Beruflich Dokumente
Kultur Dokumente
Guide
Engineered Smoke
Control System
BAS-APG001-EN
Applications
Guide
Engineered Smoke
Control System
BAS-APG001-EN
September 2000
The following are trademarks or registered trademarks of The Trane Company: Trane, Tracer Summit, and Integrated Comfort.
BAS-APG001-EN
Special notifications
Warnings, Cautions, Important statements, and Notes appear at appropriate locations throughout this
manual. Read these carefully.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
A caution may also be used to alert against unsafe practices and where property-damage-only accidents
could occur.
IMPORTANT
Alerts installer, servicer, or operator to potential actions that could cause the product or system to
operate improperly but will not likely result in potential for damage.
Note:
A note may be used to make the reader aware of useful information, to clarify a point, or to describe
options or alternatives.
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Contents
Chapter 1
Chapter 2
Pre-installation considerations . . . . . . . . . . . . . . . 19
Zone operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Alarm mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjacent mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unaffected mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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Contents
Associated equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fire alarm system equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fire alarm control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Firefighters smoke control station . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Smoke control system equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equipment supervision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Automatic weekly self-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Manual periodic testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alarm response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Automatic smoke control matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Response times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System riser diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System termination diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FSCS panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
UPCM to FSCS wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
UPCM to FACP wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
BCU cards installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
UPCM installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
UPCM components installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
AC power wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Input/output wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ICS communication link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
UPCM checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Automatic response of dedicated systems. . . . . . . . . . . . . . . . . . . . 77
Weekly self test of dedicated systems . . . . . . . . . . . . . . . . . . . . . . . 78
End process verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Response to manual FSCS commands. . . . . . . . . . . . . . . . . . . . . . . 85
Installation checkout and testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
End to end device and wiring checkout . . . . . . . . . . . . . . . . . . . . . . 85
Operation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Acceptance testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Weekly self-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
ii
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Chapter 1
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Compartmentation method
The compartmentation method provides passive smoke protection to
spaces remote from a fire. The method employs walls, partitions, floors,
doors, smoke barriers, smoke dampers, and other fixed and mechanical
barriers. Smoke control system designers often use the compartmentation
method in combination with the pressurization method.
Dilution method
The dilution method clears smoke from spaces remote from a fire. The
method supplies outside air through the HVAC system to dilute smoke.
Using this method helps to maintain acceptable gas and particulate
concentrations in compartments subject to smoke infiltration from
adjacent compartments. In addition, the fire service can employ the
dilution method to remove smoke after extinguishing a fire. Smoke
dilution is also called smoke purging, smoke removal, or smoke
extraction.
Within a fire compartment, however, dilution may not result in any
significant improvement in air quality. HVAC systems promote a
considerable degree of air mixing within the spaces they serve and
building fires can produce very large quantities of smoke. Also, dilution
within a fire compartment supplies increased oxygen to a fire.
Pressurization method
The pressurization method protects refuge spaces and exit routes. The
method employs a pressure difference across a barrier to control smoke
movement (Figure 1 on page 3). The high-pressure side of the barrier is
either the refuge area or an exit route. The low-pressure side is exposed to
smoke. Airflow from the high-pressure side to the low-pressure side
(through construction cracks and gaps around doors) prevents smoke
infiltration. A path that channels smoke from the low-pressure side to the
outside ensures that gas expansion pressures do not become a problem. A
top-vented elevator shaft or a fan-powered exhaust can provide the path.
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Building type
Ceiling height
[Ft. (M)]
Minimum pressure
difference
[In.w.c. (Pa)]
Sprinklered
Any
0.05 (12.4)
Non-sprinklered
9 (2.7)
0.10 (24.9)
Non-sprinklered
15 (4.6)
0.14 (34.8)
Non-sprinklered
21 (6.4)
0.18 (44.8)
Notes:
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Door width
[In. (M)]
32 (0.813)
36 (0.914)
40 (1.02)
44 (1.12)
46 (1.17)
Pressure difference
(In.w.c. (Pa)
6 (26.7)
0.45 (112.0)
0.40 (99.5)
0.37 (92.1)
0.34 (84.6)
0.31 (77.1)
8 (35.6)
0.41 (102.0)
0.37 (92.1)
0.34 (84.5)
0.31 (77.1)
0.28 (69.7)
10 (44.5)
0.37 (92.1)
0.34 (84.5)
0.30 (74.6)
0.28 (69.7)
0.26 (64.7)
12 (53.4)
0.34 (84.5)
0.30 (74.6)
0.27 (67.2)
0.25 (62.2)
0.23 (57.2)
14 (62.3)
0.30 (74.6)
0.27 (67.2)
0.24 (59.7)
0.22 (45.7)
0.21 (52.2)
Notes:
Total door opening force is 30 lb. (133 N); door height is 7 ft. (2.13 m). NFPA 101 (NFPA 1997, Life
Airflow method
The airflow method controls smoke in spaces that have barriers with one
or more large openings. It is used to manage smoke in subway, railroad,
and highway tunnels. The method employs air velocity across or between
barriers to control smoke movement (Figure 2).
Figure 2: Sample airflow method
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Buoyancy method
The buoyancy method clears smoke from large volume spaces with high
ceilings. The method employs paths to the outside and relies on hot
combustion gases rising to the highest level in a space. At the high point,
either a powered smoke exhausting system or a non-powered smoke
venting system clears the smoke.
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Zoned smoke control cannot limit the spread of smoke within the smoke
control zone. Consequently, occupants of the smoke control zone must
evacuate as soon as possible after fire detection.
Figure 3: Sample arrangements of smoke control zones
Note:
On Figure 3, a + represents a high-pressure zone and a -
represents a low-pressure zone.
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When an HVAC system serves multiple floors (Figure 4) and each floor is
a separate zone, the following sequence provides smoke control:
1. In the smoke control zone, the smoke damper in the supply duct
closes and the smoke damper in the return duct opens.
2. In adjacent and/or unaffected zones, the smoke dampers in the return
ducts close and smoke dampers in the supply ducts open.
3. If the system has a return air damper, it closes.
4. Supply and return fans activate.
Figure 4: Sample HVAC operation during smoke control
Note:
For simplicity, Figure 4 does not show the ducts on each floor or
the penthouse equipment.
When an HVAC system serves only one smoke control zone, the following
sequence provides smoke control:
1. In the smoke control zone, the return/exhaust fan activates; the
supply fan deactivates; the return air damper closes; and the exhaust
damper opens (optionally, the outside air damper closes).
2. In the no-smoke zone, the return/exhaust fan deactivates; the supply
fan activates; the return air damper closes; and the outside air
damper opens (optionally, the exhaust air damper closes).
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IMPORTANT
The single injection technique can fail when stairwell access doors are
open near the air supply injection point. Pressurization air will escape
and the fan will fail to maintain a positive pressure difference across
access doors farther from the injection point.
The multiple injection technique supplies pressurization air to the
stairwell from more than one location. When access doors are open near
one injection point, pressurization air escapes. However, other injection
points maintain positive pressure differences across the remaining access
doors.
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12
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14
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Vertical grid
The vertical grid is the most common beam detector configuration. A
number of beam detectors, located at different levels under the ceiling,
detect the formation and thickening of a smoke layer. The bottom of the
grid is at the lowest expected smoke stratification level.
Horizontal grid
The horizontal grid is an alternate beam detector configuration A number
of beam detectors, located at different levels under the ceiling, detect the
rising smoke plume. Beam detectors are located:
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No-smoke approach
The no-smoke approach provides a smoke control system that prevents
smoke from coming into contact with people or property. Almost all smoke
control systems are based on the no-smoke approach.
While the objective is to eliminate all smoke, some smoke occurs in
protected spaces. By molecular diffusion, minute quantities of smoke
travel against pressurization and airflow. These very low concentrations
of airborne combustion products are detected by their odor. These and
higher levels of diffused contaminants may not result in high-risk
conditions.
Tenability approach
The tenability approach provides a smoke control system that allows
smoke to come into contact with occupants. However, in this approach,
the smoke control system dilutes the by-products of combustion before
they come into contact with people. In atria applications, the natural
mixing of air into a smoke plume can result in significant dilution.
Tenability criteria vary with the application but may include:
16
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The interfaces are complex, since the only devices not bypassed by
smoke control commands are high-pressure cutouts and, in some
cases, duct smoke detectors.
The smoke control system must ensure that manual control signals
from the firefighters smoke control station (FSCS) are the highest
priority and that automatic smoke control signals are the second
highest priority.
Modification of shared equipment or controls may interfere with
smoke control system operation.
Plugholing
Plugholing occurs when an exhaust fan pulls fresh air into the smoke
exhaust (Figure 10 on page 18). Plugholing decreases the smoke exhaust
and increases the smoke layer depth. It has the potential of exposing
occupants to smoke.
The maximum flow of smoke (Qmax) exhausted without plugholing
depends on the depth of the smoke layer and the temperature of the
smoke. If the required total smoke exhaust is greater than Qmax,
additional exhaust vents will eliminate plugholing. The distance between
vents must be great enough that the air and smoke flow near one vent
does not affect the air and smoke flow near another vent.
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Smoke feedback
Smoke feedback occurs when smoke enters a pressurization fan intake
and flows into protected spaces. Design techniques reduce the probability
of smoke feedback:
Supply air intakes located below openings from which smoke might
flow, such as building exhausts, smoke shaft outlets and elevator
vents.
Automatic shutdown capability to stop the system in the event of
smoke feedback.
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Chapter 2
Pre-installation
considerations
This chapter provides considerations that must be given prior to
installing an engineered smoke control system. The pre-installation
considerations are:
IMPORTANT
The local AHJ must approve the proposed system before installation
begins.
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Normal mode
A zone is in normal mode when no fire, smoke, or sprinkler alarms are
present in the building. In some zoning systems, a zone may be in normal
mode if an alarm condition is present in the building but the zone is not
affected. In normal mode, the smoke control system is inactive.
Alarm mode
A zone is in alarm mode when it is the origin of the first fire, smoke, or
sprinkler alarm. In alarm mode, the smoke control system operates fans
and dampers to protect adjacent and unaffected zones and provide a
smoke exhaust route for the alarm zone.
Adjacent mode
A zone is in adjacent mode when it is next to the alarm zone. However, in
some zoning systems, zones that are not next to the alarm zone may be
designated as adjacent zones. Other zoning systems may designate all
non-alarm zones as adjacent zones. Codes do not state which zones are
adjacent. In adjacent mode, the smoke control system sets fans and
dampers to pressurize adjacent zones in order to contain the smoke in the
alarm zone.
Unaffected mode
A zone is in unaffected mode when it is neither the alarm zone nor an
adjacent zone and an alarm is present in the building. In large buildings,
there may be many zones that are not near the alarm zone. Codes do not
state which zones are unaffected. In unaffected mode, the smoke control
system may shut down and isolate unaffected zones. Or, the smoke
control system may allow unaffected zones to operate in normal mode.
Actual system operation depends on the design of the smoke control
system.
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Associated equipment
Associated equipment
Equipment associated with the smoke control system design is a preinstallation consideration prior to setting up the smoke control system
controls. Associated equipment includes: fire alarm system equipment,
fire alarm control panel, firefighters smoke control station, and smoke
control system equipment.
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cubic feet per minute (CFM) and at each floor with a return air volume
greater than 15,000 CFM.
Two exceptions limit the use of duct smoke detectors:
Duct smoke detectors are not required in 100% exhaust air systems.
Duct smoke detector use is limited if area smoke detectors cover the
entire space served by the return air distribution. Since area smoke
detectors usually cover entire floors, the typical system only requires
one duct smoke detector in the common return duct.
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Associated equipment
IMPORTANT
Lights
The FSCS provides lights that show the mode of each zone and the status
of each piece of smoke control mechanical equipment. The status lights
must conform to a specific color code scheme (Table 3).
Table 3: Pilot lamp color codes
Color
Description
Green
Red
Manual switches
The FSCS provides manual switches that operate smoke control system
fans and dampers. Normally, there is one manual switch for each piece of
equipment. However, in complex smoke control systems that have very
large fan systems, one switch may operate more than one piece of
equipment. This allows the smoke control system to coordinate smoke
control functions without damaging equipment. For example, the manual
switches that control large central fan systems may also operate the
mixing dampers to prevent tripping the high- and low-pressure cutouts.
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Switch state
Equipment
ON-AUTO-OFF
OPEN-AUTO-CLOSE
ON-OFF
OPEN-CLOSE
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Associated equipment
Smoke dampers
A smoke damper is located in any duct that penetrates a smoke zone
perimeter. Smoke dampers that are listed by Underwriters Laboratories
(UL) are subject to more stringent leakage tests than are standard
control dampers. The listing usually includes the control actuator as part
of the smoke damper assembly, but does not include the end switches.
IMPORTANT
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Fans
Fans need additional control components for smoke control operation.
Supply/return fan systems require independent control of fans. Multiple
fan system Start and Stop points bypass some safety devices.
VAV systems require the smoke control system to be capable of either
commanding the fans to full capacity or a higher capacity than comfort
controls would command. High-pressure safeties are not bypassed in
smoke control operation. Care must be taken to ensure that increased
capacities do not trip high-pressure cutout devices. Excess pressures
could deactivate fan systems, making them unusable for smoke control.
IMPORTANT
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Equipment supervision
Equipment supervision
Equipment supervision is a pre-installation consideration. Smoke control
equipment must be supervised to ensure it is operational. Supervision
techniques consist of: confirming communications among system control
panels; confirming operation in normal use situations; and performing
weekly self-tests.
Confirming communications among all system control panels is a
supervision technique that monitors basic system integrity. If any panel
loses its communications, a Trouble alert is sent to the FSCS.
Normal use operations confirm the integrity of field point wiring for nondedicated equipment. Non-dedicated equipment provides conditioned air
to the building daily. When non-dedicated equipment is not operational,
comfort conditions deteriorate and building tenants notify maintenance
personnel.
System testing
System testing is a pre-installation consideration. To verify proper
operation, the smoke control system must include provisions for:
automatic weekly self-testing and manual periodic testing.
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Alarm response
Alarm response is a pre-installation consideration. NFPA 92A (NFPA
1996, Recommended Practice for Smoke Control Systems), section 3-4.5.5
requires the automatic response to an alarm to be based on the location of
the first alarm. Subsequent alarms from other zones must be ignored for
the purposes of automatic response.
28
Zone 2
Zone 3
Zone 4
On
On
On
On
On
On
On
On
On
On
On
On
CLS
OPN
CLS
CLS
Open
CLS
CLS
CLS
Open
CLS
Open
CLS
Close
Open
Close
Close
Close
Open
Close
Open
Close
Close
Open
Close
Close
Close
Open
Close
Close
Close
Close
Open
Smoke zone 1
Alarm
Adjacent
Unaffected
Unaffected
Smoke zone 2
Adjacent
Alarm
Adjacent
Unaffected
Smoke zone 3
Unaffected
Adjacent
Alarm
Adjacent
Smoke zone 4
Unaffected
Unaffected
Adjacent
Alarm
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Response times
Response times
Response times are a pre-installation consideration. For a discussion of
response time requirements for smoke control systems, refer to NFPA
92A (NFPA 1996, Recommended Practice for Smoke Control Systems),
section 3-4.3.3 and NFPA 92B (NFPA 1995, Guide for Smoke
Management Systems in Malls, Atria, and Large Areas), section 4-4.4.
The activation sequence should be accomplished so as to avoid damage to
the equipment. For example, the dampers should be opened before
starting the fans. Table 5 shows the required response times, as
published in the referenced NFPA documentation.
Table 5: NFPA response time requirements
Component
Response time
75 seconds
60 seconds
Note:
Some building codes such as the Uniform Building Code have
much more stringent response times. As with all of the
considerations discussed in this chapter, the local authority
having jurisdiction (AHJ) has the final word.
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Chapter 3
Installation
Engineered smoke control is an add-on to the Trane Tracer Summit
building control system. The Tracer Summit system manages the
comfort, lighting, and related mechanical systems of a building. The
installation of Tracer Summit has additional requirements when used in
smoke control applications. System layout, wiring requirements, and
capacities differ from systems that do not employ smoke control.
The installation of the smoke control system includes a Trane building
control unit (BCU), Trane universal programmable control module
(UPCM) cards, and wiring.
IMPORTANT
The only panels allowed on the Comm4 link are UUKL-approved panels.
Since only the UPCM has Underwriters Laboratories (UL) smoke control
approval, only UPCMs are installed on the smoke control
communications link. Other Comm4 devices must be on a separate link.
This chapter provides information and procedures for:
Installation diagrams
Hardware installation
Programming
Installation checkout and testing
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Chapter 3 Installation
Installation diagrams
Installation diagrams provide requirements and restrictions to the
installer. The smoke control system installation diagrams consist of
system riser and system termination diagrams.
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Installation diagrams
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Chapter 3 Installation
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Installation diagrams
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Chapter 3 Installation
FSCS panel
The FSCS panel is designed for a specific smoke control system
(Figure 14). A listed vendor for FSCS panels provides it. The FSCS is
furnished as part of the smoke control system. Before ordering the panel,
UL must approve front panel drawings that show lights and switches.
Figure 14: Sample FSCS panel
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Installation diagrams
The number of wires needed between the UPCM(s) and the FSCS is
determined by the total number of zones and manual override switches at
the FSCS. Multiple UPCM panels may be required to monitor and control
the FSCS. One UPCM controls the trouble LED and the Sonalert audible
alarm of the FSCS, as well as supplying 24 Vac power to operate the lamp
test relay(s). Table 6 shows wires for a typical UPCM. Table 7 shows
wires for the UPCM that controls the FSCS trouble LED and the Sonalert
audible alarm. Figure 15 on page 38 shows UPCM to FSCS wiring.
Table 6: Wires for a typical UPCM that communicates to an FSCS
Wires
per
UPCM
118
1
216
Type
24 Vac
24 Vac
15 Vdc
Description
15 Vdc
15 Vdc
Common
Table 7: Wires for a UPCM that controls FSCS trouble LED and Sonalert
alarm
Wires
per
UPCM
116
24 Vac
Description
24 Vac
24 Vac
Common
216
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Type
15 Vdc
15 Vdc
15 Vdc
Common
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Installation diagrams
The number of wires needed between the UPCM(s) and the FACP is
determined by the total number of zones in the fire alarm system.
Multiple UPCM panels may be required to monitor and control the FACP.
Table 8 shows wires for a typical UPCM. Figure 16 on page 40 shows
UPCM to FACP wiring detail.
Table 8: Wires for a typical UPCM that communicates to an FACP
Wires
per
UPCM
136
1
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Type
15 Vdc
15 Vdc
Description
One binary input wire per smoke zone on the FACP (up
to 36 zones per UPCM)
Common
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Hardware installation
Hardware installation
Hardware installation consists of mounting BCU and UPCM components,
wiring the system, and performing UPCM checkout. With the exception of
smoke control considerations, panel installation and point layout for the
smoke control system is the same as for a comfort control system without
the smoke control function. Following are procedures and information for
hardware installation, wiring, and checkout.
Before installing the BCU, UPCM, and their components, verify that the
model number matches the model ordered. Table 6 describes each field in
the BCU model number. Table 7 on page 42 describes each field in the
UPCM model number.
Table 6: BCU model number description
B
10
11
12
13
14
15
16
17
18
19
20
21
22
Digits 1, 2, 3, 4
Tracer Summit building management system
Digits 5, 6, 7
Not used
Digit 9: Model
A=Four UCM communications card slots
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Chapter 3 Installation
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Digits 1, 2, 3, 4:
Universal programmable control module (UPCM)
Digits 5, 6, 7
Not used
Digits 18
0=No display
1=UPCM local display*
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Hardware installation
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Chapter 3 Installation
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Hardware installation
Use the manufacturer utility disk when installing the card on a PC.
For the BCU, use an Ethernet card provided by Trane. This card is
preset to the proper interrupt and memory settings.
Note:
There are no jumpers or DIP switches to set on the Ethernet
card. It is ready to configure when it is plugged in.
CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before installing the Ethernet card. Failure to
do so may result in personal injury or damage to equipment.
BAS-APG001-EN
45
Chapter 3 Installation
Note:
A fully configured BCU draws a maximum of 10 VA from the
power transformer. No other devices may be powered from the
transformer.
46
BAS-APG001-EN
Hardware installation
UPCM installation
Use UPCM boards in standard enclosures and wire between the UPCM
and the FSCS. Table 6 on page 48 provides detailed specifications for the
UPCM.
Guidelines for installing a UPCM include:
A UPCM that monitors the fire alarm control panel (FACP) must be
installed in the same room as the FACP. It must be installed within
20 feet of the FACP.
A UPCM that monitors and controls the FSCS must be installed in
the same room as the FSCS. It must be installed within 20 feet of the
FSCS.
IMPORTANT
Wiring between the UPCM and the FACP and between the UPCM and
the FSCS (point wiring) must be in conduit. The conduit requirement is
necessary, since the binary inputs to the UPCM are not supervised.
BAS-APG001-EN
47
Chapter 3 Installation
Item
Description
Power
requirements
Nominal rating:
Current:
Operating
environment
Temperature range:
Standard ambient
32 to 122 F (0 to 50 C)
Storage
environment
Temperature range:
Standard ambient
Enclosure types
Standard ambient
Dimensions
Standard ambient
16 in. X 13 in.
(406 mm X 330 mm)
Weight
Standard ambient
20 lb. (9 kg)
Mounting
Mounting height:
Clearances:
Top
Bottom
Left
Right
Front
Hardware:
Analog to
digital
conversion
Resolution:
12 bits
Digital to
analog
conversion
Resolution:
12 bits
Microprocessor
Intel 80C186
Processor
clock speed
14 MHz
Memory
RAM:
ROM:
Super capacitor
backed
EPROM
flash EPROM
256 Kbytes
256 Kbytes
128 Kbytes
Clock
Crystal controlled:
Battery
None required
Agency
requirements
48
29 MHz
The time clock is backed by a super capacitor for seven days
under normal operating conditions. All other programs are
backed by non-volatile memory.
BAS-APG001-EN
Hardware installation
Item
Description
Voltage:
Frequency:
Current:
Relay coil rating:
Internal transformer
BAS-APG001-EN
24 Vac
50/60 Hz
0.5 Amps maximum
12 VA maximum
49
Chapter 3 Installation
CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging output cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the binary output card to the appropriate snap-ins and
standoffs on the backplane (Figure 20).
2. Plug the binary output card ribbon cable connector into the adjacent
connector on the main logic board (Figure 21 on page 51).
Figure 20: I/O Card installation
50
BAS-APG001-EN
Hardware installation
BAS-APG001-EN
51
Chapter 3 Installation
Item
Description
Binary inputs
Analog inputs
Current:
Input impedance
0 to 20 mA
200 Ohms
Input impedance
0 to 10 Vdc
20k Ohms
Voltage:
Thermistor temperature:
(10k @ 77 F NTC)
Range
Resolution
Resistance:
(thermostat thumbwheel)
RTD temperature:
-30 to 250 F
0.1 F from 0 to
150 F
0.3 F from -30 to
220 F
100 to 20k Ohms
Balco range
Resolution
375 Platinum range
Resolution
385 Platinum range
Resolution
-30 to 250 F
0.1 F
-40 to 250 F
0.1 F
-40 to 250 F
0.1 F
Note:
Only the 1000-ohm version of the 385 Platinum sensor is compatible with the UPCM.
52
BAS-APG001-EN
Hardware installation
CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging input cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the universal input card to the appropriate snap-ins and
standoffs on the backplane (Figure 20 on page 50).
2. Plug the universal input card ribbon cable connector into the adjacent
(Figure 21 on page 51).
Item
Description
Current
Load impedance
Resolution
0 to 20 mA
0 to 500 Ohms
5 micro Amps
Load impedance
Resolution
0 to 10 Vdc
500 Ohms
2.5 mV
Voltage
BAS-APG001-EN
53
Chapter 3 Installation
CAUTION
PERSONAL INJURY AND EQUIPMENT DAMAGE HAZARD!
Turn off power at the BCU before plugging or unplugging output cards
and cables. Failure to do so may result in personal injury or damage to
equipment.
1. Mount the analog output card to the appropriate snap-ins and
standoffs on the backplane (Figure 20 on page 50).
2. Plug the analog output card ribbon cable connector into the adjacent
connector on the main logic board (Figure 21 on page 51).
54
BAS-APG001-EN
Hardware installation
BAS-APG001-EN
55
Chapter 3 Installation
56
BAS-APG001-EN
Hardware installation
AC power wiring
The AC power transformer, which provides power to the UPCM, is
configured for 120 Vac to 24 Vac power. The transformer includes a 110
Vac outlet receptacle that can be used to power a laptop PC for local
programming with UPCM Edit software. Following are information,
requirements, and procedures pertaining to AC power wiring.
WARNING
HAZARDOUS VOLTAGE!
Before performing panel electrical connections, lock the supply power
disconnect switch open. Failure to do so may result in personal injury or
death due to electrical shock.
Circuit requirements
To assure proper operation of the UPCM, field-install the power supply
circuit in compliance with the following guidelines:
IMPORTANT
Use a dedicated power supply circuit to power the UPCM. Do not
power other electrical components (for example: relays, timers, and
solenoids) with the UPCM power supply line. Failure to do so may
result in control malfunctions.
IMPORTANT
Carefully punch out conduit knockouts. Failure to do so may damage
internal components.
BAS-APG001-EN
57
Chapter 3 Installation
Wire terminations
The power supply includes a terminal block for connecting the external
AC power wires (Figure 24 on page 59).
58
BAS-APG001-EN
Hardware installation
Figure 24: AC power termination and wire routing for the UPCM
Note:
Customer wiring must be in accordance with national and
local electric codes.
The green wire ground must be continuous back to the
circuit breaker panel.
Only use copper conductors.
BAS-APG001-EN
59
Chapter 3 Installation
Transient protector
Transtector
model number TR-2251
or TR-2255
120 VAC
50/60 Hz
0.5 Amp maximum
Note:
The optional 24 Vac, 75 VA transformer provides 54 VA for
binary output triacs and 20 VA to the optional 24 Vdc power
supply.
The optional power supply provides 24 Vdc at 400 mA
maximum for use with 4 to 20 mA or 0 to 10 Vdc
transmitting sensors.
60
BAS-APG001-EN
Hardware installation
Input/output wiring
The UPCM can support up to six user-selected I/O cards for a total of 36
points (six points per I/O card). The I/O cards can be installed in various
input/output combinations, with as many as 18 points (3 cards)
functioning as outputs. All field device wiring is connected to the I/O
cards using pluggable terminal blocks. Following are information and
procedures for wiring I/O devices to the UPCM.
BAS-APG001-EN
61
Chapter 3 Installation
62
BAS-APG001-EN
Hardware installation
BAS-APG001-EN
63
Chapter 3 Installation
Item
Description
Wire type
Types:
Maximum distance:
Types:
Maximum distance:
IMPORTANT
Do not run I/O wires in the same conduit or wire bundle with AC power
wires. This may cause the UPCM to malfunction due to electrical noise.
Figure 26: I/O wire routing
64
BAS-APG001-EN
Hardware installation
BAS-APG001-EN
65
Chapter 3 Installation
Note:
Customer wiring must be in accordance with national and
local electric codes.
Inputs and outputs are not supervised.
Inputs and outputs are marked power-limited circuit.
66
BAS-APG001-EN
Hardware installation
IMPORTANT
Do not exceed the recommended binary input maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.
IMPORTANT
Do not exceed the recommended binary output maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.
Note:
For extended ambient and weatherproof UPCMs, binary output
wiring must be rated for 90 C.
IMPORTANT
Do not install and terminate binary output wiring with the binary
output card powered. Shorting powered wires will damage the
universal programmable control module (UPCM). The 24 Vac, 75 VA
power transformer should be disconnected from the binary output card
before terminating binary output wires.
BAS-APG001-EN
67
Chapter 3 Installation
68
BAS-APG001-EN
Hardware installation
Jumpers
Selection
RTD
BTIV
In
RTD sensor
Out
Thermistor sensor
Out
Out
Out
Binary input
The optional power supply provides 24 Vdc at 400 mA to the sensor via
the TB7-1 (+) and TB7-2 (-) terminals. Figure 30 on page 70 shows the
location of the 24 Vdc Power Supply and its TB7 terminals.
BAS-APG001-EN
69
Chapter 3 Installation
Figure 30: Analog input wiring for 420 mA or 010 Vdc transmitting
sensors
70
BAS-APG001-EN
Hardware installation
IMPORTANT
Do not exceed the recommended binary output maximum wire run
length of 300 feet (91 m). Excess wire run length may result in electrical
noise problems.
Jumpers
Settings
I
J1-J6
0-20 mA
500 W max load
V
0-10 Vdc
500 W min. load
IMPORTANT
Do not exceed the recommended analog output maximum wire run
length of 1,000 feet (305 m). Excess wire run length may result in
electrical noise problems.
BAS-APG001-EN
71
Chapter 3 Installation
IMPORTANT
At the analog output device, the shield and bare shield wire must be
cut back and taped. A connection between shield and ground will cause
a malfunction.
IMPORTANT
All transducer (converter) inputs that are driven by UPCM analog
outputs must be isolated from ground. Failure to do so may result in
system malfunctions and/or equipment damage.
Item
72
Description
Comm4 communication
10
Wire type:
BAS-APG001-EN
Hardware installation
UPCM checkout
Once the UPCM is installed, power it up. Verify switch and circuit
breaker positions, observe diagnostic LEDs for proper operation, and
check out the I/O hardware using Trane UPCM Edit software.
BAS-APG001-EN
73
Chapter 3 Installation
74
BAS-APG001-EN
Hardware installation
Diagnostic LEDs
During power-up and operation, visually inspect UPCM LEDs. The LEDs
provide valuable information regarding the state of the unit. Status LEDs
are green; alarm LEDs are red. Table 14 on page 76 describes the UPCM
LEDs. When power is applied to the UPCM, the diagnostic LEDs perform
this sequence:
1. With power applied, the ST1 LED (on the main logic board) turns on.
2. After approximately 1/2 second, the processor begins a self-test. ST1
turns off and ST2 (also on the main logic board) turns on. Both cover
LEDs (red ALM and green PWR) turn on.
3. If the processor passes the self-test, the ST2 and ALM LEDs turn off.
The processor begins normal operation.
4. During normal operation, the PWR LED flashes on and off at onesecond intervals and the ST1 LED flickers whenever processing
occurs.
Variations in the above sequence may indicate system failure.
BAS-APG001-EN
75
Chapter 3 Installation
Location
Color
Function
Polymeric cover
ALM
PWR
Red
Green
ST1
Green
ICS - RX
Green
ICS - TX
Green
ST2
Green
RS232 - RX
Green
RS232 - TX
Green
HI - RX
Green
HI - TX
Green
CIO - RX
Green
CIO - TX
Green
CR1-1-CR1-6
Green
76
Label
BAS-APG001-EN
Programming
Programming
Programming occurs after hardware installation is complete. The smoke
control system must be programmed for automatic response, weekly self
testing, end process verification, and response to manual FSCS
commands.
Date:08-MAY-99
Routine Number: 16
Freq:
Result
1st Arg
STRFS-S
*L0
*IFT
STRFS-S
=
=
=
*IFT
STRFS-S
=
=
STRDSALM
*IFT
STRFS-S
*IFT
STRFS-S
=
=
=
=
STRMON
BAS-APG001-EN
*L0
0 Hrs.
0 Mins.
2 Secs.
Operator
2nd Arg
Description of Statement
CONTROL
ANYFALM
NOT
AND
CONTROL
ANYFALM
STRSELFT
ON
CONTROL
OFF
CONTROL
ON
CONTROL
OFF
STRMOFF
If no alarms are present and the weekly selftest flag is set, turn on the stair fan for self testing.
If the stair fan duct smoke detector alarms, turn
stair fan OFF.
If manual On command from FSCS received,
turn stair fan ON; if manual Off command from
FSCS, turn fan OFF.
77
Chapter 3 Installation
78
BAS-APG001-EN
Programming
Figure 34: Sample CPL program to hold off the self test scheduling
point
PROGRAM UUKL_SELFTEST
///Overrides scheduled self test of dedicated systems if alarm present.
///written F.M.F. 7/12/99 txt UUKLSELF.CPL
IF ( {UUKLUPCM-1-1}.{Binary Variable}[ 14 ]=1 )
THEN
CONTROL({Dedicated Self-Test Sched Point},{Present Value},0,1,Set)
ELSE
CONTROL({Dedicated Self-Test Sched Point},{Present Value},0,1,Release)
END IF
END
Date:14-JUL-99
Routine Number: 16
Freq:
Result
*L0
STRFS-S
*IFT
STRFS-S
*IFT
STRFS-S
*IFT
STRFS-S
=
=
=
=
=
=
=
=
BAS-APG001-EN
0 Hrs.
0 Mins.
2 Secs.
1st Arg
Operator
2nd Arg
Description of Statement
ANYFALM
OR
CONTROL
STRSELFT
*L0
CONTROL
OFF
CONTROL
ON
CONTROL
OFF
STRDSALM
STRMON
STRMOFF
79
Chapter 3 Installation
80
BAS-APG001-EN
Programming
Date:08-MAY-99
Routine Number: 23
Freq:
Result
0 Hrs.
0 Mins.
1 Secs.
1st Arg
Operator
2nd Arg
Description of Statement
DDC:1
MIXASETP
CONTROL
CONTROL
*R0
*R0
CONTROL
*100.0
*R1
CONTROL
CONTROL
CONTROL
*0.0
*100.0
*0.0
OR
OR
OR
FSCSPRES
FSCSEXH
*L1
If any automatic or FSCS manual smoke control commands are present, execute damper
smoke control routine.
*R0
*IFT
OADOPN
EXHDOPN
=
=
=
=
MIXATEMP
SUPFAN
*R1
RETDOPN
*ELSE
OADOPN
RETDOPN
EXHDOPN
*END
*L0
*L1
*IFT
EXECUTE
*END
=
=
=
=
=
=
=
=
=
=
=
*R0
SMKPRESS
SMKEXH
*L0
ROUTINE:24
Date:08-MAY-99
Routine Number: 24
Freq:
Result
0 Mins.
0 Secs.
1st Arg
Operator
2nd Arg
Description of Statement
OR
FSCSPRESS
OR
FSCSEXH
CONTROL
CONTROL
CONTROL
*0.0
*R0
*R1
*IFT
*R0
*ELSE
=
=
=
SMKPRESS
*100.0
*R0
*IFT
*R1
*ELSE
*R1
*END
RETDOPN
OADOPN
EXHDOPN
=
=
=
=
=
=
=
=
=
*0.0
SMKEXH
*100.0
BAS-APG001-EN
0 Hrs.
*0.0
81
Chapter 3 Installation
Date:08-MAY-99
Routine Number: 25
Freq:
1st Arg
Result
0 Hrs.
0 Mins.
1 Secs.
Operator
2nd Arg
Description of Statement
NORSFSS
NORSFSS
=
=
CONTROL
CONTROL
SFSS
SFSS
MANPRESS
CONTROL
FSCSPRESS
MANEXH
CONTROL
FSCSEXH
*L0
*L1
*L3
AUTOPRES
=
=
=
=
OR
OR
OR
CONTROL
MANPRESS
MANEXH
*L1
*L0
AUTOEXH
CONTROL
*L1
SHUTDN
CONTROL
*L3
82
SMKPRESS
SMKEXH
*L0
BAS-APG001-EN
Programming
Date:08-MAY-99
Routine Number: 2
Freq:
Result
0 Hrs.
0 Mins.
2 Secs.
1st Arg
Operator
2nd Arg
Description of Statement
3RDSDF
3RDSDF
2NDSDF
2NDSDF
=
=
=
=
*R0
*R1
*R2
*R3
GE
GE
GE
GE
*2.0
*2.0
*2.0
*2.0
*IFT
*RO
*ELSE
*R0
*IFT
*R1
*ELSE
*R1
*IFT
*R2
*ELSE
*R2
*IFT
*R3
*ELSE
*R3
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
3RDSDOPN
*R0
XOR
+
3RDSUPD
*1.0
*0.0
3RDRDOPN
*R1
XOR
+
3RDRETD
*1.0
*0.0
2NDSDOPN
*R2
XOR
+
2NDSUPD
*1.0
*0.0
2NDRDOPN
*R3
XOR
+
2NDRETD
*1.0
BAS-APG001-EN
*0.0
83
Chapter 3 Installation
Date:08-MAY-99
Routine Number: 5
Freq:
Result
*IFT
WD1CNTR
WD0CNTR
*ELSE
WD1CNTR
WD0CNTR
*END
*L0
*L1
*L2
*IFT
TROUBLE
*ELSE
TROUBLE
*END
TBLLT
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
0 Hrs.
0 Mins.
2 Secs.
1st Arg
Operator
2nd Arg
Description of Statement
WATCHDOG
WD1CNTR
*0.0
*1.0
*1.0
GE
GE
OR
OR
*10.0
*10.0
*L1
*L2
CONTROL
TROUBLE
*0.0
WD0CNTR
WD1CNTR
WD0CNTR
*L0
TBL
TRUE
FALSE
Date:08-MAY-99
Routine Number: 4
Freq:
1st Arg
Result
*IFF
*L0
*IFT
TBLHORN
*IFT
TBLHORN
*L0
84
=
=
=
=
=
=
=
TROUBLE
TRUE
TROUBLE
TBLHORN
Operator
2nd Arg
0 Hrs.
0 Mins.
2 Secs.
Description of Statement
If any trouble condition, sound trouble alert.
AND
CONTROL
AND
CONTROL
*L0
ON
TBLSILEN
OFF
FALSE
BAS-APG001-EN
BAS-APG001-EN
85
Chapter 3 Installation
LCD Display:
Point
Type
Sensor
Location
Wired
Install Notes
Sensor
Communication:
Point Name
Sensor
Operation Operation
Notes
Card Slot
B001
SF/RE
Normal S/S
4950 0340
At Motor
Control
Center
Normal start/stop
B002
SF Auto
Smoke Start
4950 0340
At Motor
Control
Center
B003
SF Man
Smoke Start
4950 0340
At Motor
Control
Center
B004
RE Auto
Smoke Start
4950 0340
At Motor
Control
Center
B005
RE Man
Smoke Start
4950 0340
At Motor
Control
Center
B006
SF/RE Shutdown
4950 0340
At Motor
Control
Center
Wired to shut
down both supply
and return fans
Card Slot
A001
Outdoor
Damper
Belimo
AF24SR
At Air
Handler
0 Volts = closed
A002
Ret Damper
Belimo
AF24SR
At Air
Handler
0 Volts = open
A003
Exh Damper
Belimo
AF24SR
At Air
Handler
0 Volts = closed
A004
Heat Valve
Belimo
AF24SR
At Air
Handler
0 Volts = open
A005
Cooling
Valve
Belimo
NM24SR
At Air
Handler
0 Volts = closed
Initial/Date when
Verified
Initial/Date when
Verified
A006
86
BAS-APG001-EN
Operation testing
Operation testing is an overall system commissioning and must be done
when the hardware installation is complete and after the device and
wiring checkout is complete. Operation testing may have to be performed
during off-hours so as not to interfere with ongoing work in the building.
Operation testing consists of activating each alarm zone input point and
verifying smoke control system operation in the alarm zone and each
adjacent and unaffected zone. Testing verifies the response of each piece
of equipment to an alarm in each zone. Test technicians must use copies
of the smoke control matrix sheet to record the operation of the overall
system and associated mechanical equipment.
Acceptance testing
Acceptance testing demonstrates the operation of the entire smoke
control system to the authority having jurisdiction (AHJ), owner, and
consulting engineers. Acceptance testing is commonly combined with fire
alarm system testing. Acceptance testing is required in order to obtain a
Certificate of Occupancy for the building.
Since the smoke control system interacts with other building systems,
representatives from several disciplines must be present for the tests.
These representatives include:
BAS-APG001-EN
For each input from the fire alarm system, the proper equipment is
automatically controlled to the proper state and normal comfort
controls are overridden.
Subsequent alarms do not affect the smoke control operation
sequence.
Manual commands from the FSCS take precedence over automatic
smoke control operation.
Proper pressure is developed between the alarm zone and adjacent
zones, and between stairwells and all zones.
All systems return to normal operation when the alarm is cleared.
87
Chapter 3 Installation
Weekly self-testing
Weekly self tests are programmed into the system. The testing schedule
must be coordinated with maintenance personnel to ensure that testing
does not disrupt normal building operation. The system event history
contains a record of faults and no-response events. Maintenance
personnel must check the event history and schedule repairs, as
necessary.
88
BAS-APG001-EN
Appendix
References
Huggett, C. 1980. Estimation of Rate of Heat Release by Means of Oxygen
Consumption Measurements, Fire and Materials, Vol. 4, No. 2, June.
Klote, J.H. 1994. Method of Predicting Smoke Movement in Atria With
Application to Smoke Management, National Institute of Standards and
Technology, NISTIR 5516.
Klote, J.K. and Milke, J.A. 1992. Design of Smoke Management Systems,
American Society of Heating, Refrigerating and Air-conditioning
Engineers, Atlanta, GA.
NFPA 1995. Guide for Smoke Management Systems in Malls, Atria, and
Large Areas, NFPA 92B, National Fire Protection Association, Quincy,
MA.
NFPA 1996. Recommended Practice for Smoke Control Systems, NFPA
92A, National Fire Protection Association, Quincy, MA.
NFPA 1996. Standard for the Installation of Air Conditioning and
Ventilating Systems, NFPA 90A, National Fire Protection Association,
Quincy, MA.
NFPA 1997. Life Safety Code, NFPA 101, National Fire Protection
Association, Quincy, MA.
SFPE 1995. Fire Protection Engineering Handbook, National Fire
Protection Association, Quincy, MA.
Tamura, G.T. 1994. Smoke Movement & Control in High-Rise Buildings,
MA.
BAS-APG001-EN
89
BAS-APG001-EN
File Number
SV-ES-BAS-APG001-0900
Supersedes
SV-ES-BAS-APG001-01-00
Stocking Location
La Crosse
Since The Trane Company has a policy of continuous product improvement, it reserves the right to
change design and specifications without notice.