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FLARE STACK CALCULATION

DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

2

JOB NO. :

31-12008PO053

PAGE
1 of 28

PT. PERTAMINA EP
ASSET 2
PEMBELIAN & PEMASANGAN FASILITAS KOMPRESOR
UNTUK GAS MUSI TIMUR
FIELD PENDOPO

MDY

MDY

HNK

12-May-2015

MDY

MDY

HNK

Issued for Construction

29-Apr-2015

MDY

MDY

HNK

C

Issued for Approval

10-Apr-2015

MDY

MDY

HNK

B

Issued for Approval

11-Mar-2015

MDY

MDY

HNK

A

Issued for Review

24-Feb-2015

MDY

MDY

HNK

PREP'D 

CHK'D 

APV'D 

REV. 

DESCRIPTION 

DATE 

2

Issued for Construction

1-Jun-2015

1

Issued for Construction

0

CHK'D 

APV'D 

PT. KOTAMINYAK INTERNUSA  PT. INDOTURBINE/PT. PEP 

FLARE STACK CALCULATION
DOCUMENT NUMBER

REV.

CONTRACT NO. :

EP37-M12LL0122D

GCMT-13-MS-CN-FLR-001

2

JOB NO. :

31-12008PO053

REVISION SUMMARY

REV. 

DATE 

DESCRIPTION OF CHANGE 

Page
2 of 28

2 Document Title Flare Stack Calculation Date 1-Jun-15 No.Comment Resolution Sheet Document No.52 mm Remark & Status . 26” as per request.26” sch STD or SCH 20 Clarification Thickness diam. n/a sch STD or Sch 20 For Flare Tip 26” thickness 6 mm For riser stack 26” thickness 9. 1 Reference Description Check thickness diam. GCMT-13-MS-DS-FLR-001 Rev.

1 Load Acting on Deadman Foundation 5.5 meter 5.14 External Load 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 6 6 7 4.10 Guy Lug #1 Analysis @ 27.6 Corroded Stack Properties 5.9 Deflection Limits 3.8 Deflection Summary 5.7 Summarized Worst Stresses Ratios 5.11 Along Wind Code : ASCE 7-05 3.0 REFERENCES 4 3.5.4 Weight Summary 5.0 APPLICATION SOFTWARE 7 5.2.12 Seismic Code: Uniform Building Code 1997 3.5.3 Guy Wire Hardware for Set # 1@ Elev 27.7 Guy Lug Information 3.10 Fatigue 3.13 Pressure 3.0 RESULTS 7 5.9 Stack Baseplate Summary 5.3 3.5 Wind Area Summary 5.2 Platforms 3.2 3.2 Foundation Loading 5. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.5 Total Stack Height Material Of Stack Guy Wire Information Deadman Information Attachments at Stack 3.6 Base Plate Information 3.4 3.0 SCOPE 4 2.3 Ladders 3.5.4 Flare Tip 3.8 Damping Calculations 3. : 31-12008PO053 Page 3 of 28 Table of Contents Page 1.1 3.5 meter 7 8 8 9 10 10 11 12 12 13 14 ATTACHMENT 16 .FLARE STACK CALCULATION DOCUMENT NUMBER REV.1 Piping 3. CONTRACT NO.0 ANAYSIS CONDITIONS 4 3.1 Cable Loading (Maximum Load Summary) 5.5.

-------.0 3.0 27. The mechanical design of stacks is now controlled in part by air pollution rules and regulations. C -------371 35 100 35 Fyld Elas Mod MPa MPa ------. : 31-12008PO053 Page 4 of 28 1.3 GUY WIRE INFORMATION: Number of Sets of Guy Wires = 1 Each guy set consists of 3 guy wires evenly spaced 120 Deg. Loads applied from 0 to 60 degrees in increments of 30 Deg.------. Stack minimum metal temperature should be held above the acid dew point of the vented gases.------. Stacks are being designed with many appurtenances to monitor the gases and make stack inspections.0 .0 1.703 205. The purpose of a stack is to vent process exhaust gases to the atmosphere.1 IWRC 93080 1.22E-5 100.40 80.60 16.0 29. apart. 2.703 205.2 3.22 170998 206.0 1.0 1.-------.0 ANALYSIS CONDITIONS 3.00 6. if possible. m mm MPa cm^2 KN kg/m KN % -----.0 27. The heights of steel stacks have increased to satisfy ambient air quality.0 1.74E-5 91.0 1. CONTRACT NO. Heights and diameters are set by a balance between structural stability and function.1 IWRC 93080 1.------.40 80. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.60 16.00 29.703 205.54E-5 137. Installation Temperature = 35 Deg.50 1-3 19.------1.0 29.40 80.----------. while at the same time meeting the requirements for air pollution control dispersion of the gases to the atmosphere.0 STACK THICKNESS Elevation Thickness (m) (mm) ----------------32.-------137.------27.FLARE STACK CALCULATION DOCUMENT NUMBER REV.84 195974 220.71 7849.00 Material --------------310 SS API-5L-B Temp Deg.-----.50 1-2 19.90 7849. and stack inlet gas temperatures have decreased as more heat energy is recovered. Allow (m) (mm) -----------------32.0 REFERENCES ASME STS-2011 Steel Stack ASME Section IIA Material Properties GCMT-13-MS-DB-001 Mechanical Design Basis GCMT-13-PRO-DS-005 Process Data Sheet Flare Stack GCMT-13-MS-DS-012 Mechanical Data Sheet For Flare Stack 3.0 SCOPE This report describes the result of Steel Stack Calculation for flare stack.32 200007 Alpha Allow Strs Density mm/mm/C MPa kg/m^3 ---------.00 0.22E-5 100.0 1.5 CORROSION ALLOWANCE Elevation Cor.66 7849.00 3. C Elev DM # Dia Type Elas Mod Area Br Str Wt Pretens Effic.41 196778 241. to find the worst case for the system.50 1-1 19. The importance of attention to stack heat losses has therefore increased.2 MATERIAL Of STACK: Elev m -----32.---------.1 IWRC 93080 1.0 29 660.1 Total Stack Height : 32 m OUTER DIAMETERS Elevation Diameter (m ) (mm) ---------------32 660.66 7849.60 16.00 9.-------.

5.1 PIPING: Description Top El Bot El Nom Dia Qty Act Dia Pipe Thickness Insul Thk m m mm mm Schedule mm mm --------------.4 80 4.2 34.00 16.0 mm 870.0 120.50 2.------.------.660 Weight kg ------185 137 137 185 3.00 Orien Deg -----0.0E+ KPa 7849. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.00 20.0 mm 6.0 mm 774.7 0.25 Bot Elev m -------19.--------fuel gas pipe 29.2 PLATFORMS: Plat Elev m --------28.5.25 0.00 5.5 Attachment at Stack 3.07 0.0 240.0 kg/m^3 0.067 1.0 STD 3.0 conduit pipe 29.2 34.00 3.00 9.-------.4 FLARE TIP Outer Diameter Overall Length Number of Pilots Flare Tip Weight = 26 inch = 3000 mm = 3 ea = 6000 N 3.25 Start Ang Deg --------0 0 0 0 End Ang Deg ------360 90 90 360 Width m ------1.0 3.25 19.2 0.0 mm 25.0E+ KPa 10561 KPa 226536 KPa 197000000.067 Stack OD m -------0.6 BASEPLATE INFORMATION: A 36 Ds: Di: Dbc: Do: Tb: Fw: Db: Dbh: Nb: Fu: CA: Ec: Fc: Fy: Es: Dens: u: Outer Diameter of Stack at Base Inside Diameter of Baseplate Bolt Circle Diameter Outside Diameter of Baseplate Thickness of Bottom Plate Fillet Welds Nominal Bolt Diameter Diameter of Bolt Hole Number of Bolts Ultimate Bolt Tensile Stress Total Corrosion Allowance for Bolts and Baseplate Modulus of Elasticity of Concrete Allowable Compressive Stress of Concrete Yield Stress of Baseplate Material Modulus of Elasticity of Baseplate Density of Baseplate Poisons Ratio for Baseplate Material = = = = = = = = = = = = = = = = = 660.00 16.30 .5 0.00 25.------.00 1.00 Type of Ladder -----------------------Caged Ladder Only Caged Ladder Only Caged Ladder Only Weight kg/m -----34.00 0.5.0000 mm 20684400.00 0.00 38.660 0.00 10.100 6 21.07 0.067 1.0 mm 32.50 3.0 Area m ^2 ----0.0 mm 609. : 31-12008PO053 Page 5 of 28 3.50 2.--------.----.5.00 9.------.0 mm 8 399898 KPa 1.07 0.067 1.660 0.0 mm 38.4 DEADMAN INFORMATION: MATERIAL: A36 Set # DM # ----1 1 1 ---1 2 3 Radius m ------16.3 LADDERS: Top Elev m -------29.0 3.660 0. CONTRACT NO.FLARE STACK CALCULATION DOCUMENT NUMBER REV.00 Elev m ------0.400 1 33.

9 DEFLECTION LIMITS: DEFLECTION LIMITS: Ht/200 = 160 mm 3.0 17.0 114.200 : 2. : 31-12008PO053 Ngus: hg: tg: wg: Number of Gussets per Bolt Height of Gusset Thickness of Gusset Spacing of Gussets = 2 = 152.12 SEISMIC CODE: Uniform Building Code 1997 Seismic Zone Site Coefficient Importance Factor Rw Seismic Source Type Closest Dist to Source : : : : : : 3 SE 1. Ring Pd = Diameter of Repad A = Pad OD to Center of Hole D = Hole Center to Top of Lug Hd = Diameter of Hole Rt1 = Thk of Reinf.006 Log Decrement Damp : 0.20/36 Joint Eff Circum Joint Eff Longitudinal ---------------0.0 19. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.0 10.0 10.0 19.0 25.0 m : 0.5 < 2. CONTRACT NO.7 Guy Lug INFORMATION Single Ring : A36 Elev A B D Bt Hd Rt Rt1 Rs Pt Pd Tw m mm mm mm mm mm mm mm mm mm mm mm -----------------------------------------------------------------------------------27.0 mm = 12.4 m/s Exposure : C Structural Category : 3 Importance Factor : 1.0 m (No wind below this elev) (used for gust calculations) 3.0 mm = 127.0 Notes: Elev = Elevation of Guy Lug B = Radius of Corner Bt = Thickness of Guy Lug Rt = Thk of Top Stiffening Ring Rs = Top of Stiffener to Reinf.10 FATIGUE: Design Code Fatigue Life Number of Cycles Stress Category : : : : American Institute of Steel Construction ASD 9th Ed.5) Shape Factor (L&P's) Stack Enclosed to Elev Stack Elev above Grade : 0.5) Shape Factor (Piping D*qz^0.0 64.850 Page 6 of 28 . Ring Pt = Thickness of Repad Tw = Fillet Welds 3.0 102.00 Pressure KPa/psi -------248.0 mm 3.000 : 0.25 2.850 ---------------------0.8 DAMPING CALCULATIONS: Structural Damping Criteria: ASME STS-1-2011 Lining : UNLINED Support : RIGID Bs : 0. 20 Years Calculated per ASME STS-1-2011 Appendix E-5 C VORTEX SHEDDING CODE: ASME STS-1-2011 Stack Arrangement : SINGLE 3.50 102.11 ALONG WIND CODE: ASCE 7-05 Wind Speed : 13.15 Shape Factor (Piping D*qz^0.13 PRESSURE: Elevation m --------32.FLARE STACK CALCULATION DOCUMENT NUMBER REV.9 A 15KM 3.0 38.5 > 2.700 : 1.0377 Aerodynamic Damping Criteria: ASME STS-1-2011 3.

00 2.41 0.30 -0.95 0.02 0.07 0.15 11.00 0.39 45.11 36.51 PASS 1 40(C)Vortex Comb Cold 0 17.35 0.04 PASS 1 9(P)WIND @ 60 Deg 60 -1.53 PASS 1 21(C)Wind Comb Hot w Live 60 25.57 18.50 35.78 30.-------.61 0.02 19.01 PASS 1 15(P)VORTEX STATIC @ 60 Deg* 60 -0.6.27 28.53 0.68 25.03 0.38 PASS 1 31(C)Seismic Comb Hot 0 10.43 27. 5.11 0.02 30.48 PASS 1 13(P)VORTEX STATIC @ 0 Deg* 0 0.03 0.-------------------Flare Header 2.36 PASS 1 27(C)Wind Comb Cold w Live 60 16.79 0.50 PASS 1 35(C)Seismic Comb Cold 30 3.89 4.4.70 18.81 27.38 PASS 1 30(C)Wind Comb Cold no Live 60 16.63 0.02 17.03 PASS 1 8(P)WIND @ 30 Deg 30 -2.01 PASS 1 16(P)VORTEX FATIGUE @ 90 Deg 90 0.90 28.01 PASS 1 19(C)Wind Comb Hot w Live 0 24.1 C A B L E L O A D I N G S (M A X I M U M L O A D S U M M A R Y) DETAILED GUY WIRE LOADS (Units in KN ) Positive Forces are Tensile Loads.19 29.12 45.03 2.35 -0.83 PASS 1 34(C)Seismic Comb Cold 0 2.90 26. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.79 0.90 0.36 PASS 1 29(C)Wind Comb Cold no Live 30 15.40 32.37 PASS 1 28(C)Wind Comb Cold no Live 0 15.91 0.15 11.46 PASS 1 12(P)SEISMIC @60 Deg 60 -10.43 27.79 19.51 PASS 1 20(C)Wind Comb Hot w Live 30 25.50 35.18 -0.61 0.54 PASS 1 24(C)Wind Comb Hot no Live 60 25.81 0.34 PASS 1 42(C)Vortex Comb Cold 60 17.43 0.76 PASS 1 33(C)Seismic Comb Hot 60 18.59 27.51 PASS 1 39(C)Vortex Comb Hot 60 26.12 18.19 0.01 PASS 1 18(P)VORTEX FATIGUE @ 150 Deg 150 -0.03 0.08 0.18 0.81 0.73 19.00 0.79 17.08 20.66 PASS 1 37(C)Vortex Comb Hot 0 27.52 PASS 1 23(C)Wind Comb Hot no Live 30 24.04 PASS 1 6(P)THERMAL HOT ALL 11.03 0.48 27.12 27.50 0.65 27.69 17.0 APPLICATION SOFTWARE Mecastack 5.94 -12.61 0.61 28.84 28.58 16.18 0.43 0.41 1.01 19.65 29.35 PASS 1 26(C)Wind Comb Cold w Live 30 16.30 0.55 PASS 1 25(C)Wind Comb Cold w Live 0 15.35 0.52 17.61 -0.01 PASS 1 14(P)VORTEX STATIC @ 30 Deg* 30 -0.-------.63 18.02 0.19 29.20 27.12 28.73 18.15 0.00 0. CONTRACT NO.61 26.00 0.70 0.21 16.00 0.00 PASS 1 2(P)PRETENSION GUY WIRE ALL 16.37 18.18 -0.51 26.06 28. : 31-12008PO053 3.18 -0.61 0.54 18.98 18.61 28.17 19.18 0.90 26.95 19.-------.60 3338 4673 2021 OPERATING 4.68 20.30 0.01 PASS 1 17(P)VORTEX FATIGUE @ 120 Deg 120 -0.70 0.40 25.13 0.69 0.89 18.57 18.90 0.00 0.05 25.51 0.16 35.34 PASS Page 7 of 28 .61 -0. has been applied for this calculation.00 29.79 16.46 36.41 1.50 19.57 0.48 27.39 27.00 PASS 1 5(P)THERMAL COLD ALL 2.60 0.20 PASS 1 7(P)WIND @ 0 Deg 0 -2.44 0.21 0. Flare Stack Calculation program.58 8.84 27.65 0.18 -0.21 16.21 16.14 EXTERNAL LOADS: Description Elev Shear Vertical Moment Load Type m N N N-m --------------------------.89 20.30 -0.FLARE STACK CALCULATION DOCUMENT NUMBER REV.44 2.74 27.81 0.17 0.------.30 0.03 2.65 PASS 1 32(C)Seismic Comb Hot 30 12.70 -0.09 20.51 PASS 1 38(C)Vortex Comb Hot 30 26.03 2.40 2.50 0.34 PASS 1 41(C)Vortex Comb Cold 30 17.00 PASS 1 4(P)OPERATING ALL -0.06 41.50 19.81 2.40 -1.30 PASS 1 3(P)LIVE ALL -0.34 PASS 1 11(P)SEISMIC @30 Deg 30 -14.48 18.09 18.0 RESULTS 5.09 27.05 PASS 1 10(P)SEISMIC @0 Deg 0 -15.05 0.63 41.91 20.60 PASS 1 36(C)Seismic Comb Cold 60 9.95 32.81 26.53 PASS 1 22(C)Wind Comb Hot no Live 0 24.2. and Negative are Reductions in Tensile Loads Set Ld Load Case Dir Guy Guy Guy Max Unity Result (P)=Primary (C)=Combination Deg # 1 # 2 # 3 Tension Ratio ---------------------------------------------------------------------------------------1 1PASS ALL -0.35 0.15 11.12 0.53 20.13 28.80 1.30 0.

40 -129.06 -75.00 3 (P)LIVE ALL 0.06 -75.42 -75.00 6.41 0.41 0.41 0.85 34 (C)Seismic Comb Cold 0 22.36 4.60 22.00 25.00 2 (P)PRETENSION GUY WIRE ALL 0.00 0.36 -0.00 27.70 -75. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.00 0.11 -129.06 5.00 6 (P)THERMAL HOT ALL -0.41 4.72 -0.70 3.81 15 (P)VORTEX STATIC @ 60 Deg* 60 -0.00 6.36 7. : 31-12008PO053 Page 8 of 28 5.00 -0.41 0.77 6.20 0.00 -0.is acting downard) Lateral force (Fx^2+Fz^2)^0.96 28 (C)Wind Comb Cold no Live 0 8.67 40 (C)Vortex Comb Cold 0 3.00 0.88 20 (C)Wind Comb Hot w Live 30 6.77 6.00 0.55 -147.68 3.40 2.64 -75.00 0. .09 7.00 -0.81 0.09 4.00 22.40 0.40 -129.72 0.02 42 (C)Vortex Comb Cold 60 2.88 -129.41 2.5 Torsional moment about vertical axis (My).44 11 (P)SEISMIC @30 Deg 30 23.01 31 (C)Seismic Comb Hot 0 22.55 32 (C)Seismic Comb Hot 30 19.77 -0.43 41 (C)Vortex Comb Cold 30 2.72 10 (P)SEISMIC @0 Deg 0 27.60 21.70 0.00 0.41 4.00 13.55 -147.35 -0.14 28.68 1.34 -75.64 21 (C)Wind Comb Hot w Live 60 5.00 2.81 3.85 37 (C)Vortex Comb Hot 0 3.06 23 (C)Wind Comb Hot no Live 30 7.16 33 (C)Seismic Comb Hot 60 12.06 5.34 -75.77 0.60 22.00 0.34 5 (P)THERMAL COLD ALL -0.34 -4.40 2.44 12 (P)SEISMIC @60 Deg 60 13.00 0.00 0.72 27. .FLARE STACK CALCULATION DOCUMENT NUMBER REV.68 3.00 4 (P)OPERATING ALL 3.1 Load Acting on Deadman Load Load Case Dir Fx Fy Fz Shear (P)=Primary.00 3. Foundation Loading 5.2.70 3.68 1.93 -75.77 17.00 0.02 39 (C)Vortex Comb Hot 60 2.00 0.55 35 (C)Seismic Comb Cold 30 19.97 -147.42 -75.5 Overturning moment on foundation (Mx^2+Mz^2)^0.36 0.72 8 (P)WIND @ 30 Deg 30 4.64 13 (P)VORTEX STATIC @ 0 Deg* 0 0.41 0.00 0.41 2.96 22 (C)Wind Comb Hot no Live 0 8. CONTRACT NO.40 19 (C)Wind Comb Hot w Live 0 6.11 -129.00 4.00 -0.00 -72.93 -75.64 -75.67 0.36 7.79 24 (C)Wind Comb Hot no Live 60 5.00 -70.16 36 (C)Seismic Comb Cold 60 12. (C)=Combination Deg KN KN KN KN -------------------------------------------------------------------------------1 (P)DEAD ALL -0.40 17 (P)VORTEX FATIGUE @ 120 Deg 120 -0.00 8.40 18 (P)VORTEX FATIGUE @ 150 Deg 150 -0.60 21.09 7.76 0.88 -129.64 27 (C)Wind Comb Cold w Live 60 5.2.43 38 (C)Vortex Comb Hot 30 2.88 26 (C)Wind Comb Cold w Live 30 6.94 -147.09 0.20 -0.77 9.40 0.81 14 (P)VORTEX STATIC @ 30 Deg* 30 -0.41 0.68 -0.01 25 (C)Wind Comb Cold w Live 0 6.44 -0.79 30 (C)Wind Comb Cold no Live 60 5.00 0.81 3.00 0.68 -0.81 16 (P)VORTEX FATIGUE @ 90 Deg 90 -0.35 0.41 0.73 0.97 -147.00 22.06 29 (C)Wind Comb Cold no Live 30 7.00 8.00 7 (P)WIND @ 0 Deg 0 4.70 -75.77 17.94 -147.67 Notes: Vertical Shear Moment Torsion = = = = Force acting in vertical direction (+ is acting upward.40 0.41 0.00 4.00 0.00 -0.77 9.70 -0.72 9 (P)WIND @ 60 Deg 60 2.00 0.

05 mm = 57.72 kg G-414 = Jaw-Jaw = 1.80 mm 95.Crosby Model # = Rope Clips = U-Bolt = 4 = 457.95 mm = 176.76 kg = 42.97 mm = 3.20 mm = 107. : 31-12008PO053 5.64 kg = G-450 = = = = Turnbuckle Type Turnbuckle: Size Turnbuckle: Model # Turnbuckle: Weight # Turnbuckle: Capacity Turnbuckle: Half Length Turnbuckle-Jaw Side: Pin Diameter Turnbuckle-Jaw Side: Jaw Width Turnbuckle-Jaw Side: Inside Clearance Both ends of the Turnbuckle(Jaw-Jaw) are exactly the same. CONTRACT NO.20 mm = 107.95 mm = 45.25 N-m = 0.FLARE STACK CALCULATION DOCUMENT NUMBER REV.95 mm = 176.8 N = 1355.80 mm 95.25 mm 0.25 N-m = 0. 50. Purchased Cable Length = Length from the Pin on the Stack to the thimble eye + Turnback + extra 10% Page 9 of 28 .15 mm = 88.90 mm DEADMAN: DM # ---1 2 3 Length Pin to Pin m ----------------31.25 mm 0.64 kg = G-450 Thimble: Thimble: Thimble: Thimble: Width (D) Length (B) Weight(each) Model # = = = = Shackle: Shackle: Shackle: Shackle: Shackle: Shackle: Pin Diameter Inside Clearance Jaw Width Weight(each) Working Load Model # = 31.87 kg = 95195.3 GUY WIRE HARDWARE FOR SET # 1 @ ELEV.50X24 = HG-228 = 18.72 kg G-414 50.9 mm = 35.26 KN = G-2130 Guy Wire to Rope Clips: Rope Clips: Rope Clips: Rope Clips: Rope Clips: Rope Clips: Rope Clips: Thimble: Thimble: Thimble: Thimble: Deadman Connection Wire Rope Clip Type Number of Wire Rope Clips per Guy Cable Turnback Clip Spacing (Wc) Torque on U-bolts Clip Weight(each) Clip .59 31.27 34.27.75 mm = 123.59 31.27 34.Crosby Model # Width (D) Length (B) Weight(each) Model # = Turnbuckle = U-Bolt = 4 = 457.27 Notes: Assumes 1/2 open 'TakeUp' or 'Turnbuckle' Length Pin to Pin = Length of cable plus the 1/2 open turnbuckle length.59 Purchased Cable Length m ---------------------34. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.5 m Guy Wire Rope Rope Rope Rope Rope Rope Rope to Stack Connection Clips: Wire Rope Clip Type Clips: Number of Wire Rope Clips per Guy Clips: Cable Turnback Clips: Clip Spacing (Wc) Clips: Torque on U-bolts Clips: Clip Weight(each) Clips: Clip .

52 28.00 0.26 15.00 0.00 0.70 0.00 0.00 0.00 19.61 27.00 0.50 0.46 0.50 27.00 0.69 0.00 2.00 0.98 0.00 0.00 0.00 1.00 27.00 0.00 0.00 0.37 3.00 0.14 1.00 0.00 0.00 5.15 Riser m ------0.22 0.46 0.00 0.00 0.46 0.46 0.00 2.79 0.00 0.91 28.00 Attachment m -----------0.46 0. CONTRACT NO.00 0.00 0.46 0.00 0.92 1.08 1.92 0.46 0.46 0.00 0.00 0.46 0.06 0.00 2.00 0.69 0.00 1.00 0.73 0.00 0.00 0.09 1.00 0.46 0.93 kg -------4433 1081 644 310 612 76 154 -------7309 5.00 12.00 Notes: * All areas include appropriate shape factors * Any wind area due to external insulation/refractory included in Riser Total m ------0.46 0.22 0.00 0.57 0.00 0.00 0.50 ---------15.00 0.00 0.22 0.00 0.5 WIND AREA SUMMARY Elev m ------32.FLARE STACK CALCULATION DOCUMENT NUMBER REV.00 0.00 0.46 0.00 0.00 0.46 0.22 0.00 0.70 0.50 14.46 0.46 0.98 0.46 0.46 Platform m ---------0.00 0.14 1.03 27.00 15.00 0.22 0.46 0.41 24.41 23. : 31-12008PO053 5.92 0.46 0.00 0.00 10.46 0.00 0.92 2.00 0.00 28.16 0.91 9.00 20.00 29.20 Page 10 of 28 .00 0.00 0.22 0.22 0.00 0.00 0.00 0.46 Ladder m -------0.46 0.46 0.46 0.46 0.73 0.00 0.00 0.00 0.46 0.00 0.00 0.46 0.09 1.46 0.14 1.46 0.00 0.46 0.49 0.00 0.65 27.00 0.46 0.00 0.22 0.00 Piping m -------0.26 3.79 0.46 0.28 Ext Loads m ----------0.46 0.57 0.00 1.52 9.46 0. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.46 0.14 1.14 1.00 0.46 0.00 0.46 0.91 5.14 3.69 0.00 0.00 0.00 0.92 1.00 0.46 3.46 0.93 0.00 0.46 0.91 18.37 3.22 0.00 0.06 0.00 0.13 30.4 WEIGHT SUMMARY Component Elev COG Weight ------------------------------------Cylinders (Corroded Wt = 2959 lbs) Ladders Platforms Piping Flare Tip Baseplate Guy Lugs ------------------------------------Total m ---------14.00 0.00 0.46 0.00 0.00 0.00 0.46 0.00 0.22 13.71 0.46 0.46 0.00 0.00 0.69 0.79 2.49 1.52 18.00 1.22 0.46 0.00 0.00 7.22 0.00 0.

3300 231.118 129.00 19.3300 231.09 69429.3300 231.65 27.09 69429.118 129.90 28.00 0.41 23.78 2104.118 129.78 2104.66000 6.00 20.118 129.118 129.41 0.90 9. CONTRACT NO.91 0.00 0.90 20.09 69429.66000 6.3300 231.90 28.90 10.00 29.09 69429.78 2104.3300 231.61 0.09 69429.00 5.118 129.3300 231.37 29.66000 6.3300 231.96 2704.50 0.66000 6.09 69429.00 2.00 0.09 69429.78 2104.90 5.118 129.24 2566.3300 231.78 2104.118 129.3300 231.118 129.90 18.118 129.118 129.90 27.3300 231.3300 231.3300 231.91 0.78 2104.3300 231.91 18.96 2704.90 9.96 2704.00 28.66000 6.09 69429.91 0.90 2.90 27.52 28.78 2104.96 2704. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.3300 231.78 2104.66000 6.96 2704.118 129.66000 6.66000 6.09 69429.3300 231.61 27.52 0.96 2704.78 2104.96 2704.78 2104.3300 231.00 0.09 69429.118 129.66000 6.96 2704.09 69429.96 2704.52 18.66000 6.09 69429.90 27.00 0.96 2704.3300 231.78 3291.00 10.32 1997. : 31-12008PO053 5.09 69429.90 1.78 2104.15 0.96 2704.78 2104.118 129.00 0.96 2704.FLARE STACK CALCULATION DOCUMENT NUMBER REV.90 12.52 9.78 2104.78 2104.66000 6.78 2104.78 2104.50 27.78 2104.41 0.118 129.73 2704.00 12.09 69429.90 15.96 2704.118 129.78 2104.66000 6.3300 231.118 129.09 69429.09 69429.118 129.96 2704.37 65908.65 0.90 28.00 27.09 69429.30 Page 11 of 28 .96 2704.78 2104.90 5.66000 6.09 69429.66000 5.66000 6.96 2704.00 0.3300 231.66000 6.00 15.118 129.118 129.66000 6.00 0.96 2704.96 2704.00 0.78 2104.00 0.09 69429.09 69429.00 1.52 0.66000 6.66000 6.6 CORRODED STACK PROPERTIES Top El Bot El D Thick r Area Z Smod Imom m m m mm mm cm^2 cm^3 cm^3 cm^4 -----------------------------------------------------------------------------------32.96 2704.90 23.118 230.66000 6.78 2104.96 2704.3300 231.09 69429.90 18.3300 231.32 143162.3300 231.78 2104.90 0.09 69429.90 24.41 24.66000 6.66000 6.66000 6.91 0.91 9.90 27.66000 6.118 129.90 19.09 69429.3300 231.09 69429.91 5.96 2704.00 0.52 0.3300 231.91 28.66000 6.00 7.15 0.118 129.00 0.66000 6.90 7.00 0.118 129.96 2704.96 2704.234 123.00 0.96 2704.78 2104.78 2104.118 129.3300 231.9999 231.

Comp & Circumfer 0.52 34 18.00 10. Comp & Circumfer 0.15 0. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.62 PASS Seismic Comb Cold 57.65 27.00 PASS Seismic Comb Cold 86. Comp & Circumfer 0.00 PASS Seismic Comb Cold 60.52 34 9.62 PASS Seismic Comb Cold 83.11 PASS 27.00 33 Bending.92 60. Comp & Circumfer 0. Comp & Circumfer 0.00 PASS Seismic Comb Cold 82.00 PASS Seismic Comb Cold 10.15 34 Load Case Max Lateral Defl Allowable Result mm mm ----------------------------.14 PASS 29.00 20.12 PASS 9.37 PASS 2.50 19 Wind Comb Hot w Live Circumferential Tensile 0.45 138.61 45.91 33 Bending.00 12.00 34 19.41 34 23.91 9.00 0. Comp & Circumfer 0.--------.31 5.62 PASS Seismic Comb Cold 23. Comp & Circumfer 0.29 97.29 10.13 PASS 18.91 5.00 34 12.50 34 27.95 160.12 PASS 15.00 PASS Seismic Comb Cold 26.00 34 15.91 34 9.52 34 28. Comp & Circumfer 0.15 34 Bending.91 19 Wind Comb Hot w Live Circumferential Tensile 0.14 PASS 9.11 PASS 28.52 31 Bending.91 31 Bending.41 19 Wind Comb Hot w Live Circumferential Tensile 0.61 35.65 19 Wind Comb Hot w Live Circumferential Tensile 0.99 49.00 0.23 PASS Seismic Comb Cold 82.00 1.13 PASS 20.00 PASS Seismic Comb Cold 86.57 PASS Seismic Comb Cold 84.41 19 Wind Comb Hot w Live Circumferential Tensile 0.---------------Seismic Comb Cold 94. Comp & Circumfer 0.41 34 24.00 27.00 28.52 33 Bending.00 34 27.27 PASS 5.15 29.52 9. Comp & Circumfer 0.04 PASS Seismic Comb Cold 82.57 PASS Seismic Comb Cold 7. Comp & Circumfer 0.61 19 Wind Comb Hot w Live Circumferential Tensile 0.00 34 29.00 31 Bending.06 PASS Seismic Comb Cold 69.52 28.13 PASS 18.06 PASS Seismic Comb Cold 73.82 100.00 PASS Seismic Comb Cold 13.91 34 18.00 19 Wind Comb Hot w Live Circumferential Tensile 0.00 34 Bending.11 PASS 28.11 PASS 24.06 144.52 18.11 PASS 28.00 7.00 19 Wind Comb Hot w Live Circumferential Tensile 0.00 PASS Seismic Comb Cold 43.91 34 28.29 52.11 PASS 27.00 2.55 138.52 140. : 31-12008PO053 5. Comp & Circumfer 0.61 27.35 75.89 115.00 34 Bending.00 29.00 5.00 34 28.91 34 Bending.97 142.00 19.57 PASS Seismic Comb Cold 54.18 PASS 7.91 34 5.00 34 7.8 DEFLECTION SUMMARY Elev Load m ------.00 19 Wind Comb Hot w Live Circumferential Tensile 0.00 34 5.00 PASS Seismic Comb Cold 0.30 145.00 PASS Seismic Comb Cold 1.57 PASS Seismic Comb Cold 20.00 34 1.00 PASS Seismic Comb Cold 31.11 PASS 10.00 33 Bending.00 34 20.92 137.00 PASS Seismic Comb Cold 59. Comp & Circumfer 0.13 PASS 19.---------------.00 PASS Seismic Comb Cold 0.16 137.61 34 27.52 19 Wind Comb Hot w Live Circumferential Tensile 0.00 34 10.11 PASS 12.7 SUMMARIZED WORST STRESSES RATIOS STACK STRESS WORST CASE SUMMARY Summary of the load and highest stress ratios for each stack element Top El Bot El Load # Load Case Controlling Case Ratio Result m m --------------------------------------------------------------------------------------32.28 94.91 18.----32.00 31 Bending. Comp & Circumfer 0. Comp & Circumfer 0.11 PASS 27.00 31 Bending.00 34 0. Comp & Circumfer 0.76 PASS Page 12 of 28 .00 15. CONTRACT NO.00 34 Bending.00 31 Bending.41 24.41 23.FLARE STACK CALCULATION DOCUMENT NUMBER REV.00 34 Bending.44 PASS 0.50 PASS Seismic Comb Cold 81.50 25.00 34 2.83 122.18 90.40 PASS 1.65 34 27.11 PASS 27.91 28.11 PASS 23.50 27.25 PASS 5.22 PASS 5.

00 49.5+CA Ratio: Unity Ratio Tb / tb = 176.Distance from Top of Gusset downwared tg(Tens) = 6 * Pbolt / Ngus * ((Dbc .000 x Bolt Dia 0. : 31-12008PO053 Page 13 of 28 5.V / N Pallow: Allowable Bolt Load .60 PASS ANCHOR BOLT SPACING: Angle: Angle between bolts: 360/Nbolt Actual: Actual Spacing: 2*(Dbc/2)*Sin(Angle/2) / Db Minimum: Minimum required spacing Ratio: Minimum / Actual = = = = 45.3752 mm 0.87 KN -mm = 1.60 105.40 PASS BOTTOM PLATE: b: (PI*Dbc .40 1.86 KN -mm = 1.3752 76.5*Pbolt/Ngus*(D0-Ds)/2)/(PI()*Fb*hg))^0.27 PASS BOLT LOADING: Pbolt: Max Bolt Load .7440 2.9 mm = 105.97 2.08 2.3 cc2: Value from Table 10.58 PASS GUSSET ANALYSIS: y w tg (tens) tg (comp) tg mm mm mm mm mm ------------------------------------0.3120 1.593 = 0.0 Deg 9.19 3.4*M/(N*Dbc) .00 120.9 STACK BASEPLATE SUMMARY CONCRETE fcmax: Fc: Ratio: COMPRESSIVE STRESS: 4*M / (PI*Dbc*2*(Do-Di)*0.00 97.3736 3.1550 2.1331 2.3 Mx: cc1 * fcmax * b^2 My: cc2 * fcmax * L^2 Mmax: Maximum of Mx or My tb : Required Baseplate Thickness (6*Mmax/fb)^.267 = 0.86 KN -mm = 14.5775 2.0915 2.5) Allowable Concrete Bearing Stress Unity Ratio fcmax / Fc = 2825 KPa = 10561 KPa = 0.Ds) / 2) * Y / (W ^ 2 * fb * hg)+CA tg(Comp) = 6 * Fc * wg * (L / 2) * y / (fb * hg * W ^ 2) + Fc * wg / (L * fb)+CA tg (max) = Maximum of tg(Tens) or tg(Comp) Tg: Required Thickness of Gussets Ratio: Unity Ratio Tg / tg = = 3.Ds) / 2 lb: L / b cc1: Value from Table 10.8372 2.256 x Bolt Dia 8.29 3.7440 152.00 73.044 = 0.0171 2.FLARE STACK CALCULATION DOCUMENT NUMBER REV. mm = 0.2752 3.Nbolt*Wg)/Nbolt L: (Do . : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.3120 38.8372 126. CONTRACT NO.7184 mm 9.28 PASS ts: 1.398 mm = 0.3752 2.5775 Notes: y .Abolt * Ften Ratio: Unity Ratio Pbolt / Pallow = 27525 N = 69443 N = 0.00 2.0000 1.5300 mm 0.1550 114.5+CA Ts: Actual Thickness of Skirt Ratio: Unity Ratio ts / Ts = = = 5.86 PASS .00 25.

5 m Guy Single Lug Analysis .8 KN = 42.2 MPa = 0.1 mm 31.0 mm = = 124.0 MPa = 0.2 145.5 * w * r^2 w * r / 2 Ring Properties Zg: Center of Gravity I: Moment of Inertia S: Section Modulus A: Area fb: Ring Bending Stess (Max / S + Fmax / A) Ratio: Unity Ratio Check Shackle Type: Guy Wire Type Dia: Guy Wire Diameter B: Shackle Pin Diameter Hd: Hole Diameter PASS --> Shackle Pin will work with this Lug.16 PASS = 432.10 Guy Lug #1 Analysis @ 27.9 MPa 0.5 220.45 PASS Check Welding of Lug: Aw: Weld Area: (B+D)*2*Tw*0.0 mm^2 = 3998.Hd)*Bt ft: Tensile Stress (HL / Aaa) Ratio: Unity Ratio ft / Ft fv: Shear Stress (HV / Aaa) PASS --> Shear Stress is Acceptable.8 mm 38.20 PASS Stresses on Plane b-b Sbb: Sec Modulus (B + D)^2 * Bt / 6 Abb: Area of Section (B + D) * Bt Mbb: Bending Moment HV * (B + D) / 2 ft: Tensile Stress (Mbb / Sbb + HL / Abb) Ratio: Unity Ratio = 78051.2 KN-mm = 1. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO. mm^3 = 132.8 MPa = 0.707 Sw: Section modulus of weld: 0.3 MPa = 0.2 88.0 mm^2 = 10.8 0.3 59.08 PASS = 18.2 mm^2 = 32460.9 mm^3 = 8308.03 PASS = = = = IWRC 19.2 Ft: Fv: Fb: Fbr: Allowable Allowable Allowable Allowable = = = = 132.9 22. Ratio: Unity Ratio KN Degrees KN KN MPa MPa MPa MPa = 2176.660* Fy Bearing Stress (Fy) Stresses on Plane a-a Aaa: Area of Section (B + D . CONTRACT NO.0 mm .8 mm^2 = 4.707*Tw*(B+D)^2 / 6 fw: Weld stress: Hl/Aw + Hv*A/Sw Fw: Allowable weld stress: 0.0 mm 64.8 39.5 KN-mm = 59.9 mm = 25193880.600* Fy Shear Stress: 0.3*70 ksi [482 MPa] Ratio: Unity Ratio = 2347.92 PASS fv: Ratio: = = r: w: Mmax: Fmax: Shear Stress (HV / Abb) Unity Ratio (OD/2) + (A+B)/2 + Rt1 HL / (2 * PI * r) 1.5 0. C+B/2: Shackle Inside Clearance B: Radius of corner of Lug PASS --> The Shackle has adequate clearance. 13. mm^3 = 2822.8 MPa = 144.0 mm = 0.0E+ mm^4 = 586730.5 MPa = 0.0 KN /mm = 2352.400* Fy Bending Stress: 0.4 Tensile Stress: 0. : 31-12008PO053 Page 14 of 28 5.FLARE STACK CALCULATION DOCUMENT NUMBER REV.Guy Set # 1 Checked for the maximum cable load for this set of guy wires Load: Angle: CA: SA: HL: HV: Maximum Cable Tensile Load Cable Angle to Horizontal Cos (Angle) Sin (Angle) Horizontal Load Component (Pmax * CA) Vertical Load Component (Pmax * SA) = = = = = = 45.

0 mm Shackle Model # = G-2130 fbr: Ratio: Bearing Stress (Pmax / (D * (Bt + 2 * Pt))) Unity Ratio = = 38.34 = = Allow -------85.45 0.88 93.18 PASS As: fs: Ratio: (B . : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO.32 56.16 0.20 SR -----0.59 85.0 mm^2 = 14.24 8. Description ---------------------Plane a-a: Tension Plane a-a: Shear Plane b-b: Tension Plane b-b: Shear Ring Bending Stress Pin Bearing Stress Pin Shear Tearout Weld Stress Turnbuckle Capacity Units -------MPa MPa MPa MPa MPa MPa MPa MPa KN Actual -------6.86 142.42 95.92 0.03 0. CONTRACT NO.0 mm 46.96 2. : 31-12008PO053 Ttot: Total Thickness of Lug (Bt + 2 * Pt) A: Shackle Jaw Spacing PASS --> The clearance is adequate.88 85.9 MPa = 0.17 PASS Pmax: Maximum Tensile Load in Cable TCp: Turnbuckle Capacity PASS --> The Turnbuckle Capacity is Acceptable.18 0.20 0. = = 37.17 0.21 56.69 45.76 11.88 93.FLARE STACK CALCULATION DOCUMENT NUMBER REV.90 9.6 MPa 0.48 45.73 24.Hd / 2)* Bt + (Pd / 2 -Hd / 2) * Pt Shear Tearout (Pmax / (2 * As) Unity Ratio = 1525.62 38.32 56.08 0.2 KN Result -------PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 15 of 28 .3 KN 95.

CONTRACT NO.0 ATTACHMENT  Attachment – 1 : Drawing Output Software Page 16 of 28 .FLARE STACK CALCULATION DOCUMENT NUMBER REV. : EP37-M12LL0122D GCMT-13-MS-CN-FLR-001 2 JOB NO. : 31-12008PO053 6.

6 34.64 kg 18.27 2 31.27 Notes: Assumes 1/2 open 'TakeUp' or 'Turnbuckle' Length Pin to Pin = Length of cable plus the 1/2 open turnbuckle length.8 mm Thimble: Length (B) = 95.25 mm Thimble: Weight(each) = 0.72 kg Thimble: Model # = G-414 Turnbuckle Type = Jaw-Jaw Turnbuckle: Size = 1.05 mm Pretension = 16.87 kg N Both ends of the Turnbuckle(Jaw-Jaw) are exactly the same.Crosby Model # = G-450 Thimble: Width (D) = 50.27 3 31.254 Rope Clips: Clip Weight(each) = 0.6 34.Crosby Model # = G-450 Thimble: Width (D) = 50.9 mm Turnbuckle-Jaw Side: Pin Diameter = 35.2 mm Rope Clips: Clip Spacing = 107.95 mm Rope Clips: Torque on U-bolts = 176.716688 kg Thimble: Model # = G-414 Shackle: Pin Diameter = 31.95 mm Rope Clips: Torque on U-bolts = 176.05 mm Turnbuckle-Jaw Side: Jaw Width = 57.15 mm Turnbuckle-Jaw Side: Inside Clearance = 88.25 Rope Clips: Clip Weight(each) = Rope Clips: Clip .25 mm Thimble: Weight(each) = 0. Guy Wire Information: DM # Length Pin to Pin Purchased Cable Length m m ---- ----------------- ---------------------- 1 31.952 mm Shackle: Jaw Width = 45.50X24 Turnbuckle: Model # = HG-228 Turnbuckle: Weight # = Turnbuckle: Capacity = 95195.20 mm Rope Clips: Clip Spacing (Wc) = 107.2598 KN Shackle: Model # = G-2130 N-m Guy Wire to Deadman Connection: Rope Clips: Wire Rope Clip Type = U-Bolt Rope Clips: # of Wire Rope Clips per Guy = 4 Rope Clips: Cable Turnback = 457.80 mm Thimble: Length (B) = 95.8 Turnbuckle: Half Length = 1355.98 KN Rope Clips: Wire Rope Clip Type = U-Bolt Rope Clips: # of Wire Rope Clips per Guy = 4 Rope Clips: Cable Turnback = 457. Purchased Cable Length = Length from the Pin on the Stack to the thimble eye + Turnback + extra 10% .6 34.644112 kg Rope Clips: Clip .GUY WIRE HARDWARE FOR SET # 1 @ ELEV.76488 mm Shackle: Working Load = 42.90 mm N-m 0. 27.4 KN Cable Type = IWRC Cable Breaking Strength = 204.50 m Guy Wire to Stack Connection: Cable Size = 19.974 mm Shackle: Weight(each) = 3.75 mm Shackle: Inside Clearance = 123.

.

45 x fy = 137. thickness of lug.29 82793. Allowable tensile load. Diameter of Pin. diameter pin hole.  Tensile area. Allowable shear load.  Unity Check Bearing Allowable bearing stress. Details of Shackle Make / Model  Capacity Pin Diameter O.5 39 84 57 133 2 2 60 7309 71701.  Unity Check .1 TAILING LUG ON FLARE STACK Number of Lifting Lugs Impact Factor  Lifting Angle Weight of Riser Load on each lug.D of eye Jaw width Inside length = = = = = = N I ϴ We Fy = I*We/N F = Fy / Sin ϴ  = = = = = = CROSBY / G2130 13.4 x fy = 122. Allowable tensile load.9 x fy = 274.5 N/mm2 Ab = dp(t + Nt') = Fb = Ab x fb = UC = F/Fb = 975 267637. = = = = = 305 123 45 25 39 N/mm2 mm mm mm mm fs = 0.51816 degree kg N N tons mm mm mm mm Details of lifting lugs Minimum yield.31 mm2 N  fy R d t dp Allowable loads and factor of safety for lug  Shear Allowable shear stress.00 N/mm2 As = (2R‐d)t + Nt'(d'‐d) = Fs = As x fs = UC = F/Fs = 5025 613050 0.  Unity Check Tensile Allowable tensile stress.  Total Load on each Lug.  Bearing area.12 mm2 N  fb = 0.25 0.  Shear area.5 0. Radius of lug.25 N/mm2 At = (2R‐d)t + Nt'(d'‐d) = Ft = At x ft = UC = F/Ft = 5025 689681.14 mm2 N  ft = 0.

1667 mm3 Bending stress at Base. OK . Fsz=Fz/(l*t) = 1. Bending Moment at Base. Available section modulus.04 N/mm2 Shear stress.83 mm3 Bending stress at Base. Mz = Fz * h = = 8279.97344 5091950. fbx = Mx * Zx = 18.0 Combined Stress at Base of Lug l= h= 257 123 mm mm Fx = Fy / tan ϴ = Mx = Fx * h = 41397. Ab = t X l = 6425 N mm2 Tensile Stress at Base. Fsx=Fx/(l*t) = 6.733 N N Zx = t * l2 / 6 = 275204.273 N N Zz = l * t2 / 6 = 26770.44 N/mm2 Bending stress in Z‐direction (perpendicular of Lug) Assume. fbz = Mz * Zz = 38.29 N/mm2 Tensile Stress at base of Lug. fa = Fy / Ab = 11. Fy = 71701. Fz = 0.50 N/mm2 Shear stress.29 Area at base. Available section modulus.16 N/mm2 Bending Stress in X‐direction.2.1*F Bending Moment at Base.35 1018360. Stress Unity Check fa / Fa + fbx / Fbx + fbz  / Fbz = 0. Force at Base.32  <  1.

06 N/mm .97 N 71701.7 = 341. Assume Fx is acting only on the horizontal weld. induced shear is S1 t = Fy / 2 lv 0.29 N Weld Material E‐7018 fw= 2 137.4fy = 122 N/mm2 Allowable Tensile. t Case 1. induced shear is S2 t = Fx / 2 l 0.3fw = 41.3. S=  0.  S= 0.7 = 115.38 N/mm2 Assume size of fillet weld. Assume Fy is acting only on the vertical weld.43 N/mm Case 2.93 N/mm Allowable Shear.0 Combined Stress at Base of Lug Fx = Fy =  h= lv = l  = 123 150 257 41397.

29 10 0. {(S1 t + S4 t).7 = S4 t = Fx (h+(lv/2)) / lv l 0.75 N/mm = 303.7 Maximum Induced Shear. (S2 t + S3 t)} Filled Weld selected 303. S3 t = Fx (h+(lv/2)) / lv l 0. Shear induced due to the moment from Fx to center of attachment.75 N/mm = t= t= 645.53 N/mm mm mm OK .Case 3.19 5. S t = Max.