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TRAINING MANUAL

CFM56-5a/-5b

nacelle

May 2007

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CTC-235 Level 3

CFM56-ALL

TRAINING MANUAL

Published by CFMI

CFMI Customer Training Center


Snecma Services
Site de Melun-Montereau,
Arodrome de Villaroche
Chemin de Viercy, B.P. 1936,
77019 - Melun Cedex
FRANCE

CFMI Customer Training Services


GE Aircraft Engines
Customer Technical Education Center
123 Merchant Street
Mail Drop Y2
Cincinnati, Ohio 45246
USA

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This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no
update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult
pertinent maintenance publications.
The information (including technical data) contained in this document is the property of CFM International (GE and
SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license.
Therefore, None of the information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported
or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and
CFM International.
Copyright 1998 CFM International

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EFFECTIVITY
ALL CFM56 ENGINES

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CFM56-ALL

A
A/C AIRCRAFT
AC ALTERNATING CURRENT
ACARS AIRCRAFT COMMUNICATION
ADRESSING and REPORTING SYSTEM
ACAU AIR CONDITIONING ACCESSORY UNIT
ACMS AIRCRAFT CONDITION MONITORING SYSTEM
ACS AIRCRAFT CONTROL SYSTEM
ADC AIR DATA COMPUTER
ADEPT AIRLINE DATA ENGINE PERFORMANCE
TREND
ADIRS AIR DATA AND INERTIAL REFERENCE
SYSTEM
ADIRU AIR DATA AND INERTIAL REFERENCE
UNIT
AGB ACCESSORY GEARBOX
AIDS AIRCRAFT INTEGRATED DATA SYSTEM
ALF AFT LOOKING FORWARD
ALT ALTITUDE
ALTN ALTERNATE
AMB AMBIENT
AMM AIRCRAFT MAINTENANCE MANUAL
AOG AIRCRAFT ON GROUND
A/P AIRPLANE
APU AUXILIARY POWER UNIT
ARINC AERONAUTICAL RADIO, INC.
(SPECIFICATION)
ASM AUTOTHROTTLE SERVO MECHANISM
A/T AUTOTHROTTLE
ATA AIR TRANSPORT ASSOCIATION
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
ATC AUTOTHROTTLE COMPUTER
ATHR AUTO THRUST
ATO ABORTED TAKE OFF
AVM AIRCRAFT VIBRATION MONITORING
B
BITE BUILT IN TEST EQUIPMENT
BMC BLEED MANAGEMENT COMPUTER
BPRV BLEED PRESSURE REGULATING VALVE
BSI BORESCOPE INSPECTION
BSV BURNER STAGING VALVE (SAC)
BSV BURNER SELECTION VALVE (DAC)
BVCS BLEED VALVE CONTROL SOLENOID
C
C
CELSIUS or CENTIGRADE
CAS CALIBRATED AIR SPEED
CBP (HP) COMPRESSOR BLEED PRESSURE
CCDL CROSS CHANNEL DATA LINK
CCFG COMPACT CONSTANT FREQUENCY
GENERATOR
CCU COMPUTER CONTROL UNIT
CCW COUNTER CLOCKWISE
CDP (HP) COMPRESSOR DISCHARGE PRESSURE
CDS COMMON DISPLAY SYSTEM
CDU CONTROL DISPLAY UNIT
CFDIU
CENTRALIZED FAULT DISPLAY
INTERFACE UNIT
CFDS CENTRALIZED FAULT DISPLAY SYSTEM
CFMI JOINT GE/SNECMA COMPANY (CFM

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CFM56-ALL

INTERNATIONAL)
CG CENTER OF GRAVITY
Ch A channel A
Ch B channel B
CHATV
CHANNEL ACTIVE
CIP(HP)
COMPRESSOR INLET PRESSURE
CIT(HP)
COMPRESSOR INLET TEMPERATURE
cm.g CENTIMETER X GRAMS
CMC CENTRALIZED MAINTENANCE COMPUTER
CMM COMPONENT MAINTENANCE MANUAL
CMS CENTRALIZED MAINTENANCE SYSTEM
CMS CENTRAL MAINTENANCE SYSTEM
CODEP
HIGH TEMPERATURE COATING
CONT CONTINUOUS
CPU CENTRAL PROCESSING UNIT
CRT CATHODE RAY TUBE
CSD CONSTANT SPEED DRIVE
CSI CYCLES SINCE INSTALLATION
CSN CYCLES SINCE NEW
CTAI COWL THERMAL ANTI-ICING
CTEC CUSTOMER TECHNICAL EDUCATION CENTER
CTL CONTROL
Cu.Ni.In
COPPER.NICKEL.INDIUM
CW CLOCKWISE
D
DAC DOUBLE ANNULAR COMBUSTOR
DAMV DOUBLE ANNULAR MODULATED VALVE
DAR DIGITAL ACMS RECORDER
DC DIRECT CURRENT
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
DCU DATA CONVERSION UNIT
DCV DIRECTIONAL CONTROL VALVE BOEING
DEU DISPLAY ELECTRONIC UNIT
DFCS DIGITAL FLIGHT CONTROL SYSTEM
DFDAU
DIGITAL FLIGHT DATA ACQUISITION
UNIT
DFDRS
DIGITAL FLIGHT DATA RECORDING
SYSTEM
DISC DISCRETE
DIU DIGITAL INTERFACE UNIT
DMC DISPLAY MANAGEMENT COMPUTER
DMD DEMAND
DMS DEBRIS MONITORING SYSTEM
DMU DATA MANAGEMENT UNIT
DOD DOMESTIC OBJECT DAMAGE
DPU DIGITAL PROCESSING MODULE
DRT DE-RATED TAKE-OFF
E
EAU ENGINE ACCESSORY UNIT
EBU ENGINE BUILDUP UNIT
ECA ELECTRICAL CHASSIS ASSEMBLY
ECAM ELECTRONIC CENTRALIZED AIRCRAFT
MONITORING
ECS ENVIRONMENTAL CONTROL SYSTEM
ECU ELECTRONIC CONTROL UNIT
EE ELECTRONIC EQUIPMENT
EEC ELECTRONIC ENGINE CONTROL
EFH ENGINE FLIGHT HOURS
EFIS ELECTRONIC FLIGHT INSTRUMENT SYSTEM

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CFM56-ALL

EGT EXHAUST GAS TEMPERATURE


EHSV ELECTRO-HYDRAULIC SERVO VALVE
EICAS ENGINE INDICATING AND CREW
ALERTING SYSTEM
EIS ELECTRONIC INSTRUMENT SYSTEM
EIU ENGINE INTERFACE UNIT
EIVMU ENGINE INTERFACE AND VIBRATION
MONITORING UNIT
EMF ELECTROMOTIVE FORCE
EMI ELECTRO MAGNETIC INTERFERENCE
EMU ENGINE MAINTENANCE UNIT
EPROM ERASABLE PROGRAMMABLE READ
ONLY MEMORY
(E)EPROM (ELECTRICALLY) ERASABLE
PROGRAMMABLE READ ONLY MEMORY
ESN ENGINE SERIAL NUMBER
ETOPS EXTENDED TWIN OPERATION SYSTEMS
EWD/SD ENGINE WARNING DISPLAY / SYSTEM
DISPLAY
F
F
FARENHEIT
FAA FEDERAL AVIATION AGENCY
FADEC
FULL AUTHORITY DIGITAL ENGINE
CONTROL
FAR FUEL/AIR RATIO
FCC FLIGHT CONTROL COMPUTER
FCU FLIGHT CONTROL UNIT
FDAMS
FLIGHT DATA ACQUISITION &
MANAGEMENT SYSTEM
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
FDIU FLIGHT DATA INTERFACE UNIT
FDRS FLIGHT DATA RECORDING SYSTEM
FDU FIRE DETECTION UNIT
FEIM FIELD ENGINEERING INVESTIGATION MEMO
FF
FUEL FLOW (see Wf) -7B
FFCCV
FAN FRAME/COMPRESSOR CASE
VERTICAL (VIBRATION SENSOR)
FI
FLIGHT IDLE (F/I)
FIM FAULT ISOLATION MANUAL
FIN FUNCTIONAL ITEM NUMBER
FIT FAN INLET TEMPERATURE
FLA FORWARD LOOKING AFT
FLX TO
FLEXIBLE TAKE-OFF
FMC FLIGHT MANAGEMENT COMPUTER
FMCS FLIGHT MANAGEMENT COMPUTER SYSTEM
FMGC FLIGHT MANAGEMENT AND GUIDANCE
COMPUTER
FMGEC
FLIGHT MANAGEMENT AND GUIDANCE
ENVELOPE COMPUTER
FMS FLIGHT MANAGEMENT SYSTEM
FMV FUEL METERING VALVE
FOD FOREIGN OBJECT DAMAGE
FPA FRONT PANEL ASSEMBLY
FPI FLUORESCENT PENETRANT INSPECTION
FQIS FUEL QUANTITY INDICATING SYSTEM
FRV FUEL RETURN VALVE
FWC FAULT WARNING COMPUTER
FWD FORWARD
G

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CFM56-ALL

g.in GRAM X INCHES


GE GENERAL ELECTRIC
GEAE GENERAL ELECTRIC AIRCRAFT ENGINES
GEM GROUND-BASED ENGINE MONITORING
GI GROUND IDLE (G/I)
GMM GROUND MAINTENANCE MODE
GMT GREENWICH MEAN TIME
GND GROUND
GPH GALLON PER HOUR
GPU GROUND POWER UNIT
GSE GROUND SUPPORT EQUIPMENT
H
HCF HIGH CYCLE FATIGUE
HCU HYDRAULIC CONTROL UNIT
HDS HORIZONTAL DRIVE SHAFT
HMU HYDROMECHANICAL UNIT
HP HIGH PRESSURE
HPC HIGH PRESSURE COMPRESSOR
HPCR HIGH PRESSURE COMPRESSOR ROTOR
HPRV HIGH PRESSURE REGULATING VALVE
HPSOV
HIGH PRESSURE SHUT-OFF VALVE
HPT HIGH PRESSURE TURBINE
HPT(A)CC HIGH PRESSURE TURBINE (ACTIVE)
CLEARANCE CONTROL
HPTC HIGH PRESSURE TURBINE CLEARANCE
HPTCCV
HIGH PRESSURE TURBINE CLEARANCE
CONTROL VALVE
HPTN HIGH PRESSURE TURBINE NOZZLE
HPTR HIGH PRESSURE TURBINE ROTOR
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
Hz HERTZ (CYCLES PER SECOND)
I
I/O INPUT/OUTPUT
IAS INDICATED AIR SPEED
ID
INSIDE DIAMETER
ID PLUG
IDENTIFICATION PLUG
IDG INTEGRATED DRIVE GENERATOR
IFSD IN FLIGHT SHUT DOWN
IGB INLET GEARBOX
IGN IGNITION
IGV INLET GUIDE VANE
in.
INCH
IOM INPUT OUTPUT MODULE
IPB ILLUSTRATED PARTS BREAKDOWN
IPC ILLUSTRATED PARTS CATALOG
IPCV INTERMEDIATE PRESSURE CHECK VALVE
IPS INCHES PER SECOND
IR INFRA RED
K
K
KELVIN
k
X 1000
KIAS INDICATED AIR SPEED IN KNOTS
kV
KILOVOLTS
Kph KILOGRAMS PER HOUR
L
L LEFT
L/H LEFT HAND

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CFM56-ALL

lbs. POUNDS, WEIGHT


LCD LIQUID CRYSTAL DISPLAY
LCF LOW CYCLE FATIGUE
LE (L/E) LEADING EDGE
LGCIU LANDING GEAR CONTROL INTERFACE
UNIT
LP LOW PRESSURE
LPC LOW PRESSURE COMPRESSOR
LPT LOW PRESSURE TURBINE
LPT(A)CC LOW PRESSURE TURBINE (ACTIVE)
CLEARANCE CONTROL
LPTC LOW PRESSURE TURBINE CLEARANCE
LPTN LOW PRESSURE TURBINE NOZZLE
LPTR LOW PRESSURE TURBINE ROTOR
LRU LINE REPLACEABLE UNIT
LVDT LINEAR VARIABLE DIFFERENTIAL
TRANSFORMER
M
mA MILLIAMPERES (CURRENT)
MCD MAGNETIC CHIP DETECTOR
MCDU
MULTIPURPOSE CONTROL AND
DISPLAY UNIT
MCL MAXIMUM CLIMB
MCR MAXIMUM CRUISE
MCT MAXIMUM CONTINUOUS
MDDU
MULTIPURPOSE DISK DRIVE UNIT
MEC MAIN ENGINE CONTROL
milsD.A.
Mils DOUBLE AMPLITUDE
mm. MILLIMETERS
EFFECTIVITY
ALL CFM56 ENGINES

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TRAINING MANUAL
MMEL MAIN MINIMUM EQUIPMENT LIST
MO AIRCRAFT SPEED MACH NUMBER
MPA MAXIMUM POWER ASSURANCE
MPH MILES PER HOUR
MTBF MEAN TIME BETWEEN FAILURES
MTBR MEAN TIME BETWEEN REMOVALS
mV MILLIVOLTS
Mvdc MILLIVOLTS DIRECT CURRENT
N
N1 (NL) LOW PRESSURE ROTOR ROTATIONAL
SPEED
N1* DESIRED N1
N1ACT ACTUAL N1
N1CMD
COMMANDED N1
N1DMD
DEMANDED N1
N1K CORRECTED FAN SPEED
N1TARGET TARGETED FAN SPEED
N2 (NH)
HIGH PRESSURE ROTOR ROTATIONAL
SPEED
N2* DESIRED N2
N2ACT ACTUAL N2
N2K CORRECTED CORE SPEED
N/C NORMALLY CLOSED
N/O NORMALLY OPEN
NAC NACELLE
NVM NON VOLATILE MEMORY
O
OAT OUTSIDE AIR TEMPERATURE

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CFM56-ALL

OD OUTLET DIAMETER
OGV OUTLET GUIDE VANE
OSG OVERSPEED GOVERNOR
OVBD OVERBOARD
OVHT OVERHEAT

P
Pb BYPASS PRESSURE
Pc REGULATED SERVO PRESSURE
Pcr CASE REGULATED PRESSURE
Pf HEATED SERVO PRESSURE
P/T25 HP COMPRESSOR INLET TOTAL AIR
PRESSURE/TEMPERATURE
P/N PART NUMBER
P0 AMBIENT STATIC PRESSURE
P25 HP COMPRESSOR INLET TOTAL AIR
TEMPERATURE
PCU PRESSURE CONVERTER UNIT
PLA POWER LEVER ANGLE
PMC POWER MANAGEMENT CONTROL
PMUX PROPULSION MULTIPLEXER
PPH POUNDS PER HOUR
PRSOV
PRESSURE REGULATING SERVO VALVE
Ps PUMP SUPPLY PRESSURE
PS12 FAN INLET STATIC AIR PRESSURE
PS13 FAN OUTLET STATIC AIR PRESSURE
PS3HP
COMPRESSOR DISCHARGE STATIC AIR
PRESSURE (CDP)
PSI POUNDS PER SQUARE INCH
PSIA POUNDS PER SQUARE INCH ABSOLUTE
EFFECTIVITY
ALL CFM56 ENGINES

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CFMI Proprietary Information

TRAINING MANUAL
PSID POUNDS PER SQUARE INCH DIFFERENTIAL
psig POUNDS PER SQUARE INCH GAGE
PSM POWER SUPPLY MODULE
PSS (ECU) PRESSURE SUB-SYSTEM
PSU POWER SUPPLY UNIT
PT TOTAL PRESSURE
PT2 FAN INLET TOTAL AIR PRESSURE (PRIMARY
FLOW)
PT25 HPC TOTAL INLET PRESSURE
Q
QAD QUICK ATTACH DETACH
QEC QUICK ENGINE CHANGE
QTY QUANTITY
QWR QUICK WINDMILL RELIGHT
R
R/H RIGHT HAND
RAC/SB ROTOR ACTIVE CLEARANCE/START
BLEED
RACC ROTOR ACTIVE CLEARANCE CONTROL
RAM RANDOM ACCESS MEMORY
RCC REMOTE CHARGE CONVERTER
RDS RADIAL DRIVE SHAFT
RPM REVOLUTIONS PER MINUTE
RTD RESISTIVE THERMAL DEVICE
RTO REFUSED TAKE OFF
RTV ROOM TEMPERATURE VULCANIZING
(MATERIAL)
RVDT ROTARY VARIABLE DIFFERENTIAL

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CFM56-ALL

TRANSFORMER
S
S/N SERIAL NUMBER
S/R SERVICE REQUEST
S/V SHOP VISIT
SAC SINGLE ANNULAR COMBUSTOR
SAR SMART ACMS RECORDER
SAV STARTER AIR VALVE
SB SERVICE BULLETIN
SCU SIGNAL CONDITIONING UNIT
SDAC SYSTEM DATA ACQUISITION CONCENTRATOR
SDI SOURCE/DESTINATION IDENTIFIER (BITS) (CF
ARINC SPEC)
SDU SOLENOID DRIVER UNIT
SER SERVICE EVALUATION REQUEST
SFC SPECIFIC FUEL CONSUMPTION
SFCC SLAT FLAP CONTROL COMPUTER
SG SPECIFIC GRAVITY
SLS SEA LEVEL STANDARD (CONDITIONS : 29.92
in.Hg / 59F)
SLSD SEA LEVEL STANDARD DAY (CONDITIONS :
29.92 in.Hg / 59F)
SMM STATUS MATRIX
SMP SOFTWARE MANAGEMENT PLAN
SN SERIAL NUMBER
SNECMA SOCIETE NATIONALE DETUDE ET DE
CONSTRUCTION DE MOTEURS DAVIATION
SOL SOLENOID
SOV SHUT-OFF VALVE
EFFECTIVITY
ALL CFM56 ENGINES

CFMI Proprietary Information

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TRAINING MANUAL
STP
SVR
SW
SYS

STANDARD TEMPERATURE AND PRESSURE


SHOP VISIT RATE
SWITCH BOEING
SYSTEM

T
T oil OIL TEMPERATURE
T/C THERMOCOUPLE
T/E TRAILING EDGE
T/O TAKE OFF
T/R THRUST REVERSER
T12 FAN INLET TOTAL AIR TEMPERATURE
T25 HP COMPRESSOR INLET AIR TEMPERATURE
T3 HP COMPRESSOR DISCHARGE AIR
TEMPERATURE
T49.5 EXHAUST GAS TEMPERATURE
T5 LOW PRESSURE TURBINE DISCHARGE TOTAL
AIR TEMPERATURE
TAI THERMAL ANTI ICE
TAT TOTAL AIR TEMPERATURE
TBC THERMAL BARRIER COATING
TBD TO BE DETERMINED
TBO TIME BETWEEN OVERHAUL
TBV TRANSIENT BLEED VALVE
TC(TCase) HP TURBINE CASE TEMPERATURE
TCC TURBINE CLEARANCE CONTROL
TCCV TURBINE CLEARANCE CONTROL VALVE
TCJ TEMPERATURE COLD JUNCTION
T/E TRAILING EDGE
TECU ELECTRONIC CONTROL UNIT INTERNAL

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CFM56-ALL

TEMPERATURE
TEO ENGINE OIL TEMPERATURE
TGB TRANSFER GEARBOX
Ti TITANIUM
TLA THROTTLE LEVER ANGLE AIRBUS
TLA THRUST LEVER ANGLE BOEING
TM TORQUE MOTOR
TMC TORQUE MOTOR CURRENT
T/O TAKE OFF
TO/GA
TAKE OFF/GO AROUND
T/P TEMPERATURE/PRESSURE SENSOR
TPU TRANSIENT PROTECTION UNIT
TR TRANSFORMER RECTIFIER
TRA THROTTLE RESOLVER ANGLE AIRBUS
TRA THRUST RESOLVER ANGLE BOEING
TRDV THRUST REVERSER DIRECTIONAL VALVE
TRF TURBINE REAR FRAME
TRPV THRUST REVERSER PRESSURIZING VALVE
TSI TIME SINCE INSTALLATION (HOURS)
TSN TIME SINCE NEW (HOURS)
TTL TRANSISTOR TRANSISTOR LOGIC

TRAINING MANUAL
VDT
VIB
VLV
VRT
VSV

VARIABLE DIFFERENTIAL TRANSFORMER


VIBRATION
VALVE
VARIABLE RESISTANCE TRANSDUCER
VARIABLE STATOR VANE

W
WDM WATCHDOG MONITOR
Wf
WEIGHT OF FUEL OR FUEL FLOW
WFM WEIGHT OF FUEL METERED
WOW WEIGHT ON WHEELS
WTAI WING THERMAL ANTI-ICING

U
UER UNSCHEDULED ENGINE REMOVAL
UTC UNIVERSAL TIME CONSTANT
V
VAC VOLTAGE, ALTERNATING CURRENT
VBV VARIABLE BLEED VALVE
VDC VOLTAGE, DIRECT CURRENT
EFFECTIVITY
ALL CFM56 ENGINES

TOC

CFMI Proprietary Information

LEXIS

Page 13
Issue 02

CFM56-ALL

IMPERIAL / METRIC CONVERSIONS

METRIC / IMPERIAL CONVERSIONS

1 mile = 1,609 km
1 ft = 30,48 cm
1 in. = 25,4 mm
1 mil. = 25,4

1 km = 0.621 mile
1 m = 3.281 ft. or 39.37 in.
1 cm = 0.3937 in.
1 mm = 39.37 mils.

1 sq.in.

= 6,4516 cm

1 m = 10.76 sq. ft.


1 cm = 0.155 sq.in.

1 USG
1 cu.in.

= 3,785 l (dm)
= 16.39 cm

1 m = 35.31 cu. ft.


1 dm = 0.264 USA gallon
1 cm = 0.061 cu.in.

1 lb. = 0.454 kg

1 kg = 2.205 lbs

1 psi. = 6.890 kPa

1 Pa = 1.45 10-4 psi.


1 kPa = 0.145 psi
1 bar = 14.5 psi

= 1.8 x C + 32

EFFECTIVITY
ALL CFM56 ENGINES

CFMI Proprietary Information

TOC

TRAINING MANUAL

= ( F - 32 ) /1.8

LEXIS

Page 14
Issue 02

CFM56-5A/-5B

TRAINING MANUAL

TABLE OF CONTENTS

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

CFMI Proprietary Information

contents
nacelle

Page 15
May 07

CFM56-5A/-5B

section

Page

TRAINING MANUAL

section

Page

lexis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NACELLE GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
POWERPLANT PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
inlet section
ENGINE MOUNTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
AIR INLET COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
fan cowl doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
thrust reverser cowl opening. . . . . . . . . . . . . . . . . . . . . . . . . . . 63
engine removal/installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
exhaust section
thrust reverser general. . . . . . . . . . . . . . . . . . . . . . . . . . . 85
thrust reverser mechanical structure . . . . . . . . . . . . 89
thrust reverser control system. . . . . . . . . . . . . . . . . . . 97
exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
nacelle systems
engine hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
engine bleed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
drive generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
engine fire protection and detection systems. . . . . 183
powerplant drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

contents
nacelle

Page 16
May 07

CFM56-5A/-5B

TRAINING MANUAL

NACELLE GENERAL

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

CFMI Proprietary Information

NACELLE
GENERAL
NACELLE

Page 17
May 07

CFM56-5A/5B

TRAINING MANUAL

NACELLE GENERAL
The cowls enclose the periphery of the engine so as to
form the engine nacelle, underneath the aircraft wings.
The nacelle is the aerodynamic structure around the
basic engine and has several purposes:
- To smooth the airflow around and into the engine,
in order to decrease drag and give better engine
performance.
- To prevent damage to the external surface of the
engine.
- To give extra strength to the engine structure.
- To make connections for air, fluids and electricity.
- To enable access to the engine, or direct access to
some engine equipment.

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

TOC

NACELLE
GENERAL
NACELLE

Page 18
May 07

CFM56-5A/-5B

AERODYNAMICS

RIGIDITY

ENGINE
PROTECTION

CONNECTIONS

ACCESS

NACEllE PURPOSES

CTC--00-0

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

TRAINING MANUAL

CFMI Proprietary Information

NACELLE
GENERAL
NACELLE

Page 19
May 07

CFM56-5A/5B

TRAINING MANUAL

NACELLE GENERAL
The nacelle is made up of different major sections along
the engine and includes:
- The air inlet cowl.
- The fan cowl doors.
- The thrust reverser.
- The exhaust system.

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

TOC

NACELLE
GENERAL
NACELLE

Page 20
May 07

CFM56-5A/-5B

AIR INlET
COWl

FAN
COWl

ThRUST
REVERSER

ExhAUST
SYSTEM

NACEllE SECTIONS

CTC--00-0

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

TRAINING MANUAL

CFMI Proprietary Information

NACELLE
GENERAL
NACELLE

Page 21
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CFMI Proprietary Information

TOC

NACELLE
GENERAL
NACELLE

Page 22
May 07

CFM56-5A/-5B

TRAINING MANUAL

POWERPLANT PRESENTATION

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

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powerplant
presentation
NACELLE

Page 23
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT - ENGINE HAZARDS


Engine run-ups must be carried out in approved areas.
Ramp must be clean to prevent ingestion. Aircraft inner
tanks must contain 3000 kg of fuel.
Personnel must be aware of the dangerous areas.
CAUTION:
Perform a FOD walk in front of and around engine
ingestion area prior to engine start.
Hazards around an engine in operation are:
- Inlet suction.
- Exhaust heat.
- Exhaust velocity.
- Engine noise.
Inlet suction.
Engine inlet suction can pull people and large objects into
the engine. At idle power, the inlet hazard area is a 7.2 ft
(2.2 m) radius around the inlet. At take-off power, the inlet
hazard aera is a 21.7 ft (6.6 m) radius around the inlet.
WARNING:
If the wind is over 25 knots, increase the inlet hazard area
by 20 percent.
EFFECTIVITY
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TOC

Exhaust heat.
The engine exhaust is very hot over long distances
behind the engine. This can cause damage to personnel
and equipment.
Exhaust velocity.
Exhaust velocity is very high over long distances behind
the engine. This can cause damage to personnel and
equipment.
Engine entry/exit corridor.
Engine entry corridors are between the inlet hazard areas
and the exhaust hazard areas. You can go near an engine
in operation only when:
- Engine is at minimum idle.
- Communication with ground personnel and flight
deck is mandatory.
- Operation with fan cowls open is allowed, the
maximum engine speed in this case is minimum
idle.
For additional safety, wear a safety harness when the
engine is in operation.
Carry out safety procedures while the engines are
running.

powerplant
presentation
NACELLE

Page 24
May 07

CFM56-5A/-5B

TRAINING MANUAL

SAFETY PRECAUTIONS

INlET hAZARD
AREA

- RUN-UP PARKING MUST BE APPROVED.


- PERFORM VISUAl INSPECTION BEFORE
ENGINE START.
- AIRCRAFT INNER TANKS MUST CONTAIN
3000 KG OF FUEl.
- ENSURE COMMUNICATION BETWEEN GROUND
PERSONNEl AND FlIGhT DECK.

21.7 FT (6.6 M)

7.2 FT (2.2 M)

INlET hAZARD AREA


ENTRY/ExIT
CORRIDOR AT
MINIMUM IDlE
ONlY

3.4 FT (1.0 M)

72 FT (22 M)
192 FT (59 M)
TO 199 FT (61 M)

45

hEAT AND ExhAUST


VElOCITY
hAZARD AREAS

ENTRY/ExIT
CORRIDOR

TO 1235 FT (376 M)

MINIMUM IDlE

TAKE-OFF ThRUST

POWERPlANT - ENGINE hAZARDS AREAS


powerplant
EFFECTIVITY
presentation
ALL CFM56-5A/-5B FOR A318-A319-A320-A321
CTC--0-0

TOC

CFMI Proprietary Information

NACELLE

Page 25
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT - engine hazards (continued)


Engine noise.
Engine noise can cause temporary and/or permanent
loss of hearing.
The following charts provide information about distance
to engine with ear protection.
NOTE:
The charts provide information about ear damage even
when wearing ear protection.

EFFECTIVITY
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TOC

powerplant
presentation
NACELLE

Page 26
May 07

CFM56-5A/-5B

TRAINING MANUAL

lEGEND
NO EAR PROTECTION REQUIRED

EAR PROTECTION IS REQUIRED


WIThIN ThIS AREA

EAR PROTECTION REQUIRED


hAZARDOUS AREA WITh EAR
PROTECTION

600

TAKE OFF

500

400
300
200

100
0
3

120
100

15 30 60 150 300 600 1500 3000 MINUTES


ExPOSURE TIME/WEEK
MINIMUM IDlE

SEA lEVEl STATIC, ISA +10C, 70% RElATIVE hUMIDITY

80
60

40
20
0
3

x
6

15 30 60 150 300 600 1500 3000 MINUTES


ExPOSURE TIME/WEEK

CFM56-5B
CTC--00-0

TAKE OFF

500
400
300

200
100
0
3

x
6

120
100

15 30 60 150 300 600 1500 3000 MINUTES


ExPOSURE TIME/WEEK
MINIMUM IDlE

SEA lEVEl STATIC, ISA +10C, 70% RElATIVE hUMIDITY

80
60

40
20
0
3

x
6

15 30 60 150 300 600 1500 3000 MINUTES


ExPOSURE TIME/WEEK

CFM56-5A

POWERPlANT - ACOUSTICAl hAZARD AREAS

EFFECTIVITY
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TOC

RADIAl DISTANCE FROM ENGINE IN METERS

RADIAl DISTANCE FROM ENGINE IN METERS

600

PROlONGED ExPOSURE EVEN


WITh EAR PROTECTION MAY CAUSE
DAMAGE WIThIN ThIS AREA

CFMI Proprietary Information

powerplant
presentation
NACELLE

Page 27
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT PRESENTATION
The engine is attached to the pylon by mounts, located
forward and aft of the core section.
Cowls enclose the periphery of the engine so as to form
the nacelle, which is aerodynamic structure around the
engine.
The cowling assembly consists of:
-The air inlet cowl.
-The fan cowls.
-The thrust reverser cowls.
-The primary exhaust (primary nozzle and
centerbody).

EFFECTIVITY
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powerplant
presentation
NACELLE

Page 28
May 07

CFM56-5A/-5B
FWD
MOUNT

TRAINING MANUAL

WING
AFT MOUNT

PYlON

CENTERBODY

AFT
MOUNT
RIGhT
ThRUST REVERSER
C DUCT

RIGhT
FAN COWl
DOOR

ENGINE
BUIlT
UNIT

PRIMARY
NOZZlE

ThRUST
REVERSER
PIVOTING
DOORS

AIR INlET
COWl

FWD
MOUNT

POWERPlANT - PRESENTATION

CTC--00-0

EFFECTIVITY
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TOC

lEFT
FAN COWl
DOOR

lEFT
ThRUST
REVERSER
C DUCT

CFMI Proprietary Information

powerplant
presentation
NACELLE

Page 29
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT PRESENTATION
For quick servicing, the nacelle cowling is equipped with
various access doors and holes.

(-5B):
Nacelle right side.

Also, various inlets and outlets allow cooling and venting


of the inlet and fan compartments.

The nacelle right side features the following items:


- An ECU ram air inlet.
- Thrust reverser actuators access doors.
- Deploy switches access door.
- A starter valve access door.
- An interphone jack.
- An anti-ice air discharge.
- A pressure relief door.
- An anti-ice and IDG access door.

(-5B):
Nacelle left side.
The nacelle left side features the following items:
- An access door for servicing of the oil tank and
inspection of the Master Chip detector (MCD)
electrical indicator.
- Thrust reverser actuators access doors.
- Deploy switches access door.
- Fan compartment lower and upper ventilation inlets.

EFFECTIVITY
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TOC

powerplant
presentation
NACELLE

Page 30
May 07

CFM56-5A/-5B

TRAINING MANUAL

ACTUATOR CONNECTION
ACCESS PANEl (x4)

FAN COMPARTMENT
UPPER VENTIlATION
INlET

DEPlOY SWITCh
ACCESS DOOR (x2)

INTERPhONE
JACK

FAN COMPARTMENT
UPPER VENTIlATION
INlET
FAN COMPARTMENT
lOWER VENTIlATION
INlET

ECU COOlING
INlET

OIl TANK
ACCESS DOOR

ANTI-ICE
AIR DISChARGE
ANTI-ICE AND IDG
ACCESS DOOR

STARTER VAlVE
ACCESS DOOR

CTC--00-00

PRESSURE RElIEF
DOOR

NACEllE - EQUIPMENT ACCESS POINTS (CFM56-5B)

EFFECTIVITY
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TOC

AIR OUTlET

CFMI Proprietary Information

powerplant
presentation
NACELLE

Page 31
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT PRESENTATION
(-5A):
Nacelle left side.

(-5A):
Nacelle right side.

The nacelle left side features the following items:


- An oil access door.
- A fan compartment cooling air inlet.
- A fan compartment air outlet.
- Actuator connection access panels.
- A deploy switch access door.

The nacelle right side features the following items:


- Actuator connection access panels.
- A deploy switch access door.
- A starter valve access door.
- A fan compartment air outlet.
- An interphone jack.
- An ECU cooling inlet.
- An anti-ice and ECU cooling outlet.

EFFECTIVITY
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powerplant
presentation
NACELLE

Page 32
May 07

CFM56-5A/-5B
FAN COMPARTMENT
AIR OUTlET

TRAINING MANUAL

ACTUATOR CONNECTION
ACCESS PANEl (x4)

DEPlOY SWITCh
ACCESS DOOR (x2)

FAN COMPARTMENT
AIR OUTlET

COOlING AIR INlET

INTERPhONE
JACK

OIl TANK
ACCESS DOOR

ECU COOlING
INlET
ANTI-ICE AND ECU
COOlING OUTlET

STARTER VAlVE
ACCESS DOOR

CTC--00-0

NACEllE - EQUIPMENT ACCESS POINTS (CFM56-5A)

EFFECTIVITY
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TOC

PRESSURE RElIEF
DOOR

CFMI Proprietary Information

powerplant
presentation
NACELLE

Page 33
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
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TOC

powerplant
presentation
NACELLE

Page 34
May 07

CFM56-5A/-5B

TRAINING MANUAL

inlet section

EFFECTIVITY
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TOC

CFMI Proprietary Information

inlet section
nacelle

Page 35
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
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TOC

inlet section
nacelle

Page 36
May 07

CFM56-5A/-5B

TRAINING MANUAL

ENGINE MOUNTS

EFFECTIVITY
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TOC

CFMI Proprietary Information

ENGINE
MOUNTS
NACELLE

Page 37
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE MOUNTS
The engine is connected to the strut by two mounts:
- The forward mount.
- The aft mount.
Both mounts are designed to:
- Withstand all the loads acting upon the nacelle.
- Transmit these loads to the strut structure.

EFFECTIVITY
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TOC

ENGINE
MOUNTS
NACELLE

Page 38
May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

VIEW

FWD

FWD
FORWARD MOUNT

AFT MOUNT

ENGINE MOUNTS

CTC--0-0

EFFECTIVITY
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TOC

CFMI Proprietary Information

ENGINE
MOUNTS
NACELLE

Page 39
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE MOUNTS
Forward mount.
The forward mount carries the engine thrust, vertical and
lateral loads.
It is made up of the following:
- A two-piece support beam assembly.
- A one-piece crossbeam.
- Two thrust links.
It is attached to the engine fan frame with four bolts
and two brackets at 12 oclock, and to the pylon forward
structure by means of four tension bolts and two
alignment pins.
The bearing fitted on the support beam assembly, carries
lateral and vertical loads.
The assembly formed by the links, crossbeam and
bracket, carries thrust loads.

EFFECTIVITY
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TOC

ENGINE
MOUNTS
NACELLE

Page 40
May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

PYlON FWD PART

4 PYlON
FASTENING
hOlES

CROSSBEAM
ASSEMBlY
2-PIECE SUPPORT
BEAM ASSEMBlY

lINK
ASSEMBlY
AlIGNMENT
PIN

ENGINE
ATTACh
BRACKET

ENGINE FAN
FRAME

FWD

CFM56-5A

FWD

CFM56-5B

FORWARD MOUNT

CTC--00-0

EFFECTIVITY
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TOC

CFMI Proprietary Information

ENGINE
MOUNTS
NACELLE

Page 41
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE MOUNTS
Aft mount.
The aft mount connects the engine turbine frame to the
pylon aft part.
It is designed to restrain engine movements in all
directions, except forward and aft.
It is made up of the following:
- Three fail-safe links that provide attachment to the
engine casing lugs.
- A crossbeam with three lugs for attachment of the 3
links.
The crossbeam attaches to the pylon by means of four
tension bolts, and two alignment pins.

EFFECTIVITY
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TOC

ENGINE
MOUNTS
NACELLE

Page 42
May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

PYlON
AFT PART

BOlT hOlE

AlIGNMENT
PIN

CROSSBEAM

TURBINE REAR
FRAME

FWD

lINK

lUGS

AFT MOUNT

CTC--00-0

EFFECTIVITY
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TOC

CFMI Proprietary Information

ENGINE
MOUNTS
NACELLE

Page 43
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

EFFECTIVITY
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TOC

ENGINE
MOUNTS
NACELLE

Page 44
May 07

CFM56-5A/-5B

TRAINING MANUAL

AIR INLET COWL

EFFECTIVITY
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TOC

CFMI Proprietary Information

AIR INLET
COWL
NACELLE

Page 45
May 07

CFM56-5A/5B

TRAINING MANUAL

AIR INLET COWL


The air inlet cowl provides a smooth airflow into the
engine during all aircraft operational sequences, and also
prevents ice formation at the front of the powerplant.
(-5B):
It is located at the forward section of the nacelle, and its
rear flange attaches to the engine fan case, by means of
alignment pins at 3 and 9 oclock, and bolts.
The air inlet cowl features:
- An ECU ram air inlet scoop, which provides cooling
air to the ECU.
- An interphone jack and electrical connector.
- An anti-ice inlet duct.
- An anti-ice air duct inside the nose lip, to prevent
ice formation.
- 6 pip pins 60 apart for fan inlet cowl cover.
- 4 hoist points for inlet cowl handling.
(ALL):
The inner skin of the air inlet cowl is lined with acoustical
panels.
Its rear face provides connections for the anti-ice duct,
the ECU cooling hose and interphone jack.
EFFECTIVITY
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TOC

AIR INLET
COWL
NACELLE

Page 46
May 07

CFM56-5A/-5B

TRAINING MANUAL
PIP
PINS (x6)

INTERPhONE JACK
AND ElECTRICAl
CONNECTOR

NOSE
lIP

FWD
INNER BARREl
(WITh ACOUSTICAl PANElS)
FAN COMPARTMENT
UPPER VENTIlATION
INlET

hOIST
POINTS

FWD
BUlKhEAD

OUTER
BARREl
ANTI-ICE
ExIT DUCT

INlET COWl
ATTAChMENT
RING TO FAN
CASE

ANTI-ICE
DUCT
ECU
COOlING INlET

lIP
ASSEMBlY

ECU
COOlING
INlET

FWD

ANTI-ICE
INlET DUCT

ANTI-ICE DISChARGE
VENT/ACCESS PANEl

ANTI-ICE
ExIT DUCT

BlOWOUT
DOOR

AIR INlET COWl (CFM56-5B)

CTC--00-0

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

AlIGNMENT
PIN

CFMI Proprietary Information

AIR INLET
COWL
NACELLE

Page 47
May 07

CFM56-5A/5B

TRAINING MANUAL

AIR INLET COWL


(-5A):
It is located at the forward section of the nacelle, and its
rear flange attaches to the engine fan case, by means of
alignment fittings and bolts.
The air inlet cowl features:
- An ECU ram air inlet scoop and exhaust, provides
the ECU with air cooling.
- An interphone jack and electrical connector.
- An anti-ice inlet duct.
- An anti-ice air duct inside the nose lip, to prevent
ice formation.
- An anti-ice air discharge vent/access door.
- 6 pip pins 60 apart for fan inlet cowl cover.
- 4 hoist points for inlet cowl handling.

EFFECTIVITY
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CFMI Proprietary Information

TOC

AIR INLET
COWL
NACELLE

Page 48
May 07

CFM56-5A/-5B

TRAINING MANUAL

OUTER
BARREl

PIP
PINS (x6)

INlET COWl
ATTAChMENT
RING TO FAN CASE

NOSE
lIP

AFT
BUlKhEAD

FWD

INNER BARREl
(WITh ACOUSTICAl
PANElS)

hOIST POINTS

FAN COWl
AlIGNMENT
FITTING

INlET COWl
ATTAChMENT
RING TO FAN CASE

FWD
BUlKhEAD

ECU COOlING
AIR INlET
ECU COOlING
AIR ExIT DUCT

FWD

ElECTRICAl CONNECTOR
AND INTERPhONE/GROUND
JACK

ANTI-ICE
INlET DUCT
ANTI-ICE AIR DISChARGE
VENT/ACCESS DOOR

AIR INlET COWl (CFM56-5A)

CTC--0-0

EFFECTIVITY
ALL CFM56-5A/-5B FOR A318-A319-A320-A321

TOC

ANTI-ICE
DUCT

CFMI Proprietary Information

AIR INLET
COWL
NACELLE

Page 49
May 07

CFM56-5A/5B

TRAINING MANUAL

air inlet cowl


Anti-ice system.
The engine inlet cowl is provided with an anti-ice system,
located on the right hand side at 5 oclock (ALF).

Hot bleed air is taken from the HPC 5th stage and
directed through a tube to the anti-ice valve. It enters the
anti-ice air duct and is supplied to the inlet cowl D duct
through a swirl nozzle.

The system prevents ice accumulation on the inlet cowl


leading edge to protect the engine from ice ingestion.

The D duct is formed by the nose lip and the forward


bulkhead of the inlet cowl.

The anti-ice system is connected to the 5th and 9th


stages of the High Pressure Compressor (HPC) and
consists of:
- An anti-ice air duct.
- An anti-ice valve.
- A command pressure line.
- A swirl nozzle.

The airflow is controlled by the anti-ice valve, which is


operated from the cockpit, through an ON-OFF switch.
Command pressure for valve operation is taken from the
HPC 9th stage manifold.
An electrical connection between the anti-ice valve and
the aircraft provides the cockpit with valve position
indication.
The anti-icing air is exhausted through a dedicated exit
duct, connected to the forward bulkhead and the outer
barrel.

EFFECTIVITY
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TOC

AIR INLET
COWL
NACELLE

Page 50
May 07

CFM56-5A/-5B

TRAINING MANUAL

FEEDBACK

- ENG ANTI ICE ON

ECAM DISPlAY

IF AT lEAST ONE OF
ThE TWO SYSTEMS IS
SElECTED ON

COMMAND

25VU

A/C COMPUTERS
INlET
COWl

hPC 5Th STAGE


PORT
hPC 9Th
STAGE PORT

SWIRl
NOZZlE
COMMAND
PRESSURE lINE TO
ANTI-ICE VAlVE
ANTI-ICE VAlVE

ANTI-ICE SYSTEM

CTC--0-0

EFFECTIVITY
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TOC

CFMI Proprietary Information

ANTI-ICE
AIR DUCT
ExhAUST

AIR INLET
COWL
NACELLE

Page 51
May 07

CFM56-5A/5B

TRAINING MANUAL

AIR INLET COWL


Inlet cowl anti-ice valve.
The inlet anti-ice valve controls the flow of air to the
engine inlet cowl.
The anti-ice valve is located on the right side of the
engine fan case (at 5 oclock).
The anti-ice valve is an electrically controlled and
pneumatically operated butterfly valve. It is spring loaded
to the closed position.
The inlet cowl anti-ice valve is composed of:
- Actuator.
- Electrical connector.
- Control solenoid.
- Manual override collar/ position indicator.
- Flow body.
- Pressure reducer.
- Position indication switches.
The anti-ice valve has a manual override. You can
manually lock the valve in the full open or full closed
position with a ball detent locking pin if the valve fails.

EFFECTIVITY
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TOC

AIR INLET
COWL
NACELLE

Page 52
May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

B
OVERPRESSURE
INDICATOR
(according to version)

lOCK PIN

B
ElECTRICAl
CONNECTOR

VIEW

Cl

PIlOT VAlVE
SOlENOID

ACTUATOR

MANUAl OVERRIDE
REMOVE STOWED
ROTATE TO
DESIRED POSITION
INSTAll PIN IN
lOCKED POSITION

OP

PRESSURE
REDUCER

SERVO PORT
OUTlET PORT

lOCK

STOW

FlOW
DIRECTION

BUTTERFlY
ShUTOFF VAlVE
INlET PORT

INlET COWl ANTI-ICE VAlVE

CTC--0-00

EFFECTIVITY
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TOC

CFMI Proprietary Information

AIR INLET
COWL
NACELLE

Page 53
May 07

CFM56-5A/5B

TRAINING MANUAL

AIR INLET COWL


Inlet cowl anti-icing system - Indicating.
The anti-ice panel gives the flight crew an interface with
the wing and engine anti-icing systems.
It has the circuitry for the control and indication of the
cowl anti-icing systems.
The panel is located on the 25VU forward overhead
panel.
Inlet cowl anti-icing.
The anti-ice valve is controlled by a pushbutton switch
which includes two indicating lights:
- ON: blue.
- FAULT: amber.
When you press the pushbutton switch, the anti-ice
solenoid is not energized, the valve opens, the ON
indicating light is on.
When you release the pushbutton switch, the anti-ice
solenoid is energized, the valve closes, the ON indicating
light is off.

The valve position switches give position data.


The CLOSE position switch is in the closed position when
the butterfly is below 12 from the closed position.
The OPEN position switch is in the open position when
the butterfly is below 12 from the open position.
Command pressure.
Below a minimum pressure (approximately 10 PSI), the
valve remains closed or closes if commanded open.
Display.
The ENG ANTI ICE ON indication is displayed in green
on the MEMO page of the lower ECAM display if at least
one of the two systems is on.
The FAULT indicating light is accompanied by:
- Activation of the single chime.
- Flashing of the MASTER CAUT light.
- Warning display on the lower part of the upper
ECAM display.

In case of discrepancy between the command and the


position, the FAULT indicating light is on.
EFFECTIVITY
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TOC

AIR INLET
COWL
NACELLE

Page 54
May 07

CFM56-5A/-5B

TRAINING MANUAL

25VU

ON INDICATING
BlUE lIGhT

PUShBUTTON
SWITCh

VAlVE POSITION
INDICATION

OFF

RElEASED

ClOSE

ON

PRESSED

OPEN

FAUlT INDICATING IllUMINATED (AMBER)

- ENG ANTI ICE ON

ECAM DISPlAY

CTC--0-0

IF AT lEAST ONE OF
ThE TWO SYSTEMS IS
SElECTED ON

VAlVE POSITION

OFF

NOT ClOSED

ON

NOT OPEN

INlET COWl ANTI-ICING SYSTEM - INDICATING

EFFECTIVITY
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ON INDICATING

CFMI Proprietary Information

AIR INLET
COWL
NACELLE

Page 55
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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TOC

AIR INLET
COWL
NACELLE

Page 56
May 07

CFM56-5A/-5B

TRAINING MANUAL

fan cowl doors

EFFECTIVITY
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Page 57
May 07

CFM56-5A/5B

TRAINING MANUAL

FAN COWL DOORS


There are two fan cowl doors for each engine. Each door
attaches to the strut with three hinges.
Each fan cowl door has two hold-open rods.
There are two open positions for the fan cowl doors:
- 40-degree position for routine maintenance.
- 55-degree position for increased access.
Engine Run-up.
An engine run-up at minimum idle is possible with the fan
cowls open and safely tied by the hold-open rods.

EFFECTIVITY
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FAN cowl
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nacelle

Page 58
May 07

CFM56-5A/-5B

TRAINING MANUAL

OUTBOARD
FAN COWl

hINGES
(x3)

AlIGNMENT
FITTINGS

INBOARD
FAN COWl

42
55

40
52.5

PYlON
SEAlS
COMPARTMENT
COOlING ExIT

COMPARTMENT
COOlING ExIT

hOIST
POINTS

OIl TANK
ACCESS DOOR

STRAKE
hOIST
POINTS

FAN COWl
DOOR (lh)

hOlD OPEN
RODS
(STOWED)
ADJUSTABlE
lATChES

FAN COWl
DOOR (Rh)
STARTER VAlVE
ACCESS DOOR

FWD

ADJUSTABlE
EYEBOlT

COMPARTMENT
COOlING ExIT
VENT

CFM56-5B

PRESSURE
RElIEF DOOR

CFM56-5A

FAN COWl DOORS

CTC--0-0

EFFECTIVITY
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FWD

COOlING
INlET

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May 07

CFM56-5A/5B

TRAINING MANUAL

FAN COWL DOORS


Fan Cowl Door Latches.

Fan Cowl Hold-Open Rods.

Three latches secure the left and right fan cowls together.
All latches are along the bottom of the fan cowls.
The latches must be closed in the following sequence:
- Front latch.
- Center latch.
- Rear latch.

Each hold-open rod is telescopic. One end of each holdopen rod attaches to the fan cowl. When the cowl is
closed, the other end attaches to a receiver on the fan
cowl. When the cowl is open, the other end attaches to a
receiver on the engine.

NOTE:
There is no specific sequence for the opening of the fan
cowls.

Each hold-open rod has a collar that locks the hold-open


rod in place. A yellow lock indication shows when the
hold-open rod is in the locked position.
Fan Cowl Door Hinges.

Fan cowl door latch adjustment.


Latch adjustments are necessary to get the correct
clearance at the mating line of the fan cowl door to get
the correct latch tension.
The latch adjustment has to be set after the removal or
replacement of:
- The fan cowl doors.
- The latch or the latch keepers on the fan cowl doors.
- The inlet cowl, the thrust reverser or the engine.

Each fan cowl door hinge has these components:


- Fan cowl clevis.
- Quick release pin.
- Strut lug.
Each fan cowl clevis is on the fan cowl. All strut lugs
are on the strut. The quick release pins make it easy to
remove a fan cowl.
Engine Run-up.
An engine run-up at minimum idle is possible with the fan
cowls open and safely tied by the hold-open rods.

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Page 60
May 07

CFM56-5A/-5B

TRAINING MANUAL

FAN COWl
DOOR

PYlON

hINGE
(TYPICAl
3 PlACES)
RETENTION
BRACKET

lh FAN
COWl DOOR
FAN
CASE
Rh FAN
COWl DOOR

COllAR

BRACKET ASSEMBlY
(TYPICAl 3 PlACES)

lATCh hOUSING
ASSEMBlY
(TYPICAl 3 PlACES)

hOlD-OPEN
ROD (x2)

lATChES ClOSING SEQUENCE:


- FRONT
- CENTER
- REAR
CTC--0-0

lATChES - hOlD-OPEN RODS - hINGES

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CFM56-5A/-5B

TRAINING MANUAL

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Page 62
May 07

CFM56-5A/-5B

TRAINING MANUAL

thrust reverser cowl opening

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Page 63
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER COWL OPENING


Thrust reverser half door latches.

T/R doors opening and closing.

The half door latches hold the T/R halves together.

There is no specific sequence for releasing the latches to


open the T/R doors.

They must be released to open the T/R cowls.


There are four adjustable latches by engine. All latches
are interchangeable.

For the closing, the four latches must be closed from


forward to aft.

All half door latches are at the bottom of the T/R halves.
The latch handles and mechanisms are on the right T/R
half.
The latch stirrups and centering pins are on the left T/R
half.
T/R latch adjustment.
Latch adjustment has to be made after the removal or
replacement of:
- The latch or the latch keepers on T/R halves.
- The T/R halves.
- The engine.

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Page 64
May 07

CFM56-5A/-5B
lATCh TENSION
NUT

TRAINING MANUAL
STIRRUP

hOOK
lATCh
hANDlE

RIGhT hAlF
DOOR

SNAP

lOCKWAShER
BUShING
(6 PlACES)

lOCATING PIN
(6 PlACES)

lEFT hAlF
DOOR

SNAP DISENGAGED

lATCh hOOK
ENGAGED

lATCh hOOK DISENGAGED


FROM OPPOSITE REVERSER
ATTAChMENT POINT

lATCh
4
FWD
RIGhT hAlF
DOOR
lATCh
1

lATCh
3
lATCh
2

lATChES ClOSING SEQUENCE: FROM FRONT TO REAR

T/R COWlS TENSION lATChES

CTC--0-0

EFFECTIVITY
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lATCh hANDlE
PUllED DOWN

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Page 65
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER COWL OPENING


Opening actuators.
Three hinges attach each T/R half to the strut.
T/R opening actuators are used to open the T/R cowls.
Each engine has two actuators. Each actuator opens its
cowl to 35 or 45 from the closed position.

The thrust reverser half doors can be opened to a 45degree position for engine removal. A placard at the door
opening actuator connection point warns that the wing
leading edge slats must be in the retracted position when
the thrust reverser half doors are opened.

The two hydraulic actuators are located between the


pylon and the two half reversers.

The external thrust reverser half doors can be opened


to 35 degrees. The internal half door can be opened 33
degrees with the leading edge slats extended.

Each half reverser is actuated by a single-acting hydraulic


actuator. They are fluid-supplied by a hand pump
connected to the connection box on the lower section of
the forward frame.

The system retracts hydraulic actuators under thrust


reverser weight action. The orifice of the hydraulic
actuator chamber restricts the fluid flow, limiting the rate
of retraction of the hydraulic actuator rod.

The input power is transmitted from the pump through


hard line tubes and a hose to the hydraulic actuator.

Fluid goes from the opening actuator back to the hand


pump when you close the cowl.

You must open the fan cowls to get access to the


hydraulic connections for hand pump use.
Fluid from the hand pump causes the actuator rod to
extend and open the cowl.
A door hold-open rod, located on the engine-mounted
adapter ring assembly, is to be used with the door
opening actuator.
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Page 66
May 07

CFM56-5A/-5B

TRAINING MANUAL

hYDRAUlIC
hOSE

OPENING
ACTUATOR
hINGES

QUICK
DISCONNECT
FITTING

hYDRAUlIC
JUNCTION
BOx

ThRUST
REVERSER
COWl DOOR

hAND
PUMP

hYDRAUlIC
hOSE

FWD

ThRUST REVERSER
COWl DOOR
OPENING ACTUATOR

OPENING ACTUATORS

CTC--0-0

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PYlON

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Page 67
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER COWL OPENING


Hold-open rods.
The two hold-open rods are installed on the adapter ring
at the 3 and 9 oclock positions.
When the cowls are closed, they are secured with a pin
to an adapter ring bracket.

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Page 68
May 07

CFM56-5A/-5B

TRAINING MANUAL

PYlON

PYlON

45

35
ThRUST REVERSER hAlF
DOOR IN ClOSED POSITION

ThRUST REVERSER hAlF


DOOR IN 35 POSITION

ThRUST REVERSER hAlF


DOOR IN 45 POSITION
RED BOlT
AND NUT

ADAPTER RING
ASSEMBlY

FORWARD
FRAME OF
hAlF DOOR

QUICK RElEASE
PIN

ATTAChMENT
BRACKET

FORWARD
QUICK
FRAME OF
RElEASE
hAlF DOOR
PIN

hOlD-OPEN ROD
IN ClOSED
POSITION

RED BOlT
AND NUT

hOlD-OPEN ROD
IN 35 POSITION

QUICK RElEASE
PIN

lOWER
BRACKET
VIEW

VIEW

CTC--0-0

hOlD-OPEN RODS

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hOlD-OPEN
ROD IN 45
POSITION
UPPER
BRACKET
VIEW

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opening
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Page 69
May 07

CFM56-5A/-5B

TRAINING MANUAL

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Page 70
May 07

CFM56-5A/-5B

TRAINING MANUAL

engine removal/installation

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engine removal/
Page 71
installation
Nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE removal/installation
General.

Fan area electrical and pneumatic connections.

The engine can be removed from the airplane in the QEC


configuration with the inlet cowl, exhaust sleeve and plug
still attached.

Many electrical connections are located in the upper fan


area of the powerplant.

Before removing the engine, complete the following steps:


- Fully open the fan cowls and the thrust reverser
halves to the 45 degree position and hold them in
position with the hold-open braces.
- Remove the engine/aircraft quick disconnect for fuel,
air, electrical and hydraulic lines.

Connection points include:


- The pylon electrical junction box.
- The fan electrical feeder box.
- The IDG feeder wires terminal block.
- The hydraulic control unit.
(-5B):
- The T/R junction box.

Fluid connections.
The engine hydraulic lines are connected to the fluid
disconnect panel, on the left side of the pylon.
They consist of:
-The hydraulic suction line, connected with a coupling
half, which is a self-sealing quick-disconnect fitting.
-The pressure line and case drain line both connected
with regular B nut fittings.

(-5A):
- The T/R harness connectors.
(ALL):
The starter upper air duct is connected to the pylon duct
by means of a coupling.

The fuel distribution supply and return lines are also


connected to the fluid disconnect panel.
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Page 72
installation
Nacelle

May 07

CFM56-5A/-5B
B

VIEW

TRAINING MANUAL

T/R
CONNECTOR
COUPlING
hAlF
FlUID
DISCONNECT
PANEl

CFM56-5A

hYDRAUlIC
SUCTION lINE

PYlON ElECTRICAl
JUNCTION BOx

PRESSURE
DElIVERY lINE
CASE
DRAIN lINE
FUEl
RETURN lINE
FUEl SUPPlY lINE
ASSEMBlY

IDG WIRES
TERMINAl
BlOCK
T/R JUNCTION
BOx

CFM56-5B

FAN WIRE
hARNESSES

FAN
ElECTRICAl
FEEDER BOx
T/R hYDRAUlIC
CONTROl UNIT
(ON T/R COWl)

T/R
CONNECTORS

CFM56-5A

ThRUST REVERSER
hARNESS
STARTER
DUCT

VIEW

CFM56-5B

CONNECTIONS

CTC--0-0

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CABlES

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Page 73
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FIlTER

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE removal/installation
Core area electrical and pneumatic connections.
The pylon junction box has connections for:
- The core regulating valves.
- The fire detector loops.
- The TRF vibration sensor.
- The customer bleed valve.
The pneumatic system interface duct is connected to the
pylon duct by means of a coupling.
Electrical connections in the core area are made at the
pylon junction box.

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Page 74
installation
Nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

A
VIEW

PYlON JUNCTION
BOx

COUPlING

PYlON

PYlON
DUCT

CONNECTORS
FWD

FWD

INTERFACE
TUBE
VIEW

SENSE
TUBES

CORE AREA CONNECTIONS

CTC--0-00

EFFECTIVITY
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Page 75
installation
Nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE removal/installation
Removal/Installation.

Tools.

For engine removal, the engine cradle is lifted to the


engine with the bootstrap system and attached to the
engine handling points.

Engine removal/installation is accomplished using the


following tools:
- A bootstrap hoisting system.
- An engine transportation stand.

Then, the nuts holding the engine to the pylon are


removed and the engine cradle is lowered onto the trailer.
For engine installation, the engine cradle is lifted with the
engine and tension is applied using the hoist system.
Then the nuts attaching the engine to the pylon are
installed and tightened to the specified value.

The bootstrap hoisting system includes a forward and


an aft arm with lever hoists, dynamometers and engine
attach brackets as integral components.
The purpose of the engine transportation stand or dolly
is to support the engine during transportation to airport
apron and shop.

Finally, the tooling is removed from the engine and pylon.

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Page 76
installation
Nacelle

May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

VIEW

AFT BOOTSTRAP
SYSTEM
FORWARD BOOTSTRAP
SYSTEM

C
VIEW

ENGINE TRANSPORTATION
STAND

TOOlS

CTC--0-0

EFFECTIVITY
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Page 77
installation
Nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE removal/installation
Forward bootstrap system.

Aft bootstrap system.

The forward bootstrap system is attached to the pyramid


of the aircraft pylon.

The aft bootstrap system is attached to the aircraft pylon


at two points.

It consists of:
- 2 forward hinge arms.
- An inboard dynamometer.
- An outboard dynamometer.
- 2 chain hoists.
- Attachment pins.

It consists of:
- A center beam.
- An inboard dynamometer.
- An outboard dynamometer.
- 2 chain hoists.
- Attachment pins.

It supports the forward of the engine cradle.

It supports the aft of the engine cradle.

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Page 78
installation
Nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL
B

VIEW

ChAIN

VIEW

lOCKPIN

DYNAMOMETER

CENTER
BEAM
FORWARD hINGE
ARMS
CTC--00-0

DYNAMOMETER

FORWARD AND AFT BOOTSTRAP SYSTEM

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Page 79
installation
Nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE removal/installation
Engine transportation stand.
The purpose of the transportation stand is to support the
engine during transportation.
The 2 fan attach points and the aft right-hand turbine
attach point are required to support the engine.
The engine transportation stand consists of a cradle and
a trailer. The trailer is a frame supported by four steerable
wheels.
Built-in shock absorbing mounts cushion all transport
movements. However, the maximum towing speed must
not be exceeded.

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Page 80
installation
Nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

CRADlE
TRAIlER

TOW BAR

CTC--0-0

ENGINE TRANSPORTATION STAND

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Page 81
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CFM56-5A/-5B

TRAINING MANUAL

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Page 82
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Nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

exhaust section

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nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

thrust reverser general

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Page 85
general
nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

thrust reverser - GENERAL


The Thrust Reverser (T/R) system provides additional
aerodynamic braking during aircraft landing.
This braking effect reduces the aircraft stopping distance.
It can only be operated on ground from idle speed to max
reverse. T/R control is achieved through the throtlle lever.
The fan thrust reverser is part of the exhaust system and
is located just downstream of the fan frame. It consists of
4 hydraulically actuated blocker doors opening on cockpit
order.
In direct thrust configuration, during flight, the cowlings
mask the blocker doors, thus providing fan flow ducting.
In reverser thrust configuration, after landing, the blocker
doors are deployed in order to obstruct the fan duct. The
fan flow is then rejected laterally with a forward velocity.
A hydraulically actuated cowl opening system allows
each thrust reverser cowl to be opened independently for
maintenance operations.

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Page 86
general
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

SECONDARY AIRFlOW (BYPASS AIR)


PRIMARY AIRFlOW
VENTING AIRFlOW

CORE ENGINE
ThRUST
CORE ENGINE
ThRUST

FAN ThRUST

FAN REVERSE
ThRUST
AIR INlET

AIR INlET

STOWED POSITION

ThRUST REVERSER POSITIONS

CTC--0-0

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Page 87
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CFM56-5A/-5B

TRAINING MANUAL

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Page 88
general
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

thrust reverser mechanical structure

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Page 89
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER MECHANICAL STRUCTURE


The thrust reverser is made of two halves. It has the
following components:
- 2 pivoting doors per half.
- 1 actuator per pivoting door.
- Deploy switch connector.
- Stow switch.
- Door opening actuator.
- 3 hinge clevisses per half.
- Half door latches.
- Hydraulic control unit.
- Hydraulic pipes.
- Hydraulic junction box.
- Electrical junction box.
- Inner and outer cowl.

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Page 90
May 07

CFM56-5A/-5B

hINGE ClEVISSES (x3)

TRAINING MANUAL

DOOR OPENING
ACTUATOR
ElECTRICAl JUNCTION
BOx

hYDRAUlIC CONTROl
UNIT

INNER
COWl
OUTER
COWl

hYDRAUlIC PIPES

PIVOTING
DOORS
(DEPlOYED)
STOW
SWITCh
PIVOTING
DOOR
ACTUATOR

hYDRAUlIC
JUNCTION BOx

DEPlOY SWITCh
CONNECTOR

hAlF DOOR
lATChES

ThRUST REVERSER MEChANICAl STRUCTURE


T/R mechanical
EFFECTIVITY
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Page 91
May 07

CFM56-5A/5B

THRUST REVERSER MECHANICAL STRUCTURE

Fire protection.

T/R cowls.

The fire protection includes fire seals and thermal


blankets.

The C-ducts consist of:


- The outer cowl, which, in the stowed position,
encloses the pivoting doors.
- Three hinges which attach the cowl to the pylon.
- Two hoist points (not shown) on each outer cowl for
removal/installation maintenance operations.
- Four tension hook latches, to keep the cowls closed.
- Two opening actuator fittings.
- A ramp fairing, to smooth the airflow passing from
the engine to the thrust reverser.
- The inner cowl, which smooths the secondary airflow
inner passageway and provides air to the core
engine.
- An air inlet scoop, at 12 oclock, to duct air to the
precooler.
- An LPTCC inlet scoop at the front of the R/H inner
cowl, to duct secondary flow bleed air for LPT
cooling and clearance control.
- Inlet holes, in the front section of the cowl, to duct air
to the core engine internal cavity.
The inner and outer cowls have a honeycomb structure
with sound suppressing surfaces.

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TRAINING MANUAL

Fire seals.
The fire seals keep any engine fire in the turbine case
area away from:
- T/R components.
- Engine fan.
- Components in the engine fan case area.
- Engine strut.
All fire seals are along the upper and forward edges of
the T/R cowls.
Thermal blankets.
(-5B):
The inner barrel of the thrust reversers is treated for
thermal / fire protection. The inner (engine side) surface
of the inner barrel is protected by a heat shield blanket.
(-5A):
The inner (engine side) surface of the inner barrel is
treated for thermal/fire protection. The aft section of the
inner barrel is protected with thermal blanket covered with
a titanium sheet.

T/R mechanical
structure
nacelle

Page 92
May 07

CFM56-5A/-5B

TRAINING MANUAL
UPPER FIRE SEAl
(ON ThE PYlON)

hINGES
(x3)

OUTER
COWl
AIR INlET
SCOOP

OPENING ACTUATOR
FITTING
hEAT ShIElD
BlANKET
CFM56-5B

INlET
hOlE
INNER
COWl

FIREShIElD
CFM56-5A

lPTCC
SCOOP
lOWER FIRE
SEAl

FORWARD
FIRE SEAl
RAMP
FAIRING
INlET
hOlE

FIRE
SEAl

PIVOTING
DOORS
STOWED

DOOR lATChES
(x4)

ThRUST REVERSER COWlS

CTC--0-0

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Page 93
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER MECHANICAL STRUCTURE


Pivoting doors.
There are two pivoting doors on each thrust reverser half
door.
They are installed on pins that make them pivot when
hydraulic pressure is applied.
They are operated by four individual hydraulic actuators,
which move them independently to the deployed or
stowed position during thrust reverser operation.
Each pivoting door is locked on the forward frame with a
primary lock, which keeps it in the stowed position.
When the four doors have reached the fully deployed
position, the fan air is blocked and redirected forward.
The doors feature kicker plates which provide sealing
in the stowed position, and prevent reverse thrust reinjection in the deployed position.

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Page 94
May 07

CFM56-5A/-5B

TRAINING MANUAL

KICKER
PlATE

STOW SWITCh
CONNECTOR

hYDRAUlIC
ACTUATOR

PRIMARY
lOCK

ACTUATOR

PRIMARY lOCK
WITh ThERMAl BlANKET

PIVOTING DOORS

CTC--0-00

EFFECTIVITY
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TOC

PIVOTING DOORS

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Page 95
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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Page 96
May 07

CFM56-5A/-5B

TRAINING MANUAL

thrust reverser control system

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Page 97
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Component location.
The thrust reverser control system controls hydraulic and
electrical power to the thrust reverser for stow and deploy
operations.
The control components are located in the following
areas of the airplane:
- The throttle quadrant.
- The engine.
- The T/R halves.
- The pylon.

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T/R CONTROL
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nacelle

Page 98
May 07

CFM56-5A/-5B

ThROTTlE QUADRANT:
- CONTROl lEVER
- REVERSER lATChING lEVER

VIEW

PYlON:
- ShUT-OFF VAlVE
- hYDRAUlIC FIlTER

ENGINE:
- ElECTRONIC CONTROl UNIT

CTC--0-0

ThRUST REVERSER hAlVES:


- ElECTRICAl, hYDRAUlICAl AND
MEChANICAl COMPONENTS

T/R CONTROl SYSTEM - COMPONENTS lOCATION

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TRAINING MANUAL

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Page 99
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


The thrust reverser system includes:
- An electrical system.
- A hydraulic system.
Electrical system.
The electrical system includes:
- The two thrust reverser latching levers.
- Two pivoting door dual deploy switches and four
pivoting door stow switches, which allow different
thrust reverser processes during stow and deploy
sequences.
- An electrical wiring harness.

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Hydraulic system.
The hydraulic system includes:
- A shut-off valve, which isolates the reverser
hydraulic system from the aircraft hydraulics.
- A hydraulic filter, used to filter fluid from the aircraft
hydraulic system.
- A hydraulic control unit, which manages and
operates the actuating and latching systems.
- Four hydraulic actuators, which independently
operate the pivoting doors.
- Four hydraulic pivoting door latches, to lock the
pivoting doors in the stow position.

T/R CONTROL
SYSTEM
nacelle

Page 100
May 07

CFM56-5A/-5B

TRAINING MANUAL

hYDRAUlIC SUPPlY

EIU

lGCIU

hYDRAUlIC RETURN

SEC-1
SEC-2

ACTUATORS

INDICATING

SEC-3

lATChES

STATIC RElAYThRUST REV


lOCKING CTl
Flx
T.O MCT
Cl
T.O GA

TRSOV
RElAY

TRSOV

REV IDlE

Ch. A

DIRECTIONAl
VAlVE
SOlENOID

ECU

hCU

UPPER
BlOCKER
DOOR, l

PRESSURIZING
VAlVE
SOlENOID

Ch. B

SW-BlOCKER
DOOR STOW.
lOWER, R
SW-BlOCKER
DOOR
DEPlOY, R

UPPER
BlOCKER
DOOR, R

IDlE

MAx.
REVERSE

lOWER
BlOCKER
DOOR, R

PRESSURE
SWITCh

lOWER
BlOCKER
DOOR, l

SW-BlOCKER
DOOR STOW.
UPPER, R

SW-BlOCKER
DOOR STOW.
UPPER, l
SW-BlOCKER
DOOR
DEPlOY, l
SW-BlOCKER
DOOR STOW.
lOWER, l

CONTROl
UNIT-ThROTTlE

CTC--0-0

ElECTRICAl AND hYDRAUlIC SYSTEM

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Page 101
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Thrust reverser indicating system.
The thrust reverser operating sequences are displayed in
the cockpit on the lower ECAM display unit.
In deployment, an amber REV indication will come
into view at the middle of the N1 dial when at least
one reverser door is unstowed or unlocked (stroke > 1
percent).
If this occurs in flight, REV will flash first for 9 sec, then it
will remain steady.
This indication will change to green when the fan reverser
doors are fully deployed and the reverse thrust can be
applied.
In stowage, the indication changes to amber when at
least one door is deployed less than 95 percent.
The indication disappears when all the doors are stowed.

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T/R CONTROL
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nacelle

Page 102
May 07

CFM56-5A/-5B

5
REVERSE
ThRUST
INDICATION

10

REV
36.4

n
%

5 10 egT
C
275
64
2000

n
%
F.F
Kg/H

TRAINING MANUAL

10

REV
36.4

5 10
275
64
2000

FOB : 18000 KG
S

FlAP

FUll

1/ REV INDICATION DURING DEPlOY PhASE:


REV DISPlAYED IN AMBER WhEN ThE ThROTTlE IS IN ThE REVERSE
RANGE AND ThE BlOCKER DOORS ARE NOT 95% DEPlOYED.
REV DISPlAYED IN GREEN WhEN ThE DOORS ARE FUllY DEPlOYED
2/ REV INDICATION DURING STOW OPERATION:
REV DISPlAYED IN AMBER WhEN ThE DOORS ARE RESTOWED

T/R INDICATING

CTC--0-00

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Page 103
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


The thrust reversers can be activated when the thrust
lever is at idle stop and the aircraft is on ground with
engines running.
Releasing the reverser latching lever allows to pull the
thrust lever from the stop position to the reverse idle
position.
The thrust reverser is then controlled by the ECU, which
commands the deployment of the pivoting doors.
After all doors are fully deployed, max reverse thrust can
be applied.

EFFECTIVITY
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T/R CONTROL
SYSTEM
nacelle

Page 104
May 07

CFM56-5A/-5B

TRAINING MANUAL

TO

TO

ga

ga

FlX

FlX

MCT

MCT


Cl

ThRUST
CONTROl
lEVER

IDle

le

IDle

IDlE STOP
POSITION

0
r


0

0


Cl
a
/
T
H
r
0
r


F

aX

re

0

0

reVerSe

re
V ID

lATChING
lEVER

a
/
T
H
r

ECU

T/R CONTROl lEVER POSITIONS

CTC--00-00

EFFECTIVITY
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T/R SYSTEM
COMMAND lOGIC

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SYSTEM
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Page 105
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Deploy switches.
The deployed position of the pivoting doors is sensed by
two double deploy switches, one for the 2 R/H doors, and
one for the 2 L/H doors.
They are located on the thrust reverser beams, two at 3
oclock and two at 9 oclock, and are accessible through
access doors on each side of the thrust reverser outer
cowl.
Each of them monitors two pivoting doors.
They are contact switches, connected in series, and
change signal when the monitored door has reached a
near fully deployed position.
They are connected to the ECU via the electrical junction
box.

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T/R CONTROL
SYSTEM
nacelle

Page 106
May 07

CFM56-5A/-5B

TRAINING MANUAL

DOOR
POSITION
lEVER 1

DEPlOY
SWITCh

VIEW

DOOR
POSITION
lEVER 2

ECU
ElECTRICAl
CONNECTOR

ElECTRICAl
hARNESS

DEPlOY SWITCh
ACCESS DOOR

CTC--0-0

PIVOTING DOOR DEPlOY SWITChES

EFFECTIVITY
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SYSTEM
nacelle

Page 107
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Stow switches.
The stowed position of the pivoting doors is sensed by
four single stow switches, one per door, located on the
forward frame rear side, next to the door latches.
They are accessible once the fan cowls are opened and
the doors deployed.
They are connected in parallel, and change signal when
the monitored door has started to close.
The switches are connected to the ECU via the electrical
junction box.

EFFECTIVITY
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T/R CONTROL
SYSTEM
nacelle

Page 108
May 07

CFM56-5A/-5B

TRAINING MANUAL

STOW SWITCh
CONNECTOR

hYDRAUlIC
ACTUATOR

STOW SWITCh

PIVOTING DOOR
POSITION lEVER

ECU
ElECTRICAl
CONNECTOR

CTC--0-0

PIVOTING DOOR STOW SWITChES

EFFECTIVITY
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SYSTEM
nacelle

Page 109
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


The thrust reverser system is hydraulically supplied by
the corresponding hydraulic pump on the engine.
It is isolated from the hydraulic supply by a shut-off valve,
which is connected to a hydraulic filter and a hydraulic
control unit (HCU).
Shut-Off Valve.
The Shut-Off Valve (SOV) is located in the front section of
the pylon, above the fan inlet case forward flange.
The fan cowl doors must be opened to access the SOV.
The SOV isolates the thrust reverser from system
pressure.
When conditions are met, the throttle is in correct
position, then the static relay generates an electrical
signal to the T/R SOV enabling thrust reversers to be
operated.
The SOV is hydraulically connected to the hydraulic filter
and the HCU.
The SOV solenoid is electrically connected to the aircraft
115 VAC power supply.
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T/R CONTROL
SYSTEM
nacelle

Page 110
May 07

CFM56-5A/-5B

TRAINING MANUAL

ElECTRICAl
CONNECTOR

ThROTTlE POSITION
INPUTS

A
FROM A/C
STATIC RElAY

ShUT-OFF
VAlVE

SUPPlY
FROM
SOV FIlTER

FWD
CONTROl
TO hCU

RETURN
TO CASE DRAIN

ShUT-OFF VAlVE - TRSOV

CTC--0-0

EFFECTIVITY
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Page 111
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Hydraulic filter.
The Hydraulic Control Unit filter module is installed at the
bottom of the pylon, in front of the HCU. Its purpose is to
prevent unwanted matter from entering the thrust reverser
hydraulic system.
It is accessible once the fan cowl doors are open.
A clogging indicator at the bottom of the filter bowl
provides a visual indication of filter clogging.
To access and change the filter element, the bowl is
turned counter-clockwise to remove it from the head.
When the filter bowl is removed, the O-ring and packing
must be replaced. Care must be taken not to damage the
differential pressure indicator, or bowl, with metal tools
when the packing is removed, or installed.
If the differential pressure indicator is replaced, the entire
filter assembly must be removed from the aircraft and a
complete acceptance test procedure carried out.

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SYSTEM
nacelle

Page 112
May 07

CFM56-5A/-5B

TRAINING MANUAL

A
FIlTER hEAD

UNION
TUBE
ShUTOFF DIAPhRAGM
PACKING
REMOVAl SPRING
O-RING
INlET
PORT

FIlTER ElEMENT
WAShER

OUTlET
PORT

PACKING
FIlTER BOWl
DIFFERENTIAl
PRESSURE INDICATOR

T/R hYDRAUlIC FIlTER

CTC--0-0

EFFECTIVITY
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Page 113
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Hydraulic Control Unit.
The Hydraulic Control Unit (HCU) controls the flow of
hydraulic fluid to the thrust reverser latches and pivoting
door actuators during all thrust reverser operation
phases.
Control and feedback signals are exchanged with the
ECU.
The HCU is accessible once the thrust reverser cowls
and the fan cowls are opened.
It is installed on the right-hand forward frame of the thrust
reverser structure, at 1 oclock.
The HCU is equipped with a lever, which permits deactivation of the thrust reverser before maintenance
operations.

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T/R CONTROL
SYSTEM
nacelle

Page 114
May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

RIGhT hAlF
DOOR

hYDRAUlIC
CONTROl UNIT

ClOGGING
INDICATOR

POWER
VAlVE

PURGE

lOCK IN
PORT

DEACTIVATION
lEVER
lOCKOUT PIN

hYDRAUlIC CONTROl UNIT

CTC--0-0

EFFECTIVITY
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nacelle

Page 115
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Pivoting door latches.
The four pivoting door latches (one for each pivoting
door) are installed on the C-ducts forward frame, between
the door actuators and the stow switches.
They are accessible once the fan cowls are open.
They lock the doors in the stowed position.
Each latch consists of a hook, a lever and a springloaded hydraulic actuator which operates the hook.
Each latch is protected by a thermal blanket.
The latches are actuated in series : it is only after one
latch is unlocked that pressure is applied to the next.
Acting on the latch manual unlock nut is the first step to
manually release the pivoting doors for maintenance
purposes.

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SYSTEM
nacelle

Page 116
May 07

CFM56-5A/-5B

TRAINING MANUAL

ROllER

PIVOTING
DOOR lATCh

STOW SWITCh

hYDRAUlIC
ACTUATOR

VIEW

PIVOTING
DOOR
PIVOTING DOOR
lATCh FITTING

DOOR
lATCh

MANUAl
UNlOCK NUT

A
hOOK

PRIMARY lOCK
WITh ThERMAl BlANKET

PIVOTING DOOR lATChES

CTC--0-0

EFFECTIVITY
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hOOK

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T/R CONTROL
SYSTEM
nacelle

lATCh
FITTING
ROllER

Page 117
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Pivoting door actuators.
Four hydraulic actuators provide the force necessary to
deploy and stow the thrust reverser pivoting doors.
They are installed on the T/R forward frame by a ball-joint
support.
The piston rod of the actuator is attached to the pivoting
door structure by the rod end assembly.
Acting on the actuator manual unlocking square after
unlocking the latch, allows manual opening of a pivoting
door during maintenance operations.
A safety sleeve is installed on the actuator to prevent
door closing.

EFFECTIVITY
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T/R CONTROL
SYSTEM
nacelle

Page 118
May 07

CFM56-5A/-5B

TRAINING MANUAL

PIVOTING
DOOR

hYDRAUlIC
ACTUATOR

MANUAl
UNlOCKING
SQUARE

CFM56-5A

MAINTENANCE
SAFETY SlEEVE

ACTUATOR
ROD

MANUAl
UNlOCKING
SQUARE

BAll-JOINT ROD END


ASSEMBlY ASSEMBlY
SUPPORT
FORWARD
FRAME

CFM56-5B

hYDRAUlIC ACTUATORS

CTC--0-0

EFFECTIVITY
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TOC

hYDRAUlIC
ACTUATOR

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Page 119
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Deploy mode sequence.
In the deploy mode, when the aircraft is on ground and
reverse thrust is set from the flight compartment, the EIU
and ECU send electrical signals to the Hydraulic Control
Unit, if the deploying conditions are met.
The HCU sends hydraulic pressure to unlock each
pivoting door.
When all pivoting doors are unlocked, the hydraulic
pressure is sent to the hydraulic actuators extend side
until they are fully deployed.
An unstow message is sent to the flight compartment.
When the four pivoting doors are deployed, the ECU
receives the signal deployed doors and stops the
electrical signal to the HCU.

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Page 120
May 07

CFM56-5A/-5B

TRAINING MANUAL

ThROTTlE
lEVER

ECU

PIVOTING DOORS
UNlOCKING

hCU

PIVOTING DOORS
OPENING

EIU

STOW SWITCh
OPEN

REV IN AMBER

AT lEAST ONE
DOOR UNSTOWED

PIVOTING DOORS
FUllY DEPlOYED

4 DEPlOY SWITChES
ClOSED

ECU

REV IN GREEN

All 4 DOORS
FUllY DEPlOYED

ECU

STOP hCU
COMMAND

DEPlOY SEQUENCE

CTC--0-00

EFFECTIVITY
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Page 121
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


Stow mode sequence.
When the thrust reverser stow sequence is selected, the
EIU and ECU send an electrical signal to the HCU.
The HCU sends hydraulic pressure to the hydraulic
actuators retract side.

The ECU removes electrical power from the HCU with a


closure delay of one to two seconds, which enables the
pivoting doors to lock.

The hydraulic actuators are connected to the aircraft


hydraulic return system.

A pressure switch transmits a without pressure signal to


the ECU.

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When the pivoting doors are in their stowed position, they


actuate stow indication switches, which send the stowed
signal to the flight compartment.

T/R CONTROL
SYSTEM
nacelle

Page 122
May 07

CFM56-5A/-5B

TRAINING MANUAL

ThROTTlE
lEVER

ECU

EIU

hCU

ACTUATOR STOW
SIDE

PIVOTING DOORS
STOWING

DEPlOY SWITCh
OPEN

REV IN AMBER

AT lEAST ONE DOOR


NOT FUllY DEPlOYED

PIVOTING DOORS
STOWED

4 STOW SWITChES
ClOSED

ECU

REV DISAPPEARS

All 4 DOORS
STOWED AND lOCKED

ECU

STOP hCU
COMMAND

STOW SEQUENCE

CTC--0-00

EFFECTIVITY
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Page 123
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


T/R inhibition.
For safety reasons during maintenance operations, it is
necessary to make the thrust reverser unserviceable.
The T/R can be inhibited by removing the lockout pin from
its stowage position, and moving the HCU deactivation
lever forward, to the inhibition position.
This way, no hydraulic pressure is delivered to the
pivoting door latches and actuators.
The lockout pin is then installed through the lever to lock
it in the unserviceable position.
A warning notice is placed on the lever, telling persons
not to remove the lockout pin.

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SYSTEM
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Page 124
May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

A
lOCKOUT PIN
INSTAllED

hCU

lOCKOUT
PIN STOWAGE
(IN OPERATING POSITION)

WARNING
NOTICE

FWD

INhIBIT lEVER IN
OPERATIONAl POSITION
INhIBIT lEVER IN
OFF POSITION

ThRUST REVERSER INhIBITION

CTC--00-0

EFFECTIVITY
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Page 125
May 07

CFM56-5A/5B

TRAINING MANUAL

THRUST REVERSER CONTROL SYSTEM


T/R deactivation.
The thrust reverser is deactivated if:
- The HCU lever is moved to the inhibit position and
locked in place.
- The lockout bolts provided to secure the pivoting
doors in the stowed position are installed.
The lockout bolts and red lockplates are installed on a
storage bracket mounted on the forward face of the righthand T/R cowl door.
The lockout fairings and screws are removed from the
pivoting doors and installed on the storage bracket.
The lockout bolts and lockplates are then installed on the
pivoting doors to attach them to the forward frame of the
thrust reverser.

EFFECTIVITY
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T/R CONTROL
SYSTEM
nacelle

Page 126
May 07

CFM56-5A/-5B

TRAINING MANUAL

PIVOTING
DOOR
SCREW

lOCKOUT
FAIRING

NORMAl OPERATION

BOlT
lOCKOUT
BOlT

FWD

RED
lOCKPlATE

STORAGE
BRACKET
BOlT
CTC--0-0

RED
lOCKPlATE

INhIBIT POSITION

ThRUST REVERSER DEACTIVATION

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BOlT

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SYSTEM
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CFM56-5A/-5B

TRAINING MANUAL

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T/R CONTROL
SYSTEM
nacelle

Page 128
May 07

CFM56-5A/-5B

TRAINING MANUAL

exhaust system

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Page 129
May 07

CFM56-5A/5B

TRAINING MANUAL

EXHAUST SYSTEM
The exhaust system supplies an exit for the turbine
exhaust gases. The system increases the turbine exhaust
gas velocity to increase engine thrust.
To control the direction of the exhaust gases, the system
uses the following components:
- A primary nozzle.
- A centerbody.
The primary nozzle and the centerbody are attached to
the aft of the turbine rear frame.
They give:
- An annular exhaust passage to the primary airflow.
- A passage to bypass air.
- A passage to vent air.
The engine exhaust passes between the inner surface
of the primary nozzle and the outer surface of the
centerbody.
Engine bypass air passes over the outer surface of the
primary nozzle.
The centerbody is open at the aft end to let the engine
vent to atmosphere.
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system
nacelle

Page 130
May 07

CFM56-5A/-5B

TRAINING MANUAL

SECONDARY AIRFlOW (BYPASS AIR)

PRIMARY AIRFlOW
VENTING AIRFlOW

CENTERBODY
FOR VENT AIR

PRIMARY NOZZlE
FOR ExhAUST

ExhAUST
SYSTEM

CTC--0-00

ExhAUST SYSTEM GENERAl DESCRIPTION

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CFM56-5A/5B

TRAINING MANUAL

EXHAUST SYSTEM
Primary nozzle.
The primary nozzle directs the primary exhaust gas aft
and regulates the gas flow.

(-5B):
An enhanced acoustic performance chevron nozzle has
been developed to comply with the aircraft noise level
standard requirement. This nozzle is mostly installed on
A321s.

It is fastened to the outer aft flange of the engine turbine


rear frame (TRF).
The primary nozzle consists of:
- A forward flange for attachment to the TRF aft flange.
- Inner and outer skins made of conventional stiffened
sheet metal.
- A forward bulkhead to link the two skins.
- A spring seal, attached to the outer barrel, to
interface with the pylon.
Water drainage is provided by holes in both the inner and
outer skins:
- One hole located at the lowest point of the inner
skin.
- Five holes located aft of each outer skin stiffener.

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Page 132
May 07

CFM56-5A/-5B

TRAINING MANUAL

A
ExISTING
NOZZlE
VIEW

CFM56-5A/-5B

PYlON
SEAl

STIFFENER
RINGS

OUTER
SKIN

ENhANCED ACOUSTIC
PERFORMANCE
ChEVRON NOZZlE
VIEW

CFM56-5B ONlY
INNER
SKIN

FWD

ENGINE
ATTACh RING

PRIMARY NOZZlE DESIGN

CTC--0-0

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FORWARD
BUlKhEAD

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CFM56-5A/5B

TRAINING MANUAL

EXHAUST SYSTEM
Centerbody.
The centerbody is located at the aft section of the
nacelle, installed in the center of the primary nozzle.
It is bolted to the inner aft flange of the engine turbine
rear frame (TRF), and can be accessed after the primary
nozzle has been removed.
The purpose of the centerbody outer surface is to
calibrate the exhaust areas, while smoothing the primary
exhaust gases.
The inner portion of the centerbody vents the engine
sumps to atmosphere.
It features 3 internal stiffeners which ensure its rigidity,
and behind each stiffener, 2 drain holes.

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nacelle

Page 134
May 07

CFM56-5A/-5B

TRAINING MANUAL

INTERNAl
STIFFENER
(x3)

VIEW

TRF OUTER
AFT FlANGE
FWD

TRF INNER
AFT FlANGE

CENTERBODY lOCATION

CTC--0-0

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TRAINING MANUAL

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Page 136
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CFM56-5A/-5B

TRAINING MANUAL

nacelle systems

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TRAINING MANUAL

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nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

engine hydraulic system

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hydraulic system
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Page 139
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE HYDRAULIC SYSTEM


The aircraft has three main hydraulic systems. They
are identified as the Green, Blue and Yellow systems.
Together they supply the main aircraft systems with
hydraulic power.
The three systems are not hydraulically connected.
The three systems are each pressurized by one main
pump. The Green system pump is connected to the left
engine and the Yellow system pump is connected to
the right engine. The Green and Yellow pumps supply
hydraulic power when their related engine operates. The
electric pump of the Blue system starts automatically
when any one of the engines operates.
The three system main pumps are usually set to operate
permanently. If necessary (because of a system fault, or
for servicing), the pumps can be set to off from the flight
compartment.
Two Power Transfer Units (PTU) enable power transfer
between the green and yellow hydraulic systems if the
pressure difference is more than 500 PSI (3,45 MPa).
However, no hydraulic pressure is transferred but the
PTU of the highest system restores pressure of the lower
system.
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Page 140
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CFM56-5A/-5B

TRAINING MANUAL

40VU

20VU

BlUE
RESERVOIR

GREEN
RESERVOIR

RAT

YEllOW
RESERVOIR

ElEC.
PUMP

ENG.
1

ENG.
2

P
M

ElEC.
PUMP

hAND
PUMP

M
P

PTU
AIRCRAFT
SYSTEMS

AIRCRAFT
SYSTEMS

AIRCRAFT
SYSTEMS

REVERSE
ENG. 1

REVERSE
ENG. 2
P

PRIORITY
VAlVE

PRIORITY
VAlVE

AIRCRAFT hYDRAUlIC SYSTEMS

CTC--00-0

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Page 141
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE HYDRAULIC SYSTEM


The purposes of the engine hydraulic system are:
- To pump hydraulic fluid from the reservoir to different
aircraft equipment and the engine thrust reverser.
- To supply the dedicated aircraft hydraulic circuits
with clean pressurized hydraulic fluid.
- To drain and clean hydraulic leakage from the
hydraulic pump and return it to the aircraft
hydraulic reservoir.
- To indicate a low output pressure from the hydraulic
pump, and a hydraulic filter clogged condition.

The engine hydraulic system is located around the


engine fan case, on the left hand side, and consists of the
following equipment:
- The engine driven hydraulic pump, installed on the
forward flange of the accessory gearbox.
- The suction line.
- The pressure line.
- The case drain hydraulic filter, installed at 9 oclock,
which filters the return flow of fluid.
- The case drain line.
- The low pressure indicating switch, installed at the
9.30 oclock position, which monitors the supplied
pressure.
To access the engine hydraulic system equipment, the
left hand side fan cowl must be opened.
The engine hydraulic system lines are connected on the
left side of the pylon, at the fluid disconnect panel.

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nacelle

Page 142
May 07

CFM56-5A/-5B

TO hYDRAUlIC
SYSTEMS

TRAINING MANUAL

hYDRAUlIC
RESERVOIR
hYDRAUlIC FIRE
ShUT OFF VAlVE

hYDRAUlIC
JUNCTION
BOx

OPENShUT

SUCTION lINE

WING
COllECTOR

hP lINE
T/R RETURN lINE
CASE DRAIN lINE

T/R ShUT-OFF
VAlVE
(OPTIONAl)

SUCTION lINE
PRESSURE lINE
lOW PRESSURE
INDICATING
SWITCh
CASE DRAIN
hYDRAUlIC
FIlTER

COUPlING
hAlF

hCU
TO PRIMARY
lOCKS
TO
ACTUATORS

PRESSURE
DElIVERY hOSE

hYDRAUlIC
PUMP

FWD

CASE
DRAIN hOSE

ENGINE hYDRAUlIC SYSTEM - hYDRAUlIC JUNCTION BOx

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TOC

hYDRAUlIC
SUCTION hOSE

SOV

CASE DRAIN
lINE

CTC--0-0

PYlON

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CFM56-5A/5B

TRAINING MANUAL

ENGINE HYDRAULIC SYSTEM


Engine-driven pump.

Physical description.

The engine-driven pumps (EDP, one pump per engine)


supply Yellow and Green hydraulic systems with hydraulic
pressure.

The pump is a variable-displacement type. The rotating


assembly turns as long as the engine operates.

Location.
The engine-driven pump (EDP) is attached to the
accessory gearbox at the bottom of the engine. The
attachment flange of the pump has keyhole slots for
the installation of attachment bolts. The suction line
connection has a quick-release self-sealing coupling.
Together, they make it possible to replace the pump
quickly.

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A solenoid valve (controlled from the flight compartment)


makes it possible to change the operation of the pump
so that it does not supply pressure to the system
(depressurized mode). The EDP includes a blocking valve
which isolates the pump from the hydraulic system when
the pump operates in the depressurized mode.
The pump then operates with zero flow.
The pump is connected to three lines:
- Hydraulic fluid supply line.
- Output pressure line
- Case drain line.

engine
hydraulic system
nacelle

Page 144
May 07

CFM56-5A/-5B

TRAINING MANUAL

KEYhOlE SlOT

CASE DRAIN lINE

SUPPlY lINE

SEAl DRAIN
CONNECTION

OUTPUT lINE
VIEW

ElECTRICAl CONNECTION
SOlENOID VAlVE

hYDRAUlIC PUMP
DRIVE PAD

YEllOW AND GREEN


SYSTEMS ONlY

FWD
CTC--0-0

ENGINE-DRIVEN PUMP (ACCORDING TO VERSION)

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nacelle

Page 145
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE HYDRAULIC SYSTEM


Case drain filter module.

EDP.

The case drain filter cleans the case drain fluid from the
engine-driven pumps (EDP) before it goes back to the
reservoir.

If you operate the engine fire switch and if the EDP runs
for five minutes, you must inspect the EDP case drain
filter for pump damage and replace the filter.

The EDP case drain filters are located on each engine,


on the case drain line between the EDP and the hydraulic
disconnect panel on the pylon.
Physical description.
The case drain filter is a non-bypass type with a 15
micron, non-cleanable, cartridge type filter element.
The case drain filter has the following components:
- A filter head which includes the hydraulic connector,
a clogging indicator and an anti-spill device.
- A filter bowl.
- A replaceable filter element.
The case drain lines are threaded-type fittings.

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hydraulic system
nacelle

Page 146
May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

A
FWD

A
FIlTER
hEAD
OUTlET
PORT
ClOGGING
INDICATOR

ANTI-SPIll
DEVICE

INlET
PORT

FIlTER
ElEMENT

FIlTER
ElEMENT

FIlTER
BOWl

FIlTER
BOWl

CASE DRAIN FIlTER

CTC--0-0

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Page 147
May 07

CFM56-5A/-5B

TRAINING MANUAL

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Page 148
May 07

CFM56-5A/-5B

TRAINING MANUAL

engine bleed air system

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bleed air system Page 149
nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Pneumatic system.
The pneumatic system supplies with compressed air the
airplane user systems.
The aircraft pneumatic system can be fed by engine
1 and/or 2, the Auxiliary Power Unit (APU), and the
pneumatic ground air connection.
The pneumatic manifold collects the compressed air from
the sources and supplies it to the user systems.
The purpose of the manifold valves is to:
- Control the flow of bleed air.
- Isolate the manifold into left and right sides.
- Control the flow of manifold air into the user
systems.

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The airplane systems that use pneumatic power are:


- Engine start systems.
- Air conditioning and pressurization systems.
- Engine inlet cowl anti-ice systems.
- Wing thermal anti-ice systems.
- Water tank pressurization system.
- Hydraulic reservoir pressurization system (LH
engine only).
Pneumatic system controls and indications are:
- Monitoring computers.
- Cockpit 30VU panel.
- ECAM system display.
The controls and indications use 28V DC.

engine
bleed air system Page 150
nacelle

May 07

CFM56-5A/-5B

AIR COND.
(TRIM AIR V.)

TRAINING MANUAL

hYD RESERV.
PRESSURE

WATER TANK
PRESSURE

PACK 1

PACK 2

WING
ANTI-ICE

CARGO
hEAT

ENG
START
PRV

STARTER
VAlVE
IP

STARTER

hP

ENG
START
PRV

hYDRAUlIC
RESERVOIR
(lh ONlY)

APU

hPV
ENGINE 2

STARTER
VAlVE
IP

STARTER

COMMAND
PRESSURE
lINE TO ANTI-ICE
VAlVE

NACEllE AIR
INlET ANTI-ICE

hP

COMMAND
PRESSURE
lINE TO ANTI-ICE
VAlVE

NACEllE AIR
INlET ANTI-ICE

PNEUMATIC SYSTEM

CTC--0-0

EFFECTIVITY
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TOC

CROSSBlEED
VAlVE (x-FEED)

hP GROUND
CONNECTION
hPV

ENGINE 1

WING
ANTI-ICE

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bleed air system Page 151
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May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Pneumatic system - Functional description.

APU bleed air.

The pneumatic system supplies with hot, high pressure


air to the relevant aircraft systems.

The APU supplies bleed air to the pneumatic manifold.


An APU check valve protects the APU from engine bleed
air flow.

Pneumatic manifold.
Controls and indications.
The pneumatic manifold gets high pressure air from the
source systems and supplies it to the user systems.
Engine bleed air.
There is one bleed air system for each engine. The
engine bleed system controls bleed air temperature and
pressure.
Engine bleed air precooler system.

The control of the pneumatic system is usually automatic.


Bleed-air Monitoring Computers (BMC) control the
automatic functions.
Manual controls with pushbutton and selector switches
are available on the overhead 30VU panel.
The monitoring of the pneumatic system operation is
done on the ECAM System Display.

The precooler system controls the engine bleed air


temperature. The Fan Air Valve and the Fan-Air Valve
Control Thermostat control the flow of fan air to the
precooler.

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bleed air system Page 152
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

T
CT

TO BMC

PRECOOlER

S
CT

OVERBOARD
ENG
START

FAV

BlEED

Powerplant

23C
C

TO BMC

OPV

lO

23C
h
hI

IP

VAlVE
POSITION

TO
BMC

FAN
IP

hP

TAT +19C
SAT +18C

lO

hYDRAUlIC
RESERVOIR
(lh ONlY)

COMMAND PRESSURE
lINE TO ANTI-ICE VAlVE

CTC--0-0

APU

1
hP

23 h 56

IP
G.W. 60300 KG
C.G 28 1%

AMBER:
OVERPRESSURE
OVERTEMPERATURE
30VU

AIR COND OVERhEAD PANEl

PNEUMATIC SYSTEM

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ANTI
ICE
44 PSI
205C

GND

hP

h
hI

BMC2

ENGINE 1
NACEllE
AIR INlET
ANTI-ICE

200C

ECAM

BMC1

PRESSURE
TEMPERATURE
DETECTORS

RAM
AIR

TO BMC

hPV

TOC

200C

ANTI
ICE
44 PSI
205C

PRV

TO
BMC

Aircraft

engine
bleed air system Page 153
nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


The purposes of the bleed air system are:
- To extract air from the High Pressure Compressor.
- To select the air source from the HPC 5th or 9th
stage.
- To regulate the output pressure and temperature
before the air is delivered to the aircraft distribution
system.

To access the system, the left hand side fan cowl and the
thrust reverser C duct must be opened.
All the valves are fitted with E-seals that require
inspection, and, if necessary, replacement.

The engine bleed air system is installed in the nacelle


within the core compartment, on the left hand side of
each engine between the 8 and 2 oclock positions (ALF).
The main elements of the system are:
- The Intermediate Pressure Check Valve (IPC), that
uses HPC 5th stage air.
-The High Pressure Bleed Valve (HPV), that uses
HPC 9th stage air.
-The Bleed Pressure Regulator Valve (PRV).
-The Overpressure Valve (OPV).
-The bleed air precooler exchanger.
-The temperature and pressure sensors.
-The air ducts.
-The electrical harnesses.
-The Bleed-air Monitoring Computers (BMC).

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bleed air system Page 154
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

BlEED PRESSURE
REGUlATOR VAlVE

FAN AIR
VAlVE

BlEED AIR MONITORING


COMPUTER (BMC)

FAN AIR VAlVE


CONTROl
ThERMOSTAT

INTERMEDIATE PRESSURE
ChECK VAlVE

BlEED AIR
PRECOOlER
ExChANGER

5Th STAGE
DUCT

9Th STAGE
DUCT

POWERPlANT

hIGh PRESSURE
BlEED VAlVE

BlEED PRESSURE
REGUlATOR VAlVE
CONTROl SOlENOID

ENGINE BlEED AIR SYSTEM

CTC--0-0

EFFECTIVITY
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TOC

OVERPRESSURE
VAlVE

AIRCRAFT

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bleed air system Page 155
nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


System pressure operation.
The operation of the HP Bleed Valve (HPV) and the IP
Check Valve is linked to the 5th and 9th stage pressures
from the HP Compressor.

The bleed pressure regulator valve regulates the outlet


pressure of the airflow to the aircraft distribution at
44psig.
The Overpressure Valve (OPV) protects the system
against damage if overpressure occurs.

5th and 9th stage engine bleeds.


At low engine speed, 5th stage air is not sufficient for the
pneumatic system demands and the 9th stage supplies
bleed air. At high engine speed the HP bleed valve
closes, and the 5th stage supplies bleed air. The bleed
pressure regulator valve controls the closing of the HP
bleed valve.
The HP bleed valve pneumatically limits the downstream
static pressure to 36 psig. It closes fully pneumatically
when the upstream static pressure reaches 120 psig.
The bleed pressure regulator valve (PRV) receives the
airflow from the HP bleed valve or the IP check valve.

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bleed air system Page 156
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

PRESSURES PSIG
FUllY ClOSED

85
OPV
75

STARTS TO ClOSE
VAlVES
OPV

RE-OPENS WhEN PRESSURE IS BElOW 35 PSIG

PRV

ClOSED BY BMC WhEN:


- DOWNSTREAM OVERTEMP 257C MORE ThAN
60 SECONDS.
- DOWNSTREAM OVERPRESSURE 57 PSIG MORE
ThAN 15 SECONDS.
- PYlON OVERhEAT
- APU BlEED VAlVE NOT ClOSED
- CORRESPONDING ENGINE SAV OPENED.
- REVERSE FlOW (DETECTED BY PRV).

hPV

ClOSES WhEN UPSTREAM PRESSURE REAChES


120 PSIG

44
PRV
36
hPV

OPERATING CONDITIONS

CORE SPEED

SYSTEM PRESSURE OPERATION

CTC--0-00

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May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


IP check valve (5th stage).
The 5th stage IP check valve prevents 9th stage bleed
airflow from entering the 5th stage bleed port.
The IP check valve is fitted with two flappers.
The IP check valve is part of the engine bleed air
system. It is on the left side of the engine high pressure
compressor case (at the 9 oclock position).
Functional description.
The valve lets airflow go in the direction of the arrow. It
stops airflow in the opposite direction.
Two semicircular flappers control airflow. Normal airflow
opens the flappers. Reverse airflow closes the flappers.
NOTE:
Install the bleed air check valve so that the flow arrow
points away from the 5th stage bleed port.

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bleed air system Page 158
nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

hINGE PIN

VIEW

STOP PIN

VAlVE BODY

FlAPPERS

CTC--0-00

INTERMEDIATE PRESSURE ChECK VAlVE

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bleed air system Page 159
nacelle

May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


HP Bleed Valve.
The HP Bleed Valve is a 4 in. dia. butterfly-type valve
which operates as a shut-off and pressure regulating
valve.
The HP bleed valve is normally spring-loaded closed in
the absence of upstream pressure.
A minimum pressure of 8 psig is necessary to open the
valve.
The HP bleed valve contains three main parts:
- A valve body.
- A pneumatic actuator.
- A regulator assembly.

A pneumatic sense line connects the HP bleed valve


with the bleed pressure regulator valve (PRV) in order to
make sure that the HP bleed valve will close when bleed
pressure regulator valve is controlled closed.
A manual override is provided to set the valve in the
closed position.
(-5B):
The engine bleed air is connected by a sense line to the
HP bleed override solenoid.
This solenoid causes the HP bleed valve to close
pneumatically during cruise in normal bleed condition.

The HP bleed valve is located on the engine core area at


the 9 oclock position.
The HP bleed valve pneumatically limits the downstream
static pressure to 36 psig. It fully closes when the
upstream static pressure reaches 120 psig.

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May 07

CFM56-5A/-5B

VIEW

ElECTRICAl
CONNECTOR

TRAINING MANUAL

A
FROM BlEED
PRESSURE REGUlATOR
VAlVE (PRV)

ACTUATOR
ASSEMBlY

FIlTER

COVER
PlATE

VIEW

B
CFM56-5A

TEST PORT

B
BUTTERFlY
POSITION INDICATOR
AND MANUAl OVERRIDE

lOCKING
PIN

CFM56-5B

hIGh PRESSURE BlEED VAlVE

CTC--00-0

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CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Bleed Pressure Regulator Valve (PRV).

PRV operation is fully pneumatic.

The PRV is a 4 in. dia. butterfly-type valve, it


pneumatically regulates the downstream pressure to
44psig.

It is controlled in closed position by crew action on:


- ENG FIRE pushbutton switch.
- ENG BLEED pushbutton switch.

It closes automatically in the following cases:


- Overtemperature downstream of the precooler
exchanger.
- Overpressure downstream of the PRV.
- Ambient overheat in pylon/wing/fuselage ducts
surrounding areas.
- APU bleed valve not closed.
- Corresponding starter valve not closed.

The thermal fuse installed in the valve body causes the


valve to close at 450 more or less 25 deg.C.

The PRV is located on the engine core area at the 10


oclock position.

A manual override is provided to position the valve in the


closed position.
Solenoid HP Bleed Override.
The solenoid, when energized by the BMC, permits to
control closure of the HP Bleed Valve.

The PRV contains three main parts:


- A valve body.
- A pneumatic actuator.
- A regulator assembly.

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nacelle

May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

A
VIEW

SOlENOID hP BlEED
OVERRIDE

ElECTRICAl
CONNECTOR

ElECTRICAl
CONNECTOR

FIlTER

ACTUATOR
ASSEMBlY

CFM56-5A
VIEW

B
COVER
PlATE
BUTTERFlY

CFM56-5B

POSITION INDICATOR
AND MANUAl OVERRIDE
CTC--0-0

BlEED PRESSURE REGUlATOR VAlVE

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TRAIlING
PROBE
EDGE

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TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Bleed Pressure Regulator Valve Control Solenoid.
The bleed pressure regulator valve control solenoid
is installed downstream of the precooler exchanger to
control the bleed pressure regulator valve.
It includes:
- A thermostat body assy.
- A solenoid sub-assembly.
- A non-return sub-assembly.
The bleed pressure regulator valve control solenoid
continuously senses the temperature of the air from the
bleed air precooler exchanger of the bleed air system.
It also monitors the differential pressure between the
upstream side of the bleed pressure regulator valve
and the downstream side of the bleed air precooler
exchanger.
It controls pneumatically the air supply through the bleed
air system by closing the bleed pressure regulator valve.

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CFM56-5A/-5B

TRAINING MANUAL

VIEW
ElECTRICAl
CONNECTOR

A
FIlTER
TO PRESSURE
REGUlATOR
VAlVE (PRV)

SOlENOID
ASSEMBlY

FROM PRECOOlER
UPSTREAM

ATTAChMENT
PlATE

FIlTER
NON RETURN
ASSEMBlY

ThERMOSTAT
ASSEMBlY

SAFETY
VAlVE

CFM56-5B
CTC--0-0

CFM56-5A

BlEED PRV CONTROl SOlENOID (ACCORDING TO VERSION)

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ATTAChMENT
PlATE

FROM
PRECOOlER
UPSTREAM

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CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Overpressure Valve.
The Overpressure Valve (OPV) is installed downstream
of the PRV.
It protects the system against damage if overpressure
occurs.

When the upstream pressure increases and reaches


75PSIG, the OPV starts to close. This decreases the
air flow and so reduces the downstream pressure. At
85PSIG upstream pressure the OPV is fully closed, it
opens again when the upstream pressure has decreased
to less than or equal to 35 PSIG.

The OPV is a 4 in. dia. butterfly-type valve, it contains two


main parts:
- A valve body.
- An actuator assembly.
The OPV is equipped with a test port which serves to
perform an in situ test.
A microswitch in the OPV signals the extreme open
position.
OPV operation is fully pneumatic. It cannot be controlled
from the cockpit.
In normal conditions the valve is spring-loaded open.

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nacelle

May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

A
ACTUATOR
ASSEMBlY

VIEW

ACTUATOR
ASSEMBlY
ElECTRICAl
CONNECTOR

VAlVE
BODY
ASSEMBlY
ElECTRICAl
CONNECTOR

FWD

POSITION
INDICATOR
TEST
PORT

TEST PORT
BUTTERFlY

VAlVE BODY
ASSEMBlY

CFM56-5A
CFM56-5B

CTC--0-00

BUTTERFlY

OVERPRESSURE VAlVE (ACCORDING TO VERSION)

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POSITION
INDICATOR

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TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Engine bleed air cooling system.
The engine bleed air cooling system is installed in the
nacelle within the core compartment, on the left hand
side of each engine between the 11 and 12 oclock
positions (ALF).
The purpose of the engine bleed air cooling system is to
control the temperature of engine bleed air before it goes
to the aircraft pneumatic manifold.
The main elements of the system are:
- Bleed air precooler exchanger.
- Fan air valve.
- Fan air valve control thermostat.
Operation of the precooler system is automatic.
To access the system, the left hand side fan cowl and the
thrust reverser C duct must be opened.

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CFM56-5A/-5B

TRAINING MANUAL

Powerplant

Aircraft
FAN AIR

FAN AIR VAlVE


CONTROl
ThERMOSTAT

FAN AIR
VAlVE
hOT AIR INlET
FROM PRV

TO AIRCRAFT
PNEUMATIC
SYSTEM

BlEED AIR
PRECOOlER
ExChANGER
OVERBOARD FAN
ExhAUST AIR
CTC--0-0

PNEUMATIC - BlEED AIR PRECOOlER SYSTEM

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CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Fan Air Valve (FAV).
The Fan Air Valve controls the flow of fan air to
the precooler exchanger.

A manual override serves to close the valve mechanically


on the ground.
A thermal fuse installed on the valve body closes the
valve if the nacelle temperature reaches 450 deg.C.

The FAV is a 5.5 in. dia. butterfly-type valve, normally


spring - loaded closed in the absence of pressure. It is
located on top of the engine.
The FAV contains the following parts:
- A valve body.
- An actuator assembly.
- A manual override.
- A thermal fuse.
The FAV regulates the dowstream precooler exchanger
temperature to 200 deg.C.
A thermostat installed downstream of the precooler
exchanger senses the hot air temperature and sends to
the valve a pressure signal corresponding to precooler
cooling air demand. The FAV butterfly takes a position to
maintain the temperature value of air bleed within limits.

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CFM56-5A/-5B

TRAINING MANUAL

VIEW

ACTUATOR ASSEMBlY
VENT SCREW

ElECTRICAl
CONNECTOR
ADJUSTABlE STOP
COVER PlATE

BUTTERFlY

VIEW

TEST PORT

OVERPRESSURE VAlVE

POSITION INDICATOR
AND MANUAl OVERRIDE

B
FAN AIR VAlVE (FAV)

CTC--0-00

EFFECTIVITY
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TOC

FROM FAN AIR VAlVE


CONTROl ThERMOSTAT

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CFM56-5A/5B

TRAINING MANUAL

ENGINE BLEED AIR SYSTEM


Fan Air Valve Control Thermostat.
The fan air valve control thermostat is installed
dowstream of the bleed air precooler exchanger. It
controls the butterfly plate of the fan Air valve.
The fan air valve control thermostat contains two mains
parts:
- A temperature sensing element.
- A pressure regulator.
The fan air valve control thermostat controls, through the
fan air valve (FAV), the engine fan cooling airflow in order
to maintain the bleed air temperature to 200 deg.C.
When the temperature downstream of the precooler
exchanger is below the required value, the FAV remains
closed.
When the temperature is over the required value, a
pressure signal is sent to the opening chamber of the
FAV.
Between both values the FAV butterfly has an
intermediate position.

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CFM56-5A/-5B

TRAINING MANUAL

VIEW
FIlTER

A
TO FAN
AIR VAlVE (FAV)

ATTAChEMENT
PlATE

TUBE

CTC--0-0

FAN AIR VAlVE CONTROl ThERMOSTAT (ACCORDING TO VERSION)

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TRAINING MANUAL

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CFM56-5A/-5B

TRAINING MANUAL

drive generator

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Page 175
May 07

CFM56-5A/5B

TRAINING MANUAL

DRIVE GENERATOR
Drive generator.
The drive generator has the following components:
- Integrated drive generator (IDG).
- Fuel/oil cooler.
- Quick attach/detach (QAD) adapter.
Integrated drive generator.
The drive generators are the normal source of AC power
in flight. There are two IDGs on the airplane. Each
supplies 115/200 V AC, 400 Hz power. Each IDG can
supply up to 90 kVA.
The IDG has an oil cooling system, which comprises two
components:
- Fuel/oil cooler.
- IDG oil cooler.
The IDG has a constant speed drive section and a
generator. The IDG weighs 125 pounds (57 kg).
Quick attach/detach (QAD) adapter.
The Quick attach/detach (QAD) adapter attaches the IDG
to the engine accessory gearbox (AGB).
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Page 176
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CFM56-5A/-5B

VIEW

TRAINING MANUAL

A
IDG OIl
COOlER

ElEC
DC 1

BAT 1
28V
150A

TR 1
28V
150A

DC BAT

BAT 2
28V
150A

DC ESS
ESS TR

AC 1
GEN 1
26%
116V
400hZ
IDG 1 90C

EMER GEN

AC ESS
APU

TAT +19C
SAT +18C

DC 2

VIEW

AC 2
GEN 2
26%
116V
400hZ
IDG 2 80C
G.W. 60300 KG
C.G 28 1%

IDG OIl
COOlER

ECAM

IDG (ACCORDING
TO VERSION)

IDG (ACCORDING
TO VERSION)

CFM56-5B

CFM56-5A

DRIVE GENERATOR

CTC--00-0

EFFECTIVITY
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TR 2
28V
150A

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CFM56-5A/5B

TRAINING MANUAL

GENERATOR DRIVE
Integrated drive generator (continued).
The IDG components that you service or inspect are:
- Push-to-vent valve.
- Electrical connectors.
- Phase lead terminal.
- Disconnect reset ring.
- Oil filter.
- Differential pressure indicator (pop-out).
- Oil level sight glass.
- Drain plug.
- Pressure fill adapter.
(-5B):
Charge and scavenge oil filters.
There are two remove-and-replace oil filters on the IDG.
You check and replace both filters at scheduled intervals.
You should always replace old filters by new filters.
The charge oil filter is downstream of the charge pump.
If this filter clogs, a differential pressure valve opens and
let oil bypass the filter. There is no indication if the filter
clogs.
The scavenge filter is downstream of the scavenge pump.
The differential pressure indicator shows if the filter clogs.

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(ALL):
Oil servicing.
You do the oil servicing of the IDG at the pressure fill port.
You must push the push-to-vent valve to release IDG
case air pressure before adding oil.
IDG oil pressure fill.
A quick fill coupling installed on the transmission casing
enables pressure filling or topping up the unit with oil.
The oil thus introduced flows to the transmission via the
scavenge filter and external cooler circuit. This ensures:
- The priming of the external circuit.
- The filtration of any oil introduced.
A drain plug at the bottom of the IDG permits to drain the
oil from the IDG.
Oil level check.
The oil level can be read on the vertical sight glass.
Servicing is performed according to the oil level position
in zones determined by different colors (red, yellow,
green).
NOTE:
Make sure that the engine has been shut down for 5
minutes minimum before checking oil quantity.

drive
generator
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Page 178
May 07

CFM56-5A/-5B

TRAINING MANUAL

IDENTIFICATION
PlATES

VIEW

MODIFICATION
PlATE

A
VIEW

INPUT SPlINE
ShAFT

ElECTRICAl
CONNECTOR C

ElECTRICAl
CONNECTOR
A
ElECTRICAl
CONNECTOR
B

VENT VAlVE

DISCONNECT
RESET RING

OIl lEVEl
SIGhT GlASS

SCAVENGE FIlTER
P INDICATOR
SCAVENGE FIlTER

PhASE lEAD
TERMINAl
OVERFIll
DRAIN PlUG

CTC--0-0

ChARGE OIl
FIlTER
OIl-IN
PORT

PRESSURE
FIll ADAPTER

INTEGRATED DRIVE GENERATOR (ACCORDING TO VERSION) (CFM56-5B)

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OIl-OUT PORT

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Page 179
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CFM56-5A/5B

TRAINING MANUAL

GENERATOR DRIVE
(-5A):
Oil filter.
There is a remove-and-replace oil filter on the IDG. You
check and replace the filter at scheduled intervals. You
should always replace an old filter with a new filter.
The oil filter is downstream of the scavenge pump. The
differential pressure indicator shows if the filter clogs.

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Page 180
May 07

CFM56-5A/-5B

TRAINING MANUAL

VIEW

QAD

B
GEARBOx

A
VIEW

PUSh TO
VENT VAlVE

FWD
P IND. BUTTON
(SIlVER END. RED
CYlINDRICAl SIDE)

ElECTRICAl
CONNECTORS

OIl FIlTER

DISCONNECT
RESET RING

TERMINAl
BlOCK

CASE DRAIN
PlUG

SIGhT
GlASS
OIl OUT
PORT
CTC--0-00

OIl IN
PORT

OVERFlOW
DRAIN PORT

INTEGRATED DRIVE GENERATOR (CFM56-5A)

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PRESSURE
FIll PORT

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TRAINING MANUAL

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Page 182
May 07

CFM56-5A/-5B

TRAINING MANUAL

engine fire protection and detection systems

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Page 183
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE FIRE PROTECTION/DETECTION SYSTEM


Engine fire protection system.
The engine fire protection system is integrated within the
general engine nacelle components and also at the
bottom forward section of the aircraft pylon.
The purposes of the engine fire protection system are:
- To detect overheat.
- To detect fire.
- To limit fire area.
- To extinguish fire.
The system interfaces with the low pressure fuel shut-off
valve, the EIU and the Bleed Monitoring Computer
(BMC).

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nacelle

Page 184
May 07

CFM56-5A/-5B

TRAINING MANUAL

COCKPIT
INDICATION

A/C
FUEl
SYSTEM

EIU

hYDRAUlIC
SYSTEM

DETECT OVERhEAT

CTC--0-0

ENGINE FIRE
PROTECTION SYSTEM

DETECT FIRE

lIMIT
FIRE AREA

ExTINGUISh
FIRE

FIRE PROTECTION SYSTEM PURPOSES

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BMC

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Page 185
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CFM56-5A/5B

TRAINING MANUAL

ENGINE FIRE PROTECTION/DETECTION SYSTEM


Engine fire detection system.

Fire detector.

The purpose of the engine fire detection system is to


detect and identify any fire source, and to transmit this
information to the cockpit.

The purpose of the fire detector is to detect any overheat


or fire source and transmit this information to the fire
detection unit (FDU).

On each engine, there are two independent and


continuous loops for fire detection. The loops are
connected in parallel to separate channels of a Fire
Detection Unit (FDU).

Each fire and overheat detector has a sensing element


and responder assembly. The detector has two sensing
functions. It responds to an overall average temperature
threshold or to a highly localized discrete temperature
caused by impinging flame or hot gases.

One FDU, located in the avionics compartment, is


provided for each engine. They process signals
received from the fire detectors.
The fire detection system is located in 2 areas around the
engine, and one at the engine/aircraft interface.
The system consists of:
- 2 fire detectors under the accessory gearbox.
- 2 fire detectors on the core engine at 10 and 2
oclock.
- 2 fire detectors near the pylon fire wall.

The detection of a fire by one of the responders causes


the closure of the corresponding ALARM switch.
The FIRE warning signal is transmitted through the FDU
to the cockpit, at the following locations:
- ENG/APU FIRE panel (1WD): ENG/FIRE
pushbutton switch.
- ENG panel (115VU): ENG/FIRE/FAULT annunciator.
- MASTER WARN light.
- Upper ECAM display unit: ENG 1 (2) FIRE and fire
extinguishing procedure.
- Lower ECAM display unit: engine page.
The Continuous Repetitive Chime (CRC) sounds.

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nacelle

Page 186
May 07

CFM56-5A/-5B

TRAINING MANUAL
CORE FIRE
DETECTORS

PYlON FIRE
DETECTOR

FIRE
DETECTORS

CFM56-5A
FAN FIRE
DETECTOR

CFM56-5B
TGB

FWD
RESPONDER
hOUSING

SENSING
ElEMENT

FIRE
DETECTORS

FIRE DETECTORS

CTC--0-00

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nacelle

Page 187
May 07

CFM56-5A/5B

TRAINING MANUAL

ENGINE FIRE PROTECTION/DETECTION SYSTEM


Engine fire extinguishing system.

Operation.

The engine fire extinguishing system puts out fires in the


engine compartment.

When the temperature reaches the threshold of the


monitored area of the engine, the FIRE warning comes
on red on the ENG 1 (2) FIRE pusbutton switch.

To put out the fire, the engine fire extinguishing system


floods the engine compartments with halon. Two fire
extinguisher bottles supply the halon for each engine.
The components of the engine fire extinguishing system
are:
- ENG/APU FIRE panel.
- Fire extinguisher bottles (2).
- Engine fire extinguishing ports.
The ENG/APU FIRE panel (1WD) is located in the flight
compartment on the overhead panel.

The fire extinguishing system is activated. The engine


is isolated from the rest of the aircraft (hot air, fuel,
hydraulics, electrical power are closed).
When the ENG 1 (2) FIRE pushbutton switch is pushed
in, the first fire extinguisher is fired. The extinguishing
agent flows in the pipe and is sprayed in the engine
protected zones.
Thirty seconds later (after the first bottle has been
discharged), if the fire is still present, the pilot fires the
second bottle.

The two engine fire extinguisher bottles for each engine


are located in the aft section of the engine pylon.
The engine and APU fire control panel is located in the
flight compartment on the P8 panel.
The two engine fire extinguishing ports are located on the
fan and core compartments.
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nacelle

Page 188
May 07

CFM56-5A/-5B

TRAINING MANUAL

ENGINE FIRE
ExTINGUIShER
PORTS
1WD

ENG/APU FIRE PANEl

FIRE
ExTINGUIShER
BOTTlES

ENGINE FIRE
ExTINGUIShER
PORTS
CTC--0-0

ENGINE FIRE ExTINGUIShING SYSTEM

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CFM56-5A/-5B

TRAINING MANUAL

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Page 190
May 07

CFM56-5A/-5B

TRAINING MANUAL

powerplant drains

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drains
nacelle

Page 191
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT DRAINS
Lines are provided on the engine to collect waste fluids
and vapours coming from engine systems and
accessories and drain them overboard.
The system is installed underneath the engine to collect
the fluids, a mast protrudes outside the fan cowl doors to
expell them.
The system consists of a drain collector assembly, a drain
module and a drain mast.
Fluids are transmitted to the drain module during flight.

EFFECTIVITY
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drains
nacelle

Page 192
May 07

CFM56-5A/-5B

TRAINING MANUAL

DRAIN
COllECTOR

TRANSFER
GEARBOx

DRAIN
MODUlE
FWD

DRAIN
MAST

POWERPlANT DRAINS

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drains
nacelle

Page 193
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT DRAINS
Drain system.
The drain system gathers the fluids leaking from:
- The accessory gear box through the drain collector
assembly, all but HMU.
- The fan area (forward sump, oil scupper, fan case,
fuel return valve and oil/fuel heat exchanger).
- The core area (VBV, VST, TCC).
The collector retains fluids until full, then the overflow
goes to 2 tanks called the fuel/oil holding tank and the
oil/hydraulic holding tank.
The first receives the fuel pump overflow and the second
receives the IDG, starter and hydraulic pump overflows.
Other fluids are directly expelled overboard.
Fluids which are contained in the 2 holding tanks of
the drain collector assembly, are kept until the aircraft
reaches an airspeed of 200 kts.
Then a pressure valve in the drain module admits ram air.
The ram air pressurizes the holding tanks, and
accumulated fluids are discharged overboard by the drain
mast.
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Page 194
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CFM56-5A/-5B

PYlON
DRAINS

PYlON

FAN

DRAIN
MANIFOlD
MODUlE

CORE

DRAIN
COllECTOR
ASSEMBlY

DRAIN
COllECTOR
ASSEMBlY

ACCESSORY
GEARBOx

STARTER

24
CC

IDG

24
CC

DRAIN
MAST

FADEC: Full Authority Digital


Engine Control
FRV: Fuel Return Valve
hMU: hydromechanical Unit
IDG: Integrated Drive Generator
PMA: Permanent Magnet Alternator
TCC: Turbine Clearance Control
TRF: Turbine Rear Frame
VBV: Variable Bleed Valve
VSV: Variable Stator Vane

FAN AREA

OIl
SCUPPER
FWD
SUMP

CORE AREA
TRF

FAN
CASE

AFT
SUMP
OIl/FUEl
hEAT
ExChANGER

hMU

VBV

VSV

TCC

4 COllECTORS
WITh MANUAl
DRAIN VAlVE

FADEC
PMA

FRV

hYD
PUMP

32
CC

FUEl
PUMP

132
CC

40
CC

36.5
CC

FIRE ShIElD

lUBRICATION
UNIT

AIR

PRESSURE
VAlVE
RAM AIR
INTAKE

DRAIN SYSTEM

CTC--00-0

EFFECTIVITY
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TOC

TRAINING MANUAL

CFMI Proprietary Information

FIREPROOF
COWl lINE
FRANGIBlE

DRAIN MANIFOlD
MODUlE
DRAIN
MAST

powerplant
drains
nacelle

Page 195
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT DRAINS
Drain collector assembly.
The drain collector assembly is installed betwen the AGB
and the TGB.
It is composed of 4 drain collectors with manual drain
valves and 2 holding tanks.
The drain collector enables leakages to be collected
separately from 4 seals:
-Fuel pump.
-IDG.
-Starter
-Hydraulic pump.
Manual drain valves are installed at the bottom of each
collector enabling the source of leakage to be found
during troubleshooting.
Each collector is identified with the accessory seal pad to
which it is connected.

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Page 196
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CFM56-5A/-5B

VIEW

TRAINING MANUAL

FROM FUEl
PUMP PAD
FWD

PRESSURIZED AIR
FROM DRAIN MODUlE

FROM hYDRAUlIC
PUMP PAD

FROM FUEl/OIl
hOlDING TANK
TO DRAIN MODUlE

MANUAl DRAIN VAlVE

FROM IDG PAD


FROM STARTER PAD

FROM OIl/hYDRAUlIC
hOlDING TANK
TO DRAIN MODUlE

DRAINS

DRAIN COllECTOR ASSEMBlY

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Page 197
May 07

CFM56-5A/5B

TRAINING MANUAL

POWERPLANT DRAINS
Drain module.
The drain module is directly attached under the engine
transfert gearbox and supports the drain mast, that
protrudes through the fan cowl doors into the airstream.
It receives the overflow from the drain collector assembly.
A valve pressurizes the holding tanks and enables fluids
to be discharged overboard through the drain mast, when
airspeed is over 200 kts.
It also receives fluids that are discharged directly
overboard through the drain mast.

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Page 198
May 07

CFM56-5A/-5B

VIEW

TRAINING MANUAL

A
FROM hEAT ExChANGER

FROM FUEl RETURN VAlVE


FROM OIl TANK SCUPPER

PRESSURE VAlVE
FROM DRAIN
COllECTOR ASSEMBlY

DRAIN MAST

DRAIN AND DRAIN MAST

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Page 199
May 07

CFM56-5A/-5B

TRAINING MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK

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Page 200
May 07

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