METHOD STATEMENT

Title :

Work Method Statement for Installation of GFRC Panels

Reference : Material Approval Form for GFRC Panels

1.0 OBJECTIVE
The proposal has been prepared to meet the Project Quality Assurance Plan of the Main
Contractor for GFRC decorative panel Installation
2.0 SCOPE
The scope of this document is to define and establish a work method for Installation of
GFRC Panels for MEMBINA DAN MENYIAPKAN BANGUNAN PUSAT ISLAM SERTA
LAIN-LAIN KERJA BERKAITAN DI UNIVERSITI SAINS ISLAM MALAYSIA, BANDAR
BARU NILAI, NEGERI SEMBILAN DARUL KHUSUS.
3.0 REFERENCES
3.1 Construction Drawing
3.2 Manufacture Data Product
4.0 DEFINITION
Glass Fibre Reinforced Concrete (GFRC) is a product manufactured using a cement /
aggregate slurry reinforced through with alkali resistant glass fibres. The mix composition,
degree of compaction, type of cement, and the proportion, length and orientation of glass
fibres may all be varied to produce a specified product. Methods of manufacture vary, but
spraying either by hand equipment into a form of the shape and composite with reinforcing
element randomly distributed throughout the matrix, unlike reinforcing steel is placed
primarily in tensile stress area.
The potential of using glass fibre reinforced concrete systems was recognized in Malaysia.
The similar product has been used successfully for the construction of the above project and
many other jobs.
In this project the GFRC component is for decorative purpose locates surrounds the
buildings.
Components will be produced under factory condition and transported to site for installation
onto the building structure.
5.0 RESPONSIBILITIES
5.1 Project manager
5.2 Site Supervisor
5.3 Resident Architect
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METHOD STATEMENT
Title :

Work Method Statement for Installation of GFRC Panels

Reference : Material Approval Form for GFRC Panels

6.0 HANDLING AND STORAGE OF MATERIAL

Prior to the mobilization of the installation team at site, the following matters shall be
discussed and coordinated with the main contractor.
i.

On-Site Storage for GFRC Panels

Sufficient storage space shall be provided to ensure panels storage of minimum
3 days supply. The storage space shall be sufficiently large enough for panels to
be mobilized either using crane, forklift or manually by workers from one place to
another.

ii.

Access Road for Panel Delivery and Identification Pass

Proper access road shall be planned, discussed and approved for smooth
delivery and unloading of GFRC panels. Good material delivery shall reduce
congestion to the access. Schedule of delivery shall be discussed with main
contractor on daily/weekly basis. Identification pass shall be obtained from main
contractor for permission of entranced to project site, if required.

iii.

Access to All Structure

In area where installation works to be carried out, proper and safe access shall
be provided by the main contractor. The main contractor and the installation
personnel shall ensure that there is no obstruction around the building. This shall
ensure smooth installation operation and reduce idle time. A plan detailing the
access areas/works areas of crane is to be prepared and copy to the main
contractor.

7.0 TOOLS, EQUIPMENT AND PLANT

All necessary material / equipment such as hand-tools, fasteners, mobile cranes, lifting
equipment, welding set etc, shall be procured before installation team mobilized at site.

8.0 WORK SEQUENCE FLOW

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and safety belts. (when working on temporary supported platforms)

10.1 All artisans performing installation work shall wear safety helmet, safety shoes
10.0 SAFETY PLAN
contractors acceptance in writing.
specifications. The work done in full / part shall be handed over after the main
site. This is to ensure all / part of panels is installed in accordance to drawings and
Inspection shall be called for in the presence of the main contractors representative on
9.0 QUALITY PLAN
12

GFRC Panel Installation Steps Completed

11

Touch up the GFRC panel fnishing with specifed Colour Code

Touch up the GFRC panel joint between Segments using AUTON Sealer 101A
Silicone Sealant.

10

Repeat Step 5 to 8 for Segment 02, Segment 03 and Segment 04

Drilling and Installing the Brackets of GFRC Panel using Statheros Di M12 Drop-in
Anchor Bolt System as per Installation Specifcation.
Adjusting and alligning GFRC Panel - Segment 01 according to the Marked Area

Placing the GFRC Panel - Segment 01 to the Marked Area by crane

Identifying and Marking the required Distance and Level at the specifed area to
install the Brackets of GFRC Panel - Segment 01
Painting GFRC Panels with specifed colour code using Spray Method by Main
Contractor
GFRC Panels unloading from truck to on-site temporary storage using Crane.
GFRC Panels in appropriate segments to be selected by Project Coordinator and
transported to site using Mounted Crane Truck

GFRC Panels Fabrication at Factory

Reference : Material Approval Form for GFRC Panels

Title :

Work Method Statement for Installation of GFRC Panels

METHOD STATEMENT

METHOD STATEMENT
Title :

Work Method Statement for Installation of GFRC Panels

Reference : Material Approval Form for GFRC Panels

10.2 Proper material handling techniques shall be practiced in performing material

hoisting/loading/unloading with assistants on ground upper/ floor assisting the
machine operator.
10.3 The supervisor shall ensure:
10.3.1 Adequate space and safety aspect of site available to perform panel
installation.
10.3.2 Clear unobstructed path if transportation of object is required.
10.3.3 Proper housekeeping at storage and work zone
10.4 The equipment used for panel installation shall be inspected / serviced
frequently for wear and tear. Chain hoist used shall have proper rigging method
and hooks used should have safety chip.
10.5 Scaffolding erection / dismantling shall be carried out in a proper manner.
Regular checks to ensure safe usage.
10.6 Whenever welding is required, the welder shall have:
10.6.1 Full face welding hood with approved UV filter plate and cover plate.
10.6.2 Safety glasses under welding hood.
11.0 ATTACHMENT
Attachment 1 Inspection Checklist for Installation of GFRC Panels
Attachment 2 Construction drawing (Plan & Elevation)
Attachment 3 Product data & catalog

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