Today

9-Oct
Memorandum of Meeting.

Date of Meeting:
Location:
Attenders:

Attenders:

General Subject
ItemTask
Subject
1 Overhaul TC-EL9YGTM 4,0- Extraction of Torque Converter from TG21.
86 TG21

1 Overhaul TC-EL9YGTM 4,0- Spare Parts

86 TG21

2 Overhaul TC-EL9YGTM 4,0- VOITH Special Tools

86 TG22
Multifunctional Special Tools

3 Overhaul TC-EL9YGTM 4,0- General Tools (Workshop Tools)

86 TG23

4 Overhaul TC-EL9YGTM 4,0- Liability partner for operational support

86 TG24

12/08/2015
Chilca UNO CCPP
Enersur
Luis Zambrano
Anibal Quezada
Nilton Viera
Cynthia Gutierrez

luis.zambrano@enersur.com.pe
anibal.quezada@enersur.com.pe
nilton.vieraRivero@enersur.com.pe
cynthia.gutierrez@enersur.com.pe

VOITH TURBO
Eduardo Casanova

eduardo.casanova@voith.com

Overhaul TC EL9YGTM 4,0 - 86 sn:8203463 July 2016

Description and Actions
1-) ENERSUR will reitre the Torque Converter from the Gen
Train to enable it to be transported to the workshop (or
designed site for the Overhaul).
2-) VOITH will start the Task with the Torque Converter retired
from the Train.

Responsible
Luis Zambrano (ENERSUR)
Anibal Quezada (ENERSUR)

To

Update
12-Aug

//////

1-) VOITH will sent the list of recommended Spare Parts for an
Eduardo Casanova (VOITH)
Overhaul, identifying the additional items to complete actual
Anibal Quezada (ENERSUR)
stock in ENERSUR (warehouse).
Cynthia Gutierrez
2-) ENERSUR will sent a RFQ for the needed Spare Parts
(ENERSUR)
(codified in EL9_SP_01)
1-) VOITH will sent the Revised Offer for the RFQ from
ENERSUR.
2-) ENERSUR will sent the P.O(Purchase order) as confirmation
to start the manufacturing process.
1-) VOITH will sent the list of VOITH Special Tools (codified as
spare parts and only for Torque Converters) - EL9_SP_01
2-) VOITH will sent the list of Special Tools (Multinfunctional). EL9_ST_01
3-) ENERSUR will confirm the avilability of all Special Tools.

Eduardo Casanova (VOIHT)

Anibal Quezada (ENERSUR)

1-) VOITH will sent the list of th egeneral Tools needed for an
Overhaul. EL9_GT_01.
2-) ENERSUR will have the tools listed on EL9_GNTL_01 for
OVH date.

Eduardo Casanova (VOITH)

To Close Date Comments

According to EL9_SGANTT_89
12-Aug
//////

6-Oct

-3

IN
PROCESS

30-Sep
//////

15-Jan
98

28-Feb
142

6-Nov
28

Estimated Delivery Time for Spare parts goes

around 7 (SEVEN) months.
Esimated date for Overhaul is shceduled for
July 2016.

22

//////

1-) VOITH will confirm the possibility of presenting a proposal for Eduardo Casanova (VOITH)
the maintenance including operational support.

CLOSED

31-Oct

7-Sep

31-Jan
114

STATUS

Some special Tools could be bring by VOITH

FSE, but the ENERPACK RCH-306 should be
available on site due to its weight.
The list must be bounded.

General Tools List contain all usual tools

available in Workshop.
To be reviewed 3 months before the OVH.

CLOSED

OPEN

This has to be evaluated internally because of

suppliers validation.
IN
PROCESS

5 Maintenance Turning Gear

TC-EL9YGTM 4,0-86 TG24

6 Maintenance Turning Gear

TC-EL9YGTM 4,0-86 TG24

Inspection of the inner elements of Turning

Gear. (Scope of maintenance)

Spare Unit for Gearbox

7 Overhaul TC-EL9YGTM 4,0- Final Proposal for Service

86 TG24

1-) VOITH will evaluate the inclusion of the scope of

maintenance/inspection of the Turning Gear in the Torque
Converter programmed Overhaul.
2-) ENERSUR should confirm the availability of the equipment
for the new time scope.

Eduardo Casanova (VOITH)

Anibal Quezada (ENERSUR)

1-) VOITH will sent the proposal for an Spare Unit for the
gearbox of the Turning Gear with its connecting minor parts.
After ENERSUR presents the RFQ.
- Parts list EL9_SP_01

Eduardo Casanova (VOITH)

1-) VOITH will prepare the proposal for the service with the
established agreements after 30-Sep.

Eduardo Casanova (VOITH)

6-Nov
28

Spare Unit for Motor Booster Pump

1-) ENERSUR wil send the information of the PLATE of the

pump or the information regarding: Brand, Type and serial
number.
2-) VOITH will send the proposal for a spare unit for Motor
Booster Pump of the Starting Package.

6-Oct
-3

Estimated Delivery Time for Spare parts goes

around 7 (SEVEN) months.

22

OPEN

31-Jan
114

6-Oct
-3

OPEN

31-Oct

6-Nov

Eduardo Casanova (VOITH)

This task could raise Total Time in

approximately 2 days+

114

28

8 Starting Package

31-Jan

The service must be confirmed through a P.O,

3 months before due to FSE availability.
OPEN

31-Oct
22

OPEN

REF
200
300
301
303
304
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
322
323
324
325
326
327
328
329
330
331
332
333
334
335
337
338
339
341
342
343
344
345
346
347
348

CDIGO
TCR41313420
TCR41901930
TCR03100006
TCR03049009
TCR41523760
TCR41532690
TCR03374021
TCR03372021
TCR03645180
TCR03646099
TCR03501137
TCR03130042
TCR41526370
TCR03110012
TCR03644060
TCR03645271
TCR03645265
TCR03646005
TCR03014065
TCR03111084
H01229633
TCR03645276
TCR03111105
TCR03014069
TCR03110010
TCR03656022
H01002331
TCR03658030
TCR03171024
TCR03130075
TCR03656017
TCR03658017
TCR03000413
TCR03669999
TCR03658022
TCR03645560
TCR03646013
TCR03111118
TCR03130076
TCR03130060
TCR03014062
TCR03049060
H01000509
TCR41583470
TCR03646021

Cantidad
Requerida
2
4
12
2
60
6
1
1
1
1
1
1
1
58
3.9
1
1
2
6
6
1
1
40
16
14
2
1
5
1
1
8
6
2
0.04
2
1
1
39
3
3
32
64
32
32
32

POSICIN
0020/0380
0010/0010/0030
0010/0010/0060
0010/0020/0060/0020
0010/0020/0070
0010/0020/0120
0010/0030
0010/0040
0010/0060
0010/0080
0010/0130
0020/0055
0020/0080
0020/0100
0020/0110
0020/0120
0020/0125
0020/0130
0020/0180
0020/0190
0020/0220
0020/0280
0020/0295
0020/0310
0020/0370
0020/0390
0020/0500
0020/0520
0020/0550
0020/0560
0020/0610
0020/0670
0020/0750
0020/0760
0020/0900
0020/1000
0020/1010
0020/1300
0020/1400
0020/1600
0030/0030
0030/0040
0030/0060
0030/0070
0030/0075

DESCRIPCIN
breather filter
weight-tol.screw M16X60
washer
straight pin
weight-tol.screw M10X20
weight-tol.screw M8X20
tab washer
slotted nut
o-ring
o-ring
disc ring
roll pin
nozzle M 10 - 4D
spring washer
round cord
o-ring
o-ring
o-ring
socket head screw
spring washer 8,4X13,5X0,5
o ring
o-ring
spring washer
socket head screw
spring washer
seal ring
circlip
seal ring
circlip
spr.type str.pin
seal ring
seal ring
pipe clamp
elastic insert
seal ring
o-ring
o-ring
spring washer A17X25X1,2
roll pin
roll pin
socket head screw
straight pin
socket head screw
pin
o-ring

350
351
352
353
354
357
358
359
360
361
362
363
364
365
366
369
370
371
372
373
374
375
376
378
379
380
381
382
384
385
387
388
389
390
391
393
394
395
396
397
398
1000
1001
1002
1003
1004
1005
1006

TCR03017102
TCR03094300
TCR03170030
TCR03645850
TCR03645685
TCR03210129
TCR03683402
TCR03683113
TCR03172550
TCR03645203
TCR41566840
TCR03645020
TCR03646482
TCR41548550
TCR03110009
TCR03210182
TCR03210181
TCR41546510
TCR03093905
TCR41564160
TCR03646006
TCR03100908
TCR03210019
TCR41546520
TCR03645007
H01002339
TCR41554600
TCR03687101
TCR03646291
TCR03645050
TCR49950065
TCR03670151
TCR03000400
TCR03656020
TCR03130048
TCR41576900
TCR41530010
TCR41534230
TCR41583320
TCR03134009
TCR41539810
20700161310
20700163110
TCR03305521
TCR41526150
20700110310
TCR03302245
TCR03302246

4
2
2
1
1
24
4
1
1
2
2
2
2
2
10
1
1
1
1
1
1
1
1
1
5
1
1
2
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1

0030/0110
0030/0130
0030/0150
0040/0015
0040/0020
0040/0060
0040/0090
0040/0130
0040/0145
0040/0150
0040/0240
0040/0250
0040/0300
0040/0340
0040/0365
0060/0020
0060/0030
0060/0050
0060/0070
0060/0080
0060/0090
0060/0100
0060/0110
0060/0170
0060/0190/
0080/0090
0080/0110
0100/0080
0100/0170
0100/0180
0100/0290
0100/0300
0100/0310
0100/0385
0100/0440
0160/0030
0160/0050
0160/0070
0030/0120
0030/0140
0040/0080
0080/0010
0080/0020
0080/0030
0080/0035
0080/0040
0080/0050
0080/0060

socket head screw

bush
circlip
o-ring
o-ring
cyl.compr.spring
shaft seal ring
shaft seal ring
inner ring
o-ring
adjusting ring
o-ring
o-ring
seal
spring washer
cyl.compr.spring
cyl.compr.spring
seal
jig bush
pin
o-ring
lock washer
cyl.compr.spring
seal
o-ring
circlip
bush 120/26X157,5
r-ring
o-ring
o-ring
hose clip
bellows
hose clip
seal ring
roll pin
seal
seal
seal
butt strap 60X20X167
pin
pin 9,9X25
four lobe bearing
four lobe bearing
ang.con.ball bearing
spacer ring BAUGRUPPE
thrust bearing BGR. 355X175X50,8
dp.groove ball bearing
dp.groove ball bearing

1007
1008
1009
1500
1501
1700
4000
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010

TCR03306123
TCR03306521
TCR03306588
TCR41552700
TCR41559180
20700111210
TCR41566850
TCR41569390
TCR41565170
2070010821
2070003851
2070010831
2070010841
2070003881
2070010851
2070010861
TCR41577390

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3

0080/0070
0080/0080
0080/0100
0060/0190
0100/0360
0010/0150

cyl.roller bg.
cyl.roller bg.
taper roller bearing
hydro direct.valve
valve NACHARBEIT
overrunning clutch
thrust spindle
thrust spindle
thrust spindle
washer 255/37X25
spacer tube 114,3/85,5x220
washer 150/25x20
washer 380/37x20
washer 170/60x20
spacer tube 121/100,5x170
spacer tube 146/120,5x300
spacer 25X65

Turning Gear
101 20700101510
102 TCR030442015
103 TCR03072016
104 TCR41553390

1
8
8
1

Gearbox
Stud
hexagon nut
Connecting Coupling

STOCK
ENERSUR
2
8
24
4
73
12
2
2
2
2
2
2
2
116
7.8
2
2
4
12
12
1
2
80
12
28
4
2
8
2
2
16
12
4
0.08
4
2
2
54
6
6
64
128
64
32
64

DELTA
0
4
12
2
13
6
1
1
1
1
1
1
1
58
3.9
1
1
2
6
6
0
1
40
-4
14
2
1
3
1
1
8
6
2
0.04
2
1
1
15
3
3
32
64
32
0
32

8
4
4
2
2
48
8
2
2
4
4
4
4
4
20
2
2
2
2
1
2
2
2
2
10
2
2
4
2
4
1
2
2
2
2
2
2
4
1
1
1
0
0
2
1
0
1
1

4
2
2
1
1
24
4
1
1
2
2
2
2
2
10
1
1
1
1
0
1
1
1
1
5
1
1
2
1
2
0
1
1
1
1
1
1
2
0
0
0
-1
-1
0
0
-2
0
0

1
0
0
0
0
0
1
1
1
1
1
2
1
1
1
1
3

0
-1
-1
-1
-1
-1
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0

-1
-8
-8
-1

REF
4000
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010

CDIGO
CANT
TCR41566850
TCR41569390
TCR41565170
2070010821
2070003851
2070010831
2070010841
2070003881
2070010851
2070010861
TCR41577390

1
1
1
1
1
2
1
1
1
1
3

POSICINDESCRIPCIN
thrust spindle
thrust spindle
thrust spindle
washer 255/37X25
spacer tube 114,3/85,5x220
washer 150/25x20
washer 380/37x20
washer 170/60x20
spacer tube 121/100,5x170
spacer tube 146/120,5x300
spacer 25X65

STOCK
SI
SI
SI
SI
SI
SI
SI
SI
SI
SI
SI

La lista de Herramientas especiales ser corroborada antes del servicio.

Mantenimiento Mayor (OVH) Convertidor de Torque EL9YGTM

Gantt view with 1 Shift / 8 - 9 Hours
Inspeccin de Taller
Inspeccin y preparacin de las herramientas y dispositivos de transporte
Coordinacin con el equipo de apoyo
Desconexin de los ejes del motor y mquina accionada, bridas de las tuberias y pines de fijacin
Almuerzo
Desconexin de los ejes del motor y mquina accionada, bridas de las tuberias y pines de fijacin
Retirada de la caseta
Transporte y condicionamiento en el taller
Desmontaje del acoplamiento del eje de entrada con la bomba de lubricacin de aceite.
Desmontaje del sistema de Giro Lento (embrague, carcasa y pistones)
Almuerzo
Desmontaje del sistema de Giro Lento (embrague, carcasa y pistones)
Abertura de la carcaza del reductor y retirada de los engranes
Desmontaje del convertidor de Torque 1
Almuerzo
Desmontaje del convertidor de Torque 2
Inspeccin de las piezas
Almuerzo
Anlisis y medicin de los componentes
Ensamble del convertidor de Torque
Ensamble del convertidor de Torque
Almuerzo
Ensamble del convertidor de Torque
Montaje del reductor y ajuste de los parmetros de los rodamientos cnicos en el eje de salida.
Montaje del reductor y ajuste de los parmetros de los rodamientos cnicos en el eje de salida.
Montaje del sistema de Giro Lento
Almuerzo
Montaje del sistema de Giro Lento
Montaje del acoplamiento del eje de entrada
Transporte a sitio (skid)
Alineamiento
Almuerzo
Alineamiento
Ensamble caja de accesorios y tuberias de aceite
Almuerzo
Reinstalacin de los instrumentos y cableado elctrico
Pruebas
Pruebas
TOTAL

Horario 8 9 ######################## 8 9 ######################## 8 9 ##################### 8 9 ##################### 8 9 ##################### 8 9 ##################### 8 9 ######################## 8 9 ##################### 8 9 ######
Da N
Da N+1
Da N+2
Da N+3
Da N+4
Da N+5
Da N+6
Da N+7
Da N+8
1 2 3 4 5 6 7 8 9 ##################################################################################################################################################################################################################
Time
(hrs)
1
1
1
1
1
3
2
2
1
1
1
3
2
4
1
4
4
1
3
1
4
1
3
1
3
1
1
3
1
1
3
1
5
4
1
2
2
4
79

Start

End

8:00
9:00
10:00
11:00
12:00
13:00
16:00
8:00
10:00
11:00
12:00
13:00
16:00
8:00
12:00
13:00
10:00
12:00
13:00
16:00
8:00
12:00
13:00
16:00
8:00
11:00
12:00
13:00
16:00
8:00
9:00
12:00
13:00
8:00
12:00
13:00
15:00
8:00

9:00
10:00
11:00
12:00
13:00
16:00
18:00
10:00
11:00
12:00
13:00
16:00
18:00
12:00
13:00
17:00
12:00
13:00
16:00
17:00
12:00
13:00
16:00
17:00
11:00
12:00
13:00
16:00
17:00
9:00
12:00
13:00
18:00
12:00
13:00
15:00
17:00
12:00

Da N - Da de arranque en los trabajos

El tiempo establecido es un aproximado teniendo en cuenta condiciones ideales de trabajo
Para el da N+1, en caso de existir, la caseta puede estar fuera del skid para reducir tiempos de trabajo
La disponibilidad de repuestos de inspeccin y herramientas especiales es imprescindible en todo momento.
El programa esta establecido bajo condiciones de apoyo operativo continuo
Tiempo estimado de trabajo: 79 hrs
* El alcance de la reparacin es relativo al anlisis realizado en el equipo (Los tiempos pueden variar considerablemente)
El trabajo directo se realizar en aproximadamente 8 - 9 das.
Los procesos de Alineamiento y pruebas dependen de la programacin del mantenimiento global del cliente.

1
1
1
1
1
1 1 1
1 1
1 1
1
1
1
1 1 1
1 1
1 1 1 1
1
1 1 1 1
1 1 1 1
1
1 1 1
1
1 1 1 1
1
1 1 1
1
1 1 1
1
1
1 1 1
1
1
1 1 1
1
1 1 1 1 1
1 1 1 1
1
1 1
1 1
1 1 1 1