MCA-PE3 Technical Data Sheet

Technical Data Sheet
Fasten Enterprises (Pte) Ltd
Areas of application
- For building work of reconstruction and renovation
- For difficult anchoring
Base materials
Concrete,
:
light concrete, solid masonry;
Hammer Drilled bore holes;
Threaded rods; Rebars; Internal Threaded Rods;
o
+5orange
C up to
Temperature
: +40 C temperature of the base material
Cartridge temperature min. +10oC up to +20oC
-40oC up to +50oC base material temperature after full cure
Cure time vs temperature

Temperature
of base material
Working Time
(mins)
Full Cure Time

(hours)
+5oC
+10oC
+20oC
+30oC
+40oC
140
80
40
25
12
50
24
10
7
5
Benefits and properties

- Cartridge can be used up to the end of the expiry date (24 months) by replacing the static mixer
or resealing the cartridge with sealing cap.
- Accurate dosage of the compound by means of scaling.
- High chemical resistance.
- Good wetting ability.
- Flexible working time at elevated temperatures.
- Flexible setting of bore diameter.
- No shrinkage.
- Strong and secure anchoring even under water.
- Mechanical properties acc. EN 196 Part 1 :
- Density : 1.63 kg / m3
- Compressive strength : 115 N/mm2
- Flexural tensile strength : 35 N/mm2
- Dynamic elastic modulus : 13,000 N/mm2
Benefits and properties

o
o
Storing : Store cold, dry and dark; storing temperatures +10 C to +35 C
Recommended Shelf Life : 24 months
Page 1
MCA-PE3 TDS (Pg 1-10)
Setting Instructions for threaded rods / rebars

1.
Drill hole into base material with hammer drill to size and
embedment required by the selected anchor
('Installation Parameters for threaded rods & rebars')
2.
In case of standing water in the bore hole, water has to be removed.

Starting from back of anchor hole, blow the hole clean a
minimum of two times. Brush the hole with an appropriate
sized wire brush a minimum of two times and then blow the hole
clean again a minimum of two times. Vaccuming only is not sufficient.
Holes should be clean & sound.
3.
Attach a supplied static mixing nozzle to the cartridge and load

the cartridge into the dispensing tool.
For every working interruption longer than the recommended
working time and new cartridges, a new mixing nozzle is to be used.
4.
Prior to inserting the anchor rod into the filled bore hole, the
position of the embedment depth has to be marked on the
anchor rods.
5.
Prior to dispensing into the anchor hole, squeeze out separately,

a minimum three full stroke, and discard non-uniformly mixed
adhesive components until the mortar shows a consistent grey
color.
6.
Fill the cleaned hole approximately two-thirds full with mortar

starting from the bottom or back of the anchor hole. Slowly
withdraw static mixing nozzle to avoid air pockets. For
embedments > 200 mm, a 9 mm dia extension nozzle shall be used.
(Refer to the working & full cure times given in the TDS.)
7.
Push the threaded rod or rebar into the anchor hole while turning
slightly to ensure positive distribution of the mortar until embedment
depth is reached. Air pockets are existent when the threaded rods
springs or air pockets burst during installation. In case of air pockets,
remove rod prior to hardening, after hardening, redrill the hole and repeat
installation. The anchor should be free of dirt, grease, oil or other foreign
material.
8.
Be sure that the anchor is pushed all the way to the back of the hole
and that slight excess of the mortar must be visible from the
outside of the hole. (Excess indicates that the hole is sufficiently filled)
If excess is not visible, the application has to be renewed.
9.
Allow the adhesive to cure to the specified time prior to applying

any load. Do not disturb or load the anchor until it is fully cured.
(Refer to the working & full cure times given in the TDS.)
10.
10
After full cure, the add-on part could be installed with the maximum
recommended torque via a calibrated torque wrench.
Page 2
Mechanical properties of threaded rods

Threaded rod G5.8
Tensile strength
Shear strength
Shear strength
Shear strength
M 20
M 24
M 27
M 30
[kN]
16.4
26.2
38.1
72.0
112.5 162.0 213.5 259.5
NRd,s
[kN]
10.9
17.5
25.4
48.0
75.0
108.0 142.3 173.0
VRk,s
[kN]
9.8
15.7
22.9
43.2
67.5
97.2
128.1 155.7
VRd,s
[kN]
7.9
12.6
18.3
34.6
54.0
77.8
102.5 124.6
M8
M 10 M 12 M 16
M 20
M 24
M 27
M 30
NRk,s
[kN]
26.2
41.8
61.0 115.2 180.0 259.2 341.6 415.2
NRd,s
[kN]
17.5
27.9
40.7
76.8
120.0 172.8 227.7 276.8
VRk,s
[kN]
15.7
25.1
36.6
69.1
108.0 155.5 205.0 249.1
VRd,s
[kN]
12.6
20.1
29.3
55.3
86.4
124.4 164.0 199.3
M8
M 10 M 12 M 16
M 20
M 24
Threaded rod A4-70

Tensile strength
M 10 M 12 M 16
NRk,s
Threaded rod G8.8

Tensile strength
M8
M 27
M 30
NRk,s
[kN]
25.6
40.6
59.0 110.0 172.0 247.1 321.3 392.7
NRd,s
[kN]
13.7
21.7
31.6
58.8
92.0
132.1 112.3 137.3
VRk,s
[kN]
13.0
20.0
30.0
55.0
86.0
124.0 192.8 235.6
VRd,s
[kN]
8.3
12.8
19.2
35.3
55.1
79.5
81.0
T10
T 13
T 16
T 20
T 25
T 32
T 40
99.0
Mechanical properties of rebars

Rebar FE460
Tensile strength
Shear strength
NRk,s
[kN]
36.1
61.1
92.5 144.5 225.8 370.0 578.1
NRd,s
[kN]
31.4
53.1
80.5 125.7 196.4 321.9 502.9
VRk,s
[kN]
21.7
36.6
55.5
86.7
135.5 222.0 346.8
VRd,s
[kN]
17.3
29.3
44.4
69.4
108.4 177.6 277.5
T10
T 13
T 16
T 20
T 25
Rebar BSt 500 S

Tensile strength
Shear strength
T 32
T 40
NRk,s
[kN]
43.2
73.0 110.6 172.8 270.0 442.3 691.2
NRd,s
[kN]
30.9
52.1
79.0 123.4 192.8 316.0 493.7
VRk,s
[kN]
22.0
36.5
55.0
86.0
135.0 221.0 346.0
VRd,s
[kN]
14.7
24.3
36.7
57.3
90.0
Page 3
147.3 230.4
Post-installed rebar connections designed acc. EN 1992-1-1: 2004 (Eurocode 2)
Reinforcing dowels (threaded rods / rebars) designed using anchor theory
Page 4
Performance data for threaded rods - C20/25 Non cracked concrete

Tensile values for combined pullout and concrete cone resistance
Threaded rod sizes
M 8 M 10 M 12 M 16
M 20
Characteristic strength
Design strength
0
Rk,p
[kN]
0
N Rd,p
[kN]
Safety factor for tension loads according to ETAG
M 27
M 30
24.5
34.4
50.5
76.5
128.1 186.7 239.6 298.0
13.6
19.1
28.1
42.5
71.2
103.7 133.1 165.6
M8
M 10 M 12 M 16
M 20
M 24
M 27
9.8
16.0
22.9
43.2
67.5
97.2
137.7 155.7
7.8
12.8
18.3
34.6
54.0
77.8
110.2 124.6
M8
M 10 M 12 M 16
M 20
M 24
M 27
15.7
25.1
36.6
69.1
108.0 155.5 205.0 249.1
12.6
20.1
29.3
55.3
86.4
124.4 164.0 199.3
M8
M 10 M 12 M 16
M 20
M 24
1.8
Shear values for concrete resistance

G5.8 Threaded rod
0
V Rk,s
[kN]
Design strength
V0Rd,s
[kN]
Safety factor for shear loads according to ETAG
M 30
1.25
G8.8 Threaded rod

V0Rk,s
[kN]
Design strength
V0Rd,s
[kN]
M 30
1.25
A4-70 Threaded rod

V0Rk,s
[kN]
13.0
20.0
Design strength
V0Rd,s
[kN]
8.3
12.8
M 24
1.56 (M8~M24)
M 27
M 30
30.0
55.0
86.0
124.0 192.8 235.6
19.2
35.3
55.1
79.5
81.0
99.0
2.38 (M27~M30)
Installation Parameters
Anchorage Depth
hef
[mm]
80
90
110
125
170
210
250
280
Critical Edge Distance
Ccr,N
[mm]
120
135
165
188
255
315
375
420
Min. Edge Distance
Cmin
[mm]
40
50
60
80
100
120
135
150
Critical Spacing Distance
Scr,N
[mm]
160
180
220
250
340
420
500
560
Min. Spacing Distance
Smin
[mm]
40
50
60
80
100
120
135
150
Min. concrete thickness
hmin
[mm]
100
120
140
160
220
270
320
350
Anchor Diameter
[mm]
10
12
16
20
24
27
30
Drill Diameter
d0
[mm]
10
12
14
18
24
28
32
35
Hole Diameter in part
dBau
[mm]
11
13.5
17.5
22
26
34
32
Tightening Torque
Tinst
[Nm]
10
20
40
60
120
180
215
250
Consumption per hole*
Con
ml
5.1
8.2
13.6
25.6
61.8
104.0 161.7 216.6
*Consumption per hole assuming 2/3 filled and 20% wastage
Page 5
Peformance data for rebars - C20/25 Non cracked concrete

Tensile values for combined pullout and concrete cone resistance
Rebar sizes
T10 T 13 T 16 T 20
N0Rk,p
[kN]
Design strength
N0Rd,p
[kN]
Safety factor for tension loads according to ETAG
T 25
T 32
T 40
34.4
57.2
76.5
128.2 194.6 340.8 483.8
19.1
31.8
42.5
71.2
108.1 189.3 268.8
T10
T 13
T 16
T 20
T 25
21.7
36.6
55.5
86.7
135.5 222.0 346.8
14.5
24.4
37.0
57.8
90.3
148.0 231.2
T10
T 13
T 16
T 20
T 25
T 32
22.0
36.5
55.0
86.0
135.0 221.0 346.0
14.7
24.3
36.7
57.3
90.0
1.8
Shear values for concrete resistance

Rebar FE460
V0Rk,s
[kN]
Design strength
0
V Rd,s
[kN]
T 32
T 40
1.5
Rebar BSt 500 S

V0Rk,s
[kN]
Design strength
V0Rd,s
[kN]
T 40
147.3 230.4
1.5
Installation Parameters
Anchorage Depth
hef
[mm]
90
115
125
170
210
300
350
Critical Edge Distance
Ccr,N
[mm]
135
170
188
255
315
450
525
Min. Edge Distance
Cmin
[mm]
50
65
80
100
125
160
200
Critical Spacing Distance
Scr,N
[mm]
180
225
250
340
420
600
700
Min. Spacing Distance
Smin
[mm]
50
65
80
100
125
160
200
Min. concrete thickness
hmin
[mm]
120
150
160
220
270
380
440
Anchor Diameter
[mm]
10
13
16
20
25
32
40
Drill Diameter
d0
[mm]
13
16
20
25
30
40
50
Hole Diameter in part
dBau
[mm]
11
14.5
17.5
22
27
34
42
Consumption per hole*
Con
ml
9.6
18.6
31.6
67.1
119.3 303.1 552.5
*Consumption per hole assuming 2/3 filled and 20% wastage
Influence of concrete, aB
Concrete Class
Compressive Strength (N/mm2)

Cylinder
Cube
Factor
aB
C16/20
16
20
0.89
C20/25
20
25
1.00
C25/30
25
30
1.10
C30/37
30
37
1.22
C35/45
35
45
1.34
C40/50
40
50
1.41
C45/55
45
55
1.48
C50/60
50
60
1.55
Influence of embedment, aT
aT
= hact / hef
Page 6
Influence of spacing distance for concrete cone resistance in Tensile Load, Reduction Factor aA,N
aA,N
s[mm]
Diameter of threaded rod or rebar

8
10
12
13
16
20
24
25
27
30
32
40
hef
80
90
110
115
125
170
210
210
250
280
300
350
40
0.63
45
0.64
50
0.66
0.64
55
0.67
0.65
60
0.69
0.67
0.64
65
0.70
0.68
0.65
0.64
70
0.72
0.69
0.66
0.65
75
0.73
0.71
0.67
0.66
80
0.75
0.72
0.70
0.67
0.66
90
0.78
0.75
0.72
0.70
0.68
100
0.81
0.78
0.74
0.72
0.70
0.65
110
0.84
0.81
0.76
0.74
0.72
0.66
120
0.88
0.83
0.77
0.76
0.74
0.68
0.64
125
0.89
0.85
0.78
0.77
0.75
0.68
0.65
0.65
130
0.91
0.86
0.83
0.78
0.76
0.69
0.65
0.65
150
0.97
0.92
0.85
0.83
0.80
0.72
0.68
0.68
0.65
0.63
160
1.00
0.94
0.88
0.85
0.82
0.74
0.69
0.69
0.66
0.64
0.63
175
0.99
0.89
0.88
0.85
0.76
0.71
0.71
0.68
0.66
0.65
180
1.00
0.93
0.89
0.86
0.76
0.71
0.71
0.68
0.66
0.65
200
0.98
0.93
0.90
0.79
0.74
0.74
0.70
0.68
0.67
0.64
220
1.00
0.98
0.94
0.82
0.76
0.76
0.72
0.70
0.68
0.66
1.00
0.98
0.85
0.79
0.79
0.74
0.71
0.70
0.67
240
250
0.87
0.80
0.80
0.75
0.72
0.71
0.68
280
1.00
0.91
0.83
0.83
0.78
0.75
0.73
0.70
300
0.94
0.86
0.86
0.80
0.77
0.75
0.71
330
0.99
0.89
0.89
0.83
0.79
0.78
0.74
350
1.00
0.92
0.92
0.85
0.81
0.79
0.75
375
0.95
0.95
0.88
0.83
0.81
0.77
400
0.98
0.98
0.90
0.86
0.83
0.79
425
1.00
1.00
0.93
0.88
0.85
0.80
450
0.95
0.90
0.88
0.82
500
1.00
550
600
700
0.95
0.92
0.86
1.00
0.96
0.89
1.00
0.93
1.00
Page 7
Influence of edge distance for concrete cone resistance in Tensile Load, Reduction Factor aR,N
aR,N
c[mm]

8
10
12
13
16
20
24
25
27
30
32
40
hef
80
90
115
115
125
170
210
210
250
280
300
350
40
0.64
45
0.69
50
0.73
0.68
55
0.78
0.72
60
0.82
0.76
0.69
65
0.87
0.80
0.72
0.69
70
0.91
0.84
0.75
0.72
75
0.95
0.88
0.78
0.75
80
1.00
0.92
0.84
0.78
90
0.91
0.84
0.80
100
0.97
0.91
0.86
0.70
110
1.00
0.97
0.91
0.75
1.00
0.97
0.79
0.69
1.00
0.81
0.71
0.71
130
0.83
0.73
0.73
140
0.87
0.76
0.76
0.68
150
0.92
0.79
0.79
0.71
0.67
160
0.96
0.83
0.83
0.74
0.69
0.66
170
1.00
120
125
1.00
0.74
0.86
0.86
0.77
0.72
0.69
175
0.88
0.88
0.78
0.73
0.70
180
0.90
0.90
0.80
0.74
0.71
185
0.91
0.91
0.81
0.76
0.72
190
0.93
0.93
0.83
0.77
0.74
195
0.95
0.95
0.84
0.78
0.75
200
0.97
0.97
0.86
0.79
0.76
210
1.00
1.00
0.69
0.88
0.82
0.78
0.71
220
0.91
0.85
0.81
0.73
230
0.94
0.87
0.83
0.75
240
0.97
0.90
0.86
0.77
250
1.00
0.92
0.88
0.79
260
0.95
0.90
0.81
270
0.97
0.93
0.84
280
1.00
0.95
0.86
290
0.98
0.88
300
1.00
0.90
330
0.96
350
1.00
Page 8
Concrete edge resistance at a minimum edge distance (Cmin) in shear load

V0Rk,c
Anchorage Depth
Min. Edge Distance
Characteristic Shear Strength
hef
cmin
V0Rk,c
Design Shear Strength
0
Rd,c
[mm]
[mm]
[kN]
[kN]
8
80
40
2.5
1.7
10
90
50
3.9
2.6
12
110
60
5.6
3.8

13
16
20
24
25
115 125
170
210
210
65
80
100
120
125
6.6
9.7
15.4 22.4 24.1
4.4
6.5
10.3 14.9 16.0
27
30
32
250 280 300
135 150 160
30.2 35.4 40.3
20.1 23.6 26.9
40
350
200
62.1
41.4
Safety factor for shear loads according to ETAG = 1.5
Influence of spacing and edge distance in Shear Load, asc

For Single Anchor
C/Cmin
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
asc
1.0
1.3
1.7
2.0
2.4
2.8
3.3
3.7
4.2
4.7
5.2
5.7
6.3
6.8
7.4
8.0
1.0
0.67
0.84
1.03
1.22
1.43
1.65
1.88
2.12
2.36
2.62
2.89
3.16
3.44 3.73 4.03
4.33
1.5
0.75
0.93
1.12
1.33
1.54
1.77
2.00
2.25
2.50
2.76
3.03
3.31
3.60 3.89 4.19
4.50
2.0
0.83
1.02
1.22
1.43
1.65
1.89
2.13
2.38
2.63
2.90
3.18
3.46
3.75 4.05 4.35
4.67
2.5
0.92
1.11
1.32
1.54
1.77
2.00
2.25
2.50
2.77
3.04
3.32
3.61
3.90 4.21 4.52
4.83
3.0
1.00
1.20
1.42
1.64
1.88
2.12
2.37
2.63
2.90
3.18
3.46
3.76
4.06 4.36 4.68
5.00
1.30
1.52
1.75
1.99
2.24
2.50
2.76
3.04
3.32
3.61
3.91
4.21 4.52 4.84
5.17
1.62
1.86
2.10
2.36
2.62
2.89
3.17
3.46
3.75
4.05
4.36 4.68 5.00
5.33
1.96
2.21
2.47
2.74
3.02
3.31
3.60
3.90
4.20
4.52 4.84 5.17
5.50
2.33
2.59
2.87
3.15
3.44
3.74
4.04
4.35
4.67 5.00 5.33
5.67
5.5
2.71
2.99
3.28
3.57
3.88
4.19
4.50
4.82 5.15 5.49
5.83
6.0
2.83
3.11
3.41
3.71
4.02
4.33
4.65
4.98 5.31 5.65
6.00
3.24
3.54
3.84
4.16
4.47
4.80
5.13 5.47 5.82
6.17
3.67
3.98
4.29
4.62
4.95
5.29 5.63 5.98
6.33
4.11
4.43
4.76
5.10
5.44 5.79 6.14
6.50
4.57
4.91
5.25
5.59 5.95 6.30
6.67
8.5
5.05
5.40
5.75 6.10 6.47
6.83
9.0
5.20
5.55
5.90 6.26 6.63
7.00
5.69
6.05 6.42 6.79
7.17
10.0
6.21 6.58 6.95
7.33
10.5
6.74 7.12
7.50
11.0
7.28
7.67
3.5
4.0
4.5
S/Cmin
For 2 anchors
5.0
6.5
7.0
7.5
8.0
9.5
11.5
7.83
12.0
8.00
Page 9
Combined Loads
N = Nsd / NRd 1
V = VSd / VRd 1
N + V 1.2
with Nsd = Tensile design action

Vsd = Shear design action
Influence of shear loading direction, aV

o
Angle ( )
0-55
60
70
80
90-180
Concrete
Edge
aV
1
1.1
1.2
1.5
2
Reduction factors for characteristic tensile values, N0RK,p for pullout failure/ concrete cone.
Damp holes
Submerged holes
Cored holes
1.0
0.8
0.8
Reduction factors for cracked / uncracked concrete

Uncracked
Cracked
1.0
0.6
Page 10

MCA-PE3 Technical Data Sheet

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MCA-PE3 Technical Data Sheet

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Technical Data Sheet

Fasten Enterprises (Pte) Ltd

Cure time vs temperature

Full Cure Time

Benefits and properties

Benefits and properties

MCA-PE3 TDS (Pg 1-10)

Technical Data Sheet

Fasten Enterprises (Pte) Ltd

Setting Instructions for threaded rods / rebars

In case of standing water in the bore hole, water has to be removed.

Attach a supplied static mixing nozzle to the cartridge and load

Prior to dispensing into the anchor hole, squeeze out separately,

Fill the cleaned hole approximately two-thirds full with mortar

Allow the adhesive to cure to the specified time prior to applying

MCA-PE3 TDS (Pg 1-10)

Technical Data Sheet

Fasten Enterprises (Pte) Ltd

Mechanical properties of threaded rods

112.5 162.0 213.5 259.5

108.0 142.3 173.0

61.0 115.2 180.0 259.2 341.6 415.2

120.0 172.8 227.7 276.8

108.0 155.5 205.0 249.1

124.4 164.0 199.3

Threaded rod A4-70

Threaded rod G8.8

59.0 110.0 172.0 247.1 321.3 392.7

132.1 112.3 137.3

124.0 192.8 235.6

Mechanical properties of rebars

92.5 144.5 225.8 370.0 578.1

80.5 125.7 196.4 321.9 502.9

135.5 222.0 346.8

108.4 177.6 277.5

Rebar BSt 500 S

73.0 110.6 172.8 270.0 442.3 691.2

79.0 123.4 192.8 316.0 493.7

135.0 221.0 346.0

MCA-PE3 TDS (Pg 1-10)

Technical Data Sheet

Fasten Enterprises (Pte) Ltd

Post-installed rebar connections designed acc. EN 1992-1-1: 2004 (Eurocode 2)

Reinforcing dowels (threaded rods / rebars) designed using anchor theory

MCA-PE3 TDS (Pg 1-10)

Technical Data Sheet

Fasten Enterprises (Pte) Ltd

Performance data for threaded rods - C20/25 Non cracked concrete

Safety factor for tension loads according to ETAG

128.1 186.7 239.6 298.0

103.7 133.1 165.6

108.0 155.5 205.0 249.1

124.4 164.0 199.3

Shear values for concrete resistance

Safety factor for shear loads according to ETAG

G8.8 Threaded rod

Safety factor for shear loads according to ETAG

A4-70 Threaded rod

Safety factor for shear loads according to ETAG

124.0 192.8 235.6

Critical Edge Distance

Min. Edge Distance

Critical Spacing Distance

Min. Spacing Distance