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Wiring Diagrams

Industrial Generator Sets

Models:

180--400REZXB
180--400RZXB

Controllers:
Decision-Makerr 3000
Decision-Makerr 550
Decision-Makerr 6000

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Product Identification Information


Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.

Generator Set Identification Numbers


Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number

Accessory Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Introduction
This manual provides wiring diagrams for the
180--400REZXB/RZXB (Doosan-powered) generator
sets equipped with one of the following controllers:
D Decision-Makerr 3000
D Decision-Makerr 550

Information in this publication represents data available


at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.

D Decision-Makerr 6000

Service Assistance
For professional advice on generator set power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading

GeneratorsElectric.
D Visit

the Kohler Power Systems website at


KohlerPower.com.

D Look at the labels and stickers on your Kohler product

or review the appropriate literature or documents


included with the product.
D Call toll free in the US and Canada 1-800-544-2444.
D Outside the US and Canada, call the nearest regional

office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
3 rue de Brennus
93200 Saint Denis
France
Phone: (33) 1 49 178300
Fax: (33) 1 49 178301

China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131

Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

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Introduction

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number and the controller type on the Wiring
Diagrams Reference chart to determine the wiring
diagram numbers for your unit. Refer to Controller
Identification for controller type identification, if
necessary.

Wiring Diagram Cross-Reference


Generator
Set
Model No.

Hz

Generator Set
Spec No.

180REZXB

60

GM78689-GA1, 5

50/60

GM78689-GA3, 7

60

GM78689-GA2, 6

50/60

GM78689-GA4, 8

60

GM78690-GA1, 3

50/60

GM78690-GA2, 4

180RZXB
200REZXB
200RZXB
250REZXB
250RZXB
300REZXB
300RZXB
350REZXB
350RZXB
400REZXB
400RZXB

Wiring
Diagram
Version No.

60

GM78829-GA1, 2

50/60

GM78829-GA3, 4

60

GM78829-GA5, 6

50/60

GM78829-GA7, 8

60

GM78830-GA1, 3

50/60

GM78830-GA2, 4

Wiring Diagrams

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180REZXB/RZXB
Wiring Diagrams Reference
Controller Description
Decision-Makerr 3000
Controller (Single Phase)
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Sheet 1
Decision-Makerr 3000
Controller (Three Phase)
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 5
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Sheet 1
Decision-Makerr 550
Controller (Single Phase)
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Sheet 1
Sheet 2

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Version 1

Page

GM79617A-B
GM79617B-B
GM79617C-B
GM35943-C

91
92
93
48

ADV-8035A-B
ADV-8035B-B
ADV-6957-A

46
47
11

GM78246-

49

GM78712A-B
GM78712B-B
GM78712C-B
GM35943-C

55
56
57
48

ADV-7968A-B
ADV-7968B-B
ADV-6957-A

15
16
11

GM78246-

49

GM79616A-B
GM79616B-B
GM79616C-B
GM35943-C

88
89
90
48

ADV-8034A-B
ADV-8034B-B
ADV-8034C-B
ADV-6957-A

43
44
45
11

GM78247A-A
GM78247B-A

50
51

Controller Description
Decision-Makerr 550
Controller (Three Phase)
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Sheet 1
Sheet 2

Version 1

Page

GM78711A-C
GM78711B-C
GM78711C-C
GM35943-C

52
53
54
48

ADV-7967A-C
ADV-7967B-C
ADV-7967C-C
ADV-6957-A

12
13
14
11

GM78247A-A
GM78247B-A

50
51

GM79004A-C
GM79004B-C
GM79004C-C
GM79004D-C
GM79004E-C
GM79004F-C
GM35943-C

70
71
72
73
74
75
48

ADV-7997A-C
ADV-7997B-C
ADV-7997C-C
ADV-7997D-C
ADV-7997E-C
ADV-6957-A

27
28
29
30
31
11

Permanent Magnet Alternator,


ADV-5875B-M
12-Lead

Decision-Makerr 6000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Alternator Reconnections

Wiring Diagrams

200REZXB/RZXB
Wiring Diagrams Reference
Controller Description
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Sheet 1
Decision-Makerr 550
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Sheet 1
Sheet 2
Decision-Makerr 6000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6

Version 2

250REZXB/RZXB
Wiring Diagrams Reference
Page

GM78712A-B
GM78712B-B
GM78712C-B
GM35943-C

55
56
57
48

ADV-7968A-B
ADV-7968B-B
ADV-6957-A

15
16
11

GM78246-

49

GM78711A-C
GM78711B-C
GM78711C-C
GM35943-C

52
53
54
48

ADV-7967A-C
ADV-7967B-C
ADV-7967C-C
ADV-6957-A

12
13
14
11

GM78247A-A
GM78247B-A

50
51

GM79004A-C
GM79004B-C
GM79004C-C
GM79004D-C
GM79004E-C
GM79004F-C
GM35943-C

70
71
72
73
74
75
48

ADV-7997A-C
ADV-7997B-C
ADV-7997C-C
ADV-7997D-C
ADV-7997E-C
ADV-6957-A

27
28
29
30
31
11

Permanent Magnet Alternator,


ADV-5875B-M
12-Lead

Alternator Reconnections

Wiring Diagrams

Controller Description
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Sheet 1

Version 3

Page

GM78714A-B
GM78714B-B
GM78714C-B
GM35943-C

61
62
63
48

ADV-7970A-B
ADV-7970B-B
ADV-6957-A

20
21
11

GM78246-

49

GM78713A-C
GM78713B-C
GM78713C-C
GM35943-C

58
59
60
48

ADV-7969A-C
ADV-7969B-C
ADV-7969C-C
ADV-6957-A

17
18
19
11

GM78247A-A
GM78247B-A

50
51

GM79005A-C
GM79005B-C
GM79005C-C
GM79005D-C
GM79005E-C
GM79005F-C
GM35943-C

76
77
78
79
80
81
48

ADV-7998A-C
ADV-7998B-C
ADV-7998C-C
ADV-7998D-C
ADV-7998E-C
ADV-7998F-C
ADV-6957-A

32
33
34
35
36
37
11

Permanent Magnet Alternator,


ADV-5875B-M
12-Lead

Decision-Makerr 550
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Sheet 1
Sheet 2
Decision-Makerr 6000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Alternator Reconnections

TP-6832 8/11

300--400REZXB/RZXB
Wiring Diagrams Reference
Controller Description
Decision-Makerr 3000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Sheet 1

Version 4

Page

GM78998A-A
GM78998B-A
GM78998C-A
GM35943-C

67
68
69
48

ADV-7994A-A
ADV-7994B-A
ADV-6957-A

25
26
11

GM78246-

49

GM78997A-A
GM78997B-A
GM78997C-A
GM35943-C

64
65
66
48

ADV-7993A-A
ADV-7993B-A
ADV-7993C-A
ADV-6957-A

22
23
24
11

GM78247A-A
GM78247B-A

50
51

GM79126A-B
GM79126B-B
GM79126C-B
GM79126D-B
GM79126E-B
GM79126F-B
GM35943-C

82
83
84
85
86
87
48

ADV-8014A-B
ADV-8014B-B
ADV-8014C-B
ADV-8014D-B
ADV-8014E-B
ADV-6957-A

38
39
40
41
42
11

Permanent Magnet Alternator,


ADV-5875D-M
12-Lead

10

Decision-Makerr 550
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Accessory Connections
Sheet 1
Sheet 2
Decision-Makerr 6000
Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Sheet 7
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
Sheet 6
Alternator Reconnections

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Controller Identification

Decision-Makerr 3000 Controller

Decision-Makerr 6000 Controller

Decision-Makerr 550 Controller

Controller Identification

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KOHLER CO. Kohler, Wisconsin 53044


Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

TP-6832 8/11
E 2011 by Kohler Co. All rights reserved.

Kohler Power Systems


Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

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