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TRAINING MANUAL

CFM56-5A / -5B

BASIC ENGINE

january 2009

TOC

CTC-063 Level 3

CFM56-ALL

TRAINING MANUAL

Published by CFMI

CFMI Customer Training Center


Snecma Services
Site de Melun-Montereau,
Arodrome de Villaroche
Chemin de Viercy, B.P. 1936,
77019 - Melun Cedex
FRANCE

CFMI Customer Training Services


GE Aircraft Engines
Customer Technical Education Center
123 Merchant Street
Mail Drop Y2
Cincinnati, Ohio 45246
USA

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This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.
The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.
Copyright 1998 CFM International

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EFFECTIVITY
ALL CFM56 ENGINES

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CFMI Proprietary Information

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CFM56-ALL

A
A/C AIRCRAFT
AC ALTERNATING CURRENT
ACARS AIRCRAFT COMMUNICATION
ADRESSING and REPORTING SYSTEM
ACAU AIR CONDITIONING ACCESSORY UNIT
ACMS AIRCRAFT CONDITION MONITORING SYSTEM
ACS AIRCRAFT CONTROL SYSTEM
ADC AIR DATA COMPUTER
ADEPT AIRLINE DATA ENGINE PERFORMANCE
TREND
ADIRS AIR DATA AND INERTIAL REFERENCE
SYSTEM
ADIRU AIR DATA AND INERTIAL REFERENCE
UNIT
AGB ACCESSORY GEARBOX
AIDS AIRCRAFT INTEGRATED DATA SYSTEM
ALF AFT LOOKING FORWARD
ALT ALTITUDE
ALTN ALTERNATE
AMB AMBIENT
AMM AIRCRAFT MAINTENANCE MANUAL
AOG AIRCRAFT ON GROUND
A/P AIRPLANE
APU AUXILIARY POWER UNIT
ARINC AERONAUTICAL RADIO, INC.
(SPECIFICATION)
ASM AUTOTHROTTLE SERVO MECHANISM
A/T AUTOTHROTTLE
ATA AIR TRANSPORT ASSOCIATION
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
ATC AUTOTHROTTLE COMPUTER
ATHR AUTO THRUST
ATO ABORTED TAKE OFF
AVM AIRCRAFT VIBRATION MONITORING
B
BITE BUILT IN TEST EQUIPMENT
BMC BLEED MANAGEMENT COMPUTER
BPRV BLEED PRESSURE REGULATING VALVE
BSI BORESCOPE INSPECTION
BSV BURNER STAGING VALVE (SAC)
BSV BURNER SELECTION VALVE (DAC)
BVCS BLEED VALVE CONTROL SOLENOID
C
C
CELSIUS or CENTIGRADE
CAS CALIBRATED AIR SPEED
CBP (HP) COMPRESSOR BLEED PRESSURE
CCDL CROSS CHANNEL DATA LINK
CCFG COMPACT CONSTANT FREQUENCY
GENERATOR
CCU COMPUTER CONTROL UNIT
CCW COUNTER CLOCKWISE
CDP (HP) COMPRESSOR DISCHARGE PRESSURE
CDS COMMON DISPLAY SYSTEM
CDU CONTROL DISPLAY UNIT
CFDIU
CENTRALIZED FAULT DISPLAY
INTERFACE UNIT
CFDS CENTRALIZED FAULT DISPLAY SYSTEM
CFMI JOINT GE/SNECMA COMPANY (CFM

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CFM56-ALL

INTERNATIONAL)
CG CENTER OF GRAVITY
Ch A channel A
Ch B channel B
CHATV
CHANNEL ACTIVE
CIP(HP)
COMPRESSOR INLET PRESSURE
CIT(HP)
COMPRESSOR INLET TEMPERATURE
cm.g CENTIMETER X GRAMS
CMC CENTRALIZED MAINTENANCE COMPUTER
CMM COMPONENT MAINTENANCE MANUAL
CMS CENTRALIZED MAINTENANCE SYSTEM
CMS CENTRAL MAINTENANCE SYSTEM
CODEP
HIGH TEMPERATURE COATING
CONT CONTINUOUS
CPU CENTRAL PROCESSING UNIT
CRT CATHODE RAY TUBE
CSD CONSTANT SPEED DRIVE
CSI CYCLES SINCE INSTALLATION
CSN CYCLES SINCE NEW
CTAI COWL THERMAL ANTI-ICING
CTEC CUSTOMER TECHNICAL EDUCATION CENTER
CTL CONTROL
Cu.Ni.In
COPPER.NICKEL.INDIUM
CW CLOCKWISE
D
DAC DOUBLE ANNULAR COMBUSTOR
DAMV DOUBLE ANNULAR MODULATED VALVE
DAR DIGITAL ACMS RECORDER
DC DIRECT CURRENT
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
DCU DATA CONVERSION UNIT
DCV DIRECTIONAL CONTROL VALVE BOEING
DEU DISPLAY ELECTRONIC UNIT
DFCS DIGITAL FLIGHT CONTROL SYSTEM
DFDAU
DIGITAL FLIGHT DATA ACQUISITION
UNIT
DFDRS
DIGITAL FLIGHT DATA RECORDING
SYSTEM
DISC DISCRETE
DIU DIGITAL INTERFACE UNIT
DMC DISPLAY MANAGEMENT COMPUTER
DMD DEMAND
DMS DEBRIS MONITORING SYSTEM
DMU DATA MANAGEMENT UNIT
DOD DOMESTIC OBJECT DAMAGE
DPU DIGITAL PROCESSING MODULE
DRT DE-RATED TAKE-OFF
E
EAU ENGINE ACCESSORY UNIT
EBU ENGINE BUILDUP UNIT
ECA ELECTRICAL CHASSIS ASSEMBLY
ECAM ELECTRONIC CENTRALIZED AIRCRAFT
MONITORING
ECS ENVIRONMENTAL CONTROL SYSTEM
ECU ELECTRONIC CONTROL UNIT
EE ELECTRONIC EQUIPMENT
EEC ELECTRONIC ENGINE CONTROL
EFH ENGINE FLIGHT HOURS
EFIS ELECTRONIC FLIGHT INSTRUMENT SYSTEM

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CFM56-ALL

EGT EXHAUST GAS TEMPERATURE


EHSV ELECTRO-HYDRAULIC SERVO VALVE
EICAS ENGINE INDICATING AND CREW
ALERTING SYSTEM
EIS ELECTRONIC INSTRUMENT SYSTEM
EIU ENGINE INTERFACE UNIT
EIVMU ENGINE INTERFACE AND VIBRATION
MONITORING UNIT
EMF ELECTROMOTIVE FORCE
EMI ELECTRO MAGNETIC INTERFERENCE
EMU ENGINE MAINTENANCE UNIT
EPROM ERASABLE PROGRAMMABLE READ
ONLY MEMORY
(E)EPROM (ELECTRICALLY) ERASABLE
PROGRAMMABLE READ ONLY MEMORY
ESN ENGINE SERIAL NUMBER
ETOPS EXTENDED TWIN OPERATION SYSTEMS
EWD/SD ENGINE WARNING DISPLAY / SYSTEM
DISPLAY
F
F
FARENHEIT
FAA FEDERAL AVIATION AGENCY
FADEC
FULL AUTHORITY DIGITAL ENGINE
CONTROL
FAR FUEL/AIR RATIO
FCC FLIGHT CONTROL COMPUTER
FCU FLIGHT CONTROL UNIT
FDAMS
FLIGHT DATA ACQUISITION &
MANAGEMENT SYSTEM
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
FDIU FLIGHT DATA INTERFACE UNIT
FDRS FLIGHT DATA RECORDING SYSTEM
FDU FIRE DETECTION UNIT
FEIM FIELD ENGINEERING INVESTIGATION MEMO
FF
FUEL FLOW (see Wf) -7B
FFCCV
FAN FRAME/COMPRESSOR CASE
VERTICAL (VIBRATION SENSOR)
FI
FLIGHT IDLE (F/I)
FIM FAULT ISOLATION MANUAL
FIN FUNCTIONAL ITEM NUMBER
FIT FAN INLET TEMPERATURE
FLA FORWARD LOOKING AFT
FLX TO
FLEXIBLE TAKE-OFF
FMC FLIGHT MANAGEMENT COMPUTER
FMCS FLIGHT MANAGEMENT COMPUTER SYSTEM
FMGC FLIGHT MANAGEMENT AND GUIDANCE
COMPUTER
FMGEC
FLIGHT MANAGEMENT AND GUIDANCE
ENVELOPE COMPUTER
FMS FLIGHT MANAGEMENT SYSTEM
FMV FUEL METERING VALVE
FOD FOREIGN OBJECT DAMAGE
FPA FRONT PANEL ASSEMBLY
FPI FLUORESCENT PENETRANT INSPECTION
FQIS FUEL QUANTITY INDICATING SYSTEM
FRV FUEL RETURN VALVE
FWC FAULT WARNING COMPUTER
FWD FORWARD
G

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CFM56-ALL

g.in GRAM X INCHES


GE GENERAL ELECTRIC
GEAE GENERAL ELECTRIC AIRCRAFT ENGINES
GEM GROUND-BASED ENGINE MONITORING
GI GROUND IDLE (G/I)
GMM GROUND MAINTENANCE MODE
GMT GREENWICH MEAN TIME
GND GROUND
GPH GALLON PER HOUR
GPU GROUND POWER UNIT
GSE GROUND SUPPORT EQUIPMENT
H
HCF HIGH CYCLE FATIGUE
HCU HYDRAULIC CONTROL UNIT
HDS HORIZONTAL DRIVE SHAFT
HMU HYDROMECHANICAL UNIT
HP HIGH PRESSURE
HPC HIGH PRESSURE COMPRESSOR
HPCR HIGH PRESSURE COMPRESSOR ROTOR
HPRV HIGH PRESSURE REGULATING VALVE
HPSOV
HIGH PRESSURE SHUT-OFF VALVE
HPT HIGH PRESSURE TURBINE
HPT(A)CC HIGH PRESSURE TURBINE (ACTIVE)
CLEARANCE CONTROL
HPTC HIGH PRESSURE TURBINE CLEARANCE
HPTCCV
HIGH PRESSURE TURBINE CLEARANCE
CONTROL VALVE
HPTN HIGH PRESSURE TURBINE NOZZLE
HPTR HIGH PRESSURE TURBINE ROTOR
EFFECTIVITY
ALL CFM56 ENGINES

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CFMI Proprietary Information

TRAINING MANUAL
Hz HERTZ (CYCLES PER SECOND)
I
I/O INPUT/OUTPUT
IAS INDICATED AIR SPEED
ID
INSIDE DIAMETER
ID PLUG
IDENTIFICATION PLUG
IDG INTEGRATED DRIVE GENERATOR
IFSD IN FLIGHT SHUT DOWN
IGB INLET GEARBOX
IGN IGNITION
IGV INLET GUIDE VANE
in.
INCH
IOM INPUT OUTPUT MODULE
IPB ILLUSTRATED PARTS BREAKDOWN
IPC ILLUSTRATED PARTS CATALOG
IPCV INTERMEDIATE PRESSURE CHECK VALVE
IPS INCHES PER SECOND
IR INFRA RED
K
K
KELVIN
k
X 1000
KIAS INDICATED AIR SPEED IN KNOTS
kV
KILOVOLTS
Kph KILOGRAMS PER HOUR
L
L LEFT
L/H LEFT HAND

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Issue 02

CFM56-ALL

lbs. POUNDS, WEIGHT


LCD LIQUID CRYSTAL DISPLAY
LCF LOW CYCLE FATIGUE
LE (L/E) LEADING EDGE
LGCIU LANDING GEAR CONTROL INTERFACE
UNIT
LP LOW PRESSURE
LPC LOW PRESSURE COMPRESSOR
LPT LOW PRESSURE TURBINE
LPT(A)CC LOW PRESSURE TURBINE (ACTIVE)
CLEARANCE CONTROL
LPTC LOW PRESSURE TURBINE CLEARANCE
LPTN LOW PRESSURE TURBINE NOZZLE
LPTR LOW PRESSURE TURBINE ROTOR
LRU LINE REPLACEABLE UNIT
LVDT LINEAR VARIABLE DIFFERENTIAL
TRANSFORMER
M
mA MILLIAMPERES (CURRENT)
MCD MAGNETIC CHIP DETECTOR
MCDU
MULTIPURPOSE CONTROL AND
DISPLAY UNIT
MCL MAXIMUM CLIMB
MCR MAXIMUM CRUISE
MCT MAXIMUM CONTINUOUS
MDDU
MULTIPURPOSE DISK DRIVE UNIT
MEC MAIN ENGINE CONTROL
milsD.A.
Mils DOUBLE AMPLITUDE
mm. MILLIMETERS
EFFECTIVITY
ALL CFM56 ENGINES

CFMI Proprietary Information

TOC

TRAINING MANUAL
MMEL MAIN MINIMUM EQUIPMENT LIST
MO AIRCRAFT SPEED MACH NUMBER
MPA MAXIMUM POWER ASSURANCE
MPH MILES PER HOUR
MTBF MEAN TIME BETWEEN FAILURES
MTBR MEAN TIME BETWEEN REMOVALS
mV MILLIVOLTS
Mvdc MILLIVOLTS DIRECT CURRENT
N
N1 (NL) LOW PRESSURE ROTOR ROTATIONAL
SPEED
N1* DESIRED N1
N1ACT ACTUAL N1
N1CMD
COMMANDED N1
N1DMD
DEMANDED N1
N1K CORRECTED FAN SPEED
N1TARGET TARGETED FAN SPEED
N2 (NH)
HIGH PRESSURE ROTOR ROTATIONAL
SPEED
N2* DESIRED N2
N2ACT ACTUAL N2
N2K CORRECTED CORE SPEED
N/C NORMALLY CLOSED
N/O NORMALLY OPEN
NAC NACELLE
NVM NON VOLATILE MEMORY
O
OAT OUTSIDE AIR TEMPERATURE

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CFM56-ALL

OD OUTLET DIAMETER
OGV OUTLET GUIDE VANE
OSG OVERSPEED GOVERNOR
OVBD OVERBOARD
OVHT OVERHEAT

P
Pb BYPASS PRESSURE
Pc REGULATED SERVO PRESSURE
Pcr CASE REGULATED PRESSURE
Pf HEATED SERVO PRESSURE
P/T25 HP COMPRESSOR INLET TOTAL AIR
PRESSURE/TEMPERATURE
P/N PART NUMBER
P0 AMBIENT STATIC PRESSURE
P25 HP COMPRESSOR INLET TOTAL AIR
TEMPERATURE
PCU PRESSURE CONVERTER UNIT
PLA POWER LEVER ANGLE
PMC POWER MANAGEMENT CONTROL
PMUX PROPULSION MULTIPLEXER
PPH POUNDS PER HOUR
PRSOV
PRESSURE REGULATING SERVO VALVE
Ps PUMP SUPPLY PRESSURE
PS12 FAN INLET STATIC AIR PRESSURE
PS13 FAN OUTLET STATIC AIR PRESSURE
PS3HP
COMPRESSOR DISCHARGE STATIC AIR
PRESSURE (CDP)
PSI POUNDS PER SQUARE INCH
PSIA POUNDS PER SQUARE INCH ABSOLUTE
EFFECTIVITY
ALL CFM56 ENGINES

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CFMI Proprietary Information

TRAINING MANUAL
PSID POUNDS PER SQUARE INCH DIFFERENTIAL
psig POUNDS PER SQUARE INCH GAGE
PSM POWER SUPPLY MODULE
PSS (ECU) PRESSURE SUB-SYSTEM
PSU POWER SUPPLY UNIT
PT TOTAL PRESSURE
PT2 FAN INLET TOTAL AIR PRESSURE (PRIMARY
FLOW)
PT25 HPC TOTAL INLET PRESSURE
Q
QAD QUICK ATTACH DETACH
QEC QUICK ENGINE CHANGE
QTY QUANTITY
QWR QUICK WINDMILL RELIGHT
R
R/H RIGHT HAND
RAC/SB ROTOR ACTIVE CLEARANCE/START
BLEED
RACC ROTOR ACTIVE CLEARANCE CONTROL
RAM RANDOM ACCESS MEMORY
RCC REMOTE CHARGE CONVERTER
RDS RADIAL DRIVE SHAFT
RPM REVOLUTIONS PER MINUTE
RTD RESISTIVE THERMAL DEVICE
RTO REFUSED TAKE OFF
RTV ROOM TEMPERATURE VULCANIZING
(MATERIAL)
RVDT ROTARY VARIABLE DIFFERENTIAL

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CFM56-ALL

TRANSFORMER
S
S/N SERIAL NUMBER
S/R SERVICE REQUEST
S/V SHOP VISIT
SAC SINGLE ANNULAR COMBUSTOR
SAR SMART ACMS RECORDER
SAV STARTER AIR VALVE
SB SERVICE BULLETIN
SCU SIGNAL CONDITIONING UNIT
SDAC SYSTEM DATA ACQUISITION CONCENTRATOR
SDI SOURCE/DESTINATION IDENTIFIER (BITS) (CF
ARINC SPEC)
SDU SOLENOID DRIVER UNIT
SER SERVICE EVALUATION REQUEST
SFC SPECIFIC FUEL CONSUMPTION
SFCC SLAT FLAP CONTROL COMPUTER
SG SPECIFIC GRAVITY
SLS SEA LEVEL STANDARD (CONDITIONS : 29.92
in.Hg / 59F)
SLSD SEA LEVEL STANDARD DAY (CONDITIONS :
29.92 in.Hg / 59F)
SMM STATUS MATRIX
SMP SOFTWARE MANAGEMENT PLAN
SN SERIAL NUMBER
SNECMA SOCIETE NATIONALE DETUDE ET DE
CONSTRUCTION DE MOTEURS DAVIATION
SOL SOLENOID
SOV SHUT-OFF VALVE
EFFECTIVITY
ALL CFM56 ENGINES

CFMI Proprietary Information

TOC

TRAINING MANUAL
STP
SVR
SW
SYS

STANDARD TEMPERATURE AND PRESSURE


SHOP VISIT RATE
SWITCH BOEING
SYSTEM

T
T oil OIL TEMPERATURE
T/C THERMOCOUPLE
T/E TRAILING EDGE
T/O TAKE OFF
T/R THRUST REVERSER
T12 FAN INLET TOTAL AIR TEMPERATURE
T25 HP COMPRESSOR INLET AIR TEMPERATURE
T3 HP COMPRESSOR DISCHARGE AIR
TEMPERATURE
T49.5 EXHAUST GAS TEMPERATURE
T5 LOW PRESSURE TURBINE DISCHARGE TOTAL
AIR TEMPERATURE
TAI THERMAL ANTI ICE
TAT TOTAL AIR TEMPERATURE
TBC THERMAL BARRIER COATING
TBD TO BE DETERMINED
TBO TIME BETWEEN OVERHAUL
TBV TRANSIENT BLEED VALVE
TC(TCase) HP TURBINE CASE TEMPERATURE
TCC TURBINE CLEARANCE CONTROL
TCCV TURBINE CLEARANCE CONTROL VALVE
TCJ TEMPERATURE COLD JUNCTION
T/E TRAILING EDGE
TECU ELECTRONIC CONTROL UNIT INTERNAL

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Issue 02

CFM56-ALL

TEMPERATURE
TEO ENGINE OIL TEMPERATURE
TGB TRANSFER GEARBOX
Ti TITANIUM
TLA THROTTLE LEVER ANGLE AIRBUS
TLA THRUST LEVER ANGLE BOEING
TM TORQUE MOTOR
TMC TORQUE MOTOR CURRENT
T/O TAKE OFF
TO/GA
TAKE OFF/GO AROUND
T/P TEMPERATURE/PRESSURE SENSOR
TPU TRANSIENT PROTECTION UNIT
TR TRANSFORMER RECTIFIER
TRA THROTTLE RESOLVER ANGLE AIRBUS
TRA THRUST RESOLVER ANGLE BOEING
TRDV THRUST REVERSER DIRECTIONAL VALVE
TRF TURBINE REAR FRAME
TRPV THRUST REVERSER PRESSURIZING VALVE
TSI TIME SINCE INSTALLATION (HOURS)
TSN TIME SINCE NEW (HOURS)
TTL TRANSISTOR TRANSISTOR LOGIC

TRAINING MANUAL
VDT
VIB
VLV
VRT
VSV

VARIABLE DIFFERENTIAL TRANSFORMER


VIBRATION
VALVE
VARIABLE RESISTANCE TRANSDUCER
VARIABLE STATOR VANE

W
WDM WATCHDOG MONITOR
Wf
WEIGHT OF FUEL OR FUEL FLOW
WFM WEIGHT OF FUEL METERED
WOW WEIGHT ON WHEELS
WTAI WING THERMAL ANTI-ICING

U
UER UNSCHEDULED ENGINE REMOVAL
UTC UNIVERSAL TIME CONSTANT
V
VAC VOLTAGE, ALTERNATING CURRENT
VBV VARIABLE BLEED VALVE
VDC VOLTAGE, DIRECT CURRENT
EFFECTIVITY
ALL CFM56 ENGINES

TOC

CFMI Proprietary Information

LEXIS

Page 13
Issue 02

CFM56-ALL

IMPERIAL / METRIC CONVERSIONS

METRIC / IMPERIAL CONVERSIONS

1 mile =
1 ft =
1 in. =
1 mil. =

1,609 km
30,48 cm
25,4 mm
25,4

1 km = 0.621 mile
1 m = 3.281 ft. or 39.37 in.
1 cm = 0.3937 in.
1 mm = 39.37 mils.

1 sq.in.

6,4516 cm

1 m = 10.76 sq. ft.


1 cm = 0.155 sq.in.

1 USG
1 cu.in.

=
=

3,785 l (dm)
16.39 cm

1 m = 35.31 cu. ft.


1 dm = 0.264 USA gallon
1 cm = 0.061 cu.in.

1 lb. = 0.454 kg

1 kg = 2.205 lbs

1 psi. = 6.890 kPa

1 Pa = 1.45 10-4 psi.


1 kPa = 0.145 psi
1 bar = 14.5 psi

= 1.8 x C + 32

EFFECTIVITY
ALL CFM56 ENGINES

CFMI Proprietary Information

TOC

TRAINING MANUAL

= ( F - 32 ) /1.8

LEXIS

Page 14
Issue 02

CFM56-5A/-5B

TRAINING MANUAL

TABLE OF CONTENTS

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

CFMI Proprietary Information

contents
BASIC ENGINE

Page 15
Jan 09

CFM56-5A/-5B

section

Page

TRAINING MANUAL
section

Page

lexis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ACCESSORY DRIVE section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ACCESSORY DRIVE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

engine performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
INTRODUCTION TO THE CFM56 FAMILY. . . . . . . . . . . . . . . . . . . . 19
ENGINE GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

INLET GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163


TRANSFER GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
ACCESSORY GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
standard practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

compressors section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FAN MAJOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
FAN AND BOOSTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
NO 1 AND NO 2 BEARING SUPPORT MODULE. . . . . . . . . . . . . . . 85
FAN FRAME MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
CORE ENGINE MAJOR MODULE. . . . . . . . . . . . . . . . . . . . . . . . . 101
HIGH PRESSURE COMPRESSOR. . . . . . . . . . . . . . . . . . . . . . . . . 105
COMBUSTION SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
TURBINES section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
HIGH PRESSURE TURBINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
LOW PRESSURE TURBINE MAJOR MODULE. . . . . . . . . . . . . . . 139
LPT ROTOR / STATOR MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . 143
LPT SHAFT MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
LOW PRESSURE TURBINE FRAME MODULE. . . . . . . . . . . . . . . 153

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

contents
basic engine

Page 16
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

engine performance

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

CFMI Proprietary Information

engine
performance
basic engine

Page 17
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

TOC

engine
performance
basic engine

Page 18
May 07

CFM56-5A/-5B

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

CFMI Proprietary Information

INTRO
BASIC ENGINE

Page 19
Feb 08

CFM56-5A/5B

TRAINING MANUAL

INTRODUCTION TO THE CFM56 FAMILY


Engine Applications
The following chart shows the various engine models for
the Airbus A318-A319-A320-A321 aircraft.
(-5B):
Ranging from 21,600 to 32,000 lbs of take-off thrust
(9608 to 14234 daN), the CFM56-5B is offered by CFMI
as the common power source for the entire Airbus A320
family.
(-5A):
The CFM56-5A engine is used on some AIRBUS A319320 aircraft. It has several different thrust ratings, ranging
from 22,000 to 26,500 lbs of thrust (9786 to 11787 daN).

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

TOC

INTRO
BASIC ENGINE

Page 20
Feb 08

CFM56-5A/-5B

CFM56-5B8
CFM56-5B9

(21,600 lbs) 9,608 daN


(23,000 lbs) 10,230 daN

CFM56-5A4
CFM56-5A5

(22,000 lbs) 9,786 daN


(23,500 lbs) 10,453 daN

CFM56-5B5
CFM56-5B6
CFM56-5B7

(22,000 lbs) 9,786 daN


(23,500 lbs) 10,453 daN
(27,000 lbs) 12,010 daN

CFM56-5A1
CFM56-5A3

(25,000 lbs) 11,120 daN


(26,500 lbs) 11,787 daN

CFM56-5B4
CFM56-5B5
CFM56-5B6

(27,000 lbs) 12,010 daN


(22,000 lbs) 9,786 daN
(23,500 lbs) 10,453 daN

CFM56-5B1
CFM56-5B2
CFM56-5B3
CFM56-5B4

(30,000 lbs)
(31,000 lbs)
(32,000 lbs)
(27,000 lbs)

CTC-063-002-04

13,344 daN
13,789 daN
14,234 daN
12,010 daN

CFM56-5A/-5B FOR AIRBUS APPlICATIONS

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INTRO
BASIC ENGINE

Page 21
Feb 08

CFM56-5A/5B

TRAINING MANUAL

CFM56-5B MAIN CHARACTERISTICS

Performance (*figures depend on engine


model)

Type of engine

Turbo fan

Arrangement

Two spool axial flow

There are various configurations for a given thrust,


according to the type of equipment installed on the
engine. They are designated by a specific suffix, as
shown in the table.

Rotation

Clockwise (ALF)

Compressors
- Low Pressure:

Fan

Booster
- High Pressure:

HP Compressor

Stage 1
Stages 2 to 5

- Take-off thrust (SLS)

21,600 - 32,000 lbs


(9,608 - 14,234 daN)

- Take-off flat rated


Temperature F/C

*86/30 to 113/45

- Max climb thrust

*5630 to 6420 lbs

- By-pass ratio

*5.4:1 to 6:1

- EGT red line

Non/P engines = 950C


/P engines = 940C

- 100% N1 (Low Pressure


Rotational Speed)

5000 rpm

- N1 speed limit (red line)

104%

- 100% N2 (High Pressure


Rotational Speed)

14460 rpm

- N2 speed limit (red line)

105%

Stages 1 to 9

Combustion chamber Annular SAC (option DAC)


Turbines
- HP Turbine
- LP Turbine

Single stage
Four stages

Weight

2381 kg (5249 lbs)

Overall dimensions
- Length
- Height
- Width

2.94m (115.86 ins)


2.14m (83.65 ins)
1.97m (77.88 ins)

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Page 22
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

ENGINE TYPE

PERFORMANCE
( /P )

CFM56-5B4
CFM56-5B4/P

SAC

DAC
( /2 )

BUMP
(1)*

TECh
INSERTION

YES
YES

YES

CFM56-5B4/2

YES

CFM56-5B4/2P

YES

CFM56-5B4/P1

YES

CFM56-5B4/2P1

YES

YES
YES

YES
YES

CFM56-5B4/3

**

YES

CFM56-5B4/3B1

**

YES

YES
YES
YES

YES

* BUMP AVAIlABlE FOR B3 AND B4 ThRUST ONlY.


** TECh INSERTION BASED ON /P CONFIGURATION

CFM56-5B

CTC-063-003-03

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Page 23
Feb 08

CFM56-5A/5B

TRAINING MANUAL

(-5B ONLY) TECH INSERTION PROGRAM


The Tech Insertion Program consists of:

The information relative to modifications made to an


engine are given on a plate installed on the fan frame.

- New compressor blades


- New VSV bushings
- New LPT stage 1 nozzle
- New combustor.
The purpose of these modifications is to increase the life
of the engine on-wing, with an EGT margin increased by
5C, an improved SFC and a better combustion. The life
duration of N2 rotor LLPs is also increased.
Despite the improvements made, the certified values for
N1, N2 and EGT redlines remain unchanged.
Modifications can be introduced gradually through
various Service Bulletins already issued during the year
2007, or as a complete upgrade.
They are made during shop visits.
It is strictly forbidden to intermix tech insertion and nontech insertion items.
Intermix between SAC / DAC /P is allowed with /3
engines, which are identified on the ID plug by a pushpull link.
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Page 24
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

TECh INSERTION
ID PlATE

hPC KIT
ESN
Reference KIT (SB)

hPT BlADE KIT

DATE
(MM/DD/YY)

-5B ONlY
N1 TRIM Values
CFM56VERSION

DATE
(MM/DD/YY)

lPT NOZZlE STG 1 KIT


Other Information

FUll /3 UPGRADE

N1 TRIM VAlUE
FOR EACh RATING

CFM declines responsibility for


any data marked on this plate,
not expressly provided by CFM

TECh INSERTION PROGRAM

CTC-063-076-00

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RATINGS
OPERATED

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Page 25
Feb 08

CFM56-5A/5B

CFM56-5A MAIN CHARACTERISTICS

Performance (*figures depend on engine


model)

Type of engine

Turbo fan

Arrangement

Two spool axial flow

There are various configurations for a given thrust. When


the A3 configuration is installed for increased EGT,
a /F suffix is added to the engine type, as shown in the
table.

Rotation

Clockwise (ALF)
- Take-off thrust (SLS)

22,000 to 26,500 lbs


(9786 to 11787 daN)

Stage 1
Stages 2 to 4

- Take-off flat rated


temperature F/C

* 86/30 to 113/45

Stages 1 to 9

- Max climb thrust

5616 lbs (2498 daN)

Combustion chamber Annular SAC

- By-pass ratio

* 6 to 6.2

Turbines
- HP Turbine
- LP Turbine

- EGT red line

890/915C

- 100% N1 (Low Pressure


Rotational Speed)

4904 rpm

- N1 speed limit (red line)

104% (5100 rpm)

- 100% N2 (High Pressure


Rotational Speed)

14460 rpm

- N2 speed limit (red line)

105% (15183 rpm)

Compressors
- Low Pressure:

Fan

Booster
- High Pressure:

HP Compressor

Weight
Overall dimensions
- Length
- Height
- Width
- Fan diameter

Single stage
Four stages
2266 Kg (4995 lbs)
2.92m (115 ins)
2.10m (82.7 ins)
1.91m (75.1 ins)
1.82m (71.5 ins)

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BASIC ENGINE

Page 26
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

ENGINE TYPE

A3 hARDWARE
(INCREASED EGT)

CFM56-5A1
CFM56-5A1/F

YES

CFM56-5A3
CFM56-5A4
CFM56-5A4/F

YES

CFM56-5A5
CFM56-5A5/F

CFM56-5A

CTC-063-040-01

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Page 28
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

ENGINE GENERAL

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Page 29
Feb 08

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT PRESENTATION
The engine is attached to the wing pylon by mounts,
located forward and aft of the core section.
Cowls enclose the periphery of the engine so as to form
the nacelle, which is the aerodynamic structure around
the engine.
The cowling assembly consists of:
- The inlet cowl.
- The fan cowls.
- The thrust reverser cowls.
- The primary exhaust (primary nozzle and
centerbody).

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CFM56-5A/-5B

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GENERAL
BASIC ENGINE

Page 31
Feb 08

CFM56-5A/5B

TRAINING MANUAL

AIR SYSTEM INTRODUCTION


The air system of the CFM56-5A/-5B engines serves
various functions. The primary one is thrust delivery.
Other functions include:
- To provide a Bleed air supply to the aircraft.
- Variable geometry used to enhance engine
operation (VSV, VBV, and TBV).
- Clearance control (HPTCC and LPTCC).
- To provide cooling for Engine parts.
- To provide Damping of bearing forces.
- Re-introduction of air and hot gas.
- Sump pressurization and venting (see Oil system).
When all the air system functions are performed correctly,
the engine is more efficient. Power or thrust is obtained
with a lower fuel flow, so the EGT will be lower and result
in an increased life of the engine under the wing.
Specific fuel consumption and economic factors
(operating costs) are also enhanced.
(-5A):
NOTE:
There is no Transient Bleed Valve (TBV) on CFM56-5A
engines.

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Feb 08

CFM56-5A/-5B

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Page 33
Feb 08

CFM56-5A/5B

TRAINING MANUAL

FUEL SYSTEM INTRODUCTION


The fuel is delivered by the Aircraft fuel management
system (ATA 28). The FADEC system receives the aircraft
and engine information such as the throttle position or
engine sensor values. The fuel is used in the engine
for combustion, and also for accessories power source
supply, and oil cooling.
Sensors provide aircraft information to the crew and the
maintenance systems.

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Page 34
Feb 08

CFM56-5A/-5B

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GENERAL
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Feb 08

CFM56-5A/-5B

TRAINING MANUAL

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CFM56-5A/-5B

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GENERAL
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Page 37
Feb 08

CFM56-5A/5B

TRAINING MANUAL

OIL SYSTEM INTRODUCTION


The oil system comprises three circuits:
- The supply circuit provides oil from the oil tank to
the engine sumps for lubrication of bearings and
gears.
- The scavenge circuit provides the oil return to the
tank, passing through the lube unit and heat
exchangers.
- The venting circuit ensures sealing of the sumps.
Sensors provide information to the crew and to aircraft
maintenance systems.
These sensors include temperature and pressure
sensors, and particle filters (used for maintenance
purposes).

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GENERAL
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Feb 08

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TRAINING MANUAL

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GENERAL
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Page 41
Feb 08

CFM56-5A/5B

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5A/-5B engine is a high by-pass, dual rotor,
axial flow, advanced technology turbofan. It is supported
by the wing pylon and streamlined by cowlings.
Air is sucked into the intake by the fan blades and split
into two flow paths, the Primary and the Secondary.

(-5B):
At static take-off power, the CFM56-5B engine by-pass
ratio is between 5.4:1 and 6:1, depending on the engine
model, which means that the secondary airflow takes
in between 5.4 and 6 times more air than the primary
airflow.

The primary airflow passes through the inner portion of


the fan blades and is directed into a booster (LPC).

(-5A):

The flow path then enters a High Pressure Compressor


(HPC) and goes to a combustor. Mixed with fuel and
ignited, the gas flow provides energy to a High Pressure
Turbine (HPT) and a Low Pressure Turbine (LPT).

At static take-off power, the CFM56-5A engine by-pass


ratio is between 6:1 and 6.2:1, depending on the engine
model.
By-pass ratio = (secondary airflow) / (primary airflow).

The secondary airflow passes through the outer portion


of the fan blades, the Outlet Guide Vanes (OGVs) and
exits through the nacelle discharge duct, producing
approximately 80 % of the total thrust. It also plays a role
in the thrust reverser system.

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CFM56-5A/-5B

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GENERAL
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Page 43
Feb 08

CFM56-5A/5B

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5A/-5B engine uses a maintenance concept
called On Condition Maintenance. This means that the
engine has no periodic overhaul schedules and can
remain installed under the wing until something important
occurs, or when lifetime limits of parts are reached.

- Engine vibration monitoring system: sensors


located in various positions in the engine, send
vibration values to the on-board monitoring
system. When vibration values are excessive,
the data recorded can be used to take remedial
balancing action.

For this reason, to monitor and maintain the health of the


engine, different tools are available, which are:
- Engine performance trend monitoring, to evaluate
engine deterioration over a period of use: engine
parameters, such as gas temperature, are
recorded and compared to those initially observed
at engine installation on the aircraft.
- Borescope inspection, to check the condition
of engine internal parts: when parts are not
accessible, they can be visually inspected with
borescope probes inserted in ports located on the
engine outer casing.
- Lubrication particles analysis: while circulating in
the oil system, lubrication oil is filtered, and large,
visible-to-the-eye particles (larger than 10 microns)
coming from worn engine parts are collected
in filters and magnetic chip detectors, for visual
inspection and analysis.
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Page 45
Feb 08

CFM56-5A/5B

TRAINING MANUAL

LIFE-LIMITED PARTS
Airworthiness limitations (ATA Chapter 05) determine
the life limits for rotating and static engine parts and the
approved mandatory inspection intervals for specific
engine parts.
The life of parts is given in flight cycles. The cycles for
each part serial number must be counted continuously
from its first entry into service.
A cycle is defined as:
- A flight which has a take-off and landing.
or
- A touch-and-go landing and take-off used to train
pilots.
It is the operators responsibility to maintain accurate
records of the total number of cycles operated and the
number of cycles remaining.

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GENERAL
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Page 47
Feb 08

CFM56-5A/5B

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5A/-5B engine consists of two independent
rotating systems:
- The low pressure system rotational speed is
designated N1.
- The high pressure system rotational speed is
designated N2.
The engine rotors are supported by 5 bearings, identified
in manuals as numbers 1 thru 5, where No 1 is the
most forward and No 5 the most aft. These bearings are
housed in 2 dry sump cavities provided by the fan and
turbine frames.
Engine structural rigidity is obtained with short lengths
between two main structures (frames).
The accessory drive system uses energy from the high
pressure compressor rotor to drive the engine and aircraft
accessories. It also plays a major role in starting.

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Feb 08

CFM56-5A/-5B

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Feb 08

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TRAINING MANUAL

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GENERAL
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Page 51
Feb 08

CFM56-5A/5B

TRAINING MANUAL

ENGINE GENERAL CONCEPT


The CFM56-5A/-5B is a modular concept design engine.
It has 17 different modules that are enclosed within three
major modules and an accessory drive module.
The 3 Major Modules are:
- The Fan Major Module.
- The Core Engine Major Module.
- The Low Pressure Turbine Major Module.

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GENERAL
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TRAINING MANUAL

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TRAINING MANUAL

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CFM56-5A/-5B

TRAINING MANUAL

compressors section

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basic engine

Page 58
May 07

CFM56-5A/-5B

TRAINING MANUAL

FAN MAJOR MODULE

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BASIC ENGINE

Page 59
May 07

CFM56-5A/5B

TRAINING MANUAL

FAN MAJOR MODULE


The fan major module is at the front of the engine
downstream from the air inlet cowl.
The main purposes of the fan major module are:
- To provide the primary and secondary airflows.
- To provide the engine/pylon front attachment.
- To enclose the fan stage and Low Pressure
Compressor stages.
- To provide structural rigidity in the front section.
- To provide containment for front section major
deterioration and/or damage.
- To provide noise reduction for the fan section.
- To provide attachment for gearboxes and nacelle
equipment.
- To provide attachment for the core engine.

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BASIC ENGINE

Page 60
May 07

CFM56-5A/-5B

GENERATES
PRIMARY AND
SECONDARY
AIR FlOWS

STRUCTURAl
RIGIDITY IN
FRONT SECTION

TRAINING MANUAL

CONTAINMENT
OF ENGINE FRONT
SECTION MAJOR
DETERIORATION

FAN SECTION
NOISE
REDUCTION

ENClOSES
FAN STAGE AND
BOOSTER
STAGES

ATTAChMENT FOR
GEARBOxES, ENGINE/
NACEllE EQUIPMENT
ENGINE/PYlON
FRONT SECTION
ATTAChMENT

ATTAChMENT FOR
CORE ENGINE

FAN MAJOR MODUlE PURPOSES

CTC-063-046-01

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May 07

CFM56-5A/5B

TRAINING MANUAL

Fan Major Module (continued)


The fan major module consists of 4 modules:
- Fan and booster module.
- No 1 and 2 bearing support module.
- Fan frame module.
- Inlet gearbox and No 3 bearing.

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Page 62
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CFM56-5A/-5B

TRAINING MANUAL

FAN FRAME
MODUlE
FAN AND
BOOSTER
MODUlE

INlET GEARBOx
AND No 3 BEARING

No 1 AND No 2
BEARING SUPPORT
MODUlE

FAN MAJOR MODUlE

CTC-063-047-00

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CFM56-5A/-5B

TRAINING MANUAL

FAN AND BOOSTER

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Feb 08

CFM56-5A/5B

TRAINING MANUAL

FAN AND BOOSTER


The fan and booster is located at the front of the engine,
downstream from the air inlet cowl, and consists of:
(-5B):




- A spinner front cone.


- A spinner rear cone.
- A single-stage fan rotor.
- A four-stage axial booster.
- A five-stage stator assembly.

(-5A):




- A spinner front cone.


- A spinner rear cone.
- A single-stage fan rotor.
- A three-stage axial booster.
- A four-stage stator assembly.

Its rotating assembly is mounted on the fan shaft and its


fixed assembly is secured to the fan frame.

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FAN AND
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BASIC ENGINE

Page 66
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5A

- 5B

FAN ROTOR

BOOSTER
(3-STAGE)

BOOSTER
(4-STAGE)

SPINNER
REAR
CONE
SPINNER
FRONT
CONE
SPINNER
FRONT
CONE

SPINNER
REAR CONE

FAN AND BOOSTER DESIGN

CTC-063-011-02

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BASIC ENGINE

Page 67
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Spinner front cone
The spinner front cone is designed to minimize ice buildup.
It is at the front of the engine and is a hollow coneshaped structure, which is attached on its rear flange to
the spinner rear cone. The attachment is an interference
fitting.
An offset hole, identified by an indent mark, ensures
correct installation and centering onto the rear cone front
flange.
The rear flange has 6 mounting screw locations and 3
threaded inserts, located every 120, for installation of
jackscrews used in removal procedures.
For -5B engines, older versions could be made of either
a composite material or aluminium alloy. In the case
of aluminium alloy cones, an extra 6 washers must be
installed. New version spinner front cones will only be
made of aluminium.
For -5A engines, spinner front cones are made of
aluminium only.
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BASIC ENGINE

Page 68
Feb 08

CFM56-5A/-5B

6 MOUNTING
SCREW lOCATIONS

OFFSET
hOlE
INDENT
MARK

TRAINING MANUAL

MOUNTING
SCREW

FITTING
DIAMETER

SPINER REAR
CONE

SPINNER FRONT CONE

CTC-063-012-03

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3 JACKSCREW
lOCATIONS

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Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


(-5A, -5B):
Spinner rear cone
The rear cone prevents axial disengagement of
spacers used in the fan blade retention system and
accommodates balancing screws used in fan trim and
static balance procedures.
(-5B):
The spinner rear cone is not really a cone. It is a hollow
elliptical structure that is mounted on interference fit
flanges between the spinner front cone and the fan disk.
It is made of aluminium alloy and protected by sulfuric
anodization.

The front flange has 6 line replaceable, crimped, selflocking nuts.


The inner rear flange has 12 mounting screw holes for
installation onto the fan disk and there are a further 6
threaded holes for the installation of jackscrews used in
rear cone removal procedures.
Both front and rear flanges have an offset hole to ensure
correct installation and they are identified by indent
marks. On the front flange of the rear cone, the indent
mark is next to the offset hole. The other indent mark is
on the outer rim of the rear cone, facing fan blade No 1.

(-5A):
The spinner rear cone is a hollow conical structure made
of aluminium alloy and is mounted on interference fit
flanges between the spinner front cone and the fan disk.

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FAN AND
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BASIC ENGINE

Page 70
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

FAN
BlADE

FAN
BlADE

- 5A

- 5B

SPACER

FAN DISK
FRONT
CONE

SPACING
MATING SURFACE

CRIMPED
SElF-lOCKING
NUTS
INTERFERENCE
FIT

INTERFERENCE
FIT

OFFSET hOlE
& IDENT MARK
AT 12 O'ClOCK

SElF-lOCKING
NUTS

FRONT
CONE

INTERFERENCE
FIT

12 MOUNTING
SCREW hOlES

FAN
DISK

JACKSCREW
hOlE
REAR FlANGE

REAR CONE

CTC-063-013-03

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Page 71
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Spinner rear cone (continued)

(-5B):

Balance procedures use various weights which are in the


form of balancing screws installed on the rear cone outer
diameter.

The rear cone has an integrated air seal that is glued to


its inner rear flange.
(-5A):

The balancing screws are used in two cases:


- Fan static balance following fan blade replacement,
for example after FOD.
- Fan trim balance, when vibration levels are higher
than the limits.

A gap between the fan disk and the blade platforms


accommodates an o-ring seal, which ensures air sealing
between the disk and the rear spinner during engine
operation.

There are two sets of balancing screws available and the


screws in each set are identified as either P01 to P07
or, P08 to P14. The numbers, which are engraved on the
screw heads, are equivalent to various weights.
There are 36 threaded inserts on the outer rim of the rear
flange which accommodate the balance screws.

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BASIC ENGINE

Page 72
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

FAN BlADE
- 5B

FAN BlADE

SEAl

O-RING SEAl

- 5A

BAlANCING
SCREW

BAlANCING
SCREW

SPACER

SPACER
FAN DISK

FAN
BlADE

FAN DISK

INDENT
MARK

SPINNER
REAR CONE

CTC-063-048-00

REAR CONE BAlANCE PROCEDURES

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Page 73
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Fan disk

(-5A):

The fan disk outer rim has 36 dovetail recesses for


installation of the fan blades.

The fan disk inner rear flange provides attachment for


the fan shaft (No 1 & 2 bearing support module). This
flange also features holes to allow the riveting of balance
weights used at shop maintenance level for fan and
booster rotor balancing.

The forward flange has provisions for the installation of


balance weights used for dynamic module balancing.
The inner front flange has an imprint to identify an
offset hole for rear cone installation. There are also two
identification marks engraved on either side of blade
recesses No 1 and 5.

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Note:
To increase fan disk life limits, the fan disk can be
repaired. After repair, the fan disk is identified with white
paint on the fwd side:
DISK REPAIRED - SHIMS REQUIRED

FAN AND
BOOSTER
BASIC ENGINE

Page 74
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

-5A ONlY
FORWARD lOOKING AFT
SPhERICAl
IMPRINT

PROVISION FOR
INSTAllATION OF
BAlANCE WEIGhTS

OFFSET
hOlE

FAN DISK FlANGES

CTC-063-015-03

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Page 75
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Fan blades
The fan blades form the first stage of the Low Pressure
Compressor and accelerate the air entering the engine
through the air inlet cowls.
There are 36 titanium alloy, mid-span shrouded fan
blades.
Each blade has a dovetail base that slides into a recess
on the fan disk outer rim.
A spacer, installed underneath each blade, limits the
radial movement.
The fan blades are approximately 23 inches (0.58m) long.

(-5A):
A blade retainer limits forward axial movement and the
booster spool front flange limits axial movement rearward.
In order to limit vibration, dampers are installed in the
cavity between adjacent blades, below the inner platform.
The damper is axially retained by a titanium damper
retainer, which is bolted on the rear flange of the fan disk.
Note:
For the reworked fan disk assembly, a shim is introduced
between each fan blade and the fan disk assembly to
keep the same radial position to the fan blade.

(-5B):
A retainer lug, machined at the rear end of the blade
root, engages the forward flange of the booster spool and
limits axial movements.

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FAN AND
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BASIC ENGINE

Page 76
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5B

- 5A

DAMPER
RETAINER

36 FAN
BlADES

BlADE
DAMPER
RETAINER
lUG

FAN
DISK

SPACER

SPACER

DISK

ShIM
(WITh REPAIRED
FAN DISK ONlY)

FAN BlADES

CTC-063-016-02

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RETAINER

CFMI Proprietary Information

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BOOSTER
BASIC ENGINE

Page 77
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Fan blades (continued)
Each blade has specific indications engraved on the
bottom of the root.
- Part number.
- Serial number.
- Momentum weight.
- Manufacturer code.
The fan blade root faces have an anti-friction plasma
coating (Cu-Ni-In) and a top coat of cured molybdenumbase film varnish, which acts as a lubricant.
Lubrication of blade roots is further improved by the
application of solid molybdenum-base lubricant before
installation on the fan disk.
The mid-span shroud contact surfaces have a tungstencarbide coating. They are also lubricated with solid
molybdenum-base lubricant at blade installation.

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FAN AND
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BASIC ENGINE

Page 78
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

TUNGSTEN CARBIDE
COATING

FAN BlADE

VIEW

A
MANUFACTURER
CODE
PART
NUMBER

MOMENTUM
WEIGhT
F0301 337-000-114-0

206740

TUNGSTEN CARBIDE
COATING

Cu-Ni-In COATING AND


MOlYBDENUM VARNISh

hARD COATING
SURFACE
SPECIFIC
INDICATIONS

CTC-063-017-03

ExAMPlE
SPECIFIC
INDICATIONS

SERIAl
NUMBER
SUB-CONTRACTOR
NUMBER

NOTE:
DURING MAINTENANCE,
RE-lUBRICATE ThE DOVETAIl
MATING FACES.

FAN BlADE ROOT AND MIDSPAN ShROUD

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F0491 J023493

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FAN AND
BOOSTER
BASIC ENGINE

Page 79
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Booster stator vane assembly - borescope inspection
(-5B):
Visual assessment of the booster stage 1 vane assembly
and the leading edge of the LPC rotor stage 2 blades
can be made using a borescope fitted with a long 90
extension.
Two unplugged holes between the 3 and 4 oclock
positions are available to inspect the other booster
blades.
Inspection of stage 3 and 4 blades can be done through
borescope port S03 also using a long 90 extension.
Booster blade stage 5 can be inspected in the same way
through borescope port S05.

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FAN AND
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Page 80
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5B
BORESCOPE VIEW
ThROUGh ThE
BOOSTER INlET

FAN OUTlET GUIDE VANE

lONG RIGhT
ANGlE ExTENSION

FAN BlADE
2

S03

CTC-063-049-00

4
S05

BOOSTER INSPECTION hOlES (-5B)

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Page 81
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Fan and Booster (continued)


Booster stator vane assembly - borescope inspection
(5A):
Visual assessment of the booster stage 1 vane assembly
and the leading edge of the LPC rotor stage 2 blades
can be made using a borescope fitted with a long 90
extension.
The outer shroud of the stage 3 vane assembly has an
unplugged port (S0), at the 3.30 oclock position, for
boresecope inspection of the primary airstream duct.
Stage 3 and 4 blades can be inspected through this port
using a long 90 extension.

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FAN AND
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BASIC ENGINE

Page 82
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5A
FAN OUTlET GUIDE VANE

lONG RIGhT
ANGlE
ExTENSION
BORESCOPE
VIEW ThROUGh
ThE BOOSTER INlET

FAN BlADE
2

UNPlUGGED
BORESCOPE PORT S0

BOOSTER INSPECTION (-5A)

CTC-063-050-00

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BASIC ENGINE

Page 83
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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Page 84
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

NO 1 AND NO 2 BEARING SUPPORT MODULE

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No 1 & 2 BEARING
SUPPORT MODULE Page 85
BASIC ENGINE

May 07

CFM56-5A/5B

TRAINING MANUAL

NO 1 and 2 bearing support module


The No 1 and 2 bearing support module belongs to the
fan major module and its purpose is:
- To support the fan booster rotor.
- To enclose the front section of the forward oil sump.
- To support one of the vibration sensors.
- To vent the forward sump.
- To provide the fan speed indication.
- To direct bearings lubrication.
- To receive torque from the LPT shaft.
It is bolted to the fan frame front face and its front flange
is attached to the fan disk.

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No 1 & 2 BEARING
SUPPORT MODULE Page 86
BASIC ENGINE

May 07

CFM56-5A/-5B

TRAINING MANUAL

RECEIVES TORQUE
FROM lPT
SUPPORTS
ONE
VIBRATION
SENSOR

VENTS ThE
FWD SUMP

ENClOSES
FRONT SECTION
OF FWD SUMP

PROVIDES FAN
SPEED INDICATION

DIRECTS
BEARING
lUBRICATION

SUPPORTS
FAN AND BOOSTER

CTC-063-051-01

No 1 AND No 2 BEARING SUPPORT PURPOSES

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BASIC ENGINE

May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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No 1 & 2 BEARING
SUPPORT MODULE Page 88
BASIC ENGINE

May 07

CFM56-5A/-5B

TRAINING MANUAL

FAN FRAME MODULE

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FAN FRAME
MODULE
BASIC ENGINE

Page 89
Jan 09

CFM56-5A/5B

TRAINING MANUAL

FAN FRAME MODULE


The fan frame module is the structure at the front of the
engine.
(-5B):
The fan frame module consists of the following major
assemblies:

- The fan upstream and downstream inlet cases.

- The fan Outlet Guide Vane (OGV) assembly.

- The fan frame.

- The radial drive shaft housing.

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FAN FRAME
MODULE
BASIC ENGINE

Page 90
Jan 09

CFM56-5A/-5B
UPSTREAM
FAN INlET
CASE

TRAINING MANUAL

DOWNSTREAM FAN
FRAME
FAN INlET
CASE

FAN CASE

RADIAl DRIVE
ShAFT hOUSING

FAN OUTlET
GUIDE VANE

FAN FRAME MODUlE (-5B)

CTC-063-052-00

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MODULE
BASIC ENGINE

Page 91
Jan 09

CFM56-5A/5B

TRAINING MANUAL

FAN FRAME MODULE


(-5A):
The fan frame module consists of the following major
assemblies:

- The fan inlet case.

- The fan Outlet Guide Vane (OGV) assembly.

- The fan frame.

- The radial drive shaft housing.

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FAN FRAME
MODULE
BASIC ENGINE

Page 92
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

FAN FRAME

FAN INlET
CASE

RADIAl DRIVE
ShAFT hOUSING

FAN OUTlET
GUIDE VANE

FAN FRAME MODUlE (-5A)

CTC-063-068-00

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MODULE
BASIC ENGINE

Page 93
Jan 09

CFM56-5A/5B

TRAINING MANUAL

Fan Frame Module (continued)


The Outlet Guide Vane (OGV)
(-5B):
The OGV assembly is housed in the downstream fan
inlet case and its purpose is to direct and smooth the
secondary airflow to increase thrust efficiency. It also
plays a role in noise reduction.

There are 2 unplugged holes on the inner shroud,


between the 3 and 4 oclock positions, to enable
borescope inspection of the booster vane assemblies.
One is located between the OGVs at the stage 3 vane
assembly and the other at the stage 5 vane assembly.

The assembly consists of the fan OGV inner shroud and


34 twin vanes, made of composite material with a metallic
leading edge.
The inner shroud rear flange is bolted to the fan frame
and its forward outer surface contains 34 apertures to
allow passage of the vane inner platforms.
The vane inner platforms are axially retained by the inner
face of the fan OGV inner shroud.
The vane outer platforms are bolted to the downstream
fan inlet case.
A splitter fairing, which separates the primary and
secondary airflows, is bolted onto the fan OGV inner
shroud forward flange.
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FAN FRAME
MODULE
BASIC ENGINE

Page 94
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

- 5B

UNPlUGGED
BORESCOPE
hOlE

OUTER
GUIDE
VANE

OGV
INNER
ShROUD

OUTER
PlATFORM
UNPlUGGED
BORESCOPE
hOlE

S05

S0
OGV
METAllIC
lEADING
EDGE

SPlITTER
FAIRING

INNER
PlATFORM

FAN OUTlET GUIDE VANES (-5B)

CTC-063-020-04

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Page 95
Jan 09

CFM56-5A/5B

TRAINING MANUAL

FAN FRAME MODULE


The Outlet Guide Vane (OGV)
(-5A):
The OGV assembly is housed in the fan inlet case and
its purpose is to direct and smooth the secondary airflow
to increase thrust efficiency. It also plays a role in noise
reduction.
The OGV assembly consists of an iner shroud and
70 individual vanes made of aluminium or composite
material.
The OGV inner shroud is bolted to the fan frame. Its outer
surface contains 70 apertures to allow passage for the
vane inner platforms. The vane outer platforms are bolted
to the fan case.
There is an unplugged port for borescope inspection and
an aluminium alloy splitter fairing, which is attached to the
forward end of the inner shroud.

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FAN FRAME
MODULE
BASIC ENGINE

Page 96
Jan 09

CFM56-5A/-5B

FAN INlET
CASE

FAN MID
ACOUSTICAl
PANElS

FAN AFT
ACOUSTICAl
PANElS

TRAINING MANUAL

FAN FRAME
CASING

OUTlET
GUIDE VANE
FAN FORWARD
ACOUSTICAl
PANElS

OGV INNER
ShROUD

OUTER
PlATFORM

- 5A

ABRADABlE
ShROUD
OGV
(AlUMINIUM
OR
COMPOSITE
MATERIAl)

SPlITTER
FAIRING
UNPlUGGED
BORESCOPE
hOlE

INNER
PlATFORM

FAN OUTlET GUIDE VANES (-5A)

CTC-063-053-01

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BASIC ENGINE

Page 97
Jan 09

CFM56-5A/5B

TRAINING MANUAL

Fan Frame Module (continued)


The fan frame outer case
The outer case is a circular welded structure connected
to the mid-box structure by 12 radial struts.
The fan frame outer case surface features:

-5B only:
- the Tech Insertion Program identity plate, between 2
and 3 oclock,

- the forward sump drain line at 5 oclock position,


- the Transfer Gearbox (TGB) mounting pad, at the 6
oclock position.
The outer case front flange supports and centers the fan
inlet case. Its rear flange accommodates an adaptor ring
for the secondary airflow exhaust system.
The inner surface of the outer case is the outer wall of the
secondary airflow and is lined with acoustic panels.

-5A and -5B:


- the engine data plate, at the 3 oclock position,
- 2 ground handling trunnions, at the 3 oclock and 9
oclock positions,
- the No.1 bearing vibration sensor output connector
at 3 oclock position,
- the N1 speed sensor through strut 5 at 5 oclock
position,
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BASIC ENGINE

Page 98
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

FAN INLET CASE


SECURING FLANGE

T/R ADAPTOR RINGS

TECH INSERTION
ID PLATE

FRONT HANDLING
TRUNNION
& No.1 BRG
VIB SENSOR
OUTPUT
CONNECTOR

- 5B ONLY

ESN
Reference KIT (SB)

N1 TRIM Values

ENGINE
DATA PLATE

CFM56VERSION

CORE ENGINE
SECURING
FLANGE
N1 SPEED SENSOR
& FWD SUMP
DRAIN LINE
THROUGH
STRUT 5

TGB AT
6 OCLOCK

DATE
(MM/DD/YY)

Other Information

CFM declines responsibility for


any data marked on this plate,
not expressly provided by CFM

FAN FRAME OUTER CASE

CtC-063-100-00

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MODULE
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Page 99
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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BASIC ENGINE

Page 100
Jan 09

CFM56-5A/-5B

TRAINING MANUAL

CORE ENGINE MAJOR MODULE

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CORE ENGINE
MAJOR MODULE
BASIC ENGINE

Page 101
May 07

CFM56-5A/5B

TRAINING MANUAL

CORE ENGINE MAJOR MODULE


The core engine is a high pressure, high speed, gas
generator that produces the power to drive the engine.
Fan discharge air is compressed in the High Pressure
Compressor (HPC), heated and expanded in the
combustion chamber. It is then directed by the High
Pressure Turbine (HPT) nozzles onto the HPT rotor.
Energy not extracted from the gas stream by the HPT
rotor is used to drive the Low Pressure Turbine (LPT), fan
rotors and booster.
In running conditions, the core engine also provides a
torque to drive the accessories installed on the AGB.
During engine start an Air Starter drives the core engine
through the accessory drive system.

The core engine consists of the following:


The HPC.
- HPC rotor.
- HPC front stator.
- HPC rear stator.
The combustion section.
- Combustor casing.
- Combustion chamber.
The HPT.
- HPT nozzle.
- HPT rotor.
- HPT shroud & Stage 1 LPT nozzle.

The forward end of the core is supported by the No 3 ball


and roller bearings, located in the Fan Major Module.
The aft end is supported by the No 4 roller bearing,
located in the LPT Major Module.

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CORE ENGINE
MAJOR MODULE
BASIC ENGINE

Page 102
May 07

CFM56-5A/-5B

TRAINING MANUAL

COMBUSTION
CASE

hIGh PRESSURE
COMPRESSOR STATOR

COMBUSTOR

hIGh PRESSURE
TURBINE NOZZlES

FUEl NOZZlES

hPC STATOR

hIGh PRESSURE
TURBINE ShROUDS
STAGE 1 lPT
NOZZlES

hIGh PRESSURE
COMPRESSOR ROTOR

IGB & No 3 BEARING


No 4 BEARING

hPC
ROTOR

hIGh PRESSURE
TURBINE ROTOR
AIR DUCT

CORE ENGINE MAJOR MODUlE

CTC-063-039-01

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MAJOR MODULE
BASIC ENGINE

Page 103
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CFM56-5A/-5B

TRAINING MANUAL

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MAJOR MODULE
BASIC ENGINE

Page 104
May 07

CFM56-5A/-5B

TRAINING MANUAL

HIGH PRESSURE COMPRESSOR

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COMPRESSOR
BASIC ENGINE

Page 105
Feb 08

CFM56-5A/5B

TRAINING MANUAL

High Pressure Compressor


The compressor rotor
The compressor rotor increases the velocity of fan
booster discharge air, which is pressurized by the stator
before entering the combustion section.
It is housed in the compressor case and the rotor front
end is supported by the No 3 bearing.
Its rear end is bolted to the HPT front shaft, through the
rear rotating (CDP) air seal.

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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 106
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

REAR ROTATING
(CDP) AIR SEAl
FRONT ShAFT
SUPPORTED BY
ThE No 3 BEARING
hPT
FRONT ShAFT

hP COMPRESSOR ROTOR

CTC-063-056-00

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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 107
Feb 08

CFM56-5A/5B

TRAINING MANUAL

HIGH PRESSURE COMPRESSOR


The front stator case
The upper and lower cases of the front stator are bolted
together.
The front stator case encloses the first 5 stages of
the HPC rotor and the rear stator case, which in turn
encloses stages 6 to 9.
At the location where it accommodates the variable
stages (IGV and VSVs), the outer case has individual
raised bosses which add extra depth to accommodate
the trunnions of the variable vanes.

Air is bled from ...


(-5A): the 5th stage
(-5B): the 4th and 5th stages
(-5A, -5B)
... for various purposes and at various locations as
detailed below:
- For nacelle anti-icing, through 1 port at 3 oclock,
- For customer use, through 1 port at 9 oclock,

Otherwise, the outer case is thin in order to save weight.


At 5 oclock, the lower case has a series of plugged ports
for borescope inspection of the rotor blades (one plug per
stage).

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- For LPT nozzle cooling, through 4 tubes at 2, 4, 8


and 10 oclock,
- For HPT clearance control, through 1 port at 3
oclock.

HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 108
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

NACEllE
ANTI-ICE & hPTCC
(3 OClOCK)

hPC FRONT
STATOR ASSY

BlEED PORT
FOR lPT1 NOZZlE
COOlING (x4)

UPPER
CASE
BlEED PORTS

BORESCOPE
PORTS
CUSTOMER
BlEED

hPC ROTOR
ASSY

BORESCOPE
PORTS
lOWER CASE

hPC FRONT STATOR DESIGN

CTC-063-057-02

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COMPRESSOR
BASIC ENGINE

Page 109
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The High Pressure Compressor (continued)


The rear stator

(-5A):

The rear stator case is made of two halves bolted


together.

The rear stator aft flange is cantilever installed to the


inner flange of the compressor discharge pressure (CDP)
bulkhead and the combustor case.

It houses three fixed vanes stages 6-8 and is installed


inside the front stator casing.
The HPC fixed vane stage 9 is part of the combustion
case.
(-5B):
The rear stator aft flange is cantilever mounted on the
inner flange of the rear stator support.

The CDP bulkhead is installed between the front stator


and combustor case.
All flanges are bolted, close-tolerance rabbeted diameters
making a strong assembly, with accurate concentricity
with the combustor case.
The forward end of the rear stator assembly is held
radially by 5 manifold brackets installed on the front stator
case.

The rear stator support outer flange is installed between


the front stator and the combustor case.
All flanges are close tolerance rabbeted diameters and
are bolted to make a strong assembly.
The forward end of the rear stator assembly is held
radially by a pilot diameter at stage 5 of the front stator
case. This gives accurate concentricity between the front
and rear stator case assemblies.
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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 110
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5B

hPC REAR
STATOR CASING
STAGE 6-8

- 5A

REAR STATOR
SUPPORT

CDP BUlKhEAD
hPC REAR
STATOR CASING
STAGE 6-8

STAGE 9

STAGE 9

hPC REAR STATOR

CTC-063-058-00

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COMPRESSOR
BASIC ENGINE

Page 111
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The High Pressure Compressor (continued)


Borescope ports
There are 9 plugged borescope ports on the lower stator
case, at approximately the 5 oclock position, and they
are numbered S1 thru S9, where S1 is the most forward.
S7, S8 and S9 plugs have a particular design. They are
double plugs.
The inner thread engages the HPC rear stator case,
while the outer thread is tightened on the HPC case.
A spring-loaded system enables the outer plug to drive
the inner plug.
Both the inner and outer plugs have specific torque
values.

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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 112
Feb 08

CFM56-5A/-5B

S6
FWD

S5

TRAINING MANUAL
S4
S3
S2
S1

TOP VERTICAl

S9

S1 TO S9

S8

AFT lOOKING FORWARD

S7

S6 BORESCOPE PlUG
( S1 TO S6 )
S9 BORESCOPE PlUG ASSEMBlY
( S7 TO S9 )

S6

S5

S4

S3

S2

S1

hPC BORESCOPE PORTS

CTC-063-031-00

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S7
S9 S8

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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 113
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CFM56-5A/-5B

TRAINING MANUAL

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HIGH PRESSURE
COMPRESSOR
BASIC ENGINE

Page 114
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

COMBUSTION SECTION

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COMBUSTION
SECTION
BASIC ENGINE

Page 115
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The combustion section


The combustion section is located between the High
Pressure Compressor (HPC) and the Low Pressure
Turbine (LPT).
Air from the HPC is mixed with fuel, supplied by 20 fuel
nozzles.
During the starting sequence, or when required, the
mixture is ignited by 2 igniter plugs, in order to produce
the necessary energy to drive the turbine rotors.
Residual energy is converted into thrust.
The combustion section also supplies HPC 9th stage
bleed air for both aircraft and engine use.

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COMBUSTION
SECTION
BASIC ENGINE

Page 116
Feb 08

CFM56-5A/-5B

- 5A

TRAINING MANUAL

- 5B
9th. STAGE
BlEED AIR

IGNITER PlUGS
x2

FUEl NOZZlE
x20

lPT STATOR

ENERGY

- 5A

- 5B

hPTCC
BlEED AIR

ANNUlAR
COMBUSTION
ChAMBER
hIGh PRESSURE
TURBINE

COMBUSTION SECTION

CTC-063-022-04

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COMBUSTION
SECTION
BASIC ENGINE

Page 117
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The combustion section


The combustion case
The combustion case provides the structural interface
between the HPC, the combustor and the LPT.
It provides 9th stage bleed air for both engine and aircraft
use.
It incorporates the compressor Outlet Guide Vanes
(OGV) and a diffuser, which slows down HPC airflow prior
to delivering it into the combustion area, thus improving
combustion efficiency.
The combustion case features:
- Mounting pads for fuel nozzles, pressure and
temperature sensors and igniter plugs.
- Mounting pads for air bleed for the customer,
starting, clearance control and turbine cooling
systems.

The fuel nozzles are supplied by the following equipment,


which is attached to the case:
- A fuel supply manifold (Y-tubes).
(-5B):
- 2 fuel manifold halves.
(-5A):
- 4 fuel manifold halves.
The combustion case also has:
- 6 borescope ports.
- 4 customer bleed ports.
- 4 ports for LPT stage 1 cooling.
- 3 ports for HPT clearance control air, 1 for source air
and 2 for the introduction of air to the shrouds.
(-5B):
- 2 ports for TBV, 1 for source and 1 for introduction
(not shown).

The combustion case is a weldment structure.


The mounting pads accomodate 20 fuel nozzles around
the outer surface and 2 igniters, which are at the 4 and 8
oclock positions.

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(-5A):
- 2 ports for start bleed, 1 for source and 1 for
introduction (not shown).

COMBUSTION
SECTION
BASIC ENGINE

Page 118
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

hPTCC AIR
TO hPT ShROUD
BORESCOPE
BOSSES (x4)
T3 PAD

AFT FlANGE

DIFFUSER

FUEl NOZZlE
PAD (x20)

PS3 PAD

OUTlET
GUIDE
VANES

BORESCOPE
BOSSES (x2)
9Th STAGE BlEED AIR

IGNITER BOSS (x2)

FUEl NOZZlES (x20) AND MANIFOlDS

COMBUSTION CASE DESIGN

CTC-063-059-02

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COOlING AIR
TO lPT STAGE 1 (x4)

CFMI Proprietary Information

COMBUSTION
SECTION
BASIC ENGINE

Page 119
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The combustion section (continued)


The combustion chamber

The swirl nozzles and dome

The combustion chamber is a short annular structure


housed in the combustion case.

The dome is made of both cast and machined


components.

It is installed between the HPC stator stage 9 and the


HPT nozzle.

It is bolted at its inner and outer ends to the liners and


cowls.

The swirl nozzles and the liners, which provide additional


combustion and cooling air, produce an efficient fuel/air
mixture providing a uniform combustion pattern and low
thermal stresses.

The dome contains the spectacle plate, which supports


20 primary swirl nozzles, 20 secondary swirl nozzles,
sleeves and deflectors.
The swirl nozzles, sleeves and deflectors mix air and fuel.

It consists of:
- The swirl fuel nozzles and deflectors (the dome).
- The outer and inner cowls.
- The outer and inner liners.

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The surface of the dome is cooled by a layer of air from


the HPC discharge (CDP) airflow.

COMBUSTION
SECTION
BASIC ENGINE

Page 120
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

OUTER lINER

SPECTAClE
PlATE

hPT NOZZlE

OUTER
COWl

INNER lINER

SWIRl FUEl
NOZZlE
DEFlECTOR
INNER COWl

SlEEVE

PRIMARY SWIRl NOZZlE

SECONDARY SWIRl NOZZlE

COMBUSTION ChAMBER

CTC-063-060-00

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COMBUSTION
SECTION
BASIC ENGINE

Page 121
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The combustion section (continued)


Borescope ports
There are 4 plugged borescope ports (S12, S13,
S14, S15) around the combustion case, which enable
inspection of the combustion chamber.
Two other ports are available, using the spark igniter
ports S10 and S11, which can also be used to inspect the
High Pressure Turbine (HPT) blades.

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COMBUSTION
SECTION
BASIC ENGINE

Page 122
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

BORESCOPE PORT
lOCATIONS (AlF)

S12

S15
S13

COMBUSTION CASE

IGNITER (S10, S11)

COMBUSTION CASE BORESCOPE PORTS

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S14

FWD

BORESCOPE PlUG
S12, S13, S14, S15

CTC-063-032-02

S10
IGNITER

S11
IGNITER

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COMBUSTION
SECTION
BASIC ENGINE

Page 123
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

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SECTION
BASIC ENGINE

Page 124
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

TURBINES section

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TURBINES
section
basic engine

Page 125
May 07

CFM56-5A/-5B

TRAINING MANUAL

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TURBINES
section
basic engine

Page 126
May 07

CFM56-5A/-5B

TRAINING MANUAL

HIGH PRESSURE TURBINE

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 127
Feb 08

CFM56-5A/5B

TRAINING MANUAL

High Pressure Turbine (HPT)


The HPT converts the kinetic energy of gasses from the
combustion chamber into torque to drive the HPC.
It is housed in the combustion case and is a single-stage
air cooled assembly that consists of:
- The HPT nozzle.
- The HPT rotor.
- The HPT shroud and stage 1 LPT nozzle.

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 128
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

COMBUSTOR CASE

lPT CASE

STAGE 1
lPT NOZZlE
hPT ROTOR

hPT NOZZlE

hPT ShROUD

hPT ShAFT

No 4 BEARING

hIGh PRESSURE TURBINE

CTC-063-023-03

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 129
Feb 08

CFM56-5A/5B

TRAINING MANUAL

High Pressure Turbine


The HPT nozzle
The HPT nozzle directs the gas flow from the combustion
chamber onto the blades of the HPT rotor at an angle
that will give the greatest performance during all
operating conditions.
The HPT nozzle consists of:
- 21 nozzle segments of 2 vanes each.
- The forward and aft inner supports.
(-5B):
- The aft outer stationary seal.
(-5A):
- The aft outer stationary seal assembly.

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 130
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5B

- 5A

hPT NOZZlE
x 21

AFT INNER
SUPPORT
BOlT
ShIElD
AFT INNER
SUPPORT

OUTER
STATIONARY
SEAl
OUTER
STATIONARY
SEAl ASSEMBlY
FORWARD INNER
SUPPORT

CTC-063-061-00

hIGh PRESSURE TURBINE NOZZlE ASSEMBlY

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TURBINE
BASIC ENGINE

Page 131
Feb 08

CFM56-5A/5B

TRAINING MANUAL

High Pressure Turbine (continued)


The HPT rotor
The HPT rotor receives gas flow from the combustion
chamber through the HPT nozzle. The nozzle and rotor
convert the kinetic energy into the necessary torque for
the HPT rotor to drive the HPC rotor.
The HPT rotor is a single stage assembly cooled by CDP
air and is housed in the combustion case at the rear of
the core engine.
It consists of:
- The front shaft.
- The forward rotating air seal.
- The disk.
- The blades.
- The rear shaft.

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 132
Feb 08

CFM56-5A/-5B

hPT NOZZlES

TRAINING MANUAL

hPT BlADES

FORWARD ROTATING
AIR SEAl

hPC
hPT DISK

FRONT ShAFT

hPT REAR
ShAFT

CDP SEAl
lPT ShAFT

hPT ROTOR DESIGN

CTC-063-062-01

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No 4 BEARING

CFMI Proprietary Information

HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 133
Feb 08

CFM56-5A/5B

TRAINING MANUAL

High Pressure Turbine (continued)


Borescope ports
(-5A, -5B):
Igniter ports S10 and S11, and combustion case ports
S12 through S15 can be used to inspect the leading edge
of the HPT blades.
(-5B):
Borescope ports S16 and S17, at the aft of the
combustion case at approximately 5 and 8 oclock, can
be used to inspect the trailing edge of the HPT blades
and leading edge of LPT blades.
(-5A):
Borescope ports S17 and S18, at the aft of the
combustion case at 5:30 and 8.30, can be used to
inspect the trailing edge of the HPT blades and the
leading edge of the LPT stage 1 blades.

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 134
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

- 5B

- 5A

BORESCOPE PORT
lOCATIONS (AlF)

BORESCOPE PORT
lOCATIONS (AlF)

S12

S12

S15
S13
S17
S11
IGNITER

S10
IGNITER
S14, S16

S15
S13
S18

S10
IGNITER

S11
IGNITER

S14, S17

FWD

FWD

BORESCOPE PlUG
S16 OR S17 (-5B)
S17 OR S18 (-5A)

S16, S17 (-5B)


S17, S18 (-5A)

hPT BORESCOPE PORTS

CTC-063-033-02

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TURBINE
BASIC ENGINE

Page 135
Feb 08

CFM56-5A/5B

TRAINING MANUAL

The High Pressure Turbine (continued)


The shroud and stage 1 LPT nozzle
The HPT shroud and stage 1 LPT nozzle assembly forms
the connection between the core section and the LPT
module of the engine.
It is located inside the aft end of the combustion case and
performs 2 main functions:
- The HPT shroud is part of the HPT clearance control
mechanism and uses HPC bleed air to maintain
close clearances with the HPT rotor blades
throughout flight operations.
- The stage 1 LPT nozzles direct the core engine
exhaust gas onto the stage 1 LPT blades.
The forward flange of the assembly is bolted to the inner
surface of the combustion case.
The aft flange is rabbeted and bolted between the
combustion case aft flange and the LPT stator forward
flange.

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 136
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

lPT STATOR

hPC
BlEED AIR

hPTCC MANIFOlD
COMBUSTION CASE

STG 1
lPT
NOZZlE

hPT ShROUD

CTC-063-063-01

hPT ShROUD & STAGE 1 lPT NOZZlE

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 137
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

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HIGH PRESSURE
TURBINE
BASIC ENGINE

Page 138
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

LOW PRESSURE TURBINE MAJOR MODULE

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LPT MAJOR
MODULE
BASIC ENGINE

Page 139
May 07

CFM56-5A/5B

TRAINING MANUAL

Low Pressure Turbine (LPT) Major Module


The purposes of the LPT major module are:
- To transform the pressure and velocity of gasses
coming from the High Pressure Turbine (HPT),
into mechanical power to drive the fan and booster
module.
- To provide a rear support for the HP and LP rotors.
- To provide rear mounts for engine installation on the
aircraft.
The LPT major module is located at the rear of the
engine, and consists of:
- The LPT rotor/stator module.
- The LPT shaft module.
- The turbine frame module.

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LPT MAJOR
MODULE
BASIC ENGINE

Page 140
May 07

CFM56-5A/-5B

TRAINING MANUAL

TURBINE FRAME
lPT ROTOR /
STATOR
ASSEMBlY

lPT ShAFT

CTC-063-034-01

lOW PRESSURE TURBINE MODUlE

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LPT MAJOR
MODULE
BASIC ENGINE

Page 141
May 07

CFM56-5A/-5B

TRAINING MANUAL

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LPT MAJOR
MODULE
BASIC ENGINE

Page 142
May 07

CFM56-5A/-5B

TRAINING MANUAL

LPT ROTOR / STATOR MODULE

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BASIC ENGINE

Page 143
Feb 08

CFM56-5A/5B

TRAINING MANUAL

LPT Rotor/Stator Module


The purpose of the LPT rotor/stator module is to convert
the energy of combustion gasses into mechanical power
to drive the fan and booster rotor.
The LPT rotor/stator is located between the HPT and the
turbine frame.
Its front flange is mounted on the rear flange of the
combustion module.
Its rear flange provides attachment for the turbine frame.
Its inner flange is secured onto the LPT shaft.
It is a 4-stage axial flow turbine, and consists of:
- A stator assembly.
- A rotor assembly.

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LPT ROTOR/
STATOR MODULE
BASIC ENGINE

Page 144
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

REAR FlANGE

TURBINE ROTOR SUPPORT


INNER FlANGE

ROTOR ASSEMBlY

FRONT FlANGE

STATOR
ASSEMBlY

lPT ROTOR/STATOR MODUlE

CTC-063-064-01

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LPT ROTOR/
STATOR MODULE
BASIC ENGINE

Page 145
Feb 08

CFM56-5A/5B

TRAINING MANUAL

LPT Borescope Ports


The rotor/stator assembly of the Low Pressure Turbine
needs regular line maintenance inspection to identify
defects, mainly on the rotor blades.
The nozzle segments can also be inspected, but with
limited visibility.
Five borescope inspection ports are available.
Their location corresponds to the nozzle segments
stages 1 to 4 that are equipped with borescope holes.
- Ports (-5B) S16 and S17 (-5A) S17 and S18 go
through the stage 1 nozzle shroud. They are
located at the rear of the combustion case at
approximately 5 and 8 oclock, and are used to
inspect the leading edge of stage 1 blades and the
trailing edge of HPT blades.
- Port (-5B) S18 (-5A) S20 goes through the stage 2
nozzle shroud. It is located on the LPT case at 5
oclock, and is used to inspect the trailing edge of
stage 1 blades and the leading edge of stage 2
blades.

stage 2 blades and the leading edge of stage 3


blades.
- Port (-5B) S20 (-5A) S22 goes through the stage 4
nozzle shroud. It is located on the LPT case at 5
oclock, and is used to inspect the trailing edge of
stage 3 blades and the leading edge of stage 4
blades.
NOTE:
The trailing edge of stage 4 blades can be inspected
through an instrumentation boss located at the 8.30 clock
position on the turbine frame.
When not in use, all borescope ports are closed by plugs.
Ports (-5B) S16 and S17 (-5A) S17 and S18 are fitted
with long spring-loaded plugs with hexagonal head caps.
Ports (-5B) S18, S19 and S20 (-5A) S20, S21 and S22
are fitted with short spring-loaded plugs with hexagonal
head caps.
(-5A):

- Port (-5B) S19 (-5A) S21 goes through the stage 3


nozzle shroud. It is located on the LPT case at 5
oclock, and is used to inspect the trailing edge of
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NOTE:
There is no port S19 on -5A engines.

LPT ROTOR/
STATOR MODULE
BASIC ENGINE

Page 146
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

BORESCOPE PORT
lOCATIONS (AlF)
S16, S17 (-5B)
S17, S18 (-5A)
BORESCOPE
PlUGS

- 5B

S17
S16, S18, S19, S20
- 5A

S18
S20, S21, S22
S17

S16, S17 (-5B)


S17, S18 (-5A)

S18, S19, S20 (-5B)


S20, S21, S22 (-5A)
BORESCOPE
PlUGS

S18 (-5B)
S20 (-5A)
S19 (-5B)
S21 (-5A)
S20 (-5B)
S22 (-5A)

lPT BORESCOPE PORTS

CTC-063-035-02

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LPT ROTOR/
STATOR MODULE
BASIC ENGINE

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Feb 08

CFM56-5A/-5B

TRAINING MANUAL

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STATOR MODULE
BASIC ENGINE

Page 148
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

LPT SHAFT MODULE

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BASIC ENGINE

Page 149
May 07

CFM56-5A/5B

TRAINING MANUAL

LPT Shaft Module


The LPT shaft module transmits power from the LP
turbine to the fan and booster module. Through the No 4
bearing, it also takes up the radial load of the aft of the
HP rotor and, through the No 5 bearing, the radial load of
the aft of the LP rotor.
It is located concentrically inside the high pressure rotor
system, and connects the fan shaft with the LPT rotor.
It provides support for the rear of the LPT rotor through
the No 5 bearing, which holds the LPT rotor inside the
turbine frame.
It also vents the engine forward and aft sumps, through
the center vent tube.

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LPT SHAFT
MODULE
BASIC ENGINE

Page 150
May 07

CFM56-5A/-5B

TRAINING MANUAL

CENTER
VENT TUBE

TURBINE
FRAME

lPT
ROTOR

FAN
ROTOR

FAN
ShAFT

lPT
ShAFT

No 4
BEARING

lPT ShAFT MODUlE

CTC-063-065-00

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No 5
BEARING

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MODULE
BASIC ENGINE

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TRAINING MANUAL

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LPT SHAFT
MODULE
BASIC ENGINE

Page 152
May 07

CFM56-5A/-5B

TRAINING MANUAL

LOW PRESSURE TURBINE FRAME MODULE

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BASIC ENGINE

Page 153
May 07

CFM56-5A/5B

TRAINING MANUAL

LOW PRESSURE Turbine Frame Module


The LP Turbine frame module is one of the engine major
structural assemblies, and is located at the rear of the
engine.
Its front section is bolted to the rear flange of the LPT
case, and its rear section provides attachment for the
exhaust nozzle and exhaust plug, which are both part of
the nacelle.
The main structural component of the module is the
turbine frame.
The turbine frame outer casing has engine rear
installation mounts.
Its inner hub takes up loads from the rear of the LPT
rotor through the No 5 bearing support, and provides
attachment for parts on its front and rear faces.

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LPT FRAME
MODULE
BASIC ENGINE

Page 154
May 07

CFM56-5A/-5B

TRAINING MANUAL

ENGINE MOUNTS

STRUT

ExhAUST PlUG
(NOT ShOWN)

OIl INlET
COVER

ENGINE MOUNTS

FlAME
ARRESTOR

ExhAUST NOZZlE
ATTAChMENT

OIl SUPPlY
TUBE

No 5 BEARING
SUPPORT

FlANGE
ASSEMBlY

INNER hUB

OVERBOARD
SEAl DRAIN
TUBE
SCAVENGE
TUBE

TURBINE
FRAME

lP TURBINE FRAME MODUlE

CTC-063-037-02

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LPT FRAME
MODULE
BASIC ENGINE

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May 07

CFM56-5A/-5B

TRAINING MANUAL

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LPT FRAME
MODULE
BASIC ENGINE

Page 156
May 07

CFM56-5A/-5B

TRAINING MANUAL

ACCESSORY DRIVE section

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Page 157
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basic engine

May 07

CFM56-5A/-5B

TRAINING MANUAL

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ACCESSORY DRIVE
Page 158
section
basic engine

May 07

CFM56-5A/-5B

TRAINING MANUAL

ACCESSORY DRIVE MODULE

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ACCESSORY
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BASIC ENGINE

Page 159
May 07

CFM56-5A/5B

TRAINING MANUAL

ACCESSORY DRIVE SYSTEM


At engine start, the accessory drive system transmits
external power from the engine air starter to drive the
core engine.
When the engine is running, the accessory drive system
extracts part of the core engine power and transmits it
through a series of gearboxes and shafts in order to drive
the engine and aircraft accessories.
For maintenance tasks, the core can be cranked
manually through the Accessory Gearbox.
The accessory drive system is located at the 6 oclock
position and consists of the following components:
- Inlet Gearbox (IGB), which takes power from the
HPC front shaft.
- Radial Drive Shaft (RDS), which transmits the power
to the Transfer Gearbox.
- Transfer Gearbox (TGB), which redirects the torque.
- Horizontal Drive Shaft (HDS), which transmits
power from the Transfer Gearbox to the Accessory
Gearbox.
- Accessory Gearbox (AGB), which supports and
drives both engine and aircraft accessories.

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ACCESSORY
DRIVE MODULE
BASIC ENGINE

Page 160
May 07

CFM56-5A/-5B

TRAINING MANUAL

INlET GEARBOx
(IGB)

RADIAl DRIVE
ShAFT (RDS)

hORIZONTAl
DRIVE ShAFT
(hDS)

ACCESSORY GEARBOx
(AGB)

TRANSFER GEARBOx
(TGB)
CTC-063-026-02

ACCESSORY DRIVE SECTION DESIGN

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ACCESSORY
DRIVE MODULE
BASIC ENGINE

Page 161
May 07

CFM56-5A/-5B

TRAINING MANUAL

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ACCESSORY
DRIVE MODULE
BASIC ENGINE

Page 162
May 07

CFM56-5A/-5B

TRAINING MANUAL

INLET GEARBOX

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INLET
GEARBOX
BASIC ENGINE

Page 163
May 07

CFM56-5A/5B

TRAINING MANUAL

The Inlet Gearbox (IGB)


The IGB transfers torque between the HPC front shaft
and the radial drive shaft. It also supports the front end
of the core engine.
It is located in the fan frame sump and is bolted to
the forward side of the fan frame aft flange. It is only
accessible after different engine module removals.
The IGB contains the following parts:
- Horizontal bevel gear (with coupling/locking nut).
- Radial bevel gear.
- No 3 bearing (ball and roller).
- Rotating air/oil seal.

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INLET
GEARBOX
BASIC ENGINE

Page 164
May 07

CFM56-5A/-5B

TRAINING MANUAL

No 3 BAll
BEARING

ROTATING
AIR/OIl SEAl

hORIZONTAl
BEVEl GEAR

COUPlING /
lOCKING NUT

RADIAl
BEVEl GEAR

INlET GEARBOx ASSEMBlY

CTC-063-066-01

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INLET
GEARBOX
BASIC ENGINE

Page 165
May 07

CFM56-5A/-5B

TRAINING MANUAL

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INLET
GEARBOX
BASIC ENGINE

Page 166
May 07

CFM56-5A/-5B

TRAINING MANUAL

TRANSFER GEARBOX

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TRANSFER
GEARBOX
BASIC ENGINE

Page 167
May 07

CFM56-5A/5B

TRAINING MANUAL

Transfer Gearbox (TGB)


Driven by the RDS, the Transfer Gearbox reduces
rotational speed and redirects the torque from the IGB to
the AGB, through the horizontal drive shaft.
It is secured under the fan frame module at the 6 oclock
position and consists of:
- The gearbox housing.
- The input bevel gear.
- The horizontal bevel gear.

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TRANSFER
GEARBOX
BASIC ENGINE

Page 168
May 07

CFM56-5A/-5B

TRAINING MANUAL

FAN FRAME
No 7 STRUT
RADIAl DRIVE
ShAFT

FAN CASE

INPUT BEVEl
GEAR

hORIZONTAl
DRIVE ShAFT

TGB hOUSING
hORIZONTAl DRIVE
ShAFT hOUSING

hORIZONTAl
BEVEl GEAR

TRANSFER GEARBOx ASSEMBlY

CTC-063-067-01

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TRANSFER
GEARBOX
BASIC ENGINE

Page 169
May 07

CFM56-5A/-5B

TRAINING MANUAL

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TRANSFER
GEARBOX
BASIC ENGINE

Page 170
May 07

CFM56-5A/-5B

TRAINING MANUAL

ACCESSORY GEARBOX

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ACCESSORY
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BASIC ENGINE

Page 171
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Accessory Gearbox
The accessory gearbox supports and drives both aircraft
and engine accessories.
The AGB assembly is mounted under the fan inlet case at
the 6 oclock position and is secured by 2 clevis mounts
with shouldered bushings.
The housing is an aluminium alloy casting.

Its rear face connects with the HDS coupling tube and
provides mounting pads for:
- The fuel pump.
- The N2 speed sensor.
- The starter.
Some of the accessories are installed on the AGB
through Quick Attach/Detach (QAD) rings.

The AGB consists of a gear train that reduces and


increases the rotational speed to meet the specific drive
requirements of each accessory.
The AGBs front face has mounting pads for the following
equipment:
- Lube unit.
- Hydraulic pump.
- Hand-cranking drive.
- Control alternator.
- Integrated Drive Generator (IDG).

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 172
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

TRANSFER
GEARBOx
ClEVIS
MOUNT
FUEl PUMP/hMU PAD
hORIZONTAl
DRIVE ShAFT
N2 SPEED SENSOR
MOUNTING PAD
lUBRICATION
UNIT PAD
hORIZONTAl DRIVE
COUPlING TUBE
hYDRAUlIC
PUMP PAD
STARTER PAD
FWD
hANDCRANKING PAD
CONTROl AlTERNATOR PAD

ClEVIS MOUNT
IDG PAD

ACCESSORY GEARBOx

CTC-063-027-02

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GEARBOX
BASIC ENGINE

Page 173
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Accessory Gearbox (continued)


Sealing
Sealing of the AGB is provided by 2 configurations of
carbon-contact seals:
- Magnetic type.
- Spring-loaded type.
Magnetic seals
The magnetic-type seal consists of:
- A non-magnetic housing, which contains a
magnetized mating ring with a polished face and a
retaining ring.
- A rotating seal with carbon material held in a rotating
ring.
This seal type can be used on the following pads:
- Hydraulic pump.
- Fuel pump.

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 174
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

NON MAGNETIC hOUSING

MAGNETIZED RING

RETAINING RING

CARBON RING (ROTOR)

O-RING

lAPPED OR POlIShED
CONTACT FACE (STATOR)
GEARShAFT ASSY

O-RING

ROTATING PART

MAGNETIC SEAl

CTC-063-028-02

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 175
Feb 08

CFM56-5A/5B

TRAINING MANUAL

Accessory Gearbox (continued)


Starter and IDG drive pad seal
On the starter and IDG drive pads only, a different
configuration of magnetic seal is used.
It has a thrust ring, which also acts as a heat sink,
installed in between the mating ring and retaining ring.

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 176
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

O-RINGS

ROTATING
RING
OIl DRAINING
hOlES

RETAINING
RING

O-RING

ThRUST RING

CARBON
RING

NON-MAGNETIC
SEAl hOUSING

MAGNETIC
RING

CTC-063-029-02

MAGNETIC SEAl (STARTER AND IDG PADS)

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 177
Feb 08

CFM56-5A/5B

TRAINING MANUAL

ACCESSORY GEARBOX
Spring-loaded seals
The spring-loaded seal is made up of a carbon packing
and a rotating mating ring with a polished face.
The rotating mating ring has 4 lugs that engage in
corresponding slots machined in the gear shaft bearing.
A housing, which contains the spring-loaded seal,
ensures constant contact between the polished face and
the carbon seal element.
This seal type can be used on the following drive pads:
- Integrated Drive Generator (IDG).
- Hydraulic pump.
- Starter.
- Fuel pump.
Note:
For the IDG and starter pads, the spring-loaded seals
are slightly different (another part number). The o-ring on
the rotor part is replaced by a bal seal for better thermal
resistance.

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ACCESSORY
GEARBOX
BASIC ENGINE

Page 178
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

(DISASSEMBlED)
CARBON CONTACT
FACE
FIxED PART

MATING
RING

lUGS
lAPPED OR POlIShED
CONTACT FACE
CARBON
RING

(ASSEMBlED)
O-RING OR BAl SEAl
(STARTER, IDG PADS)

O-RING
SEAlS
O-RINGS
STATIC
PART

ROTATING
PART

GEARShIFT
ASSY

SPRING-lOADED SEAl

CTC-063-030-03

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ROTATING PART

CFMI Proprietary Information

ACCESSORY
GEARBOX
BASIC ENGINE

Page 179
Feb 08

CFM56-5A/-5B

TRAINING MANUAL

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GEARBOX
BASIC ENGINE

Page 180
Feb 08

CFM56-ALL

TRAINING MANUAL

standard practices

EFFECTIVITY
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CFMI Proprietary Information

standard
practices
basic engine

Page 181
May 07

CFM56-ALL

TRAINING MANUAL

COMMON locking devices

General.
Locking devices are designed to keep fasteners and other
parts safely engaged.
They prevent any opposite forces that could cause
fasteners to disengage.
They are not designed to apply or keep a torque.
Safety cable.
CFM56 engines use common locking devices, such as
cotter pins, tabwashers and lockwire, but they also use a
specific device: the safety cable.
The safety cable consists of a cable which is cut to the
appropriate length, and a ferrule crimped on the cable
during installation.

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standard
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Page 182
May 07

CFM56-ALL

lOCKING
WAShER

TRAINING MANUAL

BENT TAB
COTTER
PIN

lOCKING
WAShER

lOCKWIRE
lOCKING
TAB
CABlE
COTTER
PIN

COMMON lOCKING DEVICES

SAFETY CABlE

GENERAl

CTC-063-073-00

EFFECTIVITY
ALL CFM56 ENGINES

TOC

FERRUlE

CFMI Proprietary Information

standard
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Page 183
May 07

CFM56-ALL

TRAINING MANUAL

COMMON locking devices

Safety cable installation.


Before installation, make sure that cable threading holes
on the parts are correctly aligned.
The following limits must not be exceeded:
- The maximum length of safety cable between cabled
parts is 6 ins. (15,4 cm).
- Do not safety more than 3 bolts with one safety
cable.
To install the safety cable, proceed as follows:
- Thread the cable through the parts to be safetied.
- Install the ferrule on the cable.
- Tighten the cable by putting the head of the tool in
contact with the last bolt head to be cabled.
- Operate the tool to apply a tension to the assembly
and automatically crimp the ferrule at the same
time.
- Cut the excess cable.

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standard
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Page 184
May 07

CFM56-ALL

STEP 1

STEP 4

STEP 5

STEP 3

STEP 6

SAFETY CABlE INSTAllATION

CTC-063-074-00

EFFECTIVITY
ALL CFM56 ENGINES

TOC

STEP 2

TRAINING MANUAL

CFMI Proprietary Information

standard
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basic engine

Page 185
May 07

CFM56-ALL

TRAINING MANUAL

COMMON locking devices

Crimping tools.
Specific tools are used to tighten the cable and crimp the
ferrule.
Pulloff test tools.
CFMI recommends to do a pulloff test at least once a
month on each of the crimping tools.

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standard
practices
basic engine

Page 186
May 07

CFM56-ALL

TRAINING MANUAL

CAlIBRATED BREAKAWAY
TORQUE WRENCh

PIVOT
JOINT

WAll

CABlE
STOP

SAFETY CABlE VERIFICATION


CRIMPING TOOlS

TOOlS

CTC-063-075-00

EFFECTIVITY
ALL CFM56 ENGINES

TOC

PUllOFF TEST TOOlS

CFMI Proprietary Information

standard
practices
basic engine

Page 187
May 07

CFM56-ALL

TRAINING MANUAL

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TOC

standard
practices
basic engine

Page 188
May 07

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