VSD
Fixed
Speed
Type

Motor Output
(kW)
Air-Cooled
(Vtype)

75

110

Water-Cooled
Air-Cooled

Water-Cooled
Air-Cooled
Water-Cooled

55

132

160

(55/ 75/110/132/160kW)
New Air End

Power Consumption on Cooling Fan (kW)

Cooling Fan (Air-cooled Type)

Conventional 2000 Series

55kW

75kW

110kW

9.5
12.6

20.0

Max.5%up
Max.5%up

Max.7.5%up

10.0

9.8

13.2

13.0

3.0

2.0

2.5
2.0

1.5
1.0
0.5
0

More 60% of power is


saved by inverter control.

3.0
More 60% of power is
saved by inverter control.

2.5

1.5

2.2
kW

1.0

1.5
kW

0.6

55kW

55kW

100% Rotation Speed

70% Rotation Speed

0.9

0.5

kW

kW

75kW

75kW

100% Rotation Speed

70% Rotation Speed

Instrumental Panel

21.5

21.5

LCD Monitor

Monitor Switch

Menu Switch

Digital Monitor

m3/min

Oil Separator

: Applicable in HG option

Stop Switch

Start Switch

Suction Filter

1 ECOMODE is available on S/M type, PQ WIDE MODE is available on Vplus ONLY.


2 DCBL Drive System is equipped on 55/75kW Vplus Models.

Oil Change Every 2 years

Schedule Operation with 2 Pressure Settings (Day & Night)

Cut-Out Pressure1
0.69MPa

Pressure under 1st


Pressure Setting

Pressure under 2nd


Pressure Setting

Effect of Energy-Saving

Cut-In Pressure1
0.59MPa

Cut-Out Pressure 2
[0.57MPa]

Cut-In Pressure 2
[0.47MPa]

Day Time

Time of Change

Night Time

Time

Note: 1. 2nd Pressure Setting is available as standard.


2. Switch between 2 pressure settings is possible by installing an external switch (option).

(Fixed Speed Type)


Variable Speed Control

High reliability, energy-saving, easy maintenance

Model (75kW)

Fixed Speed Model

Constant Pressure Control

ECOMODE

Pressure (MPa)

0.65

0.6
Constant Pressure
Control Area
Normal VSD Type
Decline of Pressure

Pressure

Energy-Saving Effect

Pressure (MPa)

0.69

Cut-out Pressure
(Start Unloading)

Cut-in Pressure
(Start Loading)

Cut-out Pressure is Automatically Lowered.

Load

Unload

Time

Energy-Saving Max. 3%

0.59
0.01MPa
Constant Pressure Control
Time

PQ WIDE MODE
0.9

Discharge Pressure
MPa

0.45

0.50

0.60

0.70

0.85

55kW

10.5

10.5

10.5

10.0

9.0

75kW

13.9

13.9

13.9

13.2

11.9

Model

110kW
Discharge Pressure
MPa

0.6

Conventional VSD

0.5
0.45

Pressure Decline
0

0.60

0.70

0.85

0.95

110kW

22.5

21.5

19.3

160kW

29.5

29.5

27.2

25.2

Model

0.7
Pressure (MPa)

55-75kW

Air Capacity Increase

Unitm3/min

Pressure Increase

Air Consumption Rate

100

105

Conventional
VSD

System
Example of Compressed Air System

Energy-Saving by System Structure


1

2
Filtration 1m
Dew Point under
Pressure/10 or below

Air Receiver
Tank

Air Filter

Air Dryer

Example of Daily Air Demand


100%

75%

50%

2 Units

2-12 Units

0:00

23:00

22:00

21:00

20:00

19:00

18:00

17:00

16:00

15:00

14:00

13:00

12:00

11:00

9:00

10:00

8:00

7:00

6:00

5:00

4:00

Micro-Mist
Filter

3:00

Air Filter

2:00

0%

1:00

25%

0:00

Oil Concentration
0.01wtppm
Dew Point under
Pressure/10 or below

1
V-M
Combination

Oil Concentration
0.003wtppm
Dew Point under
Pressure/10 or below

1-4 Units
Air Filter

Micro-Mist Activated
Carbon
Filter
Filter

Multi-Unit
Control with Single VSD unit
2
Multi Roller EX

1
Multi-Unit
Control with Multi VSD unit
3

3
Dual Roller III will be released soon.

5
3

Power Consumption Rate

Power Consumption Rate

Multi Roller EX

200

Explanation
All-time operation, all-time capacity adjustment, responding
to the air consumption at all area for power reduction

100

100

200

Full load or automatic stop

Air Consumption Rate

400

300

200
100

V
0

100

S
200

All-time operation, all-time capacity adjustment, responding to


air consumption at all area for power reduction

S
300

Explanation

400

or

Full load or automatic stop

Air Consumption Rate

Flow Charts
VSD:

Fixed Speed :

55 -110kW

Exhaust Air

10

11

Compressed
Air Discharge

Model

Air Intake Filter

Suction Throttle Valve

ItemUnit
Cooling Method
Motor Nominal Output
Discharge Pressure
Rated
Discharge Capacity
Suction Pressure

Air End

Main Motor

12

Oil Separator Tank

13

Oil Separator

Oil Temperature Control Valve

Oil Filter

Minimum Pressure/Check Valve

Cooling Air
Intake
2

10 After-cooler
11 Oil Cooler

Air into Air


End

12 Fan Motor
13 Cooling Fan

Oil
Discharge

kW
MPa
m3/min
-

Temperature of Discharge Air

Starter Type
Driving System
Lubricating Oil
Lubricating Oil Filling Amount
Output of Cooling Fan
Cooling
Temperature
Water
Quantity
Discharge Air Pipe Diameter
External Dimension (WDH)
Weight
Noise Level

L
kW

L/min
mm
kg
dB [A]

OSP-55M5AN

OSP-75M5AN

OSP-110M5AN

OSP-110M5WN

OSP-55S5AN

OSP-75S5AN

OSP-110S5AN

OSP-110S5WN

55

Air Cooled
75

0.7 [0.85]1.0
9.8 [8.8]8.1
13.0 [11.7]10.7
Atmospheric Pressure

Cooling Water Temperature


+ 13 or below

Ambient Temperature + 15 or below

27
1.5 (Inverter Control)

Star Delta (3 Contactor)


2-Pole TEFC Motor Gear Drive
NEW HISCREW OIL 2000
38
50
2.2 (Inverter Control)
3.0 (1.52) Inverter Control

Rc 2
2,0001,2001,800
1,720
67

1,420
65

37
0.15 (0.053)
32 or below
180
Rc 21/2 [Flange]
2,5501,5001,800
2,700
2,800
69
72

Note:

Cooling Air Flow

Compressed Air Flow

TH1: Thermistor (discharge air temp. 1)


TH2: Thermistor (discharge air temp. 2)
PS: Pressure Sensor (for capacity control)

1. Capacity is the converted value at its inlet condition. For guaranteed values, contact
your nearest dealer or HITACHI local representative offices.
2. Pressure is indicated as the gauge pressure.
3. Motor output values are indicated as motor nominal outputs.
4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,
under full load operation. It may vary in different operation conditions or
environments.
5. Use the air compressor at a place where ambient temperature is between 0 and
40 deg C.

Lubricant Flow

P: Pressure Gauge (for displaying oil separator tank internal pressure)


63E: Pressure Switch
63SV: Pressure Differential Sensor of Air Intake Filter

Above flow chart is for OSP-75M5AN as an example.

Specifications
55 -160kW
ItemUnit
Cooling Method
Motor Nominal Output
Discharge Pressure
Rated
Discharge Capacity
PQ WIDE
Discharge Pressure
MODE
Discharge Capacity
Working Range of PQ WIDE MODE
Suction Pressure

Model
kW
MPa
m3/min
MPa
m3/min
MPa
-

Temperature of Discharge Air

Starter Type
Driving System
Lubricating Oil
Lubricating Oil Filling Amount
Output of Cooling Fan
Cooling
Temperature
Water
Quantity
Discharge Air Pipe Diameter
External Dimension (WDH)
Weight
Noise Level

L
kW

L/min
mm
kg
dB [A]

OSP-55VAN

OSP-75VAN

OSP-110VAN

OSP-160VAN

Water Cooled

55

75

110

10.0

13.2

21.5

160

110

160

21.5

29.5
0.95
25.2
0.7-0.95

0.7
0.85
9.0

0.6
0.85
13.9
11.9
0.6-0.85

29.5
0.95
0.6
0.85
25.2
22.5
19.3
0.7-0.95
Atmospheric Pressure

Ambient Temperature + 15 or below


Soft Start
DCBL Direct Driving

Inverter
2-Pole TEFC Motor Gear Drive
NEW HISCREW OIL 2000
36
115
26
50
1.5 (Inverter Control) 2.2 (Inverter Control) 3.0 (1.52) Inverter Control 7.4 (3.72) Inverter Control

Rc 2
2,0001,2001,800
1,220
1,390
64
66

1. Capacity is the converted value at its inlet condition. For guaranteed values, contact
your nearest dealer or HITACHI local representative offices.
2. Pressure is indicated as the gauge pressure.
3. Motor output values are indicated as motor nominal outputs.
4. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,
under full load operation. It may vary in different operation conditions or
environments. For Vplus, 3 dB[A] is increased when PQ WIDEMODE is ON.
5. Use the air compressor at a place where ambient temperature is between 0 and
40 deg C.

Model

OSP-110VWN OSP-160VWN

Air Cooled

0.6
10.5

6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient


temperature is high, the maintenance period should be shortened.
(ONLY applicable for 55/75kW)
7. Temperature of discharge air may vary from different environments.
8. Modulation control is available as option on both M type and S type (0.7/0.85MPa).
Fixed modulation control operation is not possible on M type model. Make sure to
install a properly sized air receiver tank.
However, modulation control is NOT available on either M type or S type (1.0MPa) model.
9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
10. Specifications and outside view are subject to change without notice.

132 /160kW

0.6
0.85
22.5
19.3
0.6-0.85

Cooling Water Temperature


+ 13 or below
Inverter
2-Pole TEFC Motor Gear Drive

37
70
0.15 (0.053)
0.2
32 or below

180
180
Rc 21/2 [Flange] 3B (JIS 10K Flange) Rc 21/2 [Flange] 3B (JIS 10K Flange)
2,5501,5001,800 2,7002,0001,890 2,5501,5001,800 2,7002,0001,890
2,900
3,900
3,750
2,800
69
72
79
72

Note:

Water Cooled
110
0.75 [0.85]1.0
21.5 [19.3]17.0

6. Compressor will be running at the ambient temperature of 45 deg. C. If the ambient


temperature is high, the maintenance period should be shortened.
(ONLY applicable for 55/75kW)
7. Temperature of discharge air may vary from different environments.
8. It is necessary to install a properly sized air receiver tank.
9. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
10. Specifications and outside view are subject to change without notice.

ItemUnit
Cooling Method
Motor Nominal Output
Discharge Pressure
Rated
Discharge Capacity
Suction Pressure
Temperature of Discharge Air
Starter Type
Lubricating Oil
Lubricating Oil Filling Amount
Output of Cooling Fan
Cooling Water
Discharge Air Pipe Diameter
External Dimension (WDH)
Weight
Noise Level

kW
MPa
m3/min

L
kW
mm
kg
dB [A]

OSP-132M5AN

OSP-160M5AN

OSP-132M5WN

OSP-160M5WN

OSP-132S5AN

OSP-160S5AN

OSP-132S5WN

OSP-160S5WN

160

132

Air Cooled

Water Cooled

160
0.75 [0.85]1.0
25.5 [23.3]21.0
29.5 [27.2]24.5
29.5 [27.2]24.5
25.5 [23.3]21.0
Atmospheric Pressure
Temperature of Cooling Water + 13 or below
Ambient Temperature + 15 or below
Star Delta (3 Contactor)
NEW HISCREW OIL 2000
65
115
70
105
0.2
7.4 (3.72) with Inverter Control
Water Temperature 32 or below / Volume of 180L/min

3B (JIS 10K Flange)


2,7001,8001,890
3,420
3,300
3,600
3,450
72
79
77
132

Note:
1. Capacity is the converted value at its inlet condition. Capacity is measured at
following pressures.
0.75MPa models : 0.7MPa, 0.85MPa models: 0.8MPa, 1.0MPa models: 0.95MPa
For guaranteed values, contact your nearest dealer or HITACHI local representative
offices.
2. Pressure is indicated as the gauge pressure.
3. Motor output values are indicated as motor nominal outputs.
4. Use the air compressor at a place where ambient temperature is between 0 and
40 deg C.
5. Temperature of discharge air may vary from different environments.

6. Noise level is measured value at 1.5m in front and 1m height in an anechoic room,
under full load operation. It may vary in different operation conditions or
environments.
7. Modulation control is available as option on both M type and S type (0.7/0.85MPa).
Fixed modulation control operation is not possible on M type model. Make sure to
install a properly sized air receiver tank.
However, modulation control is NOT available on either M type or S type (1.0MPa)
model.
8. Earth leakage circuit breaker is NOT attached. Prepare it in advance.
9. Specifications and outside view are subject to change without notice.

10

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