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Applications

Guide
Engineered Smoke
Control System

for TRACER SUMMIT

BAS-APG001-EN

Applications
Guide
Engineered Smoke
Control System

for TRACER SUMMIT

BAS-APG001-EN
September 2000

Applications Guide, Engineered Smoke Control System for Tracer Summit


This manual and the information in it are the property of American Standard Inc. and shall not be used or reproduced in whole or in
part, except as intended, without the written permission of American Standard Inc. Since The Trane Company has a policy of
continuous product improvement, it reserves the right to change design and specification without notice.
Use of the software contained in this package is provided under a software license agreement. Unauthorized use of the software or
related materials discussed in this manual can result in civil damages and criminal penalties. The terms of this license are included
with the compact disk. Please read them thoroughly.
The Trane Company has tested the hardware and software described in this manual. However, Trane does not guarantee that the
hardware and software contain no errors. The Trane Company, in proposing system designs and application concepts, assumes no
responsibility for the performance or desirability of any resulting system design. System design is the prerogative and responsibility of
the system designer.
The Trane Company reserves the right to revise this publication at any time and to make changes to its content without obligation to
notify any person of such revision or change.
The Trane Company may have patents or pending patent applications covering items in this publication. By providing this document,
Trane does not imply giving license to these patents.

The following are trademarks or registered trademarks of The Trane Company: Trane, Tracer Summit, and Integrated Comfort.

Printed in the U.S.A.


Worldwide Applied Systems Group
The Trane Company
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www.trane.com

American Standard Inc. 2000. All rights reserved.

BAS-APG001-EN

Special notifications
Warnings, Cautions, Important statements, and Notes appear at appropriate locations throughout this
manual. Read these carefully.

WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
A caution may also be used to alert against unsafe practices and where property-damage-only accidents
could occur.

IMPORTANT
Alerts installer, servicer, or operator to potential actions that could cause the product or system to
operate improperly but will not likely result in potential for damage.
Note:

A note may be used to make the reader aware of useful information, to clarify a point, or to describe
options or alternatives.

BAS-APG001-EN

Contents
Chapter 1

Smoke control overview . . . . . . . . . . . . . . . . . . . . . 1


Methods of smoke control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Compartmentation method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dilution method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pressurization method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Airflow method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Buoyancy method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applications of smoke control methods. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Zoned smoke control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stairwell smoke control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Elevator shaft smoke control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Atrium smoke control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Underground building smoke control . . . . . . . . . . . . . . . . . . . . . . . 12
Smoke detection and system activation. . . . . . . . . . . . . . . . . . . . . . . . . 13
Zoned smoke control detection and activation . . . . . . . . . . . . . . . . 13
Stairwell smoke control detection and activation . . . . . . . . . . . . . . 13
Elevator smoke control detection and activation . . . . . . . . . . . . . . 14
Atrium smoke exhausting detection and activation . . . . . . . . . . . . 14
Design approaches to smoke control . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
No-smoke approach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tenability approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dedicated system approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Non-dedicated system approach . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Design considerations for smoke control. . . . . . . . . . . . . . . . . . . . . . . . 17
Plugholing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Smoke feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 2

Pre-installation considerations . . . . . . . . . . . . . . . 19
Zone operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Alarm mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjacent mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unaffected mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

BAS-APG001-EN

Contents

Associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fire alarm system equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fire alarm control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Firefighters smoke control station . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Smoke control system equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equipment supervision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Automatic weekly self-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Manual periodic testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alarm response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Automatic smoke control matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Response times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Chapter 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System riser diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System termination diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FSCS panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
UPCM to FSCS wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
UPCM to FACP wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
BCU cards installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
UPCM installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
UPCM components installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
AC power wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Input/output wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ICS communication link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
UPCM checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Automatic response of dedicated systems. . . . . . . . . . . . . . . . . . . . 77
Weekly self test of dedicated systems . . . . . . . . . . . . . . . . . . . . . . . 78
End process verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Response to manual FSCS commands. . . . . . . . . . . . . . . . . . . . . . . 85
Installation checkout and testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
End to end device and wiring checkout . . . . . . . . . . . . . . . . . . . . . . 85
Operation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Acceptance testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Weekly self-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

ii

BAS-APG001-EN

Chapter 1

Smoke control overview


Smoke is one of the major problems created by a fire. Smoke threatens
life and property, both in the immediate location of the fire and in
locations remote from the fire. The objectives of smoke control include:

Maintain reduced-risk escape route environments


Diminish smoke migration to other building spaces
Reduce property loss
Provide conditions that assist the fire service
Aid in post-fire smoke removal

Smoke consists of airborne solid and liquid particulates, gases formed


during combustion, and the air supporting the particulates and gasses.
Smoke control manages smoke movement to reduce the threat to life and
property. This chapter describes:

BAS-APG001-EN

Methods of smoke control


Applications of smoke control methods
Smoke detection and system activation
Design approaches to smoke control
Design considerations for smoke control

Chapter 1 Smoke control overview

Methods of smoke control


Smoke control system designers use five methods to manage smoke. They
use the methods individually or in combination. The specific methods
used determine the standards of design analysis, performance criteria,
acceptance tests, and routine tests. The methods of smoke control consist
of: compartmentation, dilution, pressurization, air flow, and buoyancy.

Compartmentation method
The compartmentation method provides passive smoke protection to
spaces remote from a fire. The method employs walls, partitions, floors,
doors, smoke barriers, smoke dampers, and other fixed and mechanical
barriers. Smoke control system designers often use the compartmentation
method in combination with the pressurization method.

Dilution method
The dilution method clears smoke from spaces remote from a fire. The
method supplies outside air through the HVAC system to dilute smoke.
Using this method helps to maintain acceptable gas and particulate
concentrations in compartments subject to smoke infiltration from
adjacent compartments. In addition, the fire service can employ the
dilution method to remove smoke after extinguishing a fire. Smoke
dilution is also called smoke purging, smoke removal, or smoke
extraction.
Within a fire compartment, however, dilution may not result in any
significant improvement in air quality. HVAC systems promote a
considerable degree of air mixing within the spaces they serve and
building fires can produce very large quantities of smoke. Also, dilution
within a fire compartment supplies increased oxygen to a fire.

Pressurization method
The pressurization method protects refuge spaces and exit routes. The
method employs a pressure difference across a barrier to control smoke
movement (Figure 1 on page 3). The high-pressure side of the barrier is
either the refuge area or an exit route. The low-pressure side is exposed to
smoke. Airflow from the high-pressure side to the low-pressure side
(through construction cracks and gaps around doors) prevents smoke
infiltration. A path that channels smoke from the low-pressure side to the
outside ensures that gas expansion pressures do not become a problem. A
top-vented elevator shaft or a fan-powered exhaust can provide the path.

BAS-APG001-EN

Methods of smoke control

Figure 1: Sample pressure difference across a barrier

Table 1 provides the National Fire Protection Association (NFPA)


recommended minimum pressure difference between the high-pressure
side and the low-pressure side.
Table 1: Recommended minimum pressure difference

Building type

Ceiling height
[Ft. (M)]

Minimum pressure
difference
[In.w.c. (Pa)]

Sprinklered

Any

0.05 (12.4)

Non-sprinklered

9 (2.7)

0.10 (24.9)

Non-sprinklered

15 (4.6)

0.14 (34.8)

Non-sprinklered

21 (6.4)

0.18 (44.8)

Notes:

The minimum pressure difference column provides the pressure


difference between the high pressure side and the low-pressure side.

The minimum pressure difference values incorporate the pressure


induced by the buoyancy of hot smoke.

A smoke control system should maintain the minimum pressure


differences regardless of stack effect and wind.

The minimum pressure difference values are based on

recommendations in NFPA 92A (NFPA 1996, Recommended Practice for


Smoke Control Systems).
In.w.c. is inches of water column.
Pa is Pascals.

Table 2 on page 4 provides the NFPA recommended maximum allowable


pressure difference across doors. The listed pressure differences take into
account the door closer force and door width.

BAS-APG001-EN

Chapter 1 Smoke control overview

Table 2: Maximum allowable pressure differences across doors

Door width
[In. (M)]
32 (0.813)

36 (0.914)

Door closer force


[Lb. (N)]

40 (1.02)

44 (1.12)

46 (1.17)

Pressure difference
(In.w.c. (Pa)

6 (26.7)

0.45 (112.0)

0.40 (99.5)

0.37 (92.1)

0.34 (84.6)

0.31 (77.1)

8 (35.6)

0.41 (102.0)

0.37 (92.1)

0.34 (84.5)

0.31 (77.1)

0.28 (69.7)

10 (44.5)

0.37 (92.1)

0.34 (84.5)

0.30 (74.6)

0.28 (69.7)

0.26 (64.7)

12 (53.4)

0.34 (84.5)

0.30 (74.6)

0.27 (67.2)

0.25 (62.2)

0.23 (57.2)

14 (62.3)

0.30 (74.6)

0.27 (67.2)

0.24 (59.7)

0.22 (45.7)

0.21 (52.2)

Notes:

Total door opening force is 30 lb. (133 N); door height is 7 ft. (2.13 m). NFPA 101 (NFPA 1997, Life

Safety Code) recommends the door opening force.


N is Newton.
M is meter.
In.w.c. is inches of water column.
Pa is Pascal.
The pressure difference values are based on recommendations in NFPA 92A (NFPA 1996,
Recommended Practice for Smoke Control Systems).

Airflow method
The airflow method controls smoke in spaces that have barriers with one
or more large openings. It is used to manage smoke in subway, railroad,
and highway tunnels. The method employs air velocity across or between
barriers to control smoke movement (Figure 2).
Figure 2: Sample airflow method

BAS-APG001-EN

Applications of smoke control methods

A disadvantage of the airflow method is that it supplies increased oxygen


to a fire. Within buildings, the airflow method must be used with great
caution. The airflow required to control a wastebasket fire has sufficient
oxygen to support a fire 70 times larger than the wastebasket fire. The
airflow method is best applied after fire suppression or in buildings with
restricted fuel. For more information on airflow, oxygen, and combustion,
refer to Huggett, C. 1980, Estimation of Rate of Heat Release by Means of
Oxygen Consumption Measurements, Fire and Materials.

Buoyancy method
The buoyancy method clears smoke from large volume spaces with high
ceilings. The method employs paths to the outside and relies on hot
combustion gases rising to the highest level in a space. At the high point,
either a powered smoke exhausting system or a non-powered smoke
venting system clears the smoke.

Applications of smoke control methods


Applying the methods of smoke control to spaces within a building
provides a building smoke control system. Smoke control methods are
most commonly applied to building spaces to provide zoned, stairwell,
elevator shaft, and atrium smoke control.
Note:
It is beyond the scope of this user guide to provide
mathematical design analysis information for smoke control.
For references to design analysis information, see Appendix.

Zoned smoke control


Zoned smoke control uses compartmentation and pressurization to limit
smoke movement within a building. Typically, a building consists of a
number of smoke control zones. Barriers (partitions, doors, ceilings, and
floors) separate the zones. Each floor of a building is usually a separate
zone (Figure 3 on page 6). However, a zone can consist of more than one
floor, or a floor can consist of more than one zone.
The zone in which the smoke is detected is the smoke control zone. Zones
next to the smoke control zone are adjacent zones. Zones not next to the
smoke control zone are unaffected zones.
Pressure differences produced by fans limit smoke movement to adjacent
and unaffected zones. The system may pressurize adjacent zones and
leave all unaffected zones in normal operation (Figures 3a and 3c).
Pressurizing adjacent zones creates a pressure sandwich. Or, the system
may pressurize adjacent zones and some unaffected zones (Figure 3b). In
either case, the system exhausts the smoke control zone, putting it at a
negative pressure, relative to adjacent zones.

BAS-APG001-EN

Chapter 1 Smoke control overview

Zoned smoke control cannot limit the spread of smoke within the smoke
control zone. Consequently, occupants of the smoke control zone must
evacuate as soon as possible after fire detection.
Figure 3: Sample arrangements of smoke control zones

Note:
On Figure 3, a + represents a high-pressure zone and a -
represents a low-pressure zone.

BAS-APG001-EN

Applications of smoke control methods

When an HVAC system serves multiple floors (Figure 4) and each floor is
a separate zone, the following sequence provides smoke control:
1. In the smoke control zone, the smoke damper in the supply duct
closes and the smoke damper in the return duct opens.
2. In adjacent and/or unaffected zones, the smoke dampers in the return
ducts close and smoke dampers in the supply ducts open.
3. If the system has a return air damper, it closes.
4. Supply and return fans activate.
Figure 4: Sample HVAC operation during smoke control

Note:
For simplicity, Figure 4 does not show the ducts on each floor or
the penthouse equipment.
When an HVAC system serves only one smoke control zone, the following
sequence provides smoke control:
1. In the smoke control zone, the return/exhaust fan activates; the
supply fan deactivates; the return air damper closes; and the exhaust
damper opens (optionally, the outside air damper closes).
2. In the no-smoke zone, the return/exhaust fan deactivates; the supply
fan activates; the return air damper closes; and the outside air
damper opens (optionally, the exhaust air damper closes).

Stairwell smoke control


Stairwell smoke control uses pressurization to prevent smoke migration
through stairwells to floors remote from the source of the smoke.
Secondarily, it provides a staging area for fire fighters.
Fans pressurize the stairwell. In the smoke control zone, a pressurized
stairwell maintains a positive pressure difference across closed stairwell
doors to limit smoke infiltration to the stairwell. Stairwell smoke control
employs one or more of these design techniques: compensated

BAS-APG001-EN

Chapter 1 Smoke control overview

pressurization, non-compensated pressurization, single injection


pressurization, and multiple injection pressurization.

Compensated pressurization technique


The compensated stairwell pressurization technique adjusts air pressure
to compensate for various combinations of open and closed stairwell
access doors. The technique maintains constant positive pressure
differences across openings. To compensate for pressure changes, it either
employs modulated supply airflow or over-pressure relief.
If the technique employs modulated supply airflow, a fan provides at least
minimum air velocity when all stairwell access doors are open. Either a
single-speed fan with modulating bypass dampers or a variable
volumetric flow fan varies the flow rate of air into the stairwell. The flow
rate adjusts to compensate for pressure changes.
If the technique employs over-pressure relief, a damper or fan relieves air
to the outside to maintain constant pressure in the stairwell. The amount
of air relieved depends on the air pressure in the stairwell. A barometric
damper, a motor-operated damper, or an exhaust fan can be used to
relieve the air pressure.

Non-compensated pressurization technique


The non-compensated pressurization technique provides a constant
volume of pressurization air. The level of pressurization depends on the
state of the stairwell access doors. When access doors open, the pressure
in the stairwell lowers. When access doors close, the pressure raises. One
or more single-speed fans provide pressurization air (Figure 5 on page 9).
Non-compensated stairwell pressurization works best when:

Stairwells are in a lightly populated building (for example: telephone


exchanges and luxury apartments).
Stairwell access doors are usually closed, but when used, remain open
only a few seconds.

BAS-APG001-EN

Applications of smoke control methods

Figure 5: Sample non-compensated system

Single and multiple injection pressurization techniques


The single injection and multiple injection techniques provide
pressurization air to a stairwell (Figure 6 on page 10). Both techniques
use one or more pressurization fans located at ground level, roof level, or
any location in between.
The single injection technique supplies pressurization air to the stairwell
from one location.

IMPORTANT
The single injection technique can fail when stairwell access doors are
open near the air supply injection point. Pressurization air will escape
and the fan will fail to maintain a positive pressure difference across
access doors farther from the injection point.
The multiple injection technique supplies pressurization air to the
stairwell from more than one location. When access doors are open near
one injection point, pressurization air escapes. However, other injection
points maintain positive pressure differences across the remaining access
doors.

BAS-APG001-EN

Chapter 1 Smoke control overview

Figure 6: Sample single and multiple injection methods

Elevator shaft smoke control


Elevator shaft smoke control uses pressurization to prevent smoke
migration through elevator shafts to floors remote from the source of the
smoke. Elevator shaft smoke control is similar to stairwell smoke control.
The stairwell pressurization techniques described previously are
applicable to elevator shaft pressurization.
Currently, elevators can be acceptable fire exit routes. In addition, NFPA
101 (NFPA 1997, Life Safety Code) allows elevators to be a second fire exit
route from air traffic control towers. For more information about elevator
shaft smoke control, refer to Klote, J.K. and Milke, J.A. (1992, Design of
Smoke Management Systems).

Atrium smoke control


Atrium smoke control uses buoyancy to manage smoke in large-volume
spaces with high ceilings. The buoyancy of hot smoke causes a plume of
smoke to rise and form a smoke layer under the atrium ceiling. NFPA
92B (NFPA 1995, Guide for Smoke Management Systems in Malls, Atria,
and Large Areas) addresses smoke control for atria, malls, and large
areas. Atrium smoke control techniques are: smoke exhausting, natural
smoke venting, and smoke filling.

Smoke exhausting technique


The smoke exhausting technique employs fans to exhaust smoke from the
smoke layer under the ceiling. Exhausting prevents the smoke layer from
descending and coming into contact with the occupants of the atrium
(Figure 7 on page 11). Effective smoke removal requires providing
makeup air to the space. Makeup air replaces the air that is exhausted by
the fans. If makeup air is not introduced, the space will develop a
negative pressure, which will restrict smoke movement.

10

BAS-APG001-EN

Applications of smoke control methods

Figure 7: Sample atrium smoke exhausting technique

Natural smoke venting technique


The natural smoke venting technique employs vents in the atrium ceiling
or high on the atrium walls to let smoke flow out without the aid of fans
(Figure 8 on page 12). The applicability of natural venting depends
primarily on the size of the atrium, the outside temperature, and the
wind conditions. When smoke is detected, all vents open simultaneously.
The flow rate through a natural vent depends on the size of the vent, the
depth of the smoke layer, and the temperature of the smoke.
Note:
Thermally activated vents are not appropriate for natural
venting because of the time delay for opening.

BAS-APG001-EN

11

Chapter 1 Smoke control overview

Figure 8: Sample natural smoke venting technique

Smoke filling technique


The smoke filling technique allows smoke to collect at the ceiling. Without
fans to exhaust the smoke, the smoke layer grows thicker and descends.
Atrium smoke filling is viable when an atrium is of such size that the
time needed for the descending smoke to reach the occupants is greater
than the time needed for evacuation.
People movement calculations determine evacuation time. For
information on people movement calculations, refer to SFPE 1995, Fire
Protection Engineering Handbook.

Underground building smoke control


The smoke control objective for underground buildings is to contain and
remove smoke from the alarm zone. The smoke control system fully
exhausts the alarm zone and provides makeup air to replace the
exhausted air.
Setup and zoning of the smoke detectors is part of the fire alarm system
engineering effort. The fire alarm system signals the smoke control
system to start automatic smoke control operations.
In NFPA 101 (NFPA 1997, Life Safety Code), chapter 30-7 states that an
underground building with over 100 occupants must have an automatic
smoke venting system. Chapter 10-4, for new educational occupancies,
provides smoke zoning requirements. Chapter 10-4.1.3 (d) states that
automatic smoke control must be initiated when two smoke detectors in a
smoke zone activate. Chapter 10-4.1.3 (c) states that the system must be
capable of at least six air changes per hour.

12

BAS-APG001-EN

Smoke detection and system activation

Smoke detection and system activation


The appropriate smoke detection and system activation approach
depends on the specifics of the smoke control system and on the code
requirements. Automatic activation has the advantage over manual
activation. Automatic activation provides fast and accurate response.
Each smoke control application has detection and activation
requirements: zoned smoke control, stairwell smoke control, elevator
smoke control, and atrium smoke exhaust.
Note:
Smoke detectors located in HVAC ducts should not be the
primary means of smoke control activation. Duct detectors have
long response times and exhibit degraded reliability when
clogged by airborne particles. However, a duct detector signal
may be used in addition to a primary means of activation. For
more information, refer to Tamura, G.T., Smoke Movement &
Control in High-Rise Buildings.

Zoned smoke control detection and activation


Zoned smoke control activation occurs on a signal from either a sprinkler
water flow switch or a heat detector. For maximum benefit, the zoned
smoke control system should only respond to the first alarm. Two design
techniques that prevent detection of smoke in zones other than the first
zone reporting are:

Not activating smoke control on smoke detector signals


Activating smoke control on signals from two separate smoke
detectors located in the same zone
Note:
Zoned smoke control should not activate on a signal from a
manual pull station (pull box). If pull box activation does not
occur in the zone that contains the fire, activation incorrectly
identifies the smoke zone.

Stairwell smoke control detection and activation


Stairwell smoke control activation occurs on an alarm signal from any
device, including sprinkler water flow switches, heat detectors, smoke
detectors, and manual pull stations (pull boxes). Most stairwell smoke
control systems operate in the same manner regardless of the source of
the alarm signal.

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13

Chapter 1 Smoke control overview

Elevator smoke control detection and activation


Elevator smoke control activation occurs on an alarm signal from any
device, including sprinkler water flow switches, heat detectors, smoke
detectors, and manual pull stations (pull boxes). Most elevator smoke
control systems operate in the same manner regardless of the source of
the alarm signal.
Note:
The description of elevator smoke control detection and
activation does not apply to pressurization systems for
elevators intended for occupant evacuation.

Atrium smoke exhausting detection and activation


Atrium smoke exhausting activation occurs on a signal from a beam
smoke detector. A beam smoke detector consists of a light beam
transmitter and a light beam sensor. Typically, the transmitter and the
sensor are located apart from each other. However, when located together,
the transmitter sends its beam to the opposite side of the atrium. At the
opposite side, the beam reflects back to the sensor.
Note:
Atrium smoke control should not activate on a signal from a
manual pull station (pull box). Atrium smoke exhaust systems
have different operating modes depending on fire location.
Note:
Atrium smoke control should not activate on signals from
sprinkler water flow switches or heat detectors. Since the
temperature of a smoke plume decreases with height,
activation by these devices may not provide reliable results.
Beam smoke detectors minimize interference problems created by
stratified hot air under atrium ceilings. On hot days or days with a high
solar load on the atrium roof, a hot layer of air may form under the
ceiling. The layer can exceed 120 F (50 C). The smoke from an atrium
fire may not be hot enough to penetrate the layer and reach ceilingmounted smoke detectors (Figure 9 on page 15).
Beam detector installation typically conforms to one of two
configurations: vertical grid or horizontal grid.

14

BAS-APG001-EN

Smoke detection and system activation

Figure 9: Sample stratification

Vertical grid
The vertical grid is the most common beam detector configuration. A
number of beam detectors, located at different levels under the ceiling,
detect the formation and thickening of a smoke layer. The bottom of the
grid is at the lowest expected smoke stratification level.

Horizontal grid
The horizontal grid is an alternate beam detector configuration A number
of beam detectors, located at different levels under the ceiling, detect the
rising smoke plume. Beam detectors are located:

BAS-APG001-EN

Below the lowest expected smoke stratification level


Close enough to each other to ensure intersection with the plume

15

Chapter 1 Smoke control overview

Design approaches to smoke control


Smoke control methods provide a mechanical means of directing smoke
movement in an enclosed space. The application of one or more methods
to a building provides a building smoke control system. Design
approaches to smoke control include the no smoke, tenability, dedicated
system, and non-dedicated system approaches.

No-smoke approach
The no-smoke approach provides a smoke control system that prevents
smoke from coming into contact with people or property. Almost all smoke
control systems are based on the no-smoke approach.
While the objective is to eliminate all smoke, some smoke occurs in
protected spaces. By molecular diffusion, minute quantities of smoke
travel against pressurization and airflow. These very low concentrations
of airborne combustion products are detected by their odor. These and
higher levels of diffused contaminants may not result in high-risk
conditions.

Tenability approach
The tenability approach provides a smoke control system that allows
smoke to come into contact with occupants. However, in this approach,
the smoke control system dilutes the by-products of combustion before
they come into contact with people. In atria applications, the natural
mixing of air into a smoke plume can result in significant dilution.
Tenability criteria vary with the application but may include:

Exposure to toxic gases


Exposure to heat
Visibility

Dedicated system approach


The dedicated system approach, such as stairwell and elevator smoke
control, provides a system that has the sole purpose of managing smoke.
It does not function during normal building comfort control.
The advantages of the dedicated system approach include:

The interface is simple, since there are few components to bypass.


Modification of controls after installation is unlikely.
Easy operation and control.
Limited reliance on other building systems.

The disadvantages of the dedicated system approach include:

16

Component failures may go undiscovered since they do not affect


normal building comfort control.
Building systems may require more physical space.

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Design considerations for smoke control

Non-dedicated system approach


The non-dedicated system approach provides a smoke control system that
shares components with one or more other building systems, such as the
HVAC and exhaust systems. Activation causes other building systems to
change modes to perform smoke control operations.
The advantages of the non-dedicated system approach include:

Prompt correction of failures in equipment also needed for comfort


control.
Limited additional space required for smoke control equipment.

The disadvantages of the non-dedicated smoke system approach include:

The interfaces are complex, since the only devices not bypassed by
smoke control commands are high-pressure cutouts and, in some
cases, duct smoke detectors.
The smoke control system must ensure that manual control signals
from the firefighters smoke control station (FSCS) are the highest
priority and that automatic smoke control signals are the second
highest priority.
Modification of shared equipment or controls may interfere with
smoke control system operation.

Design considerations for smoke


control
Two phenomena hinder smoke control. The design of a smoke control
system must address the problems caused by these two phenomena. The
two phenomena are: plugholing and smoke feedback.

Plugholing
Plugholing occurs when an exhaust fan pulls fresh air into the smoke
exhaust (Figure 10 on page 18). Plugholing decreases the smoke exhaust
and increases the smoke layer depth. It has the potential of exposing
occupants to smoke.
The maximum flow of smoke (Qmax) exhausted without plugholing
depends on the depth of the smoke layer and the temperature of the
smoke. If the required total smoke exhaust is greater than Qmax,
additional exhaust vents will eliminate plugholing. The distance between
vents must be great enough that the air and smoke flow near one vent
does not affect the air and smoke flow near another vent.

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Chapter 1 Smoke control overview

Figure 10: Sample plugholing

Smoke feedback
Smoke feedback occurs when smoke enters a pressurization fan intake
and flows into protected spaces. Design techniques reduce the probability
of smoke feedback:

Supply air intakes located below openings from which smoke might
flow, such as building exhausts, smoke shaft outlets and elevator
vents.
Automatic shutdown capability to stop the system in the event of
smoke feedback.

For more information on smoke feedback, refer to SFPE 1995, Fire


Protection Engineering Handbook.

18

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Chapter 2

Pre-installation
considerations
This chapter provides considerations that must be given prior to
installing an engineered smoke control system. The pre-installation
considerations are:

Zone Operating Modes


Associated Equipment
Equipment Supervision
System Testing
Alarm Response
Automatic Smoke Control Matrix
Response Times
Note:
In this chapter, the application of the smoke control system as a
zoned system is for general practice and conforms to national
codes and publications. In all cases, the local authority having
jurisdiction (AHJ) has the authority to modify requirements.

IMPORTANT

The local AHJ must approve the proposed system before installation
begins.

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Chapter 2 Pre-installation considerations

Zone operating modes


Zone operating modes are a pre-installation consideration. The design of
a building smoke control system is the responsibility of the building
architects and engineers. In the National Fire Protection Association
(NFPA) publication NFPA 101 (NFPA 1997, Life Safety Code), chapter 308 provides general high rise building requirements. Chapter 8-29
provides high rise building requirements based on type of occupancy.
Both chapters may apply to a specific building.
Understanding the smoke control system operating modes enables the
effective layout of system controls. One of four operating modes governs
each zone: normal, alarm, adjacent, or unaffected.

Normal mode
A zone is in normal mode when no fire, smoke, or sprinkler alarms are
present in the building. In some zoning systems, a zone may be in normal
mode if an alarm condition is present in the building but the zone is not
affected. In normal mode, the smoke control system is inactive.

Alarm mode
A zone is in alarm mode when it is the origin of the first fire, smoke, or
sprinkler alarm. In alarm mode, the smoke control system operates fans
and dampers to protect adjacent and unaffected zones and provide a
smoke exhaust route for the alarm zone.

Adjacent mode
A zone is in adjacent mode when it is next to the alarm zone. However, in
some zoning systems, zones that are not next to the alarm zone may be
designated as adjacent zones. Other zoning systems may designate all
non-alarm zones as adjacent zones. Codes do not state which zones are
adjacent. In adjacent mode, the smoke control system sets fans and
dampers to pressurize adjacent zones in order to contain the smoke in the
alarm zone.

Unaffected mode
A zone is in unaffected mode when it is neither the alarm zone nor an
adjacent zone and an alarm is present in the building. In large buildings,
there may be many zones that are not near the alarm zone. Codes do not
state which zones are unaffected. In unaffected mode, the smoke control
system may shut down and isolate unaffected zones. Or, the smoke
control system may allow unaffected zones to operate in normal mode.
Actual system operation depends on the design of the smoke control
system.

20

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Associated equipment

Associated equipment
Equipment associated with the smoke control system design is a preinstallation consideration prior to setting up the smoke control system
controls. Associated equipment includes: fire alarm system equipment,
fire alarm control panel, firefighters smoke control station, and smoke
control system equipment.

Fire alarm system equipment


The building fire alarm system is responsible for detecting an alarm
condition, alerting occupants by audible and visual means, and signaling
the smoke control system. Fire alarm system equipment includes: area,
beam, and duct smoke detectors; manual pull stations; and sprinkler flow
devices.
Note:
Fire alarm system equipment is neither furnished nor installed
by The Trane Company.

Area smoke detectors


Area smoke detectors detect the presence of smoke at the ceiling. When
activated, an area smoke detector signals the fire alarm system. The
zoning of area smoke detectors must reflect the zoning of the building.
Note:
Under certain conditions, heat detectors or heat with rate of
rise detectors are preferable to area smoke detectors.

Beam smoke detectors


Beam smoke detectors detect the presence of smoke beneath the ceiling.
When activated, a beam smoke detector signals the fire alarm system. In
atrium applications, beam detectors may replace area smoke detectors.
Beam smoke detectors minimize interference problems created by
stratified hot air under the atrium ceiling.

Duct smoke detectors


Duct smoke detectors detect smoke in building air-distribution system
ductwork. When smoke is present, a signal from the detector deactivates
the fans in the system in which the detector is installed. However, smoke
control system commands must override fan deactivation by a duct smoke
detector.
In NFPA 90A (NFPA 1996, Standard for the Installation of Air
Conditioning and Ventilating Systems), chapter 4-4.2 provides the
requirements for duct smoke detectors. Supply duct smoke detectors must
be located downstream of the system filters. In mixing systems, this is
usually after the return air connection. Duct smoke detectors may be
required in the supply duct of all air handling systems greater than 2000

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Chapter 2 Pre-installation considerations

cubic feet per minute (CFM) and at each floor with a return air volume
greater than 15,000 CFM.
Two exceptions limit the use of duct smoke detectors:

Duct smoke detectors are not required in 100% exhaust air systems.
Duct smoke detector use is limited if area smoke detectors cover the
entire space served by the return air distribution. Since area smoke
detectors usually cover entire floors, the typical system only requires
one duct smoke detector in the common return duct.

Manual pull stations


Manual pull stations enable occupants to report a fire. When activated, a
manual pull station signals the fire alarm system. A manual pull station
alarm must not initiate the automatic operation of the smoke control
system, since a pull station is not necessarily activated in the zone that
contains the smoke or fire.

Sprinkler flow devices


Fire alarm system equipment may include two types of sprinkler flow
devices: sprinkler flow switches and tamper switches.
Sprinkler flow switches, installed in fire sprinkler lines, notify the fire
alarm control panel (FACP) of flow in the sprinkler lines. The FACP
transmits an alarm to the smoke control system. The smoke control
system may initiate automatic smoke control from the alarm. Sprinkler
zones must coincide with the zone layout of the building and the zoning of
the FACP.
Tamper switches are installed on manual shutoff valves in the fire
sprinkler system. The switches provide a supervisory alarm signal to the
fire alarm system if the shutoff valve closes. Alarms activated by tamper
switches must not initiate the automatic operation of the smoke control
system.

Fire alarm control panel


The FACP receives alarm signals. If the FACP receives an alarm, it
notifies the smoke control system of the alarm and the alarm location.
The zone layout of the FACP must match the zone layout of the building
to ensure that the FACP is capable of sending accurate signals to the
smoke control system. The mechanical and electrical consulting engineers
coordinate the building zone layout to the FACP layout to ensure a proper
interface.

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Associated equipment

Firefighters smoke control station


The firefighters smoke control station (FSCS) enables firefighters to take
manual control of the smoke control system. The FSCS must be located in
an easily accessible but secure location. The normal location is near the
FACP.

IMPORTANT

The FSCS must be listed by Underwriters Laboratories (UL) as suitable


for enabling firefighters to take manual control of the smoke control
system.
Commands from the FSCS control panel are the highest priority
commands in the system. They override automatic control of smoke
control system components.
The FSCS provides a graphic representation of the building. It shows
smoke control zones and associated smoke control mechanical equipment.
The panel includes: lights, an audible Trouble indicator, and manual
switches.

Lights
The FSCS provides lights that show the mode of each zone and the status
of each piece of smoke control mechanical equipment. The status lights
must conform to a specific color code scheme (Table 3).
Table 3: Pilot lamp color codes

Color

Description

Green

Fan On or damper Open.

Red

Fan Off or damper Closed.

Yellow (or Amber)

Verification of Operation Status light. Fan or


damper not in commanded position.

Audible trouble indicator


The FSCS may provide an audible Trouble indicator with a silence
switch. If provided, the indicator alerts personnel to system trouble.

Manual switches
The FSCS provides manual switches that operate smoke control system
fans and dampers. Normally, there is one manual switch for each piece of
equipment. However, in complex smoke control systems that have very
large fan systems, one switch may operate more than one piece of
equipment. This allows the smoke control system to coordinate smoke
control functions without damaging equipment. For example, the manual
switches that control large central fan systems may also operate the
mixing dampers to prevent tripping the high- and low-pressure cutouts.

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23

Chapter 2 Pre-installation considerations

Manual switches at the FSCS are either 2- or 3-position switches. Labels


show the current state of each switch (Table 4).
Table 4: Switch state descriptions

Switch state

Equipment

ON-AUTO-OFF

Fans controlled by the smoke control system or


other automatic control system

OPEN-AUTO-CLOSE

Dampers controlled by the smoke control


system or other automatic control system

ON-OFF

Fans only controlled from the FSCS

OPEN-CLOSE

Dampers only controlled from the FSCS

Smoke control system equipment


The smoke control system receives alarm signals from the FACP and
manual command signals from the FSCS. On receiving alarm signals
and/or manual commands, the smoke control system controls the
mechanical smoke control equipment. Manual command signals from the
FSCS take priority over alarm signals.
The smoke control system controls fans and positions dedicated and nondedicated dampers, both in the smoke control zones and at the air
handling systems. It may also position dampers or air modulation devices
such as Variable Air Volume (VAV) boxes serving the smoke control zones.
Equipment associated with the smoke control system includes: dampers,
fans, verification of operation equipment, and the Trane universal
programmable control module (UPCM).

Outdoor air, return air, relief, and exhaust dampers


A non-dedicated comfort control system controls outdoor air, return air,
relief, and exhaust dampers. In normal operation, the return damper
operates in opposition to the outdoor air damper. However, during smoke
control system activation, all three dampers may be closed
simultaneously to isolate the air handling system for smoke control
operations.
An elevator shaft damper, located at the top of a hoistway, relieves
pressure generated during elevator operation. Since elevator shaft
dampers are usually open, the natural stack effect of the building will
tend to distribute smoke through the building via the elevator shafts.
Some codes require a key-operated switch at the main floor lobby to close
the elevator shaft damper. With local approval, this switch can be located
at the FSCS.

24

BAS-APG001-EN

Associated equipment

Smoke dampers
A smoke damper is located in any duct that penetrates a smoke zone
perimeter. Smoke dampers that are listed by Underwriters Laboratories
(UL) are subject to more stringent leakage tests than are standard
control dampers. The listing usually includes the control actuator as part
of the smoke damper assembly, but does not include the end switches.

IMPORTANT

Smoke dampers must have a Underwriters Laboratories (UL) listing for


smoke control applications (UL 555S).
Smoke dampers are ordered as a complete assembly. They are typically
two-position dampers and have end switches that indicate the fully open
and fully closed position. The switches are installed in the field. Dampers
actuate with two types of control: pneumatic actuation and electrical
actuation.
Note:
Switches that are part of the actuator do not provide an
acceptable indication of actual damper travel. They only show
the operation of the actuator and not the actual position of the
damper.
For pneumatically actuated smoke dampers, the operating pressure
range (spring range) and the normal position of the damper must be
specified. Typically, the normal position will be closed (normally closed).
The spring range must be high (8 lb. to 13 lb.) to give the most close-off
force.
Uniform Building Code 905.10.2 requires hard drawn, type L, copper
pneumatic piping for smoke control system components. The air source
must have automatic isolation valves separating it from pneumatic
control devices not used for smoke control. Since the smoke control
system will open and close smoke dampers, it may require an air pressure
monitoring switch. If air pressure is lost in the smoke damper control
lines, the switch transmits a Trouble indication.
For electrically actuated smoke dampers, the operating voltages are 24
Vac and 120 Vac. It is usually not possible to get actuators with DC
operating voltages. A spring on the actuator positions the damper if
power is lost. The power-loss position is typically the actuator closed
(normally closed) position.
The electrical power that operates the smoke damper must be from an
emergency power source and is monitored at a point after the last
disconnect. The loss of electrical power initiates a Trouble indication.

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25

Chapter 2 Pre-installation considerations

Fans
Fans need additional control components for smoke control operation.
Supply/return fan systems require independent control of fans. Multiple
fan system Start and Stop points bypass some safety devices.
VAV systems require the smoke control system to be capable of either
commanding the fans to full capacity or a higher capacity than comfort
controls would command. High-pressure safeties are not bypassed in
smoke control operation. Care must be taken to ensure that increased
capacities do not trip high-pressure cutout devices. Excess pressures
could deactivate fan systems, making them unusable for smoke control.

Verification of operation equipment


Codes require that the smoke control system provide verification of
operation status indications at the FSCS. To accomplish this, the smoke
control system provides devices that monitor the actual operation of fans
and dampers: status switches, differential pressure switches, airflow
paddle switches, current-sensing relays, limit switches, and end switches.
Status switches at fans and dampers monitor the operation of the devices.
Multiple binary inputs at the UPCMs verify the On and Off status of fans
and the Open and Closed status of dampers. If a status switch does not
confirm the commanded (automatic or manual) operation, a Fail indicator
activates at the FSCS. Failure detection must incorporate a time delay to
give the devices time to function.
Differential pressure switches, airflow paddle switches, and currentsensing relays monitor fan operations. Differential switches piped across
fan and paddle switches in the air stream can give erroneous indications.

IMPORTANT

A current-sensing relay is the preferred way to confirm the operating


status of a fan.
Limit switches and end switches monitor dampers. The switches activate
damper Open and Closed signals for the FSCS. The damper blades
activate the switches. Some codes require two switches in order to sense
both the fully opened and fully closed position of the damper.

Trane universal programmable control module


The Trane UPCM must have multiple binary inputs to verify the On and
Off operation of fans. It must also have multiple binary inputs to verify
the Open and Closed positions of dampers.

26

BAS-APG001-EN

Equipment supervision

Equipment supervision
Equipment supervision is a pre-installation consideration. Smoke control
equipment must be supervised to ensure it is operational. Supervision
techniques consist of: confirming communications among system control
panels; confirming operation in normal use situations; and performing
weekly self-tests.
Confirming communications among all system control panels is a
supervision technique that monitors basic system integrity. If any panel
loses its communications, a Trouble alert is sent to the FSCS.
Normal use operations confirm the integrity of field point wiring for nondedicated equipment. Non-dedicated equipment provides conditioned air
to the building daily. When non-dedicated equipment is not operational,
comfort conditions deteriorate and building tenants notify maintenance
personnel.

System testing
System testing is a pre-installation consideration. To verify proper
operation, the smoke control system must include provisions for:
automatic weekly self-testing and manual periodic testing.

Automatic weekly self-testing


As UL requires, the smoke control system provides automated weekly
self-tests for dedicated smoke control system components. The self-tests
activate components and monitor operation. They provide verification of
operation status indications to the FSCS that show if the component
passed or failed the test. Automatic weekly self-tests do not function if a
smoke or fire alarm is present.

Manual periodic testing


As NFPA 92A (NFPA 1996, Recommended Practice for Smoke Control
Systems), chapter 4-4 requires, the smoke control system provides a
manual testing capability. It provides annual tests for non-dedicated
system components and semi-annual tests for dedicated system
components. The semi-annual tests are in addition to the automated
weekly self-tests for dedicated smoke control system components.
Building maintenance personnel schedule and conduct the tests.
The manual periodic tests verify smoke control system responses to alarm
zone inputs. Some of the manual testing must be performed with the
system operating on emergency power, if applicable. An alarm must be
generated in each zone. The system and equipment responses must be
verified and recorded. Manual periodic testing should occur when the
building is not occupied.

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27

Chapter 2 Pre-installation considerations

Alarm response
Alarm response is a pre-installation consideration. NFPA 92A (NFPA
1996, Recommended Practice for Smoke Control Systems), section 3-4.5.5
requires the automatic response to an alarm to be based on the location of
the first alarm. Subsequent alarms from other zones must be ignored for
the purposes of automatic response.

Automatic smoke control matrix


An automatic smoke control matrix (Figure 11) shows each piece of
mechanical equipment and each building zone. The matrix shows the
automatic response of each piece of equipment to an initial alarm for each
smoke zone. It also shows the mode of each zone based on an alarm in
another zone. Commands from the FSCS may override the automatic
responses. The matrix must be engineered for a specific project.
Figure 11: Sample automatic smoke control matrix
Equipment

28

First smoke zone in alarm


Zone 1

Zone 2

Zone 3

Zone 4

Main sup fan

On

On

On

On

Main R/E fan

On

On

On

On

Stair press fan

On

On

On

On

1st flr sup dmpr

CLS

OPN

CLS

CLS

1st flr ret dmpr

Open

CLS

CLS

CLS

2nd flr sup dmpr

Open

CLS

Open

CLS

2nd flr ret dmpr

Close

Open

Close

Close

3rd flr sup dmpr

Close

Open

Close

Open

3rd flr ret dmpr

Close

Close

Open

Close

4th flr sup dmpr

Close

Close

Open

Close

4th flr ret dmpr

Close

Close

Close

Open

Smoke zone 1

Alarm

Adjacent

Unaffected

Unaffected

Smoke zone 2

Adjacent

Alarm

Adjacent

Unaffected

Smoke zone 3

Unaffected

Adjacent

Alarm

Adjacent

Smoke zone 4

Unaffected

Unaffected

Adjacent

Alarm

BAS-APG001-EN

Response times

Response times
Response times are a pre-installation consideration. For a discussion of
response time requirements for smoke control systems, refer to NFPA
92A (NFPA 1996, Recommended Practice for Smoke Control Systems),
section 3-4.3.3 and NFPA 92B (NFPA 1995, Guide for Smoke
Management Systems in Malls, Atria, and Large Areas), section 4-4.4.
The activation sequence should be accomplished so as to avoid damage to
the equipment. For example, the dampers should be opened before
starting the fans. Table 5 shows the required response times, as
published in the referenced NFPA documentation.
Table 5: NFPA response time requirements

Component

Response time

Damper operation to desired state


(open or closed)

75 seconds

Fan operation to desired state


(on or off)

60 seconds

Note:
Some building codes such as the Uniform Building Code have
much more stringent response times. As with all of the
considerations discussed in this chapter, the local authority
having jurisdiction (AHJ) has the final word.

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29

Chapter 3

Installation
Engineered smoke control is an add-on to the Trane Tracer Summit
building control system. The Tracer Summit system manages the
comfort, lighting, and related mechanical systems of a building. The
installation of Tracer Summit has additional requirements when used in
smoke control applications. System layout, wiring requirements, and
capacities differ from systems that do not employ smoke control.
The installation of the smoke control system includes a Trane building
control unit (BCU), Trane universal programmable control module
(UPCM) cards, and wiring.

IMPORTANT
The only panels allowed on the Comm4 link are UUKL-approved panels.
Since only the UPCM has Underwriters Laboratories (UL) smoke control
approval, only UPCMs are installed on the smoke control
communications link. Other Comm4 devices must be on a separate link.
This chapter provides information and procedures for:

Installation diagrams
Hardware installation
Programming
Installation checkout and testing

For more installation information, refer to:

BAS-APG001-EN

Tracer Summit Hardware and Software Installation Guide, order


number BMTW-SVN01A-EN
Universal PCM Installation Guide, order number EMTX-IN-22A

31

Chapter 3 Installation

Installation diagrams
Installation diagrams provide requirements and restrictions to the
installer. The smoke control system installation diagrams consist of
system riser and system termination diagrams.

System riser diagrams


System riser diagrams (Figure 12 on page 33) show panel locations,
power requirements, power sources, and interconnecting wiring
requirements. System riser diagrams also show the wiring that must be
in conduit.

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Installation diagrams

Figure 12: Sample system riser diagram

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33

Chapter 3 Installation

System termination diagrams


System termination diagrams show wire terminations at panels and field
devices. Guidelines for creating System Termination Diagrams include:

34

Diagrams for UPCM panels may be formatted as lists.


Diagrams for field devices show: normal state, expected operation,
and voltage requirements. An example of a normal state notation is
normally open. An example of an expected operation description is
closed contact opens damper.
Diagrams for field devices not furnished by Trane are created during
installation. After installation, the diagrams become part of the asbuilt documentation.
Diagrams for the control of starters and variable flow devices (VFDs)
must show the required relays and connections for the hierarchy of
control (Figure 13 on page 35). Relays must enable starters and VFDs
to bypass some safety devices and the local manual switches. Also,
manual controls from the firefighters smoke control station (FSCS)
must be wired to give them the highest priority of control.

BAS-APG001-EN

Installation diagrams

Figure 13: Sample fan starter wiring diagram

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35

Chapter 3 Installation

FSCS panel
The FSCS panel is designed for a specific smoke control system
(Figure 14). A listed vendor for FSCS panels provides it. The FSCS is
furnished as part of the smoke control system. Before ordering the panel,
UL must approve front panel drawings that show lights and switches.
Figure 14: Sample FSCS panel

36

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Installation diagrams

UPCM to FSCS wiring


The wiring between a UPCM and the FSCS is non-supervised and power
limited. Additional requirements are:
UPCM and FSCS must be in the same room.
Wiring between the UPCM and FSCS must be in conduit.
Wiring distance cannot exceed 20 feet.
Wire must be #18 AWG.

The number of wires needed between the UPCM(s) and the FSCS is
determined by the total number of zones and manual override switches at
the FSCS. Multiple UPCM panels may be required to monitor and control
the FSCS. One UPCM controls the trouble LED and the Sonalert audible
alarm of the FSCS, as well as supplying 24 Vac power to operate the lamp
test relay(s). Table 6 shows wires for a typical UPCM. Table 7 shows
wires for the UPCM that controls the FSCS trouble LED and the Sonalert
audible alarm. Figure 15 on page 38 shows UPCM to FSCS wiring.
Table 6: Wires for a typical UPCM that communicates to an FSCS

Wires
per
UPCM
118
1
216

Type

24 Vac
24 Vac
15 Vdc

Description

Binary output to light LED on FSCS


Common
Two binary input wires per FSCS switch (up to 8 switches
per UPCM)

15 Vdc

Binary input wire for lamp test signal

15 Vdc

Common

Table 7: Wires for a UPCM that controls FSCS trouble LED and Sonalert
alarm

Wires
per
UPCM
116

24 Vac

Description

Binary output to light LED on FSCS

Binary output controlling trouble LED

Binary output controlling Sonalert alarm

24 Vac

Hot power wire for the FSCS lamp test relays

24 Vac

Common

216

BAS-APG001-EN

Type

15 Vdc

Two binary input wires per FSCS switch (up to 8 switches


per UPCM)

15 Vdc

Binary input wire for lamp test signal

15 Vdc

Common

37

Chapter 3 Installation

Figure 15: UPCM to FSCS wiring

38

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Installation diagrams

UPCM to FACP wiring


The wiring between the UPCM and the FACP is non-supervised and
power limited. In addition:
UPCM and FACP must be in the same room.
Wiring between the UPCM and FACP must be in conduit.
Wiring distance cannot exceed 20 feet.
Wire must be #18 AWG.

The number of wires needed between the UPCM(s) and the FACP is
determined by the total number of zones in the fire alarm system.
Multiple UPCM panels may be required to monitor and control the FACP.
Table 8 shows wires for a typical UPCM. Figure 16 on page 40 shows
UPCM to FACP wiring detail.
Table 8: Wires for a typical UPCM that communicates to an FACP

Wires
per
UPCM
136
1

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Type

15 Vdc
15 Vdc

Description

One binary input wire per smoke zone on the FACP (up
to 36 zones per UPCM)
Common

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Chapter 3 Installation

Figure 16: UPCM to FACP wiring

40

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Hardware installation

Hardware installation
Hardware installation consists of mounting BCU and UPCM components,
wiring the system, and performing UPCM checkout. With the exception of
smoke control considerations, panel installation and point layout for the
smoke control system is the same as for a comfort control system without
the smoke control function. Following are procedures and information for
hardware installation, wiring, and checkout.
Before installing the BCU, UPCM, and their components, verify that the
model number matches the model ordered. Table 6 describes each field in
the BCU model number. Table 7 on page 42 describes each field in the
UPCM model number.
Table 6: BCU model number description
B

10

11

12

13

14

15

16

17

18

19

20

21

22

Digits 1, 2, 3, 4
Tracer Summit building management system

Digit 12: Model


0=Standard memory configuration
1=Extended memory configuration

Digits 5, 6, 7
Not used

Digits 13, 14, 15, 16: UCM communications cards


0=None
1=COMM2 (UCP1)*
2=COMM3 (PCM, TCM, LCP, Scroll, CSC and TRA/RTW)
3=COMM3 Non-isolated (VAV, TRS)*
4=COMM4 Non-isolated (UCP2, Universal PCM, TUC, VAV II/
III, VOYAGER, and Intellipak)
5=COMM5 (ZN.510, ZN.520)

Digit 8: Input power supply


A=US, 120 Vac only*
B=International, 120/240 Vac*
C=CE, 240 Vac CE marked*
D=UL864 UUKL listed

Digit 17: Place holder


A=None

Digit 9: Model
A=Four UCM communications card slots

Digits 18, 19, 20: Internal card options


0=None
1=ARCNET card (coaxial)*
2=ARCNET card (fiber-optic)*
3=ARCNET hub (3 coaxial)*
4=ARCNET hub (1 fiber-optic/2 coaxial)*
5=ARCNET hub (2 fiber-optic/2 coaxial)*
6=RS-232 port*
7=Internal modem*
8=Ethernet card (coaxial/twisted pair)

Digits 10 and 11: Design sequence


0A=Factory installed

Digit 22: Local I/O


0=None
1=5UIP/1BOP*

* Not available on UL864 UUKL listed units

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Chapter 3 Installation

Table 7: UPCM model number description


B

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Digits 1, 2, 3, 4:
Universal programmable control module (UPCM)

Digits 15, 16, 17: Input cards


0=None
1=Universal input
2=Binary input*

Digits 5, 6, 7
Not used

Digits 18
0=No display
1=UPCM local display*

Digit 8: Input power supply


A=US, 120 Vac only with wired receptacle*
B=International, 120/240 Vac without receptacle*
C=24 Vac Class 2 input*
D=120 Vac with wired receptacle, UL864 UUKL listed

Digits 19, 20, 21: No options for these digits


000

Digits 9, 10: Standard model and design sequence


AA

Digit 22: Transformer options


0=No auxiliary transformer
1=Auxiliary transformer only
2=Auxiliary transformer and power supply
3=Power supply only*

Digit 11: Enclosure type and ambient rating


U=No enclosure, 25 C ambient*
S=Type 1 enclosure, 50 C ambient rating (25 C for UUKL864
listed units)
E=Type 1 enclosure, 70 C ambient rating*
N=Type 4 enclosure, 70 C ambient rating*

Digits 23, 24: Not used


00

Digits 12, 13, 14: I/O cards


0=None
1=Universal input
2=Binary input*
3=Analog output
4=Binary output
5=Combo output*
6=Analog output with override*
7=Binary output with override*
8=Combo output with override*
* Not available on UL864 UUKL listed units

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BCU cards installation


The smoke control system may require the installation of two types of
cards in the BCU: one Ethernet 10BaseT card and one to four
non-isolated Comm4 cards.

Ethernet 10BaseT card


The Ethernet 10BaseT network interface card provides for a single
coaxial cable or twisted pair wire. It is used for input to a BCU from a bus
or star configuration. Figure 17 on page 44 shows Ethernet 10BaseT
wiring.

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Figure 17: Ethernet 10BaseT wiring

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Hardware installation

When configuring the network interface card, follow these guidelines:

Use the manufacturer utility disk when installing the card on a PC.
For the BCU, use an Ethernet card provided by Trane. This card is
preset to the proper interrupt and memory settings.
Note:
There are no jumpers or DIP switches to set on the Ethernet
card. It is ready to configure when it is plugged in.

CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before installing the Ethernet card. Failure to
do so may result in personal injury or damage to equipment.

To install an Ethernet card in a BCU panel:


1. Choose one of the option card slots.
2. Remove the screw from the card mounting bracket.
3. Insert the card into the slot and secure it in place with the mounting
screw.

To install an Ethernet media converter


Note:
All Ethernet cables must be fiber optic.
1. Install the fiber-optic media converter (Trane part number
4020 1127) in the BCU.
2. The utility outlet may be used for power.

Non-isolated Comm4 card


The non-isolated Comm4 card is used for smoke control system
communications. The card is green. Figure 18 shows the Comm4 card.
Figure 18: Non-isolated Comm4 card

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Chapter 3 Installation

To install the Comm4 card in module P2 on the BCU logic board:


1. Align the card with the electronic components facing toward the
bottom of the BCU. Then slowly insert the card into module P2 at a
45-degree angle until the card is seated (Figure 19).
2. Slowly move the card from the 45-degree angle to 0 degrees
(horizontal). The card is now perpendicular to the BCU logic board.
3. Secure the card using the two clips on each side of module P2.
Figure 19: Non-isolated Comm4 card installation

Note:
A fully configured BCU draws a maximum of 10 VA from the
power transformer. No other devices may be powered from the
transformer.

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UPCM installation
Use UPCM boards in standard enclosures and wire between the UPCM
and the FSCS. Table 6 on page 48 provides detailed specifications for the
UPCM.
Guidelines for installing a UPCM include:

A UPCM that monitors the fire alarm control panel (FACP) must be
installed in the same room as the FACP. It must be installed within
20 feet of the FACP.
A UPCM that monitors and controls the FSCS must be installed in
the same room as the FSCS. It must be installed within 20 feet of the
FSCS.

IMPORTANT
Wiring between the UPCM and the FACP and between the UPCM and
the FSCS (point wiring) must be in conduit. The conduit requirement is
necessary, since the binary inputs to the UPCM are not supervised.

BAS-APG001-EN

Wiring from a UPCM to field sensors and relays is not supervised.


Installation of this wiring must conform to more stringent
requirements when a UPCM is part of a smoke control system than
when it is part of a standard mechanical system control.

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Chapter 3 Installation

Table 6: UPCM specifications

Item

Description

Power
requirements

Nominal rating:
Current:

120 Vac; 50/60 Hz; 1 phase


4 Amps maximum

Operating
environment

Temperature range:

Standard ambient

32 to 122 F (0 to 50 C)

Storage
environment

Temperature range:

Standard ambient

-58 to 203 F (-50 to 95 C)

Enclosure types

Unit frame mount:

Standard ambient

Dimensions

Unit frame mount:

Standard ambient

16 in. X 13 in.
(406 mm X 330 mm)

Weight

Unit frame mount:

Standard ambient

20 lb. (9 kg)

Mounting

Mounting height:
Clearances:

Top
Bottom
Left
Right
Front

Hardware:

54 in. (1.4 m) from floor to bottom of unit


12 in. (0.3 m)
12 in. (0.3 m)
12 in. (0.3 m)
12 in. (0.3 m)
36 in. (1.0 m)
Wall mounted with 0.25 in. (6 mm)
hardware

Analog to
digital
conversion

Resolution:

12 bits

Digital to
analog
conversion

Resolution:

12 bits

Microprocessor

Intel 80C186

Processor
clock speed

14 MHz

Memory

RAM:
ROM:

Super capacitor
backed
EPROM
flash EPROM

256 Kbytes
256 Kbytes
128 Kbytes

Clock

Crystal controlled:

Battery

None required

Agency
requirements

UL-916-PAZX Enclosed Energy Management Equipment


FCC Title 47, Part 15, Subpart J, Class A Emissions
MIL 461C Military Electromagnetic Emissions and Susceptibility
MIL 462 Military Electromagnetic Interference Characteristics & Measurements

48

29 MHz
The time clock is backed by a super capacitor for seven days
under normal operating conditions. All other programs are
backed by non-volatile memory.

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Hardware installation

UPCM components installation


The smoke control system requires the installation of input and output
cards, backplane, and an internal transformer in the UPCM.

Binary output card specifications and installation


The binary output card has six output triacs for driving Class 2 output
loads. A status LED is provided for each output. Table 7 provides detailed
specifications for the binary output card.
Note:
The binary output card is optionally available with six manual
override switches for setup and service.
Table 7: Binary output card specifications

Item

Description

Rating (each output)

Voltage:
Frequency:
Current:
Relay coil rating:

Internal transformer

Provides maximum power of 54 VA, which is selected to accommodate 18 binary


output cards at 3 VA each.

BAS-APG001-EN

24 Vac
50/60 Hz
0.5 Amps maximum
12 VA maximum

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Chapter 3 Installation

To install the binary output card:

CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging output cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the binary output card to the appropriate snap-ins and
standoffs on the backplane (Figure 20).
2. Plug the binary output card ribbon cable connector into the adjacent
connector on the main logic board (Figure 21 on page 51).
Figure 20: I/O Card installation

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Figure 21: I/O card cable connection

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Chapter 3 Installation

Universal input card specifications and installation


The universal input card has six binary or analog input points. Each
input is individually configured using jumper plugs and software to select
point types and ranges. Table 8 provides detailed specifications for the
universal input card.
Table 8: Universal input card specifications

Item

Description

Binary inputs

Each binary input can be individually characterized as either an isolated dry


contact closure with a minimum rating of 10 mA at 12 Vdc or a pulse input.

Analog inputs

Current:
Input impedance

0 to 20 mA
200 Ohms

Input impedance

0 to 10 Vdc
20k Ohms

Voltage:

Thermistor temperature:
(10k @ 77 F NTC)

Range
Resolution

Resistance:
(thermostat thumbwheel)
RTD temperature:

-30 to 250 F
0.1 F from 0 to
150 F
0.3 F from -30 to
220 F
100 to 20k Ohms

Balco range
Resolution
375 Platinum range
Resolution
385 Platinum range
Resolution

-30 to 250 F
0.1 F
-40 to 250 F
0.1 F
-40 to 250 F
0.1 F

Note:
Only the 1000-ohm version of the 385 Platinum sensor is compatible with the UPCM.

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Hardware installation

To install the universal input card:

CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging input cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the universal input card to the appropriate snap-ins and
standoffs on the backplane (Figure 20 on page 50).
2. Plug the universal input card ribbon cable connector into the adjacent
(Figure 21 on page 51).

Analog output card specifications and installation


The analog input card provides six outputs for driving 0 to 20 mA or 0 to
10 Vdc devices. Each output is individually configured using a pluggable
jumper to select current or voltage. Table 9 provides detailed
specifications for the analog input card.
Note:
The analog output card is optionally available with six manual
override potentiometers for setup and service.
Table 9: Analog output card specifications

Item

Description

Current
Load impedance
Resolution

0 to 20 mA
0 to 500 Ohms
5 micro Amps

Load impedance
Resolution

0 to 10 Vdc
500 Ohms
2.5 mV

Voltage

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Chapter 3 Installation

To install the analog output card:

CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging output cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the analog output card to the appropriate snap-ins and
standoffs on the backplane (Figure 20 on page 50).
2. Plug the analog output card ribbon cable connector into the adjacent
connector on the main logic board (Figure 21 on page 51).

Backplane (with main logic board) installation


To install the backplane (with main logic board):
1. Remove all I/O terminator plugs from their enclosure terminal strips
(Figure 22 on page 55).
2. Screw the backplane to the enclosure standoffs.
3. Plug the input power supply red and yellow output leads into
connector P1 on the main logic board.
4. (Optional) Plug the 75 Vac transformer red output leads into
connector P2 on the first binary output card.

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Figure 22: Backplane installation

75 Vac internal transformer installation


To install the 75 Vac internal transformer:
1. Remove the front coverplate and side coverplate from the high voltage
compartment of the enclosure (Figure 23 on page 56).
2. Mount the 75 Vac transformer to the high voltage compartment.
3. Wire the transformer input leads to terminal block TB8 (Detail A).
4. (Optional) Plug the 75 Vac transformer red output leads into
connector P2 on the first binary output card in the UPCM.

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Chapter 3 Installation

Figure 23: 75 Vac internal transformer installation

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AC power wiring
The AC power transformer, which provides power to the UPCM, is
configured for 120 Vac to 24 Vac power. The transformer includes a 110
Vac outlet receptacle that can be used to power a laptop PC for local
programming with UPCM Edit software. Following are information,
requirements, and procedures pertaining to AC power wiring.

WARNING
HAZARDOUS VOLTAGE!
Before performing panel electrical connections, lock the supply power
disconnect switch open. Failure to do so may result in personal injury or
death due to electrical shock.

Circuit requirements
To assure proper operation of the UPCM, field-install the power supply
circuit in compliance with the following guidelines:

The power supply requires 3-wire service. The UPCM transformer


voltage requirement is 120 Vac. The UPCM automatically detects
whether the panel is 50 cycle or 60 cycle.
Use 14 AWG wire and metal conduit.
Do not run the AC power supply circuit in the same conduit with
input or output wiring.
All field-installed wiring must comply with applicable National
Electric Code (NEC) and local electric codes.
Record the location of the circuit breaker panel and the electric circuit
on a label and apply the label to the inside of the power supply
coverplate.

IMPORTANT
Use a dedicated power supply circuit to power the UPCM. Do not
power other electrical components (for example: relays, timers, and
solenoids) with the UPCM power supply line. Failure to do so may
result in control malfunctions.

AC power wire routing and requirements


Figure 24 on page 59 shows the location of the 3/4-inch knockout that
should be used as the 120 Vac entry to the UPCM enclosure.
Recommended wire is 14 AWG, stranded, copper conductor wire. The AC
power wire should be run in metal conduit, separate from I/O wire.

IMPORTANT
Carefully punch out conduit knockouts. Failure to do so may damage
internal components.

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Chapter 3 Installation

Wire terminations
The power supply includes a terminal block for connecting the external
AC power wires (Figure 24 on page 59).

To access the power supply terminal block and terminate the


external AC power wires:
1. Loosen the coverplate screws until the coverplate moves freely. The
screw holes in the coverplate are slotted, so it is not necessary to
completely remove the coverplate screws.
2. Slide the coverplate up and then pull it away from the power supply
(Figure 24 on page 59).
3. Connect the external AC wires to their appropriate power
transformer terminations. The figure shows the appropriate wire
terminations for the 120 Vac transformer.

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Hardware installation

Figure 24: AC power termination and wire routing for the UPCM

Note:
Customer wiring must be in accordance with national and
local electric codes.
The green wire ground must be continuous back to the
circuit breaker panel.
Only use copper conductors.

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Chapter 3 Installation

To terminate external 120 Vac power wires to the UPCM, perform


the following connections:
1. Connect the 120 Vac hot to the 120 Vac terminal on the power supply
terminal block (Figure 25).
2. Connect the 120V neutral to the 120 Vac NEU terminal on the power
supply terminal block.
3. Connect ground to the ground terminal on the power supply terminal
block.
Figure 25: Power supply wiring diagram for a UPCM with a 120 Vac
transformer

Transient protector
Transtector
model number TR-2251
or TR-2255

120 VAC
50/60 Hz
0.5 Amp maximum

Note:
The optional 24 Vac, 75 VA transformer provides 54 VA for
binary output triacs and 20 VA to the optional 24 Vdc power
supply.
The optional power supply provides 24 Vdc at 400 mA
maximum for use with 4 to 20 mA or 0 to 10 Vdc
transmitting sensors.

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Input/output wiring
The UPCM can support up to six user-selected I/O cards for a total of 36
points (six points per I/O card). The I/O cards can be installed in various
input/output combinations, with as many as 18 points (3 cards)
functioning as outputs. All field device wiring is connected to the I/O
cards using pluggable terminal blocks. Following are information and
procedures for wiring I/O devices to the UPCM.

I/O card options


The following I/O card options are available for the UPCM:

Universal input card with six binary or analog inputs


Analog output card with six analog outputs
Binary output card with six binary outputs

Figures 22 through 24 on page 57 show component layouts for the


available I/O cards.

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Chapter 3 Installation

Figure 22: Universal input card (4020 0967)

Figure 23: Analog output card (4020 0969)

Figure 24: Binary output card (4020 0970)

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Hardware installation

I/O card placement


If ordered with a UPCM, I/O cards ship factory-mounted on the UPCM
backplane. Three input or output cards can only be mounted along the
right side of the backplane. Three input cards can be mounted along the
bottom of the backplane. Figure 25 shows I/O card positions on the
backplane.
Figure 25: I/O card positions on the UPCM backplane

I/O card wire routing and requirements


Table 10 on page 64 provides the I/O wire type and wire run lengths for
universal input cards. Figure 26 on page 64 shows enclosure knockouts
and wire routing for I/O wire. Metal conduit may be required by local
codes when running wires for analog inputs, binary inputs, analog
outputs, or binary outputs.

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Chapter 3 Installation

Table 10: I/O wiring requirements item

Item

Description

Wire type

Recommended I/O wire is Trane wire number 327-220-01.


This wire is plenum rated, 150 C, 22 AWG, shielded, twisted
pair. Each conductor is stranded, tinned copper.

Binary input wire run lengths

Types:
Maximum distance:

Isolated, ungrounded contacts


1000 ft. (305 m)

Analog input wire run lengths

Types:
Maximum distance:

Isolated, ungrounded contacts


300 ft. (91 m)

IMPORTANT
Do not run I/O wires in the same conduit or wire bundle with AC power
wires. This may cause the UPCM to malfunction due to electrical noise.
Figure 26: I/O wire routing

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Hardware installation

I/O card terminations


To allow installation of I/O wiring without risking damage to electrical
components, the UPCM enclosure is equipped with pluggable terminal
strips at the I/O card locations. Wiring may be terminated to these
terminal strips prior to installing the backplane. Once the backplane is
installed, the terminal strips can be unplugged from the enclosure and
plugged into the appropriate I/O cards. Figure 27 on page 66 shows I/O
wire terminations to the backplane terminal strips.

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Chapter 3 Installation

Figure 27: I/O card wire terminations

Note:
Customer wiring must be in accordance with national and
local electric codes.
Inputs and outputs are not supervised.
Inputs and outputs are marked power-limited circuit.

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Hardware installation

Binary input wiring


Binary inputs are available on universal input cards. The UPCM provides
12 Vdc, 10 mA for each binary input circuit. Binary inputs must be
isolated and ungrounded contacts.

IMPORTANT
Do not exceed the recommended binary input maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.

Connect input wire as follows:


1. Connect the positive lead to a numbered terminal on the terminal
strip.
2. Connect the negative lead to the adjacent ground terminal.
3. Connect the bare shield wire to the bus bar that is next to the
terminal strip.

Binary output wiring


The UPCM may be ordered with a 24 Vac, 75 VA transformer for
powering binary output cards. The transformer provides maximum power
of 54 VA to accommodate up to eighteen local triac-style binary outputs at
3 Vac each.
Each binary output card has six output triacs for driving Class 2 output
loads. Each binary output has a Status LED that illuminates when the
output triac is energized.

IMPORTANT
Do not exceed the recommended binary output maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.
Note:
For extended ambient and weatherproof UPCMs, binary output
wiring must be rated for 90 C.

IMPORTANT
Do not install and terminate binary output wiring with the binary
output card powered. Shorting powered wires will damage the
universal programmable control module (UPCM). The 24 Vac, 75 VA
power transformer should be disconnected from the binary output card
before terminating binary output wires.

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Chapter 3 Installation

Connect output wire as follows:


1. Connect the positive lead to a numbered terminal on the terminal
strip.
2. Connect the negative lead to the adjacent ground terminal.
3. Connect the bare shield wire to the bus bar that is next to the
terminal strip.
4. At the binary output device, connect the twisted-pair wires to the
appropriate terminals/leads. Cut back and tape the bare shield wire
and shield to prevent a connection between the shield and ground
(Figure 28).
Figure 28: Cut back and taped shield and shield wire

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Hardware installation

Analog input wiring


Analog inputs are available on universal input cards. For 4 to 20 mA or
0 to 10 Vdc transmitting sensors, an optional sensor power supply is
available.
Note:
Analog inputs are capable of directly reading Balco, Platinum
375, or Platinum 385. No powered transmitting device is
required.
Note:
Analog inputs are individually configured with pluggable
jumpers for the type of signal connected. See Figure 29 and
Table 11 for jumper settings information.
Figure 29: Analog input jumper plugs

Table 11: Analog input jumper plug settings

Jumpers

Selection

RTD

BTIV

In

RTD sensor

Out

Thermistor sensor

Out

020 mA (180 ohm input impedance)

Out

010 Vdc (23k ohm input impedance)

Out

Binary input

The optional power supply provides 24 Vdc at 400 mA to the sensor via
the TB7-1 (+) and TB7-2 (-) terminals. Figure 30 on page 70 shows the
location of the 24 Vdc Power Supply and its TB7 terminals.

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Chapter 3 Installation

Figure 30: Analog input wiring for 420 mA or 010 Vdc transmitting
sensors

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Hardware installation

IMPORTANT
Do not exceed the recommended binary output maximum wire run
length of 300 feet (91 m). Excess wire run length may result in electrical
noise problems.

Connect input wire as follows:


1. Connect the positive lead to a numbered terminal on the terminal
strip.
2. Connect the negative lead to the adjacent ground terminal.
3. Connect the bare shield wire to the bus bar that is next to the
terminal strip.
4. At the sensor, cut back and tape the bare shield wire and shield to
prevent a connection between the shield and ground (Figure 28 on
page 68).

Analog output wiring


Each analog output is capable of driving a 0 to 20 mA or a 0 to 10 Vdc
device.
Note:
Analog outputs are individually configured for current or
voltage with pluggable jumpers (J1-J6). See Figure 31 and
Table 12 for jumper settings information.
Figure 31: Analog output jumper plugs

Table 12: Analog output jumper plug settings

Jumpers

Settings
I

J1-J6

0-20 mA
500 W max load

V
0-10 Vdc
500 W min. load

IMPORTANT
Do not exceed the recommended analog output maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.

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Chapter 3 Installation

Connect output wire as follows:


1. Connect the positive lead to a numbered terminal on the terminal
strip.
2. Connect the negative lead to the adjacent ground terminal.
3. Connect the bare shield wire to the bus bar that is next to the
terminal strip.
4. At the analog output device, cut back and tape the bare shield wire
and shield to prevent a connection between the shield and ground
(Figure 28 on page 68).

IMPORTANT
At the analog output device, the shield and bare shield wire must be
cut back and taped. A connection between shield and ground will cause
a malfunction.

IMPORTANT
All transducer (converter) inputs that are driven by UPCM analog
outputs must be isolated from ground. Failure to do so may result in
system malfunctions and/or equipment damage.

ICS communication link


The UPCM is capable of communicating with Tracer Summit BCUs over
its Integrated Comfort system (ICS) communication interface. Table 13
provides ICS communication link requirements.
Table 13: ICS communication link requirements

Item

72

Description

Comm4 communication

The ICS communication link is configured for 9600 baud, Comm4


communication with Tracer Summit panels that have the Comm4 option
board. When connected to a Tracer Summit BCU, the UPCM functions as
a slave Comm4 device.

UPCMs per Tracer Summit BCU

Maximum per BCU:

10

ICS communication link wire

Wire type:

Recommended wire for ICS communication


links is Trane wire number 400-20-28. This wire
is plenum rated, 150 C, 18 AWG, shielded,
twisted pair. Each conductor is stranded, tinned
copper. Capacitance between conductors is a
maximum of 25 picofarads (pF) per foot.

Wire run length:

Maximum of 5000 ft. (1,524 m)

BAS-APG001-EN

Hardware installation

UPCM checkout
Once the UPCM is installed, power it up. Verify switch and circuit
breaker positions, observe diagnostic LEDs for proper operation, and
check out the I/O hardware using Trane UPCM Edit software.

Power switches and circuit breaker


Visually inspect the power switches and circuit breaker to ensure they
are in the On position (Figure 32 on page 74). The main circuit board
On/Off switch (S1) controls 24 Vac power to the main circuit board.
An optional 24 Vac transformer circuit breaker can be purchased to power
binary output triacs and an optional 24 Vdc power supply for
transmitting sensors. This transformer has a circuit breaker to protect
the input interface circuit against overcurrent conditions.
A 24 Vdc sensor power supply On/Off switch (S1) is on the optional 24 Vdc
power supply. The power supply converts 24 Vac power from the optional
24 Vac transformer to 24 Vdc power for 4 to 20 mA or 0 to 10 Vdc
transmitting sensors. The power supply includes an On/Off power switch
for interrupting power to the transmitting sensors.

BAS-APG001-EN

73

Chapter 3 Installation

Figure 32: UPCM power switches and circuit breaker

74

BAS-APG001-EN

Hardware installation

Diagnostic LEDs
During power-up and operation, visually inspect UPCM LEDs. The LEDs
provide valuable information regarding the state of the unit. Status LEDs
are green; alarm LEDs are red. Table 14 on page 76 describes the UPCM
LEDs. When power is applied to the UPCM, the diagnostic LEDs perform
this sequence:
1. With power applied, the ST1 LED (on the main logic board) turns on.
2. After approximately 1/2 second, the processor begins a self-test. ST1
turns off and ST2 (also on the main logic board) turns on. Both cover
LEDs (red ALM and green PWR) turn on.
3. If the processor passes the self-test, the ST2 and ALM LEDs turn off.
The processor begins normal operation.
4. During normal operation, the PWR LED flashes on and off at onesecond intervals and the ST1 LED flickers whenever processing
occurs.
Variations in the above sequence may indicate system failure.

Trane UPCM edit software


I/O hardware connections can be checked out using a personal computer
running Trane UPCM Edit software. UPCM Edit software enables you to
verify status of input points, calibrate analog inputs, and manually
control outputs.
For further details regarding the UPCM Edit software, see UPCM Edit
Software Programming Guide (EMTX-PG-5).

BAS-APG001-EN

75

Chapter 3 Installation

Table 14: Diagnostic LEDs

Location

Color

Function

Polymeric cover

ALM
PWR

Red
Green

The ALM LED flashes for alarm (future development).


The PWR LED flashes during normal operation.

Main logic board

ST1

Green

ICS - RX

Green

ICS - TX

Green

ST2

Green

RS232 - RX

Green

RS232 - TX

Green

HI - RX

Green

HI - TX

Green

CIO - RX

Green

CIO - TX

Green

The ST1 LED indicates the status of the UPCM (normally


blinks rapidly).
The ICS - RX LED indicates reception of data on the ICS
communication link.
The ICS - TX LED indicates transmission of data on the
ICS communication link.
The ST2 LED indicates the status of the UPCM (normally
off, except at startup).
The RS232 - RX LED indicates reception of data on the
RS-232 communications port (P10).
The RS232 - TX LED indicates transmission of data on
the RS-232 communications port (P10).
The HI - RX LED indicates reception of data on the
operator interface communication link.
The HI - TX LED indicates transmission of data on the
operator interface communication link.
The CIO - RX LED indicates reception of data on the
communicating I/O communication link.
The CIO - TX LED indicates transmission of data on the
communicating I/O communication link.

CR1-1-CR1-6

Green

Binary output card


(Optional)

76

Label

The CR1-1-CR1-6 LED indicates the status of the


respective binary output and is lit when the triac output
is energized.

BAS-APG001-EN

Programming

Programming
Programming occurs after hardware installation is complete. The smoke
control system must be programmed for automatic response, weekly self
testing, end process verification, and response to manual FSCS
commands.

Automatic response of dedicated systems


Dedicated smoke control systems automatically respond to a smoke or
sprinkler alarms in any zone. They must respond the same way each
time. Ensure that:

Automatic responses of the smoke control system to a smoke or


sprinkler alarm have a higher priority than comfort control or selftest commands.
Manual controls from the FSCS have a higher priority than
automatic responses of the smoke control system.

Figure 33 shows an example of UPCM PCL programming for a dedicated


stair-pressurization fan. It shows a single binary output controlling the
fan. It also shows the priority hierarchy that ensures the FSCS manual
commands take precedence over the automatic response of the smoke
control system.
Figure 33: Sample UPCM PCL programming for a dedicated system
PCL ROUTINE DEFINITION
UPCM:UUKL-UP5
Location: STAIR FAN

Date:08-MAY-99

Routine Name: STAIR FAN

Routine Number: 16
Freq:

Result

1st Arg

STRFS-S

*L0
*IFT
STRFS-S

=
=
=

*IFT
STRFS-S

=
=

STRDSALM

*IFT
STRFS-S
*IFT
STRFS-S

=
=
=
=

STRMON

BAS-APG001-EN

*L0

0 Hrs.

0 Mins.

2 Secs.

Operator

2nd Arg

Description of Statement

CONTROL

ANYFALM

Control the stair fan to the alarm state; ON


when alarm state on, OFF when alarm state off.

NOT
AND
CONTROL

ANYFALM
STRSELFT
ON

CONTROL

OFF

CONTROL

ON

CONTROL

OFF

STRMOFF

If no alarms are present and the weekly selftest flag is set, turn on the stair fan for self testing.
If the stair fan duct smoke detector alarms, turn
stair fan OFF.
If manual On command from FSCS received,
turn stair fan ON; if manual Off command from
FSCS, turn fan OFF.

77

Chapter 3 Installation

Weekly self test of dedicated systems


Dedicated smoke control system equipment must be programmed to
automatically test itself on a weekly basis. The tests ensure that the
system will operate if needed.
Weekly, automatic self-testing exercises the dedicated smoke control
system equipment as if a smoke alarm activated. End process verification
devices monitor system responses to commands. The test program must
record faults and non-responses in its event history. Also, the system
must disable self-testing if an actual alarm is present.
A program scheduling schedule contains the self-test schedule point. The
self-test schedule point activates once a week for 10 minutes to initialize
self testing of the dedicated smoke control equipment.
Figure 34 on page 79 shows a sample Custom Programming Language
(CPL) program that is used to hold off the self test scheduling point at a
high priority when an alarm is present. This CPL program prevents the
self-test schedule from conflicting with operation from an actual alarm.
Within the UPCM, A PCL routine controls the dedicated system
equipment when an alarm is present or when the self-test scheduling
point is On. Figure 35 on page 79 shows an example of UPCM PCL
programming for a dedicated smoke control system

78

BAS-APG001-EN

Programming

Figure 34: Sample CPL program to hold off the self test scheduling
point

PROGRAM UUKL_SELFTEST
///Overrides scheduled self test of dedicated systems if alarm present.
///written F.M.F. 7/12/99 txt UUKLSELF.CPL
IF ( {UUKLUPCM-1-1}.{Binary Variable}[ 14 ]=1 )
THEN
CONTROL({Dedicated Self-Test Sched Point},{Present Value},0,1,Set)
ELSE
CONTROL({Dedicated Self-Test Sched Point},{Present Value},0,1,Release)
END IF
END

Figure 35: Sample UPCM programming for a dedicated system


PCL ROUTINE DEFINITION
UPCM:UUKL-UP5
Location: UUKLTEST

Date:14-JUL-99

Routine Name: STAIR FAN

Routine Number: 16
Freq:

Result
*L0
STRFS-S
*IFT
STRFS-S
*IFT
STRFS-S
*IFT
STRFS-S

=
=
=
=
=
=
=
=

BAS-APG001-EN

0 Hrs.

0 Mins.

2 Secs.

1st Arg

Operator

2nd Arg

Description of Statement

ANYFALM

OR
CONTROL

STRSELFT
*L0

Start stair fan from any alarm or from self-test


point.

CONTROL

OFF

CONTROL

ON

CONTROL

OFF

STRDSALM
STRMON

FSCS manual switch take priority to alarm or


self-test functions.

STRMOFF

79

Chapter 3 Installation

Automatic response of non-dedicated systems


Programming for non-dedicated smoke control systems is more complex
than it is for dedicated systems. Ensure that the non-dedicated system:

Coordinates additional binary output points to achieve the


commanded operation
Bypasses safety devices that would shut down the equipment during
normal operation
Prioritizes automatic responses of the smoke control system over
comfort control responses or self-test commands
Prioritizes manual controls from the FSCS over automatic responses
of the smoke control system

Figure 36 on page 81 shows examples of UPCM PCL programming for a


non-dedicated smoke control system. The sample routines assume a
constant volume fan system and show programming for the dampers and
fan control relays. Each damper is controlled individually. Refer to
Figure 13 on page 35 for an example of fan relay wiring. The UPCM PCL
programming must be engineered for the specific project.
Note:
When the alarm condition clears, there may be a momentary
(20 seconds) trouble indication at the FSCS. The trouble
indication will clear automatically as the timer re-synchronizes.

80

BAS-APG001-EN

Programming

Figure 36: Sample UPCM programming for a non-dedicated system


PCL ROUTINE DEFINITION
UPCM:UUKLTST
Location: NONDED

Date:08-MAY-99

Routine Name: DAMPERS

Routine Number: 23
Freq:

Result

0 Hrs.

0 Mins.

1 Secs.

1st Arg

Operator

2nd Arg

Description of Statement

DDC:1

MIXASETP

Run the normal damper DDC loop.

CONTROL
CONTROL

*R0
*R0

If the supply fan is on, control the outdoor &


exhaust dampers to the DDC position.

CONTROL

*100.0
*R1

Control the return damper in opposition to


outdoor damper.

CONTROL
CONTROL
CONTROL

*0.0
*100.0
*0.0

If the supply fan is off, close outdoor & exhaust


and open return dampers.

OR
OR
OR

FSCSPRES
FSCSEXH
*L1

If any automatic or FSCS manual smoke control commands are present, execute damper
smoke control routine.

*R0
*IFT
OADOPN
EXHDOPN

=
=
=
=

MIXATEMP
SUPFAN

*R1
RETDOPN
*ELSE
OADOPN
RETDOPN
EXHDOPN
*END
*L0
*L1
*IFT
EXECUTE
*END

=
=
=
=
=
=
=
=
=
=
=

*R0

SMKPRESS
SMKEXH
*L0
ROUTINE:24

PCL ROUTINE DEFINITION


UPCM:UUKLTST
Location: NONDED

Date:08-MAY-99

Routine Name: DMPRS-SMK

Routine Number: 24
Freq:

Result

0 Mins.

0 Secs.

1st Arg

Operator

2nd Arg

Description of Statement

OR

FSCSPRESS

Set outdoor damper required position for


smoke control. 100% open for either auto or
manual pressurization, or fully closed if no
pressurization command.

OR

FSCSEXH

Set outdoor damper required position for


smoke control. 100% open for either auto or
manual exhaust, or fully closed if no exhaust
command.

CONTROL
CONTROL
CONTROL

*0.0
*R0
*R1

Close return damper for press. or exhaust.


Control outdoor damper to required position.
Control exhaust damper to required position.

*IFT
*R0
*ELSE

=
=
=

SMKPRESS
*100.0

*R0
*IFT
*R1
*ELSE
*R1
*END
RETDOPN
OADOPN
EXHDOPN

=
=
=
=
=
=
=
=
=

*0.0
SMKEXH
*100.0

BAS-APG001-EN

0 Hrs.

*0.0

81

Chapter 3 Installation

PCL ROUTINE DEFINITION


UPCM:UUKLTST
Location: NONDED

Date:08-MAY-99

Routine Name: FAN

Routine Number: 25
Freq:

1st Arg

Result

0 Hrs.

0 Mins.

1 Secs.

Operator

2nd Arg

Description of Statement

NORSFSS
NORSFSS

=
=

CONTROL
CONTROL

SFSS
SFSS

Control the supply & return/exh fans for their


normal operation. (Sup & Ret fans operate
together)

MANPRESS

CONTROL

FSCSPRESS

Control the manual pressurization relay to


the commanded state. (OFF = normal
operation)

MANEXH

CONTROL

FSCSEXH

Control the manual exhaust relay to the


commanded state. (OFF = normal operation)

*L0
*L1
*L3
AUTOPRES

=
=
=
=

OR
OR
OR
CONTROL

MANPRESS
MANEXH
*L1
*L0

AUTOEXH

CONTROL

*L1

Control the auto exhaust relay ON if either


auto or manual exhaust command present.

SHUTDN

CONTROL

*L3

Control the shutdown relay ON if any smoke


control commands are present.

82

SMKPRESS
SMKEXH
*L0

Control the auto pressurization relay ON if


either auto or manual pressurization command
present.

BAS-APG001-EN

Programming

End process verification


End process verification confirms that a device responded to an operation
command. End process verification programming consists of:

Programming the system to test binary input points for responses to


commands sent to output points
Setting a counter to provides a time delay that allows the system time
to respond before setting a fail flag
Setting a fail flag if the counter times out
Programming the system to send a fail flag to UPCMs controlling the
FSCS. The FSCS then turns on a fail light

Figure 37 shows an example of programming at a field UPCM providing


fan system control. Figure 38 on page 84 shows examples of programming
at the UPCM controlling the FSCS that provides fan system control.
Figure 37: Sample programming at a fan system UPCM
PCL ROUTINE DEFINITION
UPCM:UUKL-UP5
Location: ENDPROCESS

Date:08-MAY-99

Routine Name: FAILS2

Routine Number: 2
Freq:

Result

0 Hrs.

0 Mins.

2 Secs.

1st Arg

Operator

2nd Arg

Description of Statement

3RDSDF
3RDSDF
2NDSDF
2NDSDF

=
=
=
=

*R0
*R1
*R2
*R3

GE
GE
GE
GE

*2.0
*2.0
*2.0
*2.0

If timers (*R0 thru *R3) time out, set trouble


points for damper operation failure (3RDSDF,
etc.). If timer greater than two executions (4
seconds), trouble points set to TRUE, otherwise
set to FALSE.

*IFT
*RO
*ELSE
*R0
*IFT
*R1
*ELSE
*R1
*IFT
*R2
*ELSE
*R2
*IFT
*R3
*ELSE
*R3

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

3RDSDOPN
*R0

XOR
+

3RDSUPD
*1.0

For each damper, compare the commanded


state to the state of the end switch. Increment
timer if they do not match, else reset timer.

*0.0
3RDRDOPN
*R1

XOR
+

3RDRETD
*1.0

*0.0
2NDSDOPN
*R2

XOR
+

2NDSUPD
*1.0

*0.0
2NDRDOPN
*R3

XOR
+

2NDRETD
*1.0

BAS-APG001-EN

*0.0

83

Chapter 3 Installation

Figure 38: Sample programming at an FSCS UPCM


PCL ROUTINE DEFINITION
UPCM:UUKL-UP4
Location: FSCS-TBL

Date:08-MAY-99

Routine Name: COMM LOSS

Routine Number: 5
Freq:

Result
*IFT
WD1CNTR
WD0CNTR
*ELSE
WD1CNTR
WD0CNTR
*END
*L0
*L1
*L2
*IFT
TROUBLE
*ELSE
TROUBLE
*END
TBLLT

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

0 Hrs.

0 Mins.

2 Secs.

1st Arg

Operator

2nd Arg

Description of Statement

WATCHDOG
WD1CNTR
*0.0

*1.0

Set up watchdog timer to monitor


communications with BCU. NOTE: BCU CPL
routine triggers timer every 5 seconds.

*1.0

GE
GE
OR
OR

*10.0
*10.0
*L1
*L2

CONTROL

TROUBLE

*0.0
WD0CNTR
WD1CNTR
WD0CNTR
*L0
TBL
TRUE

If watchdog not set for 50 seconds, set the


trouble flag for comm loss trouble (*L2).
If comm loss or any fan/damper response failure sent from BCU (TBl flag), set trouble flag
for sounding alert.

FALSE

PCL ROUTINE DEFINITION


UPCM:UUKL-UP4
Location: FSCS-TBL

Date:08-MAY-99

Routine Name: TBL SILENCE

Routine Number: 4
Freq:

1st Arg

Result
*IFF
*L0
*IFT
TBLHORN
*IFT
TBLHORN
*L0

84

=
=
=
=
=
=
=

TROUBLE
TRUE
TROUBLE
TBLHORN

Operator

2nd Arg

0 Hrs.

0 Mins.

2 Secs.

Description of Statement
If any trouble condition, sound trouble alert.

AND
CONTROL
AND
CONTROL

*L0
ON
TBLSILEN
OFF

If trouble alert is sounded and silence button


pressed, turn off alert.

FALSE

BAS-APG001-EN

Installation checkout and testing

Response to manual FSCS commands


Manual FSCS commands to smoke control equipment have a higher
priority than automatic response commands, comfort control commands
and self-test commands. This command hierarchy is accomplished within
the programming of the UPCM panel actually controlling the equipment.
In the UPCM, the PCL routines execute in sequence (1 to 25) for all
routines scheduled for a specific execution interval. Commands are not
sent to the outputs until all PCL routines for the interval execute.
Therefore, the higher the number of the PCL routine, the higher the
command priority. To ensure the highest priority for manual smoke
control commands, the commands must be programmed into the last
routine (25) with an execution frequency of 1 second (Figure 36 on page
81).

Installation checkout and testing


Installation checkout and testing occurs after system programming is
complete. Installation checkout and testing consists of end to end device
and wiring checkout, operation testing, acceptance testing, and weekly
self testing.

End to end device and wiring checkout


Each I/O point wired to the system must be verified for wiring location
and device operation. Checkout technicians must use a panel and point
checkout form to record the verification results (Figure 39 on page 86).
The technicians initial and date the points as they check them for proper
wiring and operation. The completed forms provide a record of the end to
end checkout of the system.

BAS-APG001-EN

85

Chapter 3 Installation

Figure 39: Sample panel and point checkout form

UPCM Checkout Sheets

Job Name: AnySiteUUKL

Job Number: 00000

UPCM Name: Main Fans

UPCM Location: Mech Rm

LCD Display:

Point
Type

Sensor
Location

Wired

Install Notes

Sensor

Communication:

Point Name

Sensor

Operation Operation
Notes

Card Slot

B001

SF/RE
Normal S/S

4950 0340

At Motor
Control
Center

Wired to auto side


of switch of supply & return

Normal start/stop

B002

SF Auto
Smoke Start

4950 0340

At Motor
Control
Center

See starter wiring


detail for interconnection of

Bypass H-O-A and


safeties to start
supply

B003

SF Man
Smoke Start

4950 0340

At Motor
Control
Center

See starter wiring


detail for interconnection of

Bypass supply duct


smoke to start supply fan

B004

RE Auto
Smoke Start

4950 0340

At Motor
Control
Center

See starter wiring


detail for interconnection of

Bypass H-O-A and


safeties to start
return

B005

RE Man
Smoke Start

4950 0340

At Motor
Control
Center

See starter wiring


detail for interconnection of

Bypass supply duct


smoke to start
return fan

B006

SF/RE Shutdown

4950 0340

At Motor
Control
Center

See starter wiring


detail for interconnection of

Wired to shut
down both supply
and return fans

Card Slot

A001

Outdoor
Damper

Belimo
AF24SR

At Air
Handler

0 Volts = closed

A002

Ret Damper

Belimo
AF24SR

At Air
Handler

0 Volts = open

A003

Exh Damper

Belimo
AF24SR

At Air
Handler

0 Volts = closed

A004

Heat Valve

Belimo
AF24SR

At Air
Handler

0 Volts = open

A005

Cooling
Valve

Belimo
NM24SR

At Air
Handler

0 Volts = closed

Initial/Date when
Verified

Initial/Date when
Verified

A006

86

BAS-APG001-EN

Installation checkout and testing

Operation testing
Operation testing is an overall system commissioning and must be done
when the hardware installation is complete and after the device and
wiring checkout is complete. Operation testing may have to be performed
during off-hours so as not to interfere with ongoing work in the building.
Operation testing consists of activating each alarm zone input point and
verifying smoke control system operation in the alarm zone and each
adjacent and unaffected zone. Testing verifies the response of each piece
of equipment to an alarm in each zone. Test technicians must use copies
of the smoke control matrix sheet to record the operation of the overall
system and associated mechanical equipment.

Acceptance testing
Acceptance testing demonstrates the operation of the entire smoke
control system to the authority having jurisdiction (AHJ), owner, and
consulting engineers. Acceptance testing is commonly combined with fire
alarm system testing. Acceptance testing is required in order to obtain a
Certificate of Occupancy for the building.
Since the smoke control system interacts with other building systems,
representatives from several disciplines must be present for the tests.
These representatives include:

Fire alarm system technicians


Control system technicians
General contractor
Mechanical contractor
Balancing contractor
Electrical contractor

In the National Fire Protection Association (NFPA) publication NFPA


92A (NFPA 1996, Recommended Practice for Smoke Control Systems),
chapter 4 describes the personnel and equipment needed for acceptance
testing. The tests must address all aspects of the smoke control system. If
emergency power is available, at least a portion of the tests must take
place with normal power disconnected. Acceptance testing verifies that:

BAS-APG001-EN

For each input from the fire alarm system, the proper equipment is
automatically controlled to the proper state and normal comfort
controls are overridden.
Subsequent alarms do not affect the smoke control operation
sequence.
Manual commands from the FSCS take precedence over automatic
smoke control operation.
Proper pressure is developed between the alarm zone and adjacent
zones, and between stairwells and all zones.
All systems return to normal operation when the alarm is cleared.

87

Chapter 3 Installation

In NFPA 90A (NFPA 1996 Standard for the Installation of Air


Conditioning and Ventilating Systems), chapter 5 requires that test
results be archived and available for inspection.

Weekly self-testing
Weekly self tests are programmed into the system. The testing schedule
must be coordinated with maintenance personnel to ensure that testing
does not disrupt normal building operation. The system event history
contains a record of faults and no-response events. Maintenance
personnel must check the event history and schedule repairs, as
necessary.

88

BAS-APG001-EN

Appendix

References
Huggett, C. 1980. Estimation of Rate of Heat Release by Means of Oxygen
Consumption Measurements, Fire and Materials, Vol. 4, No. 2, June.
Klote, J.H. 1994. Method of Predicting Smoke Movement in Atria With
Application to Smoke Management, National Institute of Standards and
Technology, NISTIR 5516.
Klote, J.K. and Milke, J.A. 1992. Design of Smoke Management Systems,
American Society of Heating, Refrigerating and Air-conditioning
Engineers, Atlanta, GA.
NFPA 1995. Guide for Smoke Management Systems in Malls, Atria, and
Large Areas, NFPA 92B, National Fire Protection Association, Quincy,
MA.
NFPA 1996. Recommended Practice for Smoke Control Systems, NFPA
92A, National Fire Protection Association, Quincy, MA.
NFPA 1996. Standard for the Installation of Air Conditioning and
Ventilating Systems, NFPA 90A, National Fire Protection Association,
Quincy, MA.
NFPA 1997. Life Safety Code, NFPA 101, National Fire Protection
Association, Quincy, MA.
SFPE 1995. Fire Protection Engineering Handbook, National Fire
Protection Association, Quincy, MA.
Tamura, G.T. 1994. Smoke Movement & Control in High-Rise Buildings,
MA.

BAS-APG001-EN

89

Literature Order Number

The Trane Company


An American Standard Company
www.trane.com
For more information contact
your local district office or
e-mail us at comfort@trane.com

BAS-APG001-EN

File Number

SV-ES-BAS-APG001-0900

Supersedes

SV-ES-BAS-APG001-01-00

Stocking Location

La Crosse

Since The Trane Company has a policy of continuous product improvement, it reserves the right to
change design and specifications without notice.

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