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DISEGNO OLC3105 INDUSTRIAL CATALOGUE COVER C M Y K PMS877 PMS REFLEX BLUE spot uv gloss

Australia Head Office 207 Sunshine Road Tottenham


Victoria 3012 Australia Phone 613 9281 4444

INDUSTRIAL

Cable Sales Phone 1300 CABLES


New Zealand Paraite Road Bell Block
New Plymouth New Zealand Phone 646 755 9800
www.olex.co.nz
South East Asia 401 Macpherson Road
#02-07 Hotel Windsor Singapore 368125
Phone 65 688 70200
China Room 5410 Building 4, Xiyuan Hotel
Beijing China 100044 Phone 86 10 6835 1019
For more information see

www.olex.com.au

LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

a Nexans company

a Nexans company

INDUSTRIAL

World leader in indus


Olex has been designing and manufacturing cables

And now as part of the worlds largest cable manufacturer,


Nexans, Olex are able to provide an even greater range of

in Australia for over half a century delivering

specialised industrial cables for the demanding Australian market.


New to the Olex industrial offer is the Titanex range of

superior performance in design, quality engineering

flexible cables to complement the existing Olex range which


includes Powerlex, Versolex and Flexolex.

excellence, distribution and customer service.

Contents
Introduction

Flexible Power Cable Selection Criteria

Flexible Power

Powerlex PVC Flexible Cords


45
Versolex HD Single Core Power/Welding
6
Versolex HD Unscreened Power/Submersible
7
Versolex HD Braid Screen VSD/Submersible
8
Varolex Copper Tape Screened VSD
9
NEW Titanex H07RN-F Single Core
10
NEW Titanex H07RN-F Multi Core
11
Flexolex HD 2, 3, 4 & 5 Core Cords/Cables, Unscreened
12
Flexolex HD-S 4 & 5 Core Cords/Cables, Screened
13
Flexolex SP Single Core Power & Welding Cables
14
Technical Data Flexible Conductors
1516

Flexible Control & Specialist Applications

17

NEW Rheyflex Y PVC Flexible Control Cable


18
NEW Rheyflex YCY PVCEMC Flexible Control Cable
19
PVC Flexible Drag Chain Cable
20
Robotics Cable
21
NEW H07VVH6-F PVC Flat Cable
22
NEW VCVH6-F Screened PVC Flat Cable
23
NEW Rheyflat-N / NGFLGOEU-J Rubber Flat Festoon Cable 24
NEW Rheyflat-N / (N)GFLCGOEU-J
Screened Rubber Flat Festoon Cable
25
NEW BoitalyonR PVC Pendant Overhead Crane Cable
26
NEW Buflex XPrem Reeling Cable
27
NEW Rheyhalon NSHXAFOE EN
28
Silicone Single Core Cable Halogen Free
29
Silicone Multicore Cable Flexible Halogen Free
30
Stranding and Current Ratings
31
Bus Technology Cables
3233
Current Carrying Capacity for
H07VVH6-F, HCVH6-F, Rheyflat-N, BoitalyonR
34
Bending Radius
34

trial cable
Also new to Olex is a comprehensive range of flexible control
and specialist application cables.
This catalogue represents our complete range of industrial cables.
For more information on any of these products, or for information
on any other Olex cables, visit www.olex.com.au.

Instrolex Instrumentation

35

Instrument Cable Technology


Instrolex Cable Construction
Instrolex Cable Characteristics
Instrolex Unscreened & Overall Screened Pairs
Instrolex Individually & Overall Screened Pairs
Instrolex Overall Screened SWA Pairs
Instrolex Individually & Overall Screened SWA Pairs
Instrolex Triples
The Olex Cable Range

36
37
38
39
40
41
42
43
44

Flexible Power Cable Selection Criteria


Flexibility

Operating Temperature

Doesnt kink. Compact and lightweight

Withstands cold and heat, sustaining

for both fixed and flexible applications.

flexibility from 40 to +90C.

Flexolex

Flexolex

Titanex

Titanex

Versolex

Versolex

Powerlex

Powerlex

Water Immersion

Physical Toughness

Permanently submersible.

Durable and resistant to cut-through,

Water and moisture resistant.

crush and abrasion.

Flexolex

Flexolex

Titanex

Titanex

Versolex

Versolex

Powerlex

Powerlex

Oils/Fuels/Solvents

Acids/Bases

Resistant to a range of common oils

Resistant to a range of common acid

and solvents.

and alkaline chemicals.

Flexolex

Flexolex

Titanex

Titanex

Versolex

Versolex

Powerlex

Powerlex

Heat Environment

Environmental Exposure

Flame retardant. Tested to IEC 60332.1

Resistant to ozone and UV.

and AS/NZS 1660.5.6.


Flexolex

Flexolex

Titanex

Titanex

Versolex

Versolex

Powerlex

Powerlex

Electromagnetic Compatibility

Note Selection criteria graphs are

Screened range designed for

a guide only. For further data, please

applications with EMC requirements.

contact the Olex Technical Support


on 03 9281 4600.

Contents
Powerlex PVC Flexible Cords

45

Versolex HD Single Core Power/Welding

Versolex HD Unscreened Power/Submersible 7


Versolex HD Braid Screen VSD/Submersible 8
Varolex Copper Tape Screened VSD

NEW Titanex H07RN-F Single Core

10

NEW Titanex H07RN-F Multi Core

11

Flexolex HD 2, 3, 4 & 5 Core Cords/Cables,


Unscreened

12

Flexolex HD-S 4 & 5 Core Cords/Cables,


Screened

13

Flexolex SP Single Core Power &


Welding Cables

14

Technical Data Flexible Conductors

1516

Flexible
Power
Olex offers flexibility in design and flexibility
in choice.
The addition of the Titanex range of H07 flexible single core
and multi-core cables to the Olex range means you can now source
the best value solution for any flexible power cable application,
all from one supplier.
So whether it be a simple PVC cord or an all purpose rubber flex,
Olex has the cable you need.
Now, more than ever, Olex is your flexible power cable specialist.

Powerlex PVC Flexible Cords


V90 Single Core

Construction 0.6/1kV, PVC insulated, flexible cord to AS/NZS 3191, copper conductors. Maximum 75C continuous.

Nominal
conductor
area

Average
insulation
thickness

mm 2

mm

0.5
0.75
1.0
1.5
2.5
4.0

0.8
0.8
0.8
0.8
0.9
1.0

Nominal
Approximate
overall
mass
diameter
mm
kg/100m
2.6
1.1
2.8
1.5
3.0
1.7
3.2
2
3.7
3
5.0
6

Product code

BAAR01AA001
BAAR02AA001
BAAR03AA001
BAAR04AA001
BAAR05AA001
BAAR06AA001

Note V-90HT available.

Powerlex PVC Flexible Cords


Light Duty 2 and 3 Core

Construction 250/250V, PVCinsulated, PVC sheathed, flexible cord to AS/NZS 3191 and AS/NZS 60227,
copper conductors. Maximum 75C continuous.
Number
of cores


2 Core
3 Core

Nominal
conductor
area
mm 2
0.75
0.75

Standard colours Refer page 6.


Technical data Refer pages 15 and 16.

INDUSTRIAL
4

Average
insulation
thickness
mm
0.5
0.5

Average
sheath
thickness
mm
0.6
0.6

Nominal
overall
diameter
mm
5.7
5.8

Approx.
mass
kg/100m
5
6

Product code

CBER02AA002
EBER02AA003

Powerlex PVC Flexible Cords


Ordinary Duty 2, 3, 4 & 5 Core

Construction 250/440V, PVCinsulated, PVC sheathed, flexible cord to AS/NZS 3191 and AS/NZS 60227,
copper conductors. Maximum 75C continuous. Prescribed Article Approval No. V/1017.
Nominal
conductor
area
mm 2
2 Core
0.75
1.0
1.5
2.5
4.0
3 Core (2+E )
0.75
1.0
1.5
2.5
4.0
4 Core (3+E )
0.75
1.0
1.5
2.5
4.0
5 Core (4+E )
0.75
1.0
1.5
2.5
4.0

Product code

Average
insulation
thickness
mm

Average
sheath
thickness
mm

Nominal
overall
diameter
mm

Approx.
mass

0.6
0.6
0.7
0.8
0.8

0.8
0.8
0.8
1.0
1.0

6.3
6.6
7.6
9.4
10.5

6
7
9
14
19

CAHR02AA002
CAHR03AA002
CAHR04AA002
CAHR05AA002
CAHR06AA002

0.6
0.6
0.7
0.8
0.8

0.8
0.8
0.9
1.1
1.1

6.6
7.0
8.3
10.1
11.4

7
8
11
17
24

EAHR02AA003
EAHR03AA003
EAHR04AA003
EAHR05AA003
EAHR06AA003

0.6
0.6
0.7
0.8
0.8

0.8
0.9
1.0
1.1
1.1

7.2
7.8
9.2
11.0
12.4

8
10
14
21
29

GAHR02AA004
GAHR03AA004
GAHR04AA004
GAHR05AA004
GAHR06AA004

0.6
0.6
0.7
0.8
0.8

0.9
0.9
1.1
1.2
1.2

8.1
8.5
10.3
12.3
13.8

10
12
17
26
36

APAR02AA005
APAR03AA005
APAR04AA005
APAR05AA005
APAR06AA005

kg/100m

Standard colours Refer page 6.


Technical data Refer pages 15 and 16.

Versolex HD Single Core


Power/Welding

Construction 0.6/1kV cables, flexible XLPE insulated and TPE sheathed to AS/NZS 5000.1 and AS/NZS 1995,
copper conductors. Maximum 90C continuous.
Nominal
conductor
area
mm 2
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Maximum
diameter
of wires
mm
0.21
0.21
0.21
0.21
0.31
0.31
0.31
0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.51

Nominal
overall
diameter
mm
8.5
9.8
11.3
12.6
14.2
16.2
18.3
20.7
22.6
24.6
27.7
31.0
35.4
40.0
44.0

Approximate
mass
kg/100m
14.0
20.2
29.7
39.5
53.6
74.4
99.3
125
150
179
240
290
389
498
629

Product code

BDSX01AA001
BDSX02AA001
BDSX03AA001
BDSX04AA001
BDSX05AA001
BDSX06AA001
BDSX07AA001
BDSE87AA001
BDSE88AA001
BDSE89AA001
BDSE90AA001
BDSE91AA001
BDSE92AA001
BDSE93AA001
BDSE94AA001

Standard colours

Conductor size

All sizes
Single Core SDI
2 Core
4 mm 2
2 Core + Earth
4 mm 2

6 mm 2
3 Core + Earth
4 mm 2
3 Core + 3 Earth
6 mm 2
4 Core + Earth
4 mm 2

6 mm 2

INDUSTRIAL
6

Standard sheath colour


(metre marked)
Orange
Black
Black
Black
Black
Black
Black
Black

Code

Insulation colours

Code

OM
CX
CX
CX
CX
CX
CX
CX

Natural
Brown, light blue
Brown, light blue, green/yellow
Red, black, green/yellow
Brown, white, light blue, green/yellow
Red, natural, blue, green/yellow
Brown, orange, white, light blue, green/yellow
Red, natural, blue, black, green/yellow

NA
JJ
KA
TD
SA
PF
SB
LR

Versolex HD Unscreened
Power/Submersible

Construction 0.6/1kV cords and cables, flexible XLPE insulated and TPE sheathed to AS/NZS 3191 (cords) and where
applicable AS/NZS 5000.1 (cables), copper conductors. Maximum 90C continuous.
Nominal
conductor
area
mm 2
2C
1
1.5
2.5
4
3C (2C+E)
1
1.5
2.5
4
6
4C (3C+E or 3C+3E)
1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
5C (4C+E)
1
1.5
2.5
4
6
10
16
25
35
50
70

Approximate
mass

Product code

Maximum
diameter
of wires
mm

Nominal
insulation
thickness
mm

Nom.
sheath
thickness
mm

Nominal
overall
diameter
mm

0.21
0.26
0.26
0.31

0.7
0.7
0.7
0.7

1.3
1.5
1.7
1.8

7.9
8.9
10.2
11.5

8
10
14
19

CFGR03AA002
CFGR04AA002
CFGR05AA002
CFGR06AA002

0.21
0.26
0.26
0.31
0.31

0.7
0.7
0.7
0.7
0.7

1.4
1.6
1.8
1.9
1.8

8.6
9.5
10.9
12.3
14.7

9
12
17
24
32

EFGR03AA003
EFGR04AA003
EFGR05AA003
EFGR06AA003
FEHR07AA003

0.21
0.26
0.26
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31
0.31
0.51

0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2

1.5
1.7
1.9
2.0
1.8
1.8
1.8
1.8
1.8
1.8
2.0
2.2
2.2

9.4
10.5
12.0
13.5
14.5
16.6
18.9
22.1
25.4
28.2
33.1
37.4
41.3

11
15
21
29
33
48
71
105
144
200
268
363
442

GFGR03AA004
GFGR04AA004
GFGR05AA004
GFGR06AA004
FTAR07AA003
FTAX01AA003
FTAX02AA003
FTAX03AA003
FTAX04AA003
FTAX05AA003
FTAX06AA003
FTAX07AA003
FTAE87AA003

0.21
0.26
0.26
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31

0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1

1.6
1.8
2.0
2.2
1.8
1.8
1.8
1.8
1.9
2.1
2.3

10.6
11.7
13.4
15.5
17.5
19.2
22.1
26.8
31.0
35.1
41.0

13
17
23
34
44
67
97
146
198
276
386

BWBR03AA005
BWBR04AA005
BWBR05AA005
BWBR06AA005
BWBR07AA005
BWBX01AA005
BWBX02AA005
BWBX03AA005
BWBX04AA005
BWBX05AA005
BWBX06AA005

kg/100m

Standard colours Refer page 6.


Technical data Refer pages 15 and 16.

Versolex HD Braid Screen


VSD/Submersible

Construction 0.6/1kV cables, flexible XLPE insulated, TPE bedded, copper wire braid screened, TPE sheathed to
AS/NZS 3191 (cords) and AS/NZS 5000.1 (cables) 3 earths, copper conductors. Maximum 90C continuous.
For flexible application
Nominal
Maximum
conductor
diameter
area
of wires
mm 2
mm
4C (3C+E or 3C+3E)
1.5
0.26
2.5
0.26
4
0.31
6
0.31
10
0.21
16
0.21
25
0.21
35
0.21
50
0.31
70
0.31
95
0.31
120
0.50
150
0.50
185
0.50
240
0.50
300
0.50
5C (4C+E)
1.5
0.26
2.5
0.26
4
0.31
6
0.31
10
0.21
16
0.21
25
0.21
35
0.21
50
0.31
70
0.31

Approximate
mass

Product code

Nominal
insulation
thickness
mm

Combined
earth
size
mm

Nominal diameter Nominal


under
sheath
braid
thickness
mm
mm

Nominal
overall
diameter
mm

kg/100m

0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

1.5
2.5
4.0
4.5
4.5
7.5
12
18
30
30
48
48
75
75
105
150

9.1
10.2
11.6
13.8
15.0
17.4
20.5
23.2
27.1
31.1
35.2
40.2
44.7
49.7
55.8
62.0

1.7
1.9
2.0
1.8
1.8
1.8
1.8
1.8
1.8
2.0
2.2
2.2
2.3
2.5
2.7
2.8

13.9
15.2
17.0
18.7
20.0
22.8
26.0
28.9
32.9
37.6
41.9
47.7
52.5
57.9
64.5
69.7

24
31
41
42
66
96
137
174
237
331
428
526
642
756
988
1206

GETR04AA004
GETR05AA004
GETR06AA004
FTTR07AA003
FTTX01AA003
FTTX02AA003
FTTX03AA003
FTTX04AA003
FTTX05AA003
FTTX06AA003
FTTX07AA003
FTTE87AA003
FTTE88AA003
FTTE89AA003
FTTE90AA003
FTTE91AA003

0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1

10.1
11.4
12.8
15.6
17.2
21.7
24.9
28.5
33.7
38.4

1.8
2.0
2.2
1.8
1.8
1.8
1.8
1.9
2.1
2.3

15.1
16.6
18.4
21.1
22.5
26.4
30.1
33.7
39.9
43.9

28
36
46
63
83
124
143
247
344
406

BWTR04AA005
BWTR05AA005
BWTR06AA005
BWTR07AA005
BWTX01AA005
BWTX02AA005
BWTX03AA005
BWTX04AA005
BWTX05AA005
BWTX06AA005

Standard colours Refer page 6. Technical data Refer pages 15 and 16.

Alco VSD Cable Gland

Bead chain
Metal screen
Body

Inner seal (C)

Neoprene seal (A or B)
Sleeve

Fibre washer

Gland nut

Applications
Fixed (Varolex ) or flexible (Versolex ) cable

Thread dia.

Dim. OA

Indoor or outdoor use

Function
Provides seal on cable sheath
Provides contact between screen and earth (body)

Approvals

INDUSTRIAL

Degree of protection against ingress of water IP66/68 (30m)


Complies with AS 19391990
8

Thread
length

Dim. Q
Dim. P
Gland length

Weatherproof gland for tape or braided


screened Variable Speed Drive (VSD) cable

Varolex Copper Tape


Screened VSD

Construction 0.6/1kV cables, XLPE insulated, fixed conductors, laid up with the three earths disposed in interstices
of the power cores, PVC bedded, collective copper tape screened and PVC sheathed, complying with AS/NZS 5000.1,
copper conductors. Maximum 90C continuous.
For fixed application
Power cores
Nominal
conductor area
mm 2
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

Nominal
Combined
Nominal diameter
insulation
earth size
under screen
thickness
mm
mm
mm
0.7
2.5*
10.8
0.7
4.5
12.8
0.7
4.5
13.7
0.7
4.5
14.7
0.7
7.5
16.7
0.9
12
19.2
0.9
18
22.0
1.0
30
25.2
1.1
30
28.5
1.1
48
33.2
1.2
48
38.3
1.4
75
42.0
1.6
75
46.8
1.7
105
52.9
1.8
150
58.8

Nominal
overall diameter

Approximate
mass

mm
14.5
16.5
17.4
18.4
20.3
22.8
25.6
28.8
32.1
36.9
42.0
45.8
50.8
57.2
63.5

kg/100m
33
41
49
62
86
122
162
215
280
385
465
582
703
915
1153

Product code

FTDP07AA003
FTDP09AA003
FTDP11AA003
FTDP13AA003
FTDP15AA003
FTDC17AA003
FTDC18AA003
FTDC19AA003
FTDC20AA003
FTDC22AA003
FTDP23AA003
FTDP24AA003
FTDP25AA003
FTDP26AA003
FTDP27AA003

*Split earth not required, therefore a single earth conductor is utilised.

Standard colours
Power cores: Red, White, Blue. Earth cores: Green/Yellow. Sheath: Black.
Electrical data AS/NZS 3008.1.
Current ratings AS/NZS3008.1.

Alco gland selection chart


Item
number


ALCEMC16
ALCEMC20
ALCEMC25
ALCEMC32
ALCEMC40
ALCEMC50
ALCEMC63
ALCEMC75A
ALCEMC75B

Mounting
Tightening
thread
torque
diameterlength
mm
Nm
M1612
9
M2012
13
M2512
21
M3212
34
M4015
53
M5015
83
M6319
132
M7519
188
M7519
188

Diameter
Gland length
Cable details
across
uncompressed compressed
Varolex
Versolex 4C
Versolex 5C
flats
product
product
product
mm
mm
mm
code
code
code
27.5
58
43
32.5
58
43
FTDP07,P09
GETR04,R05,R06 BWTR04,R05
37.5
61
45
FTDP11,* P13,P15 FTTR07,X01
BWTR07
37.5
62
46
FTDC17,C18
FTTX02,X03
BWTX01,X02
47.5
72
54
FTDC19,C20
FTTX04,X05
BWTX03,X04
57.5
80
60
FTDC22
FTTX06,X07
BWTX05
70
96
75
FTDP23,P24
FTTE87
BWTX06
85
105
80
FTDP25
FTTE88
85
111
83
FTDP26
FTTE89

PVC
shroud
(orange)
ALCSG2
ALCSG3
ALCSG3
ALCSG3
ALCSG5
ALCSG6
ALCSG7

Titanex H07RN-F
Single Core

Construction 0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors
to DIN VDE 0295 class 5. Core identification to HD 308 S2.
Application Titanex flexible cable is intended for installations with moving equipment, electric appliances and
for building sites. This cable can be installed in open air or buried (with extra mechanical protection).

Cross
section
mm 2
6
10
16
25
35
50
70
95
120
150
185
240
300

Perm. Current
rating open air
A
56
77
102
136
168
203
254
315
363
416
475
559
637

Min. outer
diameter
mm
7.9
9.5
10.8
12.7
14.3
16.5
18.6
20.8
22.8
25.2
27.6
30.6
33.5

Max. outer
diameter
mm
9.8
11.9
13.4
15.8
17.9
20.6
23.3
26.0
28.6
31.4
34.4
38.3
41.9

Approx.
weight
kg/km
109
182
256
369
482
662
895
1164
1430
1740
2160
2730
3480

Marking

Cores identifications
1 core: Black (preferential)

USE<HAR>H07RN-F

2 cores: Brown+Blue

Nb X (ou G) S

3 cores: Green/Yellow+Blue+Brown (G)

TITANEX

Brown+Black+Grey (X S>4mm2)

X = without G/Y

Blue+Brown+Black (X S 1.5 & 2.5mm2)

G = with G/Y

4 cores: Green/Yellow+Brown+Black+Grey (G)

S = cross section (mm 2)

Blue+Brown+Black+Grey (X S 1.5 & 2.5mm2)


5 cores: Green/Yellow+Blue+Brown+Black+Grey

Standards

>5 cores: 1 Green/Yellow+the other Black (numbered)

International IEC 60245-4 type 66


Europe CENELEC HD 22-4
National NF C 32-102-4

INDUSTRIAL
Note Other sizes available upon request.
10

Product
code
HAR1X6
HAR1X10
HAR1X16
HAR1X25
HAR1X35
HAR1X50
HAR1X70
HAR1X95
HAR1X120
HAR1X150
HAR1X185
HAR1X240
HAR1X300

Titanex H07RN-F
Multi Core

Construction 0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors
to DIN VDE 0295 class 5. Core identification to HD 308 S2.
Application Titanex flexible cable is intended for installations with moving equipment, electric appliances and
for building sites. This cable can be installed in open air or buried (with extra mechanical protection).

No. cores &


cross-sec.
mm 2
2C
1
1.5
2.5
2C+E
1
1.5
2.5
4
6
3C+E
1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
4C+E
1.5
2.5
4
6
10
16
25
35
6C+E
1.5
2.5
11C+E
1.5
2.5
18C+E
1.5
26C+E
1.5
35C+E
2.5

Perm. Current
rating open air
A

Approx.
weight
kg/km

Product
code

Min. outer
diameter
mm

Max. outer
diameter
mm

18
23
32

7.7
8.5
10.2

10.0
11.0
13.1

99
111
161

HAR2X1
HAR2X1.5
HAR2X2.5

18
23
32
43
56

8.3
9.2
10.9
12.7
14.1

10.7
11.9
14.0
16.2
18.0

117
134
195
290
346

HAR3G1
HAR3G1.5
HAR3G2.5
HAR3G4
HAR3G6

16
21
29
38
50
68
92
122
150
182
232
281
325

9.6
10.2
12.5
14.0
15.7
20.8
23.8
28.9
32.5
37.7
42.7
48.4
53.0

12.0
13.1
15.5
18.0
20.0
26.5
30.1
36.6
41.1
47.5
54.0
61.0
66.0

144
165
245
357
443
818
1150
1700
2180
3030
3990
5360
6500

HAR4G1
HAR4G1.5
HAR4G2.5
HAR4G4
HAR4G6
HAR4G10
HAR4G16
HAR4G25
HAR4G35
HAR4G50
HAR4G70
HAR4G95
HAR4G120

21
29
38
50
68
92
122
168

11.2
13.3
15.6
17.5
22.9
26.4
32.0
35.8

14.4
17.0
19.9
22.2
29.1
33.3
40.4
45.1

238
297
453
557
1001
1430
2096
2770

HAR5G1.5
HAR5G2.5
HAR5G4
HAR5G6
HAR5G10
HAR5G16
HAR5G25
HAR5G35

15
21

14.7
17.1

18.7
22.0

365
490

HAR7G1.5
HAR7G2.5

11
15

17.6
20.6

22.1
26.2

510
676

HAR12G1.5
HAR12G2.5

20.9

26.5

765

HAR19G1.5

24.9

31.5

1015

HAR27G1.5

33.2

41.8

1862

HAR36G2.5

Note Other sizes available upon request.


11

Flexolex HD 2, 3, 4 & 5 Core


Cords/Cables, Unscreened

Construction 0.6/1kV EPR insulated and CPE sheathed heavy duty flexible cords to AS/NZS 3191 and AS/NZS 60245.3,
with bunched tinned copper conductors. Class 5 to AS/NZS 1125 and IEC 60228. Maximum 90C continuous.
Cords
Nominal
conductor area
mm 2
3 Core (2+E )
0.75
1.0
1.5
2.5
4.0
4 Core (3+E )
1.5
2.5
4.0
5 Core (4+E )
1.5
2.5
4.0

Maximum
wire size
mm

Thickness
of insulation
mm

Thickness
of sheath
mm

Nominal overall
diameter
mm

Approximate
mass
kg/100m

Product code

0.21
0.21
0.26
0.26
0.31

0.8
0.8
0.8
0.9
1.0

1.4
1.4
1.6
1.8
1.9

8.8
9.1
10.1
12.0
13.9

11
12
15
22
31

RDER52AA003
RDER53AA003
RDER54AA003
RDER55AA003
RDER56AA003

0.26
0.26
0.31

0.8
0.9
1.0

1.7
1.9
2.0

11.2
13.2
15.3

19
27
39

RDER54AA004
RDER55AA004
RDER56AA004

0.26
0.26
0.31

0.8
0.9
1.0

1.8
2.0
2.2

12.3
14.5
17.0

23
33
48

RDER54AA005
RDER55AA005
RDER56AA005

Maximum
wire size
mm

Thickness
of insulation
mm

Thickness
of sheath
mm

Nominal overall
diameter
mm

Approximate
mass
kg/100m

Product code

Cables
Nominal
conductor area
mm 2
4 Core (3+E )
6
10
16
25
35
50
70
95
120
5 Core (4+E )
6
10
16
25
35
50

0.31
0.41
0.41
0.41
0.41
0.41
0.68
0.68
0.68

1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
1.8

2.2
3.4
3.6
4.0
4.3
4.8
5.2
5.7
6.1

17.9
24.4
27.4
32.9
37.0
42.7
48.4
54.2
60.1

55
97
135
204
265
352
478
593
745

RDHR57AA004
RDHR58AA004
RDHR59AA004
RDHR60AA004
RDHR61AA004
RDHR62AA004
RDHR63AA004
RDHR64AA004
RDHR65AA004

0.31
0.41
0.41
0.41
0.41
0.41

1.0
1.2
1.2
1.4
1.4
1.6

2.4
3.6
3.8
4.3
4.6
5.1

19.9
26.8
30.2
36.4
40.6
47.2

68
118
164
251
322
431

RDHR57AA005
RDHR58AA005
RDHR59AA005
RDHR60AA005
RDHR61AA005
RDHR62AA005

INDUSTRIAL
12

Flexolex HD-S 4 & 5 Core


Cords/Cables, Screened

Construction 0.6/1kV EPR insulated, EPR bedded, collectively screened and CPE sheathed heavy duty flexible cords
to AS/NZS 3191 and AS/NZS 60245.3 where applicable, with bunched tinned copper conductors class 5 to AS/NZS 1125
and IEC 60228 and tinned copper braid screen. Maximum 90C continuous.
Cords
Nominal
Maximum
Thickness
Thickness
Thickness
conductor area wire size
of insulation
of bedding
of sheath

mm 2
mm
mm
mm
mm
4 Core (3+E )
1.5
0.26
0.8
1.0
1.8
2.5
0.26
0.9
1.0
1.9
4.0
0.31
1.0
1.0
2.2
5 Core (4+E )
1.5
0.26
0.8
1.0
1.9
2.5
0.26
0.9
1.0
2.1
4.0
0.31
1.0
1.0
2.3

Product code

Nominal diameter
under screen
overall

Approximate
mass

mm

mm

kg/100m

9.7
11.3
13.2

14.7
16.5
19.0

30
40
54

RDLR54AA004
RDLR55AA004
RDLR56AA004

10.6
12.4
14.5

15.8
18.0
20.5

35
48
64

RDLR54AA005
RDLR55AA005
RDLR56AA005

Cables
Nominal
Maximum
Thickness
Thickness
Thickness
conductor area wire size
of insulation
of bedding
of sheath

2
mm
mm
mm
mm
mm
4 Core (3+E )
6
0.31
1.0
1.0
2.4
10
0.41
1.2
1.0
3.5
16
0.41
1.2
1.0
3.8
25
0.41
1.4
1.0
4.2
35
0.41
1.4
1.0
4.5
50
0.41
1.6
1.2
4.9
5 Core (4+E )
6
0.31
1.0
1.0
2.6
10
0.41
1.2
1.0
3.7
16
0.41
1.2
1.0
4.0
25
0.41
1.4
1.0
4.4
35
0.41
1.4
1.2
4.8
50
0.41
1.6
1.2
5.3

Product code

Nominal diameter
under screen
overall

Approximate
mass

mm

mm

kg/100m

15.3
19.2
21.8
26.4
29.6
34.6

21.8
28.4
31.6
36.7
40.5
46.3

76
126
168
240
302
395

RDXR57AA004
RDXR58AA004
RDXR59AA004
RDXR60AA004
RDXR61AA004
RDXR62AA004

16.9
21.2
24.2
29.3
33.2
38.4

23.9
30.8
34.4
40.1
44.8
51.0

92
150
201
290
370
480

RDXR57AA005
RDXR58AA005
RDXR59AA005
RDXR60AA005
RDXR61AA005
RDXR62AA005

Flexolex Cords

Flexolex Cables

Standard core colours

Standard core colours

2 Core: Brown, Blue.

3 Core+3 Earths: Red, White, Blue and 3Green/Yellow.

3 Core: Brown, Blue, Green/Yellow.

4 Core: Red, White, Blue, Green/Yellow.

4 Core: Brown, Black, Blue, Green/Yellow.

5 Core: Red, White, Blue, Black, Green/Yellow.

5 Core: Brown, Black, White, Blue, Green/Yellow.


(Other colours available upon request, subject to minimum
ordering quantities.)

13

Flexolex SP Single Core


Power & Welding Cables

Construction 0.6/1kV CPE composite insulated and protected flexible cable to AS/NZS 1995 and AS/NZS 5000.1
where applicable, with taped multiple stranded plain copper conductors. Maximum 90C continuous.
Application Designed suitable not only as a welding flexible but also for LVmains connected equipment
(e.g. switchgear), internal wiring or open jumper leads in restricted access areas requiring flexible connections.

Nominal
Maximum
conductor
wire size
area
mm 2
mm
10
0.21
16
0.21
25
0.21
35
0.21
50
0.21
70
0.21
95
0.21
120
0.51
150
0.51
185
0.51
240
0.51

Nominal
conductor
diameter
mm
4.5
5.7
6.5
7.8
9.6
11.7
13.7
15.2
16.5
19.4
22.9

Thickness of
insul./protec.
covering
mm
2.0
2.0
2.0
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4

Nominal
overall
diameter
mm
8.9
10.1
10.9
12.2
14.4
16.9
19.4
21.3
23.1
26.4
30.3

Other sizes are available upon request, subject to minimum ordering quantities.

Standard colour
Black (other colours are available upon request, subject to minimum ordering quantities).
Additional data
For further data and recommendations see pages 15 and 16.

INDUSTRIAL
14

Approx.
mass
kg/100m
6.5
23
32
42
60
83
109
136
168
211
266

Product code

RDWX01AA001
RDWX02AA001
RDWX03AA001
RDWX04AA001
RDWX05AA001
RDWX06AA001
RDWX07AA001
RDWX08AA001
RDWX09AA001
RDWX10AA001
RDWX11AA001

Technical Data
Flexible Conductors
Current carrying capacity
Versolex single core cables
Conductor
Unenclosed
area
Spaced
Spaced
Spaced
Touching

from surface

Three phase voltage drop


Trefoil

Laid flat

mm2
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

mV/A.m
4.22
2.68
1.73
1.23
0.868
0.621
0.480
0.386
0.322
0.277
0.229
0.203
0.179
0.165
0.155

mV/A.m
4.22
2.68
1.73
1.24
0.873
0.628
0.489
0.397
0.335
0.291
0.246
0.222
0.200
0.188
0.178

92
120
160
200
250
315
375
445
510
590
710
810
980
1140
1340

80
105
140
175
225
285
340
405
470
540
650
750
910
1060
1260

69
92
120
150
190
240
290
345
400
460
550
640
760
880
1030

Current carrying capacity


Versolex in Fixed installation

Current carrying capacity


Flexible cords
Nominal
conductor area
mm 2

Current carrying
capacity
A

Voltage drop
1 phase
mV/A.m

Voltage drop
3 phase
mV/A.m

0.75
1.0
1.5
2.5
4.0

7.5
10
15
20
25

63.3
47.5
32.3
19.4
12.0

54.8
41.1
28.0
16.8
10.4

Current carrying capacity


Flexible installation
Nominal
conductor
area

Single phase
Protected
Exposed
from sun
to sun

Three phase
Protected
from sun

Exposed
to sun


mm 2

6
10
16
25
35
50
70
95
120

54
74
99
135
165
195
250
290
340

43
58
77
105
125
145
185
210
245

46
63
85
115
140
165
215
250
290

37
50
66
88
105
125
155
180
210

Technical Data continues page 16.

A
65
86
115
140
180
225
270
325
375
425
510
590
710
820
960

Conductor
Unenclosed
area
Spaced
2
mm
A
Single Phase (2 Core)
1
19
1.5
24
2.5
33
4
43
6
55
Three Phase (3 and 4 Core)
1
17
1.5
20
2.5
27
4
37
6
46
10
65
16
86
25
115
35
140
50
180
70
230
95
275
120
320

Unenclosed
Touching
A

Voltage drop
mV/a.m

18
22
30
41
51

49.8
34.0
20.3
12.6
8.42

15
19
25
34
43
61
81
105
130
170
215
255
295

43.1
29.4
17.6
10.9
7.29
4.38
2.68
1.62
1.19
0.902
0.608
0.485
0.387

Welding Cables current ratings: Versolex & Flexolex


Current ratings for 5 minute period duty cycle

Nominal
cond. area
mm 2

Maximum duty cycle (AS 1966)


Continuous
Heavy
100%
60%

Light industrial
30%

Limited input
25%

10
16
25
35
50
70
95
120
150
185
240

90
125
165
205
260
325
390
455
535
600
715

114
169
239
309
407
523
644
762
904
1027
1236

121
181
257
334
440
567
700
829
985
1120
1348

96
137
188
238
308
391
476
559
661
747
895

15

Technical Data
Flexible Conductors
Conductor resistances

Recommendations

For the range of conductors covered in this catalogue.

The minimum bending radius or maximum pulling tension (and the

Nominal
Max. DCresistance at 20C (AS 1125)
conductor
area
Plain
Tinned
mm 2
/km
/km
Flexible Cords and Cables other than Type SP
0.50
39.0
40.1
0.75
26.0
26.7
1.0
19.5
20.0
1.5
13.3
13.7
2.5
7.98
8.21
4
4.95
5.09
6
3.30
3.39
10
1.91
2.02
16
1.21
1.24
25
0.780
0.795
35
0.554
0.565
50
0.386
0.393
70
0.272
0.277
95
0.206
0.210
120
0.161
0.164
150
0.129
0.132
185
0.106
0.108
240
0.0801
0.0817
300
0.0641
400
0.0486
500
0.0384
630
0.0287

like) a cable can withstand without detriment are subject to site

Conversion mm to AWG
2

mm
0.05
0.08
0.14
0.25
0.34
0.38
0.5
0.75
1
1.5
2.5
4
6
10
2

variations such as speed of bending or rate of application of tension.


To guard against damage and to ensure reasonable cable life, the
following are the Olex recommendations:

Minimum bending radii


Expressed in multiples of the cable overall diameter, D, following are
minimum recommended:
(a) Fixed (not subject to flexing) . . . . . . . . . . . . . . . . . . . . . . . 4 D
(b) Free flexing (not under tension) . . . . . . . . . . . . . . . . . . . . . 6 D
(c) Repetitive reeling (on/off drum) (1). . . . . . . . . . . . . . . . . . . 10 D
(d) Festoon (hangers) at cable saddles. . . . . . . . . . . . . . . . . . . 5 D

Maximum working tension


When a flexible cable is repetitively reeled, or pulled by a mobile
machine (powered by the cable), the maximum working tension on
cable at any time of an operating cycle, determined as a function

AWG
mm
30
16
28
25
26
35
24
50
22
70
21
95
20
120
18
150
17
185
16
240
14
300
12
400
10
500
8
2

AWG
6
4
2
1/0
2/0
3/0
4/0
300MCM
350MCM
500MCM
600MCM
800MCM
1000MCM

of the total main conductor cross-sectional area in the cable, should


not exceed the following recommended safe values:
(a) Multicore control cables. . . . . . . . . . . . . . . . . . . . . 15 N/mm 2
(b) Power cables (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N/mm 2

Notes
1 Where reeling of cables involves forced guiding (directional
changes, e.g. with cable axis changing from right angle to
parallel to the drum axis, or in-between, or where the cable is
subjected to an S bend), the straight section of cable between
two adjacent bending points at sheaves or rollers shall be not
less than 20D.
2 Any control core components or reduced size conductors
(e.g. earth, pilot) located in the interstices of the laid-up
core assembly or any screens are not to be included in the
calculations.

INDUSTRIAL
16

Contents
NEW Rheyflex Y PVC Flexible Control Cable

18

NEW Rheyflex YCY PVCEMC Flexible


Control Cable

19

PVC Flexible Drag Chain Cable

20

Robotics Cable

21

NEW H07VVH6-F PVC Flat Cable

22

NEW VCVH6-F Screened PVC Flat Cable

23

NEW Rheyflat-N / NGFLGOEU-J


Rubber Flat Festoon Cable

24

NEW Rheyflat -N / (N)GFLCGOEU-J


Screened Rubber Flat Festoon Cable

25

NEW BoitalyonR PVC


Pendant Overhead Crane Cable

26

NEW Buflex XPrem Reeling Cable

27

NEW Rheyhalon NSHXAFOE EN

28

Silicone Single Core Cable Halogen Free

29

Silicone Multicore Cable Flexible Halogen Free 30


Stranding and Current Ratings
Bus Technology Cables

Flexible Control
and Specialist
Applications

31
3233

Current Carrying Capacity for H07VVH6-F,


HCVH6-F, Rheyflat-N, BoitalyonR

34

Bending Radius

34

Needing to push, pull, pick, place, lift, reel,


submerse, weld, pack, transport, measure,
inform or control more than ever?
Now, as a Nexans company, Olex has access to the worlds largest
cable range, enabling us to provide more cables and more solutions
to meet your ever increasing industrial cable demands.
Our new range of products includes cables for festoon systems,
cranes, reeling, locomotives and rolling stock, which complement
our existing range of control, high temperature, drag chain and
BUS cables. With Olex and Nexans you will stay in control.
17

Rheyflex Y
PVC Flexible Control Cable
Construction 300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC
self extinguishing and flame retardant to test method B IEC 60332-1, copper conductors to DIN VDE 0295 class 5
and IEC 60228 class 5, flexing 5C to 80C, fixed 40C to 80C. Minimum bending radius 7.5cable o.d.
Application These cables are designed for flexible use involving medium mechanical stresses with free movement
in dry, moist and wet rooms, as measuring and control cables in tool machines, conveyor belts and production lines
in machinery production, in air conditioning and steel production. Not suitable for open air applications.
No. cores &
Nominal
Approx.
cross-sec.
diameter
mass
2
mm
mm
kg/km
2C
0.5
4.8
40
0.75
5.2
46
1
5.5
60
1.5
6.3
70
2.5
7.6
112
4
9.2
195
2C+E
0.5
5.1
46
0.75
5.5
54
1
6
72
1.5
6.7
90
2.5
8.3
148
4
9.9
230
6
11.7
355
10
15
540
3C
0.5
5.1
46
0.75
5.5
54
1
6
72
1.5
6.7
90
2.5
8.3
148
3C+E
0.5
5.7
56
0.75
6.2
66
1
6.6
86
1.5
7.3
109
2.5
9.1
178
4
11
295
6
13
424
10
16.8
701
4C
0.5
5.7
56
0.75
6.2
66
1
6.6
86
1.5
7.3
109
2.5
9.1
178
4C+E
0.5
6.2
65
0.75
6.8
80
1
7.2
104
1.5
8.2
131
2.5
10.2
221
4
12.1
361
6
14.5
525
10
18.7
858
5C
0.5
6.2
65
0.75
6.8
80
1
7.2
104
1.5
8.2
131
2.5
10.2
221

18

Product
code
CC2X0.5
CC2X0.75
CC2X1
CC2X1.5
CC2X2.5
CC2X4
CC3G0.5
CC3G0.75
CC3G1
CC3G1.5
CC3G2.5
CC3G4
CC3G6
CC3G10
CC3X0.5
CC3X0.75
CC3X1
CC3X1.5
CC3X2.5
CC4G0.5
CC4G0.75
CC4G1
CC4G1.5
CC4G2.5
CC4G4
CC4G6
CC4G10
CC4X0.5
CC4X0.75
CC4X1
CC4X1.5
CC4X2.5
CC5G0.5
CC5G0.75
CC5G1
CC5G1.5
CC5G2.5
CC5G4
CC5G6
CC5G10
CC5X0.5
CC5X0.75
CC5X1
CC5X1.5
CC5X2.5

No. cores &


cross-sec.
mm 2
6C+E
0.5
0.75
1
1.5
2.5
4
6
11C+E
0.5
0.75
1
1.5
2.5
17C+E
0.5
0.75
1
1.5
2.5
24C+E
0.5
0.75
1
1.5
2.5
41C+E
0.5
0.75
1
1.5
2.5
64C+E
0.5
0.75
1
1.5

Nominal
diameter
mm

Approx.
mass
kg/km

Product
code

7.4
8.1
8.6
9.8
12.1
13.3
16

80
110
141
184
306
458
625

CC7G0.5
CC7G0.75
CC7G1
CC7G1.5
CC7G2.5
CC7G4
CC7G6

9.1
9.9
10.7
12.1
15.2

135
179
230
309
498

CC12G0.5
CC12G0.75
CC12G1
CC12G1.5
CC12G2.5

10.7
11.9
12.7
14.5
18.1

196
257
343
440
764

CC18G0.5
CC18G0.75
CC18G1
CC18G1.5
CC18G2.5

13
14.5
15.6
17.8
22.2

270
365
485
620
1044

CC25G0.5
CC25G0.75
CC25G1
CC25G1.5
CC25G2.5

15.8
17.6
18.9
21.4
27.2

449
612
810
1007
1790

CC42G0.5
CC42G0.75
CC42G1
CC42G1.5
CC42G2.5

19.4
21.5
22.8
26

682
895
1180
1602

CC65G0.5
CC65G0.75
CC65G1
CC65G1.5

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).
Note Black cores with continuous white numbering according
to DIN VDE 0293. Other configurations available upon request.

Rheyflex YCY
PVC EMC Flexible Control Cable
Construction 300/500V cables to 1.5mm & 450/750V at 2.5mm & above, flexible PVC insulated, tinned copper braided
with transparent PVC sheath, copper conductors to DIN VDE 0295 class 5, flexing 5C to 80C, fixed 40C to 80C.
Cores available in either black with white numbering or coloured cores. Minimum bending radius 10cable o.d.
Application For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for
electronics. The high level of screening ensures a high degree of interference protection. The screening density assures
disturbance free transmission of all signals and impulses.
No. cores &
Nominal
Approx.
cross-sec.
diameter
mass
2
mm
mm
kg/km
2C
0.5
6.9
67
0.75
7.6
87
1
7.9
97
1.5
8.4
130
2.5
10
180
2C+E
0.5
7.2
83
0.75
7.8
98
1
8.2
103
1.5
9
152
2.5
10.7
216
4
12.3
340
6
14.2
450
3C+E
0.5
7.8
94
0.75
8.3
113
1
8.9
146
1.5
9.6
168
2.5
11.4
267
4
13.4
410
6
15.6
559
4C+E
0.5
8.3
108
0.75
9.1
130
1
9.5
169
1.5
10.5
202
2.5
12.5
347
4
14.8
502
6
17
702
6C+E
0.5
9.5
136
0.75
10.4
184
1
11
219
1.5
12.1
304
2.5
15
407
4
16.2
638
6
18.7
907
11C+E
0.5
11.3
195
0.75
12.5
292
1
13.1
350
1.5
14.9
434
2.5
18
722
17C+E
0.5
13.1
277
0.75
14.3
358
1
15.4
514
24C+E
0.5
15.7
407
0.75
17.4
508
1
18.3
689

Product
code
CY2X0.5
CY2X0.75
CY2X1
CY2X1.5
CY2X2.5
CY3G0.5
CY3G0.75
CY3G1
CY3G1.5
CY3G2.5
CY3G4
CY3G6
CY4G0.5
CY4G0.75
CY4G1
CY4G1.5
CY4G2.5
CY4G4
CY4G6
CY5G0.5
CY5G0.75
CY5G1
CY5G1.5
CY5G2.5
CY5G4
CY5G6
CY7G0.5
CY7G0.75
CY7G1
CY7G1.5
CY7G2.5
CY7G4
CY7G6
CY12G0.5
CY12G0.75
CY12G1
CY12G1.5
CY12G2.5
CY18G0.5
CY18G0.75
CY18G1
CY25G0.5
CY25G0.75
CY25G1

No. cores &


cross-sec.
mm 2
40C+E
0.5
0.75
1
60C+E
0.5
0.75
1
Coloured Cores
2C + E
1
1.5
2.5
4
6
10
3C+E
1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
4C+E
1
1.5
2.5
4
6
10
16
25
35
50

Nominal
diameter
mm

Approx.
mass
kg/km

Product
code

19
21.2
22.1

671
971
1092

CY41G0.5
CY41G0.75
CY41G1

22.9
25
26.2

850
1290
1370

CY61G0.5
CY61G0.75
CY61G1

8.2
9
10.7
12.3
14.2
17.8

103
152
216
340
450
750

CY3G1JB
CY3G1.5JB
CY3G2.5JB
CY3G4JB
CY3G6JB
CY3G10JB

8.9
9.6
11.4
13.4
15.6
19.7
22.6
28.9
32.2
38.2
46.8
51
56
63.5
68

146
168
267
410
559
1020
1380
1890
2390
3315
4600
6060
7315
9340
11120

CY4G1JB
CY4G1.5JB
CY4G2.5JB
CY4G4JB
CY4G6JB
CY4G10JB
CY4G16JB
CY4G25JB
CY4G35JB
CY4G50JB
CY4G70JB
CY4G95JB
CY4G120JB
CY4G150JB
CY4G185JB

9.5
10.5
12.5
14.8
17
21.6
25.2
31.8
36.4
43

169
202
347
502
702
1115
1553
2270
2885
4150

CY5G1JB
CY5G1.5JB
CY5G2.5JB
CY5G4JB
CY5G6JB
CY5G10JB
CY5G16JB
CY5G25JB
CY5G35JB
CY5G50JB

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).
JB = coloured cores.
Note Black cores with continuous white numbering according
to DIN VDE 0293.
19

PVC Flexible
Drag Chain Cable
Construction 300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC
self extinguishing and flame retardant to test method B IEC 60332-1, copper conductors to DIN VDE 0295 class 6
and IEC 60228 class 6, flexing 5C to 80C, fixed 40C to 80C. Minimum bending radius 7.5cable o.d.
Application Drag chain cables are ideal for use in the machine tool industry, in robotics and machine production
and anywhere high flexibility is essential. These cables have shown excellent performance in cable chain systems.
Suitable for flexible use for medium mechanical stresses with free movements.
No. cores &
cross-sec.
mm 2
2C
0.5
0.75
1
1.5
2.5
2C+E
0.5
0.75
1
1.5
2.5
4
3+E
0.5
0.75
1
1.5
2.5
4
6
10
4C+E
0.5
0.75
1
1.5
2.5
4
6
10
6C+E
0.5
0.75
1
1.5
2.5

Approx.
mass
kg/km

Product
code

5
5.4
5.7
6.4
7.7

46
58
65
91
130

HF2X0.5
HF2X0.75
HF2X1
HF2X1.5
HF2X2.5

5.3
5.7
6
6.8
8.4
10.4

57
73
84
117
160
221

HF3G0.5
HF3G0.75
HF3G1
HF3G1.5
HF3G2.5
HF3G4

5.7
6.4
6.8
7.4
9.1
11.4
13.3
17.7

70
77
113
147
200
260
392
642

HF4G0.5
HF4G0.75
HF4G1
HF4G1.5
HF4G2.5
HF4G4
HF4G6
HF4G10

6.4
7
7.4
8.3
10.2
12.7
14.5
19.7

93
119
137
181
269
318
481
780

HF5G0.5
HF5G0.75
HF5G1
HF5G1.5
HF5G2.5
HF5G4
HF5G6
HF5G10

7.5
8.3
8.8
9.9
12.2

127
165
192
273
357

HF7G0.5
HF7G0.75
HF7G1
HF7G1.5
HF7G2.5

Nominal
diameter
mm

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).
Note Black cores with continuous white numbering
according to DIN VDE 0293.

No. cores &


cross-sec.
mm 2
11C+E
0.5
0.75
1
1.5
2.5
17C+E
0.5
0.75
1
1.5
2.5
24C+E
0.5
0.75
1
1.5
2.5
41C+E
0.5
0.75
1
1.5
2.5
64C+E
0.75
1
1.5

Nominal
diameter
mm

Approx.
mass
kg/km

Product
code

9.2
10.2
10.8
12.1
15.2

177
247
295
391
572

HF12G0.5
HF12G0.75
HF12G1
HF12G1.5
HF12G2.5

11.1
12.1
13
14.5
18.1

284
356
420
590
800

HF18G0.5
HF18G0.75
HF18G1
HF18G1.5
HF18G2.5

13.4
14.9
15.8
17.8
22.5

363
498
600
801
1100

HF25G0.5
HF25G0.75
HF25G1
HF25G1.5
HF25G2.5

16.1
18.1
19.3
21.5
27.4

575
600
948
1290
1800

HF42G0.5
HF42G0.75
HF42G1
HF42G1.5
HF42G2.5

24.7
23.7
27.6

841
1400
1994

HF65G0.75
HF65G1
HF65G1.5

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).
Note Black cores with continuous white numbering according
to DIN VDE 0293.
Flexible drag chain cables also available with PUR sheath to class 6
stranding. Variations including braided construction also available in
both PVC and PUR materials.
Please consult your Olex sales office or the Olex website
for further information.

20

Robotics Cable

Construction 300/500V cables, flexible PVC insulated and polyurethane sheathed, PUR sheath flame retardant to test
method B IEC 60332-1, copper conductors to DIN VDE 0295 class 6 and IEC 60228 class 6, flexing 30C to 80C, fixed
40C to 80C. Minimum bending radius 7.5cable o.d.
Application These special robotic power and control cables are specially designed for torsion and bending stresses
found in robotic applications.
No. cores
cross-sec.
mm 2
70.25
250.25
20.34
30.34
12 G 0.5
18 G 0.5
25 G 0.5
4 G 0.75
12 G 0.75
14 G 0.75
21
3 G 1
4 G 1
7 G 1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
12 G 1.5
18 G 1.5
25 G 1.5
3 G 2.5
4 G 2.5
3 G 4
3 G 10
3 G 16
3 G 25
3 G 35

Nominal
diameter
mm
5.8
10.4
4.0
4.0
10.4
12.7
14.2
6.0
11.5
12.8
6.0
6.0
6.3
8.5
12.5
15.4
17.4
21.3
23.2
15.5
19.3
21.8
8.4
9.1
10.3
15.6
18.2
22.9
26.5

Approx.
mass
kg/km
48
143
28
34
90
121
256
63
171
200
48
60
78
131
216
306
432
569
694
356
445
636
136
170
227
518
722
1180
1600

Product
code
RCC7X0.25
RCC25X0.25
RCC2X0.34
RCC3X0.34
RCC12G0.5
RCC18G0.5
RCC25G0.5
RCC4G0.75
RCC12G0.75
RCC14G0.75
RCC2X1
RCC3G1
RCC4G1
RCC7G1
RCC12G1
RCC18G1
RCC25G1
RCC34G1
RCC41G1
RCC12G1.5
RCC18G1.5
RCC25G1.5
RCC3G2.5
RCC4G2.5
RCC3G4
RCC3G10
RCC3G16
RCC3G25
RCC3G35

No. cores
cross-sec.
mm 2
120.14
180.14
250.14
120.25
180.25
250.25
120.34
180.34
250.34
12 G 0.5
18 G 0.5
25 G 0.5
12 G 0.75
18 G 0.75
25 G 0.75
12 G 1
18 G 1
25 G 1
12 G 1.5
18 G 1.5
25 G 1.5

Nominal
diameter
mm
7.8
9.7
10.9
8.3
10.1
11.1
8.8
10.8
12.1
11.2
13.6
14.8
11.8
15.0
16.6
13.0
16.1
18.0
16.2
20.3
22.5

Approx.
mass
kg/km
95
120
158
126
164
215
160
210
305
175
231
347
220
305
415
265
390
540
345
485
710

Product
code
RCY12X0.14
RCY18X0.14
RCY25X0.14
RCY12X0.25
RCY18X0.25
RCY25X0.25
RCY12X0.34
RCY18X0.34
RCY25X0.34
RCY12G0.5
RCY18G0.5
RCY25G0.75
RCY12G0.75
RCY18G0.75
RCY25G0.75
RCY12G1
RCY18G1
RCY25G1
RCY12G1.5
RCY18G1.5
RCY25G1.5

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).

21

H07VVH6-F
PVC Flat Cable
Construction 450/750V cables, PVC insulated and PVC sheathed. Insulation includes threads in each group of cores
to assist when stripping the outer sheath. Plain copper conductors to IEC 60228 Class 5.
Application These power and control cables can be used on festoon systems on handling equipment, e.g. overhead
cranes. Specially designed for indoor and outdoor applications.

No. cores
cross-sec.
mm 2
Power
4 G 4
4 G 6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
5 G 4
5 G 6
5 G 10
5 G 16
7 G 4
7 G 6
Control
4 G 1.5
4 G 2.5
5 G 1.5
5 G 2.5
7 G 1.5
7 G 2.5
8 G 1.5
8 G 2.5
10 G 1.5
12 G 1.5
12 G 2.5
12 G 4
14 G 1.5
16 G 1.5
18 G 1.5

Approx. outer
dimensions
mm

Approx.
weight
kg/km

Product
code

216.5
237
299
3711
4613.5
5114.8
5616.5
6318
7320.5
256.5
287
359
4311
376.5
417

300
390
620
990
1550
2030
2650
3650
4550
380
480
780
1200
550
700

FC4G4
FC4G6
FC4G10
FC4G16
FC4G25
FC4G35
FC4G50
FC4G70
FC4G95
FC5G4
FC5G6
FC5G10
FC5G16
FC7G4
FC7G6

155
18.56
185
226
265
326
295
356
355
40.55
50.56
576.5
485
545
585

150
210
180
260
260
380
300
405
360
420
620
880
490
560
620

FC4G1.5
FC4G2.5
FC5G1.5
FC5G2.5
FC7G1.5
FC7G2.5
FC8G1.5
FC8G2.5
FC10G1.5
FC12G1.5
FC12G2.5
FC12G4
FC14G1.5
FC16G1.5
FC18G1.5

Mechanical Properties
Tensile stress of the conductor

static

15N/mm 2

dynamic

30N/mm 2

Bending radii

Refer to page 34

Tests

Bending test

Travelling festoon speed

up to 120m/min

Electrical and Thermal Properties


Nominal voltage

U o /U

450/750V

Um

750V

Maximum operating voltage


in AC systems

Test Voltage:

2.5k/V50Hz in AC

Current Rating

Refer to page 34

Max. temperature at the conductor:


in service

+70C

in short-circuit

+150C

Max. surface temperature fixed installations 35C up to +60C


mobile operation 25C up to +60C

Cores Identifications
In accordance with HD 308 S2
4 cores: black, grey, green/yellow, brown
5 cores: black, grey, green/yellow, brown, blue
>5 cores: black with white printed numbers+green/yellow

INDUSTRIAL
22

VCVH6-F
Screened PVC Flat Cable
Construction 300/500V (control) and 0.6/1 (1.2)k/V (power) cables, PVC insulated and outer sheath, screened with
plain copper braid (control) and plain copper spinning on phase cores - earth core is unscreened (power), plain copper
conductors to IEC 60228 Class 5.
Application These power and control cables can be used for hoisting control systems in festoons on overhead cranes.
Copper screens are efficient against electro magnetic disturbances caused by power and control cables.
No. cores
cross-sec.
mm 2
Power
4 G 4
4 G 6
4 G 10
4 G 16
4 G 25
4 G 35
Control
41.5
81.5
121.5

Approx. outer
dimensions
mm

Approx.
weight
kg/km

Product
code

237
299
3711
4614
5014.5
5516

360
580
900
1280
1800
2300

FCY4G4
FCY4G6
FCY4G10
FCY4G16
FCY4G25
FCY4G35

185.5
345.5
505.5

220
430
650

FCY41.5
FCY81.5
FCY121.5

Mechanical Properties
Tensile stress of the conductor

static

15N/mm2

dynamic

30N/mm2

Bending radii

Refer to page 34

Tests

Bending test

Travelling festoon speed

up to 120m/min

Electrical and Thermal Properties


Test Voltage:

control

2.0k/V50Hz in AC

power

2.5k/V50Hz in AC

Current Rating

Refer to page 34

Max. temperature at the conductor:


in service

+70C

in short-circuit

+150C

Max. surface temperature fixed installations 35C up to +60C


mobile operation 25C up to +60C

Cores Identifications
Power: black, grey, brown, green/yellow
Control: black with white printed numbers

23

Rheyflat-N / NGFLGOEU-J
Rubber Flat Festoon Cable

Construction 300/500V cables, EPR rubber compound insulated, PCP rubber compound outer sheath, plain copper
conductors, 25mm2 extra flexible stranded class 6, 35mm2 flexible stranded class 5, to IEC 60228/DIN VDE 0295.
Application These cables are used for festoon and handling systems, machine tools, lifts and e-chain cable carrier
systems. For applications with high mechanical stress and frequent bending in one plane only

No. cores
cross-sec.
mm 2
Power
4 G 4
5 G 4
7 G 4
4 G 6
5 G 6
7 G 6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
5 G 25
7 G 25
4 G 35
7 G 35
4 G 50
4 G 70
4 G 95
4 G 120
Control
4 G 1.5
5 G 1.5
7 G 1.5
8 G 1.5
10 G 1.5
12 G 1.5
24 G 1.5
4 G 2.5
5 G 2.5
7 G 2.5
8 G 2.5
12 G 2.5
24 G 2.5

Approx. outer
dimensions
mm

Approx.
weight
kg/km

Product
code

926
932
942
9.529
9.535
9.542
1133
1144
1338
1350
1549.5
1660
1680
1755
1788
1963
2271
2580
2786

410
560
700
600
650
850
800
1000
1150
1450
1700
2200
3060
2200
3900
3000
4000
5300
6400

RFC44
RFC54
RFC74
RFC46
RFC56
RFC76
RFC410
RFC510
RFC416
RFC516
RFC425
RFC525
RFC725
RFC435
RFC735
RFC450
RFC470
RFC495
RFC4120

6.217.5
6.2215
6.229
6.231.5
6.540
6.547
12.555
7.521
7.527
7.535
7.539
856
1668

200
240
360
370
520
620
1300
280
400
520
550
800
1850

RFC41.5
RFC51.5
RFC71.5
RFC81.5
RFC101.5
RFC121.5
RFC241.5
RFC42.5
RFC52.5
RFC72.5
RFC82.5
RFC122.5
RFC242.5

INDUSTRIAL
24

Mechanical Properties
Tensile stress of the conductor

static

15N/mm 2

dynamic

30N/mm 2

Bending radii

Refer to page 34

Tests

Bending test

Travelling festoon speed

up to 180m/min

Electrical and Thermal Properties


Test Voltage:

2.0k/V50Hz in AC

Current Rating

Refer to page 34

Max. temperature at the conductor:


in service

+90C

under short-circuit conditions +250C

Max. surface temperature


fixed installations

50C up to +80C

mobile operation

35C up to +80C

Cores Identification
DIN VDE 0293 part 308/HD 308 S2
4 cores: black, grey, green/yellow, brown
5 cores: black, grey, green/yellow, brown, blue
>5 cores: black with white printed numbers & green/yellow

Rheyflat-N / (N)GFLCGOEU-J
Screened Rubber Flat Festoon Cable

Construction 300/500V cables, EPR rubber compound insulated, PCP rubber compound outer sheath, tinned copper
braid screen with >80% coverage, flame retardant, plain copper conductors, 25mm2 extra flexible stranded class 6,
35mm2 flexible stranded class 5, to IEC 60228/DIN VDE 0295.
Application These cables are used for festoon and handling systems, machine tools, lifts and e-chain cable carrier
systems. For applications with high mechanical stress and frequent bending in one plane only. Copper screens are
efficient against electro magnetic disturbances caused by power cables.
No. cores
cross-sec.
mm 2
Power
4 G 4 C
4 G 6 C
4 G 10 C
4 G 16 C
4 G 25 C
4 G 35 C
4 G 50 C
Control
4 G 1.5 C
8 G 1.5 C
12 G 1.5 C
4 G 2.5 C
12 G 2.5 C
Bus
4(21) C

Approx. outer
dimensions
mm

Approx.
weight
kg/km

Product
code

2910.5
3110.5
3611.5
41.513.5
4715
5517
6620.5

505
605
840
1180
1605
2520
3000

RFCY44C
RFCY46C
RFCY410C
RFCY416C
RFCY425C
RFCY435C
RFCY450C

18.56.5
367.5
54.58.5
22.57.5
69.59.5

220
470
745
320
1180

RFCY41.5C
RFCY81.5C
RFCY121.5C
RFCY42.5C
RFCY122.5C

3712.5

640

RFCY421C

Mechanical Properties
Tensile stress of the conductor

static

15N/mm2

dynamic

30N/mm2

Bending radii

Refer to page 34

Tests

Bending test

Travelling festoon speed

up to 180m/min

Electrical and Thermal Properties


Test Voltage:

2.0k/V in AC

(according to DIN VDE 0250 part 809)


Current Rating

Refer to page 34

Max. temperature at the conductor:


in service

+90C

under short-circuit conditions +250C

Max. surface temperature


fixed installations

50C up to +80C

mobile operation

35C up to +80C

Cores Identification
DIN VDE 0293 part 308/HD 308 S2
4 cores: black, grey, green/yellow, brown
5 cores: black, grey, green/yellow, brown, blue
>5 cores: black with white printed numbers & green/yellow

25

Boitalyon R
PVC Pendant Overhead Crane Cable

Construction 300/500V cables, flexible XLPE insulated with twin figure 8 PVC outer sheathed, plain copper conductors
to IEC 60228 Class 5.
Application These cables are specially designed with lateral suspension strands and are used in remote control
overhead cranes from push button boxes. They can also be used for installations where the hanging length of the cable
does not exceed 50m.
No. cores
cross-sec.
mm 2
51.5
81.5
121.5
12 G 1.5
161.5
201.5
20 G 1.5
301.5

Approx. outer
dimensions
mm
209.5
2412.5
2412.5
2412.5
25.514.5
2715.5
2715.5
3019

Approx.
weight
kg/km
210
300
350
350
440
520
520
700

Product
code
RPC51.5
RPC81.5
RPC121.5
RPC12G1.5
RPC161.5
RPC201.5
RPC20G1.5
RPC301.5

Mechanical Properties
Max. tensile load of the two steel supports

1000N

Bending radii

10D (cable diameter)

Tests

Alternating/reversed bending test,

torsional resistance test

Electrical and Thermal Properties


Nominal voltage

Uo/U

300/500V

Um

500V

Maximum operating voltage


in AC systems

Test Voltage:

2.5k/V in AC

Current Rating

Refer to page 34

Max. temperature at the conductor:


in service

+90C

in short-circuit

+250C

Max. surface temperature mobile operation 25C up to +60C

INDUSTRIAL
26

Buflex XPrem
Reeling Cable

Construction 0.6/1kV cables, XLPE insulated with double layer anti-twisting reinforced polyurethane outer sheath,
plain copper conductors to IEC 60228 Class 5. Includes central strength member.
Application Buflex XPrem cables with polyurethane sheath are specially designed for reeling applications, with high
mechanical stresses and severe environmental conditions such as torsion, tension, torque and abrasion. Reeling speed
up to 150m/min.
No. cores
cross-sec. weight
mm 2
Power
4 G 2.5
4 G 4
4 G 6
4 G 10
4 G 16
325+3 G 6
335+3 G 6
350+3 G 10
370+3 G 16
395+3 G 16
3120+3 G 25
3150+3 G 25
3185+3 G 35
3240+3 G 50
3300+3 G 50
5 G 2.5
5 G 4
5 G 6
5 G 10
5 G 16
5 G 25
5 G 35
Control
71.5
121.5
181.5
241.5
361.5
72.5
122.5
182.5
242.5
362.5
422.5
262.5+(42.5)C

Outer diameter
Approx.
Min.
Max.
mm
mm
kg/km

Max. tensile
load (N)

Product
Code

10
11.5
13
15.5
19.5
23.5
27
30
35
39
44
49
54.5
60.5
68.5
11
13
15
18
22
27
31

11.5
13
14.5
17
21.5
25.5
29.5
32.5
37.5
42
47
52.5
58.5
64.5
72.5
12.5
14.5
16.5
20
24
29.5
33.5

180
260
370
580
920
1240
1640
2240
3100
3890
5080
6160
7680
9870
12300
220
320
450
700
1100
1550
2050

250
400
600
1000
1600
1960
2650
3750
5250
7150
9000
11250
13800
18000
22500
310
500
750
1250
2000
3100
4350

BXP4G2.5
BXP4G4
BXP4G6
BXP4G10
BXP4G16
BXP325.3G6
BXP335.3G6
BXP350.3G10
BXP370.3G16
BXP395.3G16
BXP3120.3G25
BXP3150.3G25
BXP3185.3G35
BXP3240.3G50
BXP3300.3G50
BXP5G2.5
BXP5G4
BXP5G6
BXP5G10
BXP5G16
BXP5G25
BXP5G35

11.5
16
16
19
22
12.5
18.5
18.5
22.5
25
27
24.5

13
17.5
17.5
21.5
24
14
20.5
20.5
24.5
28
29.5
27

210
330
410
680
900
30
610
740
1050
1430
1500
1260

260
450
670
900
1350
430
750
1120
1500
2250
2620
1870

BXP71.5
BXP121.5
BXP181.5
BXP241.5
BXP361.5
BXP72.5
BXP122.5
BXP182.5
BXP242.5
BXP362.5
BXP422.5
BXP262.5PLUS

Mechanical Properties
Max. tensile load 25N/mm 2 of phases copper cross section
Bending radii
Fixed: 6d

Mobile: 8d

S-shape deflection: 20d
Tests
Bending test, torsional test, reeling test
Reeling speed
up to 150m/min (for higher speed contact us)
Electrical and Thermal Properties
Test Voltage:
Power 3.5k/V in AC

Control 2.5k/V in AC

Current Rating
in accordance with IEC 60354-5-52-12
Max. temperature at the conductor:

in service
+90C

under short-circuit conditions +250C
Max. surface temperature fixed installation 40C up to +80C
Cores Identification
Control: white with printed numbers
Power 4 cores: black, brown, grey, green/yellow
(3 earth cores for sizes >25mm 2)
Power 5 cores: black, brown, grey, blue, green/yellow
27

Rheyhalon
4GKW EN
Construction 1.8/3 (3.6)k/V cables designed to EN 50264-3-1 table 3, special cross-linked EPR, rubber type EI 110
insulation and special cross-linked EPR rubber type EI 104 sheath according to EN 50264-1, flexible stranded tinned
copper conductor according to DIN VDE 0295/IEC 60228/HD 383 class 5, conductor wrapping optional.
Application These cables are used for rolling stock (locomotives, trains, trolleybusses, etc), switching stations and
control panel applications.
Cross
section
mm 2
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400

Approx. outer
diameter min.
mm
6.2
6.8
7.4
8.7
9.8
10.3
11.4
13.3
15.3
17.0
19.3
21.6
23.5
26.6
29.3
34.1

Approx. outer
diameter max.
mm
6.5
7.2
7.9
9.2
10.6
10.9
12.0
13.9
15.9
17.6
19.9
22.2
24.1
27.2
30.1
34.9

Electrical Properties
Nominal voltage

Uo/U (Umax)=1.8/3.0 (3.6)kV

Maximum operating voltage in


DC installations, one-sided earthed

Vo=2.7kV DC

Testing AC Voltage (5 minutes):

U=6.5kV

Max. operating temperature at the conductor:


conductor at normal operation 90C/100,000h

120C/20,000h

overload

160C/50h

conductor under short-circuit conditions (tinned) 200C

Min. permissable ambient temperature


operating in cold 40C

Min bending radii

fixed installation 5D

free moved

INDUSTRIAL
28

10D
D=cable

Caloric load
approx.
kWh/m
0.22
0.25
0.3
0.35
0.45
0.40
0.46
0.60
0.75
0.85
1.10
1.35
1.50
1.90
2.20
3.50

Approx.
weight
kg/km
60
80
100
160
230
290
400
550
750
970
1250
1550
1900
2450
3050
4000

Product
Code
RSHXAFOE1X2.5BLK
RSHXAFOE1X4BLK
RSHXAFOE1X6BLK
RSHXAFOE1X10BLK
RSHXAFOE1X16BLK
RS4GKW-EN1X25BLK
RS4GKW-EN1X35BLK
RS4GKW-EN1X50BLK
RS4GKW-EN1X70BLK
RS4GKW-EN1X95BLK
RS4GKW-EN1X120BLK
RS4GKW-EN1X150BLK
RS4GKW-EN1X185BLK
RS4GKW-EN1X240BLK
RS4GKW-EN1X300BLK
RS4GKW-EN1X400BLK

Silicone Single Core Cable


Halogen Free
Construction 500V cables, fixed or flexible conductor silicone insulated with or without glass fibre braiding, halogen
free to IEC 60754-2, tinned copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5, fixed 60C to 180C.
Min. bending radius 15cable o.d.
Application Silicone cables are suitable wherever cables are subjected to extreme temperature changes. They are used
mainly in the steel producing and aviation industries as well as in ship building, cement, glass and ceramic factories.
These cables are halogen free and especially suitable for use in power stations.
Cross
Nominal
section
diameter
mm 2
mm
Type SiF Tinned copper conductors, silicone core insulation
0.25
1.9
0.5
2.1
0.75
2.4
1
2.5
1.5
2.8
2.5
3.4
4
4.2
6
5.2
10
7.0
16
8.4
25
10.3
35
11.6
50
13.9
70
16.0
95
18.4
120
20.0
150
23.0
185
24.9
Type SiF/GL As SiF plus glass fibre braiding
0.25
2.4
0.5
2.6
0.75
2.9
1
3.0
1.5
3.3
2.5
3.9
4
4.7
6
5.7
10
7.5
16
8.9
25
10.8
35
12.1
50
14.4

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).

Approx.
mass
kg/km

Product
code

5.5
8.6
11.8
13.5
18.5
30.0
47.3
71.1
119.4
187.7
289.6
398.3
559.7
765.8
1031.5
1284.6
1563.4
1858.2

SIF232
SIF233
SIF234
SIF235
SIF236
SIF237
SIF238
SIF239
SIF246
SIF247
SIF248
SIF23953
SIF23954
SIF23955
SIF23956
SIF23957
SIF23958
SIF23959

7.7
12.4
16.2
18.2
23.4
35.2
53.5
77.4
129.2
198.4
303.0
413.2
577.8

SIF/GL47001
SIF/GL47002
SIF/GL47003
SIF/GL47004
SIF/GL47005
SIF/GL47006
SIF/GL47007
SIF/GL47008
SIF/GL47009
SIF/GL47010
SIF/GL47011
SIF/GL47012
SIF/GL47013

Silicone single and multicore resistances


to oil and acids



High molecular oils


Fats from vegetables and animals
Alcohols
Plasticisers

Diluted acids
Salt dissolution
Oxidation substances
Oxygen and UV

29

Silicone Multicore Cable


Flexible Halogen Free
Construction 300/500V cables, silicone insulated, silicone sheathed, halogen free to IEC 60754-2, tinned copper
conductors to DIN VDE 0295 class 5 and IEC 60228 class 5, fixed 60C to 180C (peak 220C). Min. bending radius
7.5cable o.d.
Application Silicone cables are suitable wherever cables are subjected to extreme temperature changes. They
are used mainly in the steel producing and aviation industries as well as in ship building, cement, glass and ceramic
factories. These cables are halogen free and especially suitable for use in power stations.
No. cores &
cross-sec.
mm 2
2C
0.5
0.75
1
1.5
2.5
2C+E
0.5
0.75
1
1.5
2.5
4
6
3C+E
0.5
0.75
1
1.5
2.5
4
6
4C+E
0.5
0.75
1
1.5
2.5
4
6
6C+E
1
1.5
2.5
4
11C+E
1
1.5
2.5

G = with green-yellow earth core.


X = without green-yellow earth core (OZ).

INDUSTRIAL
30

Approx.
mass
kg/km

Product
code

5.5
6.4
6.6
7.6
9.2

42
53
59
81
134

SF2X0.5
SF2X0.75
SF2X1
SF2X1.5
SF2X2.5

5.8
6.8
7.4
8
9.7
11.4
14.2

44
63
77
98
152
224
338

SF3G0.5
SF3G0.75
SF3G1
SF3G1.5
SF3G2.5
SF3G4
SF3G6

6.2
7.8
8
8.8
10.6
13.1
16.2

58
83
94
122
188
295
441

SF4G0.5
SF4G0.75
SF4G1
SF4G1.5
SF4G2.5
SF4G4
SF4G6

6.8
8.5
8.8
9.6
11.6
14.4
17.7

62
101
115
147
228
359
535

SF5G0.5
SF5G0.75
SF5G1
SF5G1.5
SF5G2.5
SF5G4
SF5G6

9.5
10.4
13
16.2

144
187
320
479

SF7G1
SF7G1.5
SF7G2.5
SF7G4

11.5
14.6
17.8

231
314
502

SF12G1
SF12G1.5
SF12G2.5

Nominal
diameter
mm

Stranding and Current Ratings

Stranding to DIN VDE 0295, IEC 60228


Cross-section
Class 2 VDE 0295
Class 5 VDE 0295 Class 6 VDE 0295
Stranded Wires
Multi Str. Wires
Fine Wires
Extra Fine Wires
Extra Fine Wires
Extra Fine Wires
mm 2
0.05
140.07
0.08
0.09
240.07
0.14
180.1
180.1
360.07
0.25
140.15
320.1
650.07
0.34
70.25
190.15
420.1
880.07
0.38
70.27
120.2
210.15
1000.07
0.5
70.30*
70.30
160.2
280.15
1310.07
0.75
70.37
70.37
240.2
420.15
960.1
1950.07
1.0
70.43
70.43
320.2
560.15
1280.1
2600.07
1.5
70.52
70.52
300.25
840.15
1920.1
3920.07
2.5
70.67
190.41
500.25
1400.15
3200.1
6510.07
4
70.85
190.52
560.3
2240.15
5120.1
10400.07
6
71.05
190.64
840.3
1920.2
7680.1
15600.07
10
71.35
490.51
800.4
3200.2
12800.1
26000.07
16
71.70
490.65
1280.4
5120.2
20480.1
25
72.13
840.62
2000.4
8000.2
32000.1
35
72.52
1330.58
2800.4
11200.2
50
191.83
1330.69
4000.4
7050.3
70
192.17
1890.69
3560.5
9900.3
95
192.52
2590.69
4850.5
13400.3
120
372.03
3360.67
6140.5
16900.3
150
372.27
3920.69
7650.5
21230.3
185
372.52
4940.69
9440.5
14700.4
240
612.24
6270.70
12250.5
19050.4
300
612.50
7900.70
15300.5
23850.4
400
612.89
20350.5
500
613.23
17680.6
630
912.97
22280.6
*No. of wirescross-section.

Extra Fine wires


260.05
400.05
720.05
1280.05
1740.05
1940.05
2560.05
3840.05
5120.05
7680.05
12800.05

Current carrying capacity for control cables & silicone cables


Cross-section


mm 2
0.5
0.75
1
1.5
2.5
4
6
10
16
25
35
50
70
95

Flexible Control cables


Ambient temp. up to 30C
In open or ventilated conduits
A
8
11
13
16
23
30
39
54
72
95
120
150
180
220

Silicone High Temp. cables


Ambient temp. up to 150C
Single cores laid in duct
A
6
9
12
16
21
28
36
49
65
85
105
140
175
210

Single cores laid in open air


A
10
15
19
24
32
42
54
73
98
129
158
198
245
292

Multicore laid in open air


A
7
12
15
18
26
34
44
61
82
108
135
168
207
250

Multicore cables, PVCand PURsheathed.

Current ratings for ambient temperature over 150C

Temperature
C
up to 150C
over 150 to 155
over 155 to 160
over 160 to 165
over 165 to 170
over 170 to 175

Current carrying capacity


%
100
91
82
71
58
41

31

Bus Technology Cables


Profibus L2

Profibus L2

Application
Construction

Fixed Indoor/Outdoor

Industry & Drag Chain

120.64mm

120.64mm Industry 120.64mm (7 wire)


120.64mm Drag Chain

120.64mm
120.65mm Stranded

Core insulation 1
Core insulation 2
Core colours
Stranding elements
Shielding 1
Shielding 2
Overall shielding
Outer sheath
External diameter
Outer sheath colour

PE

PE

PE

PE

Rd/Gn

Rd/Gn

Rd/Gn

Rd/Gn

2 cores+2 fillers

2 cores+2 fillers

2 cores+2 fillers

2 cores+2 fillers

Foil

Foil

Foil

Foil

Foil Alu lined

Foil Alu lined

Foil Alu lined

Foil Alu lined

Tinned Cu braided

Tinned Cu braided

Tinned Cu braided

Tinned Cu braided

PVC or PE

PUR

PVC

PUR & PVC

7.8 or 8.0mm

8.0mm

7.8mm

8mm

Grey, Black or Violet

Light Blue

Violet

Violet or Light Blue

150 Ohm +/ 10%

150 Ohm +/ 10%

150 Ohm +/ 10%

150 Ohm +/ 10%

55 Ohm/km max.

55 Ohm/km max.

55 Ohm/km max.

66.5 Ohm/km max.

1.0 GOhmkm min.

1.0 GOhmkm min.

1.0 GOhmkm min.

1.0 GOhmkm min.

30nF/km nom.

30nF/km nom.

30nF/km nom.

30nF/km nom.

1.5kV

1.5kV

1.5kV

1.5kV

9.6kHz <2.5dB/km
38.4kHz <4.0dB/km
4MHz <22.0dB/km
16MHz <42.0dB/km

9.6kHz <2.5dB/km
38.4kHz <4.0dB/km
4MHz <22.0dB/km
16MHz <42.0dB/km

9.6kHz <3.0dB/km
38.4kHz <5.0dB/km
4MHz <25.0dB/km
16MHz <52.0dB/km

9.6kHz <3.0dB/km
38.4kHz <5.0dB/km
4MHz <25.0dB/km
16MHz <51.0dB/km

Weight
Min. bending radius
Operating temperature
Applicable standards
International standards

70kg/km

81kg/km

55kg/km

80kg/km

120mm

120mm

110mm

100mm

40/+70C

40/+70C

40/+70C

5/+60C

Profibus DIN 19245

Profibus DIN 19245

Profibus DIN 19245

Profibus DIN 19245

UL 2571

UL 2571

UL 2571

UL1685

Product codes

OLX80384
OLX81003
OLX800648
OLX800109
OLX81448
OLX81905
OLX800649
OLX81903
OLX81906
OLX81904
BUS44475989
BUS44476389
BUS44477919

Electrical data
Characteristic impedance
Conductor resistance
Insulation resistance
Mutual capacitance
Test voltage
Attenuation

Profibus L2
7 Wire

Profibus L2
Torsion/Mobile

Other BUS cables available include E-BUS, I-BUS, A-BUS, Industrial Ethernet, CC-Link & ProfiNet.
For further product codes and data, contact Olex.
32

Profibus L2

CAN Bus

INTERBUS

ASI Bus

Desina

Fixed Indoor/Drag Chain Actuator/Sensor/Interface Sensor Actuator

DeviceNet
Fixed Indoor/Drag Chain

Haz./Non Hazardous

Fixed Indoor/Hi Flexible

121.0/2.55mm

120.22/0.50mm Indoor 320.22mm


410.22/0.50mm Indoor +31mm
120.25mm Hi Flex.
410.25mm Hi Flex.

21.5mm

40.34mm

12AWG18
+12AWG15
12AWG24
+12AWG22

PE

PE

PE

Rubber

PP

PE

PVC

Rd/Gn

Wh/Bn/Gn/Ye

Wh/Bn, Gn/Rd,Ye/Gn

Bu/Bn

Wh,Bu,Bk,Bn

Light Bu/Wh

2 cores+2 fillers

Double or star quad

Double core

Star quad

Double core

Foil

Polyester foil

Polyester foil

Foil Alu lined

Tinned Cu braided

Tinned Cu braided

PVC

PVC

PVC & PUR

7.8mm

5.4, 7.1 or 8.5mm

7.0, 7.6 or 8.0mm

Blue or Black

Violet

Blue

100 Ohm +/ 10%

120 Ohm +/ 10%

120 Ohm +/ 10%

22 Ohm/km max.

87 Ohm/km max.

87 Ohm/km max.

13.7 Ohm/km max.

60 Ohm/km Max.

90 Ohm/km max.

1.0 GOhmkm min.

1.0 GOhmkm min.

1.0 GOhmkm min.

1.0 GOhmkm min.

1.0 GOhmkm min.

0.02 GOhmkm min.

55nF/km nom.

5065nF/km nom.

5065nF/km nom.

2.5kV

1.5kV

1.5kV

1.5kV

2kV

PETP fleece
EPDM, PUR & PVC
Yellow or Black

TPM

PVC & PUR

4.7mm

6.9, 7, 12 & 12.2mm

Black

Grey or Violet

120 Ohm +/ 10%

125kHz <0.42dB/100m
500kHz <0.81dB/100m

256kHz <1.5dB/100m
772kHz <2.4dB/100m
1MHz <2.7dB/100m
4MHz <5.2dB/100m
10MHz <8.4dB/100m
16MHz <11.2dB/100m
20MHz <11.9dB/100m

39kHz <3dB/km

80kg/km

B/W 38105kg/km

B/W 70107kg/km

70kg/km

33kg/km

192 & 67kg/km

140mm

81128mm

110130mm

30mm

75mm

190 & 110mm

20/+70C

40/+70C

40/+70C

40/+85C

50/+80C

20/+80C

Profibus DIN 19245

Profibus DIN 19245

Interbus Spec 1.1 & 1.2 ASI Standard

DESINA

ODVA Devicenet

UL 2571

UL 2571

UL 2571

OLX82835
OLX82836
OLX800650
OLX800715
BUS44473419
BUS44473459

OLX80778
OLX81286
OLX81287
OLX81202
OLX800571
OLX81557
OLX800685
OLX81203
OLX81911
OLX82696
OLX81912

UL 758 / CSA 214


OLX80824
OLX80825
OLX82434
OLX82822
BUS48210165
BUS48210116

33

Current Carrying Capacity for


H07VVH6-F, VCVH6-F, Rheyflat -N, Boitalyon R

Current Carrying Capacity


Nominal
Single core cable
cross-sec.
free in air in acc.
of conductor with EN 50 355

mm 2
A

XLPE or EPR
1.5
29
2.5
38
4
53
6
69
10
98
16
127
25
173
35
219
50
276
70
345
95
414
120
489
150
564
185
644
240
776

Multi core cable three


loaded cores free in air
type E in acc. with
IEC 60 364-5-52-12
A
PVC
19
25
34
43
60
80
101
126
153
196
238
276
318
362
424

Multi core cable three


loaded cores free in air
in acc. with
IEC 60 364-5-52-12
A
XLPE or EPR
23
31
42
54
75
100
127
158
192
246
298
346
395
450
538

Multi core cable three


loaded cores free on
ground in acc. with
IEC 60 364-5-52-12
A
XLPE or EPR
22
29
40
51
71
95
121
150
182
234
283
329
375
428
511

Correction factors for


ambient air temperature
Ambient
PVC
Temp.
insulation
C
Temp: 70C
10
1.22
15
1.17
20
1.12
25
1.06
30
1.00
35
0.94
40
0.87
45
0.79
50
0.71
55
0.61
60
0.50
65
70
75
80

XLPE or
EPR insulation
Temp: 90C
1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
0.50
0.41

Note Correction factor for ambient air temperature table to the right.
XLPE or EPR Conductor Temperature: 90C / Reference ambient temperature of 30C.
PVC Conductor Temperature: 70C / Reference ambient temperature of 30C.

Bending Radius
Cable application
Cable Type
Entry bell

Festoon
e-chain
application

Reeling
operation

Cable
tender

Deflection
pulleys

s-shape
deflection

BUFLEX DGR
6 x d
BUFLEX SEM
BUFLEX SC
10 x d
H07VVH6-F
PVC FLAT
RHEYFLAT-N

6 x d

6 x d

8 x d

8 x d

8 x d

20 x d

10 x d

10 x d

10 x d

15 x d

15 x d

20 x d

d = outer diameter

t = thickness

INDUSTRIAL
34

10 x t
10 x t

Contents
Instrument Cable Technology

36

Instrolex Cable Construction

37

Instrolex Cable Characteristics

38

Instrolex Unscreened &


Overall Screened Pairs

39

Instrolex Individually &


Overall Screened Pairs

40

Instrolex Overall Screened SWA Pairs

41

Instrolex Individually &


Overall Screened SWA Pairs

42

Instrolex Triples

43

Instrolex
Instrumentation

Olex has been manufacturing instrumentation cable


in Australia for more than 40 years.
Olex instrumentation cables were re-branded in 2007 to Instrolex,
however the cable has remained unchanged.
Olex Instrolex is the exact same instrumentation product you have
bought from Olex in the past, with the same product design,
technical experience and local stock support. And best of all,
Instrolex continues to be Australian made, as always.
So when you think instrumentation, think Olex Instrolex.

35

Instrument Cable Technology

Instrumentation cables are required to transmit clean signals

and another conductor. The most effective method of reducing

within industrial environments, often where there is a high level of

interference of electrostatic and electromagnetic origin is to form

electromagnetic interference through potentially hazardous areas.

the two wires carrying the instrument into a twisted pair. This

In order to achieve accurate process control, it is important that

ensures the voltages induced in the two wires are approximately

signals to and from machines are uncorrupted.

equal and opposite, so that they cancel each other out.

The challenge: Noise rejection

Additional protection against electrostatic interference is achieved

Common Mode noise occurs due to a difference in potential

by the use of a total coverage conducting screen.

between conductors used for earthing the system at different

The solution: Olex Instrolex design

locations. This potential difference causes currents to flow in the

Olex Instrolex screened instrumentation cables are screened with

conductors of screens of the cable, which interfere with the signal.

a tape of aluminium-coated polyester film. For multipair applications

This type of noise is normally prevented by using a common earth

where electrostatic crosstalk is likely, such as where some pairs

for all parts of the system, prefereably at the equipment end, to

operate at higher potential than others, cables are available with the

which all circuits and screens are connected.

pairs individually screened with aluminium-coated polyester films.

Crosstalk is the transfer of signal from one pair to another in the

All screens in cables are provided with a tinned annealed copper

same cable due to electromagnetic and/or electrostatic effects.

drain wire to equalise potential along the screen and to allow easy

This is reduced by making the lay lengths with which the pairs are

connection to earth. Individual screens are electrically separated

twisted differ between adjacent pairs, so that in a long length of

from each other by a polyester separator tape to prevent circulating

cable each conductor is subject to the same influence from every

currents which could cause common mode noise.

other conductor and any induced noise is cancelled.

Transmission characteristics

The pairs and triples of Olex Instrolex cables are twisted to a lay
length of not more than 75mm for single pair and single triple cable.
In the multipair overall screened cables the lays are staggered to
minimise the crosstalk.
Electromagnetically induced noise is due to an induced e.m.f.
in the signal-carrying conductor due to an alternating magnetic field
such as that existing around a conductor carrying a heavy electric
current. Although such currents are generally at 50Hz, which can
be filtered out in the equipment, harmonics of very much higher
frequencies can be produced, particularly where electric motors and
welding plants are in use.
Electrostatically induced noise is due to an induced e.m.f. in
the signal-carrying conductor due to the capacitance between it

INDUSTRIAL
36

The low conductor resistance, inductance and capacitance of


Instrolex make it ideal for direct current and alternating current
frequencies up to 10kHz, distances of up to 10 kilometres and
low-medium speed digital transmission.
For frequencies exceeding 10kHz or for high speed data transmission
over long distances, Instrolex cables can be supplied with low loss
insulation materials subject to special order.

Intrinsic safety
The identification colour light blue is specified for the sheathing of
cables containing intrinsically safe circuits. Olex Instrolex cables
can be supplied with a light blue instead of a black sheath, subject
to special order.

Instrolex Instrumentation
Cable Construction

1. Plain annealed copper conductor.

OD than braid-shielded products and permits longer length.

2. Primary insulation is V-90RP which provides excellent physical

Ease of termination and freedom from insulation puncture

and electrical properties. Colour coded and numbered for easy

(such as with broken braid ends). Adjacent shields are

identification.

electrically isolated and tested in combinations.

3. Tinned copper drain wire for pair shield. Provides ease of

6. Tinned copper drain wire for overall shield provides ease

terminating shield.

of terminating shield.

4. Individual pair shields are aluminium/polyester tape. Gives

7. Ripcord simplifies field strip back without damage from

additional protection against static, noise, common mode noise

cutting tools.

and crosstalk.

8. Outer V-90RP sheath or bedding for armour.

5. Overall shield comprises aluminium/polyester tape for initial

9. Galvanised steel wire armour (optional).

protection against noise. The helically applied laminate tape

10. Outer V-90RP sheath.

shield provides 100 percent coverage while allowing a smaller

10

37

Instrolex Instrumentation
Cable Characteristics

Physical
Conductor
AWG
Conductor
size
stranding

Nominal
conductor
diameter

Nominal
insulation
thickness

Nominal
core
diameter

Nominal
screen
thickness

Drain wire
stranding

0.5

mm

no/mm

0.9
1.5

0.4
0.4

1.7
2.2

0.009
0.009

7/0.20
7/0.20

Mutual
capacitance
cond to cond
unscreened
nF/100m
8.5
11.0

Mutual
capacitance
cond to cond
screened
nF/100m
14.5
20.0

Capacitance
both wires
cond to screen
screened
nF/100m
24.0
30.0

L / R ratio
at 1000Hz

mm 2

1.5

no/mm

20
16

7/0.30
7/0.50

mm

mm

mm

Electrical
Conductor
size


mm 2
0.5
1.5

Conductor
Nominal
Maximum
resistance
voltage
current
at 20C
rating
rating
each wire
Ohm/100m
a.c./d.c.
Amperes
3.84
110/150
3
1.36
110/150
13

Conductor
Induction
size
at

1000Hz

mm 2
H/100m
0.5
110
1.5
95

Characteristic
impedance
at 1000Hz
unscreened
Ohm
450
350

Characteristic
impedance
at 1000Hz
screened
Ohm
350
260

Crosstalk
attenuation between
pairs @ 1000Hz
unscreened
dB/100m
100

Crosstalk
attenuation between
pairs @ 1000Hz
screened
dB/100m
125

Attenuation @ 1000Hz
between 600 Ohm
terminations
unscreened
dB/100m
0.09
0.07

H/Ohm
15.7
36.5

Attenuation @ 1000Hz
between 600 Ohm
terminations
screened
dB/100m
0.11
0.09

Testing
Insulation integrity verified by spark test at 6kV a.c.
H.V. test on cable: between conductors and conductors to screen at 2kV a.c. for 1 minute.
Colour code
Pairs: Black and white. Each pair is numbered.
Triples: Black, white and red. Each triple is numbered.
Availability
This catalogue provides details of the standard range of instrumentation cables. Generally, these are stock items, however some items may be
subject to minimum production runs. Enquire at any Olex sales office to obtain the status of any particular item.

INDUSTRIAL
38

Instrolex Instrumentation
Unscreened &
Overall Screened Pairs

Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, unscreened or overall screened
with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed.
Pairs
Nominal

outside

diameter

mm
Conductor 0.5mm 2 (7/0.30mm) screened
1
5.2
2
7.8
4
8.4
6
10.0
8
11.2
10
12.5
12
13.4
16
15.1
20
16.8
24
18.1
36
22.0
50
25.6
C onductor 1.5mm 2 (7/0.50mm) screened
1
6.6
2
9.9
4
10.9
6
13.0
8
14.6
10
16.3
12
17.5
16
20.0
20
22.3
24
24.1
36
29.2
50
34.2
Conductor 1.5mm 2 (7/0.30mm) unscreened
1 Pair
6.4

Minimum
bending
radius
mm

Maximum
pulling
tension
kN

Approximate
mass

Product code

kg/100m

31
47
50
60
67
75
80
91
101
109
132
153

0.07
0.14
0.28
0.42
0.56
0.70
0.84
1.12
1.40
1.68
2.52
3.50

3.5
6.3
9.4
13
17
21
24
31
38
45
66
90

IEB183AA001
IEC183AA002
IEC183AA004
IEC183AA006
IEC183AA008
IEC183AA010
IEC183AA012
IEC183AA016
IEC183AA020
IEC183AA024
IEC183AA036
IEC183AA050

40
60
65
78
88
98
105
120
134
145
175
205

0.21
0.42
0.84
1.26
1.68
2.10
2.52
3.36
4.20
5.04
7.56
10.50

6.0
11
18
26
33
41
48
63
79
93
137
188

IEB184AA001
IEC184AA002
IEC184AA004
IEC184AA006
IEC184AA008
IEC184AA010
IEC184AA012
IEC184AA016
IEC184AA020
IEC184AA024
IEC184AA036
IEC184AA050

39

0.21

5.6

IEA184AA001

39

Instrolex Instrumentation
Individually &
Overall Screened Pairs

Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, individually and overall screened
with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed.
Pairs
Nominal

outside

diameter

mm
2
Conductor 0.5mm (7/0.30mm)
2
8.1
4
10.4
6
12.2
8
13.9
10
14.6
12
16.0
16
18.0
20
20.1
24
21.9
36
26.3
50
30.6
Conductor 1.5mm 2 (7/0.50mm)
2
10.3
4
13.4
6
16.1
8
18.2
10
19.3
12
20.9
16
23.9
20
26.5
24
29.0
36
35.1
50
40.8

Refer page 38 for electrical and physical details.

INDUSTRIAL
40

Minimum
bending
radius
mm

Maximum
pulling
tension
kN

49
62
73
84
88
96
108
120
131
158
184

0.14
0.28
0.42
0.56
0.70
0.84
1.12
1.40
1.68
2.52
3.50

62
81
97
109
116
125
143
159
174
210
245

0.42
0.84
1.26
1.68
2.10
2.52
3.36
4.20
5.04
7.56
10.50

Approximate
mass

Product code

kg/100m
7.3
12
17
22
26
31
39
48
57
83
112

IED183AA002
IED183AA004
IED183AA006
IED183AA008
IED183AA010
IED183AA012
IED183AA016
IED183AA020
IED183AA024
IED183AA036
IED183AA050

13
22
32
40
49
57
75
92
110
162
220

IED184AA002
IED184AA004
IED184AA006
IED184AA008
IED184AA010
IED184AA012
IED184AA016
IED184AA020
IED184AA024
IED184AA036
IED184AA050

Instrolex Instrumentation
Overall Screened SWA Pairs

Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, overall screened with aluminium
polyester tape plus tinned copper drain wire, rip cord, PVC bedding, steel wire armour, V-90RP PVC sheathed.
Pairs
Nominal

over

bedding

mm
2
Conductor 0.5mm (7/0.30mm)
2
7.4
4
8.0
6
9.4
8
10.6
10
11.7
12
12.6
16
14.3
20
15.8
24
17.1
36
20.5
50
23.9
Conductor 1.5mm 2 (7/0.50mm)
1
6.2
2
9.4
4
10.3
6
12.2
8
13.8
10
15.2
12
16.5
16
18.8
20
20.8
24
22.6
36
27.7
50
32.3

Maximum
pulling
tension
kN

Approximate
mass

Product code

Nominal
over
armour
mm

Nominal
outside
diameter
mm

Minimum
bending
radius
mm

9.2
9.8
11.2
12.4
13.5
14.4
16.1
18.3
19.6
23.0
26.4

11.4
12.0
13.6
14.8
16.1
17.0
18.9
21.1
22.7
26.3
29.9

137
144
164
178
193
204
227
253
272
316
359

2.3
2.4
2.8
3.1
3.4
3.6
4.2
6.4
6.9
8.2
9.5

25
28
36
42
48
54
65
86
97
127
160

IEG183AA002
IEG183AA004
IEG183AA006
IEG183AA008
IEG183AA010
IEG183AA012
IEG183AA016
IEG183AA020
IEG183AA024
IEG183AA036
IEG183AA050

8.0
11.2
12.1
14.0
15.6
17.7
19.0
21.3
23.3
25.1
30.2
35.5

10.2
13.6
14.5
16.6
18.2
20.6
22.1
24.4
26.6
28.6
34.4
39.7

123
163
174
199
219
247
265
292
319
344
413
477

2.0
2.8
3.1
3.6
4.0
6.2
6.7
7.5
8.3
9.0
11.0
16.4

22
34
42
55
65
87
99
119
140
161
223
307

IEF184AA001
IEG184AA002
IEG184AA004
IEG184AA006
IEG184AA008
IEG184AA010
IEG184AA012
IEG184AA016
IEG184AA020
IEG184AA024
IEG184AA036
IEG184AA050

kg/100m

41

Instrolex Instrumentation
Individually &
Overall Screened SWA Pairs

Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs individually & overall screened with
aluminium polyester tape plus tinned copper drain wire, rip cord, PVC bedding, steel wire armour, V-90RP PVC sheathed.
Pairs
Nominal

over

bedding

mm
2
Conductor 0.5mm (7/0.30mm)
2
7.7
4
9.8
6
11.6
8
13.1
10
13.8
12
15.0
16
17.0
20
18.8
24
20.4
36
24.6
50
29.1
Conductor 1.5mm 2 (7/0.50mm)
2
9.7
4
12.6
6
15.1
8
17.1
10
18.1
12
19.6
16
22.4
24
27.5

Nominal
outside
diameter
mm

Minimum
bending
radius
mm

Maximum
pulling
tension
kN

Approximate
mass

9.5
11.6
13.4
14.9
15.6
16.8
19.5
21.3
22.9
27.1
31.6

11.7
14.0
16.0
17.5
18.2
19.6
22.6
24.4
26.2
30.6
35.8

141
168
192
210
219
235
271
293
315
368
430

2.4
2.9
3.4
3.8
4.0
4.3
6.9
7.5
8.2
9.8
11.5

26
35
45
52
58
66
91
104
118
155
202

IEH183AA002
IEH183AA004
IEH183AA006
IEH183AA008
IEH183AA010
IEH183AA012
IEH183AA016
IEH183AA020
IEH183AA024
IEH183AA036
IEH183AA050

11.5
14.4
17.6
19.6
20.6
22.1
24.9
30.0

13.9
17.1
20.4
22.7
23.7
25.4
28.4
33.9

167
205
245
272
284
305
341
407

2.9
3.6
6.2
6.9
7.4
7.9
9.0
11.0

36
51
78
92
103
116
143
194

IEH184AA002
IEH184AA004
IEH184AA006
IEH184AA008
IEH184AA010
IEH184AA012
IEH184AA016
IEH184AA024

Refer page 38 for electrical and physical details.

INDUSTRIAL
42

Product code

Nominal
over
armour
mm

kg/100m

Instrolex Instrumentation
Triples

Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted triples, unscreened or overall screened
with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed.
Unscreened and Overall Screened Triples
Triples
Nominal

outside diameter

mm
Conductor 0.5mm 2 (7/0.30mm) screened
4
10.0
6
11.7
12
16.1
16
18.1
36
26.4
Conductor 1.5mm 2 (7/0.50mm) screened
1
6.9
4
13.0
6
15.6
12
21.1
16
24.1
36
35.4
Conductor 1.5mm2 (7/0.30mm) unscreened
1 Triple
6.8

Minimum
bending radius
mm

Maximum
pulling tension
kN

Approximate
mass
kg/100m

Product code

60
70
96
109
159

0.42
0.63
1.26
1.68
3.78

13
19
35
45
96

IGC183AA004
IGC183AA006
IGC183AA012
IGC183AA016
IGC183AA036

42
78
93
126
145
212

0.32
1.26
1.89
3.78
5.04
11.30

7.8
26
38
71
93
202

IGB184AA001
IGC184AA004
IGC184AA006
IGC184AA012
IGC184AA016
IGC184AA036

41

0.32

IGA184AA001

66
79
102
116
169

0.42
0.63
1.26
1.68
3.78

16
22
40
52
111

IGD183AA004
IGD183AA006
IGD183AA012
IGD183AA016
IGD183AA036

85
102
135
154
225

1.26
1.89
3.78
5.04
11.30

29
42
78
103
223

IGD184AA004
IGD184AA006
IGD184AA012
IGD184AA016
IGD184AA036

Individually and Overall Screened Triples


Conductor 0.5mm 2 (7/0.30mm) screened
4
11.0
6
13.1
12
17.0
16
19.4
36
28.2
Conductor 1.5mm 2 (7/0.50mm) screened
4
14.2
6
17.1
12
22.4
16
25.6
36
37.6

Overall Screened SWA Triples


Triples
Nominal diameter

over bedding

mm
Conductor 0.5mm 2 (7/0.30mm)
4
9.4
12
15.0
16
17.1
Conductor 1.5mm 2 (7/0.50mm)
1
6.6
4
12.2
12
19.8

Approximate
mass
kg/100m

Product code

Nominal diameter
over armour
mm

Nominal outside
diameter
mm

Minimum bending
radius
mm

Maximum pulling
tension
kN

11.2
16.8
19.6

13.6
19.7
22.7

164
236
272

2.8
4.3
6.9

36
70
97

IGG183AA004
IGG183AA012
IGG183AA016

8.4
14.0
22.3

10.6
16.6
25.6

127
199
307

2.0
3.6
8.0

24
55
132

IGF184AA001
IGG184AA004
IGG184AA012

14.6
21.3
23.7

175
256
284

3.1
6.5
7.4

40
88
107

IGH183AA004
IGH183AA012
IGH183AA016

17.9
26.7

214
321

3.9
8.3

60
140

IGH184AA004
IGH184AA012

Individually and Overall Screened SWA Triples



Conductor 0.5mm 2 (7/0.30mm)
4
10.4
12.2
12
15.9
18.4
16
18.1
20.6
Conductor 1.5mm 2 (7/0.50mm)
4
13.4
15.2
12
21.0
23.5

43

The Olex Cable Range


Low Voltage power and
control cables

Flexible power and


control cables

Specialised Industrial cables

Building wires

Versolex  XLPE/TPE

Primary and secondary cables

Airport lighting cables:

Flats

Power

Automation cables

PVC/PVC SDIs

Welding

Offshore Oil and gas cables

XLPE/PVC single cores

EMC/VSD

Defence cables  AO 14,000

PVC/PVC circulars

Submersible

VG cables

XLPE/PVC multicores

Flexolex EPR/CPE power

Armoured PVC/PVC circulars

Titanex

Rolling stock cables

Armoured XLPE/PVC multicores

PVC/PVC power

Materials handling cables

Multicore control

PVC/PVC control

Marine cables

Armoured multicore control

Milspec cables

Wind turbine cables

Neutral screened

Data & communications cables

HV transmission cables

Aerial

Datolex  Security

Extra High Voltage U/G XLPE to 330kV

Varolex screened VSD/EMC

Fire performance cables


Pyrolex C eramifiable Fire Rated (FR)
single core ES110

(joints, terminations, engineering services,

Category 5e

condition monitoring)

Coaxial

Bare overhead conductors

Gardolex Garden Lighting

All Aluminium

Audiolex  Speaker

All Aluminium alloy 1120

multicore ES90
Fire Safe (FS) power

Figure 8

Coaxial
Fibre  Multi Mode

Rolling stock

Single Mode

Locomotive

Telephone  Internal

Envirolex

External

ACSR
S teel earth wire and stay wire
(galvanised or aluminium clad)

HV distribution cables
U/G XLPE to 33kV
Paper insulated lead covered to 33kV

Data

Instrolex
Instrumentation cables

Mining cables (flexible) to33kV

(metallic and non-metallic screened)

Overall screened

Reeling and trailing cables

Covered Conductor

Overall screened armoured

to AS/NZS 1802 and 2802

Single Point Suspension

Individual & overall screened

Feeder cables

HV submarine cables

Individual & overall screened armoured

Machine cables

11kV to 33kV (EHV also)

Thermocouple extension wire

Aerial bundled cable XLPE to 33kV

XLPE, EPR or PILC insulation


Radial water barrier:
A l/HDPE, LAS, stainless steel sheath
Mechanical protection:
S ingle, double wire armour, HDPE,
hessian served

INDUSTRIAL
44

Olex reserves the right to change or vary the construction of any of their products without notice.
Every care has been taken in the printing of this publication but Olex accepts no liability of any
kind resulting from the information provided herein.
Olex Australia Pty Limited A.B.N. 61 087 542 863 Printed in Australia 6/2010 Disegno OLC4289

Olex widens
its range of
Industrial cables
Olex now has access to the Nexans range of proven industrial
products and can deliver these directly to you.
For more information on these, or any other Olex products,
please call 1300 CABLES or visit www.olex.com.au

DISEGNO OLC3105 INDUSTRIAL CATALOGUE COVER C M Y K PMS877 PMS REFLEX BLUE spot uv gloss

Australia Head Office 207 Sunshine Road Tottenham


Victoria 3012 Australia Phone 613 9281 4444

INDUSTRIAL

Cable Sales Phone 1300 CABLES


New Zealand Paraite Road Bell Block
New Plymouth New Zealand Phone 646 755 9800
www.olex.co.nz
South East Asia 401 Macpherson Road
#02-07 Hotel Windsor Singapore 368125
Phone 65 688 70200
China Room 5410 Building 4, Xiyuan Hotel
Beijing China 100044 Phone 86 10 6835 1019
For more information see

www.olex.com.au

LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

a Nexans company

a Nexans company

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