Beruflich Dokumente
Kultur Dokumente
www.elsevier.com/locate/ijfatigue
Materials Reliability Group, National Institute for Materials Science, 1-2-1, Sengen, Tsukuba-Shi, Ibaraki 305-0047, Japan
b
Department of Mechanics, Zhejiang University, Hangzhou 310027, China
Received 10 May 2003; received in revised form 9 September 2003; accepted 20 October 2003
Abstract
On the basis of the analysis of energy of elastic-plastic body subjected to monotonic and cyclic loading, a physical relationship
between Neuber s rule and the equivalent strain energy density (ESED) method is found. It is shown that Neubers rule is actually a particular case of ESED method, namely when the dissipation of the plastic strain energy at the notch root is neglected in
ESED method. The reason for the overestimation of the local strains using Neubers rule is thus explained essentially and the
physical meaning of ESED method in both monotonic and cyclic form is further dened. In terms of the real physical behavior
occurring at the notch root during cyclic plastic deformation, a modied version of ESED method, in which only the heat energy
is considered as a dissipation and the stored energy is regarded as a contribution to local stress and strain ranges, has been
developed in this paper. It is shown that, for the case of cyclic loading, the modied ESED method further improves the accuracy
of the original ESED method in prediction of the nonlinear stress/strain behavior of notches. It is also shown that the relation
developed in this paper can easily be used for a simulation of the local strain-stress history near a notch root.
# 2003 Elsevier Ltd. All rights reserved.
Keywords: Local stress and strain; Neubers rule; The equivalent strain energy density (ESED) method; Energy dissipation; Cyclic loading
1. Introduction
Fatigue life prediction of notched components in
complex service conditions requires the local stressstrain history of a material element at the notch root to
be known. Although accurate calculations of these
strains are not intractable, they are dicult and lengthy
especially for a long arbitrary cyclic loading history.
Therefore, approximate methods are widely used in
engineering practice. So far, a few approximate methods [18] for description of the nonlinear stress/strain
behaviour of notches have been developed. Among
these, the most popular and frequently used relations
are Neubers rule and its modied version [14].
Another frequently used relation is the equivalent
strain energy density (ESED) method proposed by
Molski and Glinka [5], Glinka [6,7] and Ellyin and
Corresponding author. Tel.: +81-0298-2511; fax: +81-0298-592501.
E-mail address: duyi.ye@nims.go.jp (D. Ye).
0142-1123/$ - see front matter # 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijfatigue.2003.10.002
448
Nomenclature
E
K
K0
Kr
S
r
ee
WS
Wr
Wp
Ws
Wq
DS
Dr
Dee
WDS
WDr
DWp
DWs
DWq
n
n0
Kt
Ke
e
e
ep
De
De
Dep
modulus of elasticity
strength coecient
cyclic strength coecient
elastic-plastic stress concentration factor
nominal stress
local stress
local elastic strain
strain energy density due to the nominal stress S
strain energy density due to the local elastic-plastic stress-strain eld
plastic strain energy per unit volume in monotonic loading
stored energy per unit volume in monotonic loading
heat energy dissipated per unit volume in monotonic loading
nominal stress range
local stress range
local elastic strain range
strain energy density due to the nominal stress range DS
strain energy density due to the local cyclic elastic-plastic stress-strain eld
plastic strain energy per unit volume in cyclic loading
stored energy per unit volume in cyclic loading
heat energy dissipated per unit volume in cyclic loading
strain hardening exponent
cyclic strain hardening exponent
theoretical elastic stress concentration factor
elastic-plastic strain concentration factor
nominal strain
local strain
local plastic strain
nominal strain range
local strain range
local plastic strain range
In this paper, an inherent relationship between Neubers rule and ESED method is found on the basis of the
analysis of energy of elastic-plastic body subjected to
monotonic and cyclic loading. The physical meaning of
these two methods is then analyzed in a quantitative
way. In terms of the real physical behavior occurring at
the notch root during cyclic plastic deformation, a
modied version of ESED method, in which only the
heat energy is considered as a dissipation and the stored
energy is regarded as a contribution to local stress and
strain ranges, has been developed for the case of cyclic
loading. The predictive capacity of the modied ESED
method is further examined for several dierent materials and notches in the case of cyclic loading.
2. Analysis of energy of elastic-plastic body
subjected to monotonic and cyclic loading
Consider the monotonic tension deformation of an
elastic-plastic body (Fig. 1). Loading occurs along the
449
Fig. 2. Stored energy and plastic strain energy expended during cyclic loading.
W q Wp Ws
1
rep
1n
n
rep
1n
and
Ws
450
10
11
2
2E
2K 0
2
2
where Dee and Dep are the elastic and plastic part of the
total strain range De, respectively, E is the elastic
modulus and K 0 and n0 are the cyclic strength coefcient and the cyclic strain hardening exponent,
respectively.
Using relationship (11), Eqs. (8) and (9) can further
be written in the following forms
DWp
1 n0
DrDep
1 n0
12
n0
DrDep
13
1 n0
Thus the heat energy DWq dissipated in one loading
cycle is easily obtained by subtracting Eqs. (12) and
(13) from Eq. (10)
DWs
DWq
1 2n0
DrDep
1 n0
14
15
16
r
17
K
E
E
Given the geometry Kt , material properties E, K and
n, and the applied nominal stress S, the local stress r
and strain e can be solved by combining Eq. (17) with
Eq. (4).
For the case of cyclic loading, Eq. (16) was modied
by Topper et al.[14] and was used to relate the nominal
remote stress and strain ranges DS and De to the product of the local (notch) stress and strain ranges Dr
and De. Neubers rule in the cyclic form can thus be
written in the form
Kt2 DSDe DrDe
18
19
2 2K 0
4E
4E
The solution for Dr and De at a notch root can be
obtained from Eq. (19) in combination with Eq. (11)
when the theoretical stress concentration factor Kt and
the applied nominal stress range DS are given.
Based on the assumption that the strain energy density distribution in the plastic zone ahead of a notch tip
is the same as that determined on the basis of the pure
elastic stress-strain solution, Molski, Glinka et al.[57]
developed a similar local elastic-plastic stress and strain
calculation method called the equivalent strain energy
density (ESED) method. In the case of monotonic
loading and uniaxial stress condition at the notch root,
ESED method can be expressed in the form
Kt2 WS Wr
20
21
22
E
E n1 K
2WDr
23
0
24
n 1 2K 0
4E
4E
Combining Eq. (23) with Eq. (11) makes it possible
to calculate the local stress and strain ranges Dr and De
at the notch tip for a given nominal stress range DS
and theoretical stress concentration Kt .
3.2. A physical relationship between Neubers rule and
ESED method
Molski and Glinka [5] gave out a relationship
between Neubers rule and ESED method in a qualitative way by the aid of the graphical interpretation, as
shown in Fig. 3. It is easily obtained that, in the case of
elastic range, the local strains and stresses calculated
according to Neubers rule are equal to those according
to ESED method (Fig. 3(a)), while in the case of localized plasticity the local strains and stresses calculated
according to Neubers rule are always higher than
Fig. 3.
451
1
1
re rep Ws
2
2
25
Using Eqs. (4) and (6), Eq. (25) can further be written by
Wr
1
1n
re
rep
2
21 n
26
1n
rep
1n
27
28
452
00
00
O AO
O CO
WDr
29
Kt2 DSDe WDr
De
De
O0 AO00
O00 CO0
where WDr
0 r0 de0 and WDr
0 r00 de00 .
Using the strain energy interpretation shown in
Fig. 2, the above equation can be easily rewritten by
30
31
32
21 n0 2K 0
4E
4E
Thus, for a given nominal stress range DS and theoretical stress concentration Kt , the local stress range Dr
and the local strain range De at the notch root can be
calculated by combining Eq. (32) with Eq. (11).
453
454
Acknowledgements
The rst author would like to express his sincere
thanks to Dr. Akihiko OHTA, the former host
researcher of the rst author, who provided nancial
References
[1] Neuber H. Theory of stress concentration for shear-strained
prismatic bodies with arbitrary nonlinear stress-strain law. Journal of Applied Mechanics (Transactions of the ASME)
1961;28:5449.
[2] Seeger T, Heuler P. Generalized application of Neubers rule.
Journal of Testing and Evaluation 1980;8:199204.
[3] Sharpe Jr WN. Evaluation of a modied monotonic Neuber
relation. Journal of Engineering Materials and Technology
(Transactions of the ASME) 1991;113:18.
[4] Wang KC, Sharpe Jr WN. Evaluation of a modied cyclic Neubers relation. Journal of Engineering Materials and Technology
(Transactions of the ASME) 1991;113:3503.
[5] Molski K, Glinka G. A method of elasticplastic stress and
strain calculation at a notch root. Material Science and Engineering 1981;50:93100.
[6] Glinka G. Energy density approach to calculation of inelastic
strainstress near notches and cracks. Engineering Fracture
Mechanics 1985;22:485508.
[7] Glinka G. Calculation of inelastic notch-tip strainstress histories under cyclic loading. Engineering Fracture Mechanics
1985;22:83954.
[8] Ellyin F, Kujawski D. Generalization of notch analysis and its
extension to cyclic loading. Engineering Fracture Mechanics
1989;32:81926.
[9] Sharpe Jr WN. An evaluation of the Neuber and Glinka relations for monotonic loading. Journal of Applied Mechanics
(Transactions of the ASME) 1992;59:S506.
455