Beruflich Dokumente
Kultur Dokumente
Microbiological Safety
of Controlled and
Modified Atmosphere
Packaging of Fresh and
Fresh-Cut Produce
J.N. Farber, L.J. Harris, M.E. Parish, L.R. Beuchat, T.V. Suslow, J.R. Gorney, E.H. Garrett, F.F. Busta
Scope
This chapter addresses the use of modified atmosphere packaging and controlled atmosphere packaging for the preservation of
fresh produce. There have been great technological advances in
this area of preservation, particularly as it refers to improving the
quality and shelf-stability of highly perishable food products, such
as produce. However, when using these technologies, careful attention must be paid to the effect on the survival and growth of
pathogenic organisms. This chapter focuses on food safety aspects of packaging technologies that are either commercially
available or under investigation.
1. Introduction
Over the past 20 years, there has been an enormous increase in
the demand for fresh fruit and vegetable products that has required
the industry to develop new and improved methods for maintaining food quality and extending shelf life (see Chapter I). Due to the
complexities involved with produce, that is, varying respiration
rates which are product and temperature dependent, different optimal storage temperatures for each commodity, water absorption,
by-products, and so on, many considerations are involved in
choosing an acceptable packaging technology. One of the areas of
research that has shown promise, and had success, is that of modified atmosphere packaging (MAP). This technique involves either
actively or passively controlling or modifying the atmosphere surrounding the product within a package made of various types and/
or combinations of films. In North America, one of the first applications of this technology for fresh-cut produce was introduced by
McDonalds (Brody 1995), which used MAP of lettuce in bulksized packages to distribute the product to retail outlets.
The major factors responsible for extending the shelf life of fruits
and vegetables include: careful harvesting so as not to injure the
product, harvesting at optimal horticultural maturity for intended
use, and good sanitation (Moleyar and Narasimham 1994; Lee
and others 1996). When these are practiced, the implementation
of optimum storage conditions through modified atmospheres
can be quite effective at maximizing the shelf life and quality of
the product.
A modified atmosphere can be defined as one that is created by
altering the normal composition of air (78% nitrogen, 21% oxygen, 0.03% carbon dioxide and traces of noble gases) to provide
an optimum atmosphere for increasing the storage length and
quality of food/produce (Moleyar and Narasimham 1994; Phillips
1996). This can be achieved by using controlled atmosphere storage (CAS) and/or active or passive modified atmosphere packaging (MAP). Under controlled atmospheric conditions, the atmosphere is modified from that of the ambient atmosphere, and
142
Description
143
Oxygen
Nitrogen
Carbon dioxide
3-5
9-15
7800
2600
3700
2000
10-20
150-350
500-30000
12500
5000
800-1500
8-25
40
>15,0004
>15,0004
2800
650
680
400
8-13
60-150
300-10000
4900
800
600-1200
2-2.6
14
20-30
42000
7600
10000
8000
35-50
450-1000
1500-46000
50000
18000
7000-25000
50-150
150-190
16-18
18
7-10
10-12
6-7
4-5
30-40
15-40
40-60
100-125
400-600
1.5-5.0
84-3100
Variable
O2 permeability
(mL.mm/m 2 .d.atm)
CO2 permeability
(mL.mm/m 2 .d.atm)
Relative Humidity
57.5
91.4
190/250
77
153
133
83
46.6
4
<3
<3
78.8
0.362
0.892
8.32
0.552
2.102
1553
4750/7100
462
1705
1282
154
180
27
15
13
2.672
5.252
26.12
87
93
91/94.5
77
94.5
91
48
52
42
56
56
100
0.1163
0.4073
0.000653
0.000423
Water vapor
transmission, g/m2/day/atm
(38 C and 90%
relative humidity)
Pectin
Chitosan
Wheat (gluten)
Na caseinate
Gluten-DATEM
Gluten-beeswax
Na casenate/Myvacet
MC/MPMC/fatty acids
MC and beeswax
Gluten-DATEM and beeswax
Gluten-Beeswax and beeswax
Methylcellulose-palmitic acid
Zein
Cozeen
Polyethylene
Polypropylene
Sucrose polyester
Smart Films
discussed briefly.
1.2.1. Bulk packaging. Bulk packaging is similar to CAS, but relies on a passively modified atmosphere (Lee and others 1996).
This type of packaging is mainly used for pallet bags and paperboard containers used in the transportation and storage of commodities. These films can be ecologically advantageous since
Description
Use
Marcellin System
Atmolysair System
Tectrol System
(TransFRESH Co.)
Tom-Ah-Toes
(Natural Pak Produce)
FreshSpanTM (Sun
Blush Technologies Inc)
MaptekFreshTM (Sun
Blush Technologies Inc.)
FreshflexTM (Curwood)
FreshHold
(Hercules Chemical Co.)
Cryovac(W.R. Grace
and Co.)
Propafilm CR and CK
(Imperial Chemical
Industries PLC)
P-Plus films
(Courtaulds Packaging)
T-grade (CVP Systems)
Clysar EHC, EH, ECL,
LLP(DuPont)
Laminated boxes(Georgia
Pacific, Weyerhaeuser and
Tamfresh Ltd.)
Film Convertors
Various perishables
Edible Films1
TAL Pro-Long
(Courtaulds Group)
Nutri-Save
Semperfresh, Nu-Coat Fo,
Ban-seel, Brilloshine,
Snow-White and White
Wash products (Surface
Systems Intl. Ltd.)
Pears
Pears, apples
Most fruits and vegetables, processed
and whole potatoes (Snow-White
and White-Wash)
145
Description
Use
Variable
Antimicrobial Films
-unsure of commercial availability
(Church 1993; Baldwin 1994; Zagory 1995; Lee and others 1996; Raghavan and others 1996; Smith and Ramaswamy 1996; Padgett and others 1998; Han 2000).
1 Different film types discussed in Table IV-2.
146
Optimum
Respiration Rate
(at 5 C, mg CO2/kg/h)
Maximum
CO2 (%)
Minimum
O 2 (%)
CO 2
(%)
O2
(%)
Recommended
storage temp.
Approximate
storage life
5-10
10-20
10-20
15a
10-20
20-40
2-5
2
5
5
15
15
10
5
5
5
2
10
15
1-2
2
3
2
2
2
5
2
2
2
2
1-3
2-3
3-10
2-5
15-20
12-20
10-12
0-5
15-20
1-3 or 10-15
5-10
3-5
0-10
0-10
5-8
3-5 or 15-17
0-5
5-8
3-5
0-1
5-8
5-10
5-10
15-20
15-20
1-2
2-3
2-5
2-5
5-10
2.5
3-10
1-2
5-10
2-5 or 5-10
3-10
1-2
5-10
5-10
3-7
1-2 or 4-6
5-10
2-5
1-2
2-3
3-5
2-5
3-5
5-10
5-10
0-3
0-5
5-13
12-15
0-5
0-5
3-7
0-5
2-5
0-5
0-5
10-15
0-5
10-15
10-15
10-15
0-5
5-10
10-15
0-5
0-5
0-5
8-13
5-10
0-5
0-5
2-11m
8-10d
15d
6m
>60
40-60
>60
40-60
10-20
10-20
20-40
10-20
>60
4b
10-20
>60
10-20
>60
10-20
10-20
5-10
5-10
2
14
10?
10
5
5
5
5
2
15
10
2
15
2
15
2
2
3
5
2
1
2
2
5
2
3
2
3
2
1
3
3
3
2-3
10-14
5-10
5-10
5-7
3-6
3-4
2-5
5
10-20
0
0
5-15
0
10-20
0
3-5
none
0
2-3
Air
2-3
1-2
1-2
2-3
5
2-5
3
2-4
3-5
1-3
3-21
3-5
air
3-5
3-5
none
1-2
0-5
1-5
5-10
0-5
0-5
0-5
0-5
0-5
8-12
0-5
8-12
0-5
0-5
8-12
0-5
12-20
10-15
4-12
0-5
29d
21d
7-10d
2-3m
2-3m
6-12m
4-5m
2-3m
14-21d
3-4wks
3-4d
2-3wks
2-3wks
2wks
8m
Fruit
Apple
Apricot
Avocado
Banana
Blackberry
Blueberry
Cantaloupe
Cherry (sweet)
Cranberry
Fig
Grape
Grapefruit
Kiwifruit
Lemon
Lime
Mango
Nectarine
Orange
Papaya
Peach
Pear
Persimmon
Pineapple
Pomegranate
Raspberry
Strawberry
Vegetable
Artichoke
Asparagus
Beans, snap
Broccoli
Brussels sprouts
Cabbage
Carrot
Cauliflower
Chili peppers
Corn, sweet
Cucumber
Lettuce (leaf)
Mushrooms
Bell peppers
Spinach
Tomatoes (mature)
Tomatoes (partly ripe)
Potato
Onion
(Adapted from Powrie and Skura 1991; Day 1993; Exama and others 1993; Moleyar and Narasimham 1994; Smith and Ramaswamy 1996).
a At 10 C in air (Day 1993).
b At 10 C in 3% O (Day 1993).
2
147
Atmosphere
Temp.
(C)
O2 (%)
CO2 (%)
Efficacy
0-5
0-5
0-5
5
2-3
5-7.5
5
6-7
15
Moderate
Good
Good
0-5
Moderate
0-5
0-5
2-5
5
15-20
5
Good
Moderate
0-5
1-3
5-10
Moderate
0-5
0.5-3
5-10
Good
0-5
0.5-3
10-15
Good
0-5
0.5-3
5-10
Good
0-5
0-5
0.5-3
3
5-10
10
0-5
0-5
2-5
3
0-5
0-5
0-5
0-5
5
1-3
5
0.8-3
3
0.25-1
6-9
5
8-10
3
Good
Moderate
Moderate
Moderate
Moderate
0-5
0-5
0-5
0-5
0-5
0
0-5
0-5
<1
3-5
2
2-4
14-21
1-2
0.5
2
6-15
10
5-10
7-10
5-12
<10
12
Moderate
Good
Good
Good
Moderate
Poor
Poor
Poor
0-5
0-5
1-2
15-20
5-10
Good
Good
Good
Not
recommended
10-15
Good
5-10
Moderate
The use of MAP for whole and fresh-cut produce involves careful selection of the film and package type for each specific product and package size (Tables IV-2 and VI-3). Effective MAP of produce requires consideration of the optimal gas concentration,
product respiration rate, gas diffusion through the film, as well as
the optimal storage temperature in order to achieve the most benefit for the product and consumer. In addition, when selecting an
appropriate film, one has to take into account the protection provided, as well as the strength, sealability and clarity, machineability, ability to label, and the gas gradient formed by the closed film
(Zagory 1995).
Recently, the long list of films and commercially available MAP
systems has been augmented with the conception of both smart
148
bacteriocins for the control of C. botulinum. Successful applications of this technology have been demonstrated using sodium
caseinate/stearic acid to coat peeled carrots and caseinate/acetylated monoglyceride to coat celery sticks (Guilbert and others
1996). Zhuang and others (1996) investigated the ability of a hydroxypropyl methylcellulose coating containing various antimicrobials to inactivate Salmonella Montevideo on the surface and
in the core tissues of tomatoes. Citric or acetic acid (0.2, 0.4%)
did not enhance inactivation; however, 0.4% sorbic acid significantly enhanced the inactivation of S. Montevideo, although the
tomatoes had a chalky and unappealing appearance. A study performed by Padgett and others (1998) did not specifically look at
the application of antimicrobial films to food products; however,
the incorporation and behavior of antimicrobials in edible films
were observed. Padgett and others (1998) examined the inhibitory
effect of both lysozyme and nisin, incorporated directly into corn
zein and soy protein films, against a gram-positive and gram-negative indicator organism. They found that casting, rather than heat
pressing during the processing of films, was more effective at producing an antimicrobial film when using corn and soy films. Also,
the antimicrobial additives affected the film structure as fracture
lines were noted at the microscopic level when lysozyme was incorporated, potentially affecting the film integrity. Following incorporation into the films, both nisin and lysozyme maintained their
antimicrobial capacity against the indicator organisms Lactobacillus plantarum and E. coli, which was augmented by the addition
of a chelating agent such as EDTA (Padgett and others 1998).
In addition to the study performed by Padgett and others
(1998), there have been many studies investigating the migration
of additives such as antimicrobials from coatings into food (Guilbert and others 1996). Sodium benzoate, benzoic acid, propionic
acid, and potassium sorbate are also generally recognized as safe
(GRAS) food additives, and sorbic acid has become a model additive for migration studies. In general, wheat gluten-glycerol films
containing lipid components, resulted in a 50% reduction in the
diffusivity of sorbic acid out of the film. Films composed entirely
of lipids allowed even less diffusion of sorbic acid. Therefore, the
most advantageous use of these films for antimicrobial properties
would be the formation of a monolayer lipid and sorbic acid film,
or a bilayer film composed of a hydrophilic base layer coated
with a thin layer of lipid containing sorbic acid (Guilbert and others 1996). Chen and others (1996) attempted the construction of
an antimicrobial film containing chitosan (water resistant) and methylcellulose (water susceptible), and either sodium benzoate or
potassium sorbate as antimicrobials. Although the film was found
to be inhibitory to fungi as judged by inhibitory zones on agar
media, release of the antimicrobials from the film was too high to
maintain a continuous and effective concentration of the antimicrobial in the film.
Antimicrobial compounds have also been used with traditional
films such as low-density polyethylene (LDPE); for example, the
fungicide Imazalil (IM) and the antimicrobial grapefruit seed extract (GFSE) have recently been used with bell peppers and lettuce, respectively (Miller and others 1984; Han 2000). In the
study using IM, it was noted that the use of IM and IM impregnated film was more effective than either treatment alone at controlling fungal decay; however, IM impregnated film increased the incidence of bacterial soft rot (Miller and others 1984). The action of
this fungicide on potential pathogens is unknown. Lee and others
(1998) investigated the ability of GFSE with LDPE films to inhibit
growth of E. coli, Staphylococcus aureus, molds, yeasts, and lactic
acid bacteria, using the plate disk test. Films containing 1.0%
GFSE in LDPE film inhibited E. coli and S. aureus as demonstrated
by a clear zone; however, molds, yeasts and lactic acid bacteria
were unaffected. After testing the films using the plate disk test,
Lee and others (1998) used the films for packaging of curled let-
149
Film Preparation
Advantages
Disadvantages
Simple coacervationa
Complex coacervationa
Gelatin or thermal coagulationa
Polysaccharide/Protein
biodegradable and renewable
used to replace short shelf life
plastics
suitable overall mechanical
and optical properties
good for high-moisture foods
Lipids/Polyesters
biodegradable and renewable
good water vapor barrier
properties
Polysaccharide/Protein
highly sensitive to moisture
and has poor water vapor
barrier properties
General Films
Natural biopolymer films: composed of
polysaccharides, polyester proteins,
lipids and derivatives
Lipids/Polyesters
reduction of moisture transport
opaque and relatively inflexible
can be fragile and unstable
Laminates
Protein Barriers (Koelsch 1994; Baldwin and others 1995; Guilbert and others 1996)
Casein, collagen, corn zein, gelatin, soy
protein, wheat gluten, gelatin, WPIb
Wheat (gluten)
biodegradable
reduces moisture loss
adds nutritional value
does not require support
matrix
effective oxygen barrier at low
relative humidity
* high gluten content
* increased puncture strength
and extensibility
150
Function
Reference
I. Cellulose
Carboxymethyl cellulose
Bananas
Apples
Fresh fruits and vegetables
Freshly-cut celery
Pears
Tomatoes
Oranges
Banks 1984
Banks 1985;
Drake and others 1987
Lowings and Curts 1982
Mason 1969
Meheriuk and Lau 1988
Nisperos and Baldwin 1988
Nisperos-Carriedo and others 1990
II. Starch
Dextrins (starch hydrolysates)
Freshly sliced apples
O2 barrier
Moisture barrier
Bryan 1972
IV. Chitin/Chitosan
Apples, pears, peaches, plums
Fresh strawberries
Fresh cucumbers, bell peppers
Protein Coatings
I. Corn Zein
Zein
Tomatoes
II. Casein
Casein-acetylated monoglyceride
Zucchini
Apples and celery sticks
Casein-stearic acid, beeswax, or acetylated
Peeled carrots
Moisture barrier
Moisture barrier
monoglyceride
Moisture retention
1 (Adapted from Table IV-3 and Table IV-4 in Krochta and De Mulder-Johnston 1997).
tigation.
At present, the area of edible films and antimicrobial edible
films is not considered a priority by industry due to overall public
perception and hesitation about adding more chemicals, natural
or not, to fresh produce. Besides the waxing of fruits, edible films
are not commonly used and presently, the main issue involves the
production of coatings with good surface tension that will stick to
produce.
151
should probably not be stored with fresh fruit and vegetables. For
some products, the success and microbiological safety of MAP is
dependent on controlled low temperature storage and the products characteristics. Many MAP fresh-cut products overtly spoil
before becoming microbiological safety concerns and thus, the
risk factors, that is, outgrowth of pathogens, for both the upper
and lower limits of recommended storage temperatures for MAP
produce, should be carefully considered when designing a MAP
system. Hintlain and Hotchkiss (1987) presented the concept of a
safety index where products that result in an increasing ratio of
spoilage organisms to pathogenic organisms can be considered
less hazardous than products that show a decrease in spoilage organisms with respect to pathogens. This concept could be used
when designing MAP systems, with a better understanding of the
interaction between spoilage organisms and fresh-cut produce.
State of the art temperature control cabinets are currently being
used at the retail level; however, it is a matter of recovery on invested capital and managing the system. Recent advances in the
cold-storage industry show promise for improved temperature
control of produce during transport as well as at the retail level.
Freshloc Technologies, Inc. recently revealed a state-of-the-art,
wireless, Internet-based data collection system for the transportation of temperature sensitive products. This system automatically
monitors and alerts grocery industry personnel to fluctuations in
storage temperature and can be adapted to the grocery, restaurant
or transport industry. This system should help in maintaining consistent storage temperatures; however, it cannot resolve the problems associated with cabinet design (temperature fluctuations), or
the efforts of grocery personnel to make displays as attractive as
possible, while neglecting recommended storage temperatures.
Mild abuse temperatures will not only shorten product shelf life,
but will also allow for the more rapid growth of psychrotrophic
pathogens in some products.
There are many steps involved along the whole farm to fork
produce chain and, therefore, many points for potential microbial
contamination (NACMCF 1999). Preharvest contamination of
fresh produce can occur through the use of non-pasteurized manure for fertilization, fecal contamination by indigenous or domestic animal species as well as agricultural workers, contaminated irrigation water, and general human handling (see Chapter I).
During harvest and postharvest, critical points for contamination
include contaminated wash water or ice, human handling, animals, contaminated equipment or transportation vehicles, crosscontamination, and inefficient processing of the product that fails
to remove substantial levels of bacteria (NACMCF 1999).
Therefore, MAP produce is vulnerable from a safety standpoint
because modified atmospheres may inhibit organisms that usually
warn consumers of spoilage, while the growth of pathogens may
be encouraged. Also, slow growing pathogens may further increase in numbers due to the extension of shelf life. Currently,
there is concern with the psychrotrophic foodborne pathogens
such as L. monocytogenes, Yersinia enterocolitica and Aeromonas hydrophila, as well as nonproteolytic C. botulinum, although
clearly a number of other microorganisms, especially Salmonella
spp., E. coli O157:H7 and Shigella spp., can be potential health
risks when present on MAP produce.
3.3. Clostridium botulinum
detected (Table IV-7). The probability of botulinal toxin being produced before the product was obviously spoiled was less than 1
in 105 in the foods examined using the standard mouse assay for
detection of botulinal toxin. Hao and others (1998) found similar
results for shredded carrots and green beans packaged under 4
different films allowing for different oxygen transmission rates.
Similar results were obtained by Petran and others (1995) for romaine lettuce and shredded cabbage; that is, all toxin-positive
samples were grossly spoiled prior to toxin detection. Larson and
Johnson (1999) obtained the same results in a similar study when
looking at the incidence of botulinal toxin production on artificially inoculated cantaloupe and honeydew. At abusive temperatures, with the exception of UV-treated samples, samples were obviously spoiled, although they were also considered marginally
organoleptically unacceptable when toxin was detected. These
findings were supported by the results of Hao and others (1998),
which showed that packaged lettuce and cabbage became
spoiled before becoming toxic. The study by Larson and Johnson
(1999) demonstrated the ability of the spoilage flora to protect
against pathogen overgrowth. It is likely, however, that product
characteristics such as water activity, pH, respiration rate, initial
spore levels, and indigenous microflora play a role in the survival
and persistence of the pathogen on MAP produce. For example,
in 1987, four circus performers in Sarasota, FL became ill with
symptoms of botulism after consuming coleslaw prepared from
packaged shredded cabbage purchased three weeks earlier in
New Orleans (Solomon and others 1990). Researchers suspected
that the cabbage had been packaged using MAP and that contaminated cabbage further contaminated the dressing, leading to
the recovery of C. botulinum type A toxin and spores from the
dressing. A follow-up study done to determine the possibility of C.
botulinum surviving on cabbage in MAP was undertaken, and results indicated that only C. botulinum type A grew and produced
toxin in the modified environment when stored at room temperature (Solomon and others 1990). Two isolates used in the followup study were obtained when the outer leaves of 88 cabbages
were surveyed; 12 of them (13.6%) were found to contain toxin
type A strains. However, this high incidence of type A spores may
have been due to the origin of this particular product and type of
soil. For example, Lilly and others (1996) found that only 0.3% (1
of 337) of sampled shredded cabbage obtained from retail suppliers in the United States contained C. botulinum. However, the
products tested had all been stored at 4 C (39.2 F), below the
minimum for growth of proteolytic C. botulinum.
Growth and toxin production of C. botulinum before obvious
product spoilage has also been observed on Agaricus bisporus
mushrooms (Sugiyama and Yang 1975) and potato slices (Dignan
1985). As well, Austin and others (1998) performed challenge
studies using both nonproteolytic and proteolytic strains of C.
botulinum on MAP fresh-cut vegetables and found that samples
of butternut squash (5 C [41 F], 21 days) and onion (25 C [77
F], 6 days) appeared organoleptically acceptable when toxin was
detected. It was also demonstrated that toxin production by C.
botulinum varied with the vegetables tested. Only nonproteolytic
strains growing on butternut squash were capable of producing
neurotoxin at temperatures as low as 5 C (41 F ) in 21 days,
whereas proteolytic strains were able to produce toxin on all vegetables tested (onion, butternut squash, rutabaga, romaine lettuce,
stir-fry and mixed salad), except coleslaw at 15 C (59 F). and
higher (Austin and others 1998).
A mixture of proteolytic strains were able to produce botulinum
neurotoxin on MAP broccoli, stored at 13 C (55.4 F) and 21 C
(69.8 F), however the product was obviously spoiled by the time
toxin was produced (Hao and others 1999). During a study of uninoculated vacuum packaged minimally processed green bell
peppers, Senesi and others (2000) found that after 7 days at refrig-
153
154
1(O 2),
20.8(CO 2)
1 (O2),
20.8 (CO2)
1(O 2)
Air
Air
air
air
air
Air
Air
Air
vaccum70kPa
vaccum70kPa
air
UK
UK
air
air
UK
air
air
vacuum60kPa
vacuum60kPa
UK
UK
UK
70:30
O2:N 2
air
air
vacuum60kPa
vacuum60kPa
air
6-8000
2100
2100
2100
2100
13013
7000
7000
16000
3000
19-22000
32306
20500
20500
36000
9800
Film gas
permeability
(cm3/m2/24h at 23 C)
O2
CO 2
17000
PVCe
6000 cm3/
100in2
-
19000-22000
trays of
with packet
15g NaCl and
sealed with EVAf
100
800 cm3/
100in2
123
6000-8000
vented package
unvented package
3000
9800
80-100
80-100
80-100
Un-known
6000
16544
35175
80-100
80-100
5500-7500
20000-24000
16544
35175
40
vented package
unvented package
3000
9800
Tomato
Honeydew
Cantaloupe
Mushroomsa
Chopped cabbagea
Shredded cabbagea
Shredded cabbagea
Chopped cabbagea
Mixed saladd
Mixed saladd
Mixed saladd
Shredded cabbagea
Lettuce a
Broccoli a
Stir-fry d
Stir-fry d
Green beana
Green beana
Romaine lettuced
Romaine lettucea
Romaine lettuce a
Lettuce a
Carrot a
Butternut squash a
Butternut squash a
Rutabaga a
Broccoli a
Broccoli
Broccoli
Broccoli
Carrot a
Onion a
Product
Initial
modified
atmosphere
1.6
21.6
52
20-60
2
1
39.0
45.8
35.0
-
10
10
17.7
24.2
25.2
10
81.5
22.6
64.7
25.3
10
10.59
13.47
7.16
-
1-2
1.0
0.0
0.0
-
<2
<2
0
0
1.37
<2
0.67
1.10
1.10
0.97
<2
3.68
1.3
1.34
-
Final
modified
atmosphere
O2 (%) CO 2 (%)
P & NP,4100
P 104/mushroom
P & NP,100/g
P 100/g
NP 1000/g
NP 1000/g
P 96-184/g
P & NP,100/g
P 100/g
P 10/g
P & NP, 100
P & NP, 100
P 100/g
P & NP, 100/g
P & NP, 100/g
P & NP, 100/g
P & NP,100/g
1000/g
NPc 1000/g
P 100/g
P 100/g
P & NP,100/g
P, 102/g
P, 102/g
P, 102/g
P & NP,100/g
Pb
Challenge
level
13
15
7, 15
20
21
21
21
21
25
25
15
22-25
21
12
25
15
21
21
25
21
21
21
21
25
5
25
25
12
13
21
21
21
Temp.
(C)
42-46
No Toxin
NoToxin
No Toxin
10
NoToxin
7
4
14
4
9
11
21
7No toxin
7No toxin
9
28
17
6
4No Toxin
6
21
3
7
9
21
10
10
4No Toxin
Days to
toxin
production
(d)
Table IV-7Conditions supporting growth and toxin production by Clostridium botulinum on fresh-cut MAP produce
Not acceptable
Not acceptable
Fair
Spoiled 3d
Inedible
Extensive decay
Spoiled 3d
Extensive decay
Moderate browning
Moderate browning
Acceptable
Gross spoilage
Gross spoilage
Soft
Soft
Grossspoilage
Gross spoilage
Extensive decay
Extensive decay
Entensive decay
Gross spoilage
Gross spoilage
No change,swelling
Decay
Gross spoilage
Spoiled
Spoiled
Spoiled/poor
Gross spoilage
No change,swelling
Appearance
Reference
155
nes, the CO2 levels that were inhibitory to A. hydrophila (that is,
>50%) also damaged the product (Bennik and others 1995). As
previously discussed, the challenge study performed by Jacxens
and others (1999) demonstrated that Aeromonas grew faster than
L. monocytogenes on minimally processed vegetables in air and
MAP and that a decline in the populations of both organisms was
observed on Brussels sprouts . A recent study has proposed the
use of a Lactobacillus casei inoculum combined with MAP and
chill temperatures to reduce the survival and/or growth of A. hydrophila in ready-to-use vegetables such as fresh-cut lettuce (Vescovo and others 1997). Previous studies have shown that an increase in lactic acid bacteria combined with high levels of CO2
(33%) decreases product pH and, therefore, populations of Aeromonas spp. on vegetable salads (Garcia-Gimeno and others
1996). However, the increased level of CO2 could damage the
product.
3.6. Other pathogens of concern with respect to MAP
produce
Organisms such as Salmonella, Shigella, E. coli, and various enteric viruses, such as hepatitis A, have been implicated in produce
outbreaks, and, therefore, there is concern about their behavior
under modified atmosphere conditions (Zagory 1995; Amanatidou and others 1999). A 1986 outbreak of shigellosis was traced
back to commercially distributed MAP shredded lettuce; 347
people were affected in two west Texas counties (Davis and others
1988). Fernandez-Escartin and others (1989) tested the ability of
three strains of Shigella to grow on the surface of fresh-cut papaya, jicama, and watermelon and reported that populations increased significantly when the inoculated product was left at
room temperature for 4 to 6 hours. Shigella is not part of the normal flora associated with produce, but can be passed on as contaminants by infected food handlers and contaminated manure
and irrigation water.
More recently, an outbreak of Salmonella Newport was reported
in the U.K., associated with the consumption of ready-to-eat salad
vegetables (PHLS 2001). To date, nine human cases have been identified with the isolated strain from the implicated salad vegetables
having an identical PFGE pattern to three of the human isolates.
In an agar-based study to investigate the effects of high (8090%) O2 and moderate (10-20%) CO2 concentrations on foodborne pathogens at 8 C (46.4 F), Amanatidou and others (1999)
noted little inhibitory action against a number of pathogens. All
pathogens were able to grow in air; however, S. Typhimurium
grew slowly, at a rate of 0.011 m/h. Ten to 20% CO2 was inhibitory to S. Enteritidis; however, S. Typhimurium, L. monocytogenes
and nonpathogenic E. coli were unaffected or stimulated. Only
when high O2 (90%) and moderate CO2 levels (10-20%) were
used, did consistently strong inhibition of S. Enteritidis and E. coli
occur. Kakiomenou and others (1998) however, found that S. Enteritidis numbers decreased on both carrots and lettuce when
stored under 5% CO2, 5.2% O2 and 89.9% N2. Salmonella Typhimurium and L. monocytogenes actually had an increased growth
rate at these concentrations; growth increased from 0.011 and
0.031 m/h to 0.023 and 0.041 m/h for S. Typhimurium and L.
monocytogenes, respectively. In general, E. coli O157:H7, S. Hadar and S. Typhimurium were only inhibited by CO2 levels that
caused damage and spoilage to the produce (Piagentini and others 1997; Amanatidou and others 1999; Francis and others
1999). A modified atmosphere of 3% O2 and 97% N2 also had
no significant effect on E. coli O157:H7 inoculated onto shredded
lettuce, sliced cucumber, and shredded carrot and incubated at
12 and 21 C (21.6 and 69.8 F) (Abdul-Raouf and others 1993).
At 5 C (41 F), populations of viable E. coli O157:H7 declined
on stored vegetables; however, at 12 and 21 C (53.6 and 69.8
F), populations increased, demonstrating the importance of re-
4. Conclusions
Oxygen, CO2, and N2, are most often used in MAP/CAS.
Among them, CO2 is the only one with a direct antimicrobial effect, resulting in an increased lag phase and generation time during the logarithmic phase of growth. Although other gases such as
nitrous and nitric oxides, sulphur dioxide, ethylene, chlorine, as
well as ozone and propylene oxide have been investigated, they
have not been applied commercially due to safety, regulatory, and
cost considerations.
The recommended percentage of O2 in a modified atmosphere for fruits and vegetables for both safety and quality falls between 1 and 5%, although the oxygen level will realistically reach
levels below 1% in MAP produce.
157
5. Research Needs
Investigate the antimicrobial effect of superatmospheric O2 in
the fresh-cut produce safety.
Study the interactions of the background microflora with
foodborne pathogens in various modified atmospheres used for
produce, as well as the effects of different gaseous environments
on the survival and growth of bacterial foodborne pathogens on
whole and fresh-cut produce.
Examine the potential for growth of C. botulinum in a wide
variety of modified atmosphere packaging (MAP) produce stored
at mildly abusive temperatures such as 7-12 C. In addition, other
hurdles besides temperature need to be examined to prevent botulinum toxin production.
Examine the influence of different atmospheres, background
microflora, and storage temperatures on the survival and growth
158
Glossary
Blanketing. The replacement of the air surrounding the contents
of a package with a mixture of atmospheric gases different in proportion from that of air.
Coating. This term as used throughout this text refers to an edible film applied and formed directly on the food product.
Complex coacervation. Where two hydrocolloid solutions with
opposite electron charges are mixed, thus causing interaction and
precipitation of the polymer complex.
Controlled atmosphere. Intentional alteration of the natural
gaseous environment and maintenance of that atmosphere at a
specified condition throughout the distribution cycle, regardless
of temperature or other environmental variations. Normally applied during long term storage and long term distribution (Brody
1989).
Emulsion. Type of edible lipid barrier in which the lipid is uniformly dispersed throughout the edible barrier.
Ethylene Perception. The perception of the presence of ethylene by the plant product. Plants contain protein receptors within
their plasma membranes that may bind to ethylene and trigger a
molecular cascade up regulating many of the genes involved in
ripening, senescence and the biosynthesis of enzymes for in vivo
biosynthesis of ethylene (Gorney; personal communication; unreferenced)
Film. Structure applied to a food product after being formed
separate from that food product. A common term for breathable
flexible packaging materials used to bag produce.
Gelatin or thermal coagulation. Where heating of the macromolecule, which leads to its denaturation, is followed by gelatin
or precipitation, or even cooling of a hydrocolloid dispersion
causing gelatin.
Laminate. Type of lipid barrier where the lipid is a distinct layer
within the edible barrier. May also be used to describe certain
flexible packaging materials which are constructed by binding
dissimilar flexible packaging materials (films) together via an adhesive.
Modified atmosphere. Initial alteration of the gaseous environment in the immediate vicinity of the product, by interactions of
the packaging materials and the produce. The package atmosphere is not static, but will vary depending upon the packaging
materials used, product type, product mass and storage temperature (Brody 1989).
Plasticizer. Compounds added to edible films to decrease brittleness and increase flexibility, toughness and tear resistance.
Those having food applications include mono-, di- and oligosaccharides, polyols, and lipids. Plasticizers such as ethyl vinyl acetate (EVA) are also used in polyethylene film films to alter machinability and oxygen transmission rate (OTR).
Simple coacervation. Where a hydrocolloid dispersed in water
is precipitated or undergoes a phase change after solvent evaporation (drying), after the addition of a hydrosoluble non-electrolyte in which the hydrocolloid is insoluble, after pH adjustment of
the addition of an electrolyte which induced salting out or cross-
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