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wall panels
Contents
Internal and party walls
Single source
12
14
16
Construction details
18
Photo overview
22
Technical overview
23
Versatile
YTONG interior walls are made of
story high partition panels. Full
details of the unique properties of
these elements can be found in the
ETA certification available with the
product. YTONG panels are highly
versatile and ideally suited for the
high speed construction of:
partition walls,
storage room walls,
non-load bearing party walls,
corridor walls,
service ducts.
Because these panels are not
sensitive to moisture they are
extremely suitable for use in
damp areas like storage rooms,
bathrooms and kitchens. But they
can also be used for specialised
projects like care centres, hospitals, schools, etc. YTONG panels
are also ideal for the high speed
construction of solid, high quality walls for offices. The walls are
available in three types:
70 mm thick, 580 kg/m3 dry
weight density,
100 mm thick, 580 kg/m3 dry
weight density and
100 mm thick, 720 kg/m3 dry
weight density for extra sound
insulation performance.
Productivity
Speed without loss of quality.
That is the main characteristic of
YTONG interior walls. Because
aerated concrete is impermeable
to ingress of moisture, the panels
can be delivered to site at an early
stage in the construction process
when the structure is still open
to the elements. A significant advantage that substantially reduces
the time required to construct
the interior walls. The panels are
relatively light weight and smooth
finish also contribute enormously
to the speed of construction. And
there are many other advantages:
by supplying the panels as modular elements for partition walls,
storage room walls, non-bearing
party walls and corridor walls,
conduit ducts.
XELLA offers contractors the
opportunity of constructing the
entire non-load bearing structure
of the building from a single material that also can be sourced from
a single sub-contractor.
Superior solution
YTONG internal walls are superior
to alternative solutions. Creating
greater added value for all those
involved:
the developer, whose invests in a
high quality performance,
the contractor, who can build
faster and better,
the installer, who benefits from
the ease of installation of the
system and
the end user, who enjoys greater
comfort and peace of mind.
This brochure goes into all
these specific qualities in detail,
describing the choice of material,
the various wall applications, the
technical properties of aerated
concrete, installation methods and
panel jointing and sealing. When
combined with YTONG blocks and
lintels, YTONG interior walls form
a complete building system, creating extra added value that further
emphasises the quality of this
product.
Interior walls: introduction
Single source
The entire non-load bearing part of the building from a
single supplier. True convenience, both in terms of product
and construction. An intelligent building system that saves
time and offers significant construction advantages. In
short, the success formula behind YTONG interior walls.
Density classes
YTONG interior walls are available
in a variety of types and sizes. The
requirements of the application
determine the choice of product.
The density class and thickness
should be selected on the basis of
the degree of sound insulation and
fire resistance that is required.
Aerated concrete is a material
that combines strength, design,
flexibility and an effective acoustic
barrier through its micro cellular
construction.
YTONG panels are offered in
two density classes: G4/600 and
G5/800 (for extra sound insulation), with a dry weight density of
580 kg/m3 and 720 kg/m3 respectively. The standard and high-performance sound insulating walls
are 100 mm thick, as opposed to
the basic wall, which is 70 mm
thick.
The length of the panels varies
between 2400 and 3400 mm,
increasing in size in increments of
20 mm. These extensive lengths
satisfy specific market demands.
More and more homes are being
built with a ceiling height of up to
3400 mm, as ceiling heights of up
to 3400 mm are becoming normal
in offices YTONG panels cater to
these requirements as well.
Partition walls
YTONG interior walls satisfy the
sound insulation requirement
of the United Kingdom Building
Regulations Part E2 (2003). For
example, partition walls between
two bedrooms, or two offices,
should be constructed from 100
mm thick panels in the G5/800
weight class. If there is a door in
the wall, lower sound insulation
requirements apply and a G4/600
panel of 70 or 100 mm thickness
can be used. All the other partition walls in a building can also be
made of this type of panel.
The panels are:
strong,
masonry-based,
quick to install
exert a low floor load,
installed with hardly any waste,
have a high quality finish
non-flammable.
provide an acoustic barrier
simple for wall fixing
close tolerance of material
thickness (+1mm / -1mm)
Interior walls: single source
Speed
The speed of construction depends
on three factors
impermeability to moisture,
light weight and ease of handling
simplicity of installation and
finish.
Because aerated concrete is
impermeable to moisture, the
panels can be delivered and
erected on site at an early stage
in the construction process. A site
crane transports the panel packs
to the correct location for distribution around the relevant floors.
An YTONG special unloading hook
attached to the crane is used for
this. The walls can be installed
Construction sequence
An efficient sequence of construction for a project where all the
non-load bearing building sections
are made completely from YTONG
panels is summarised below.
This is not the only solution: other
sequences that achieve maximum
speed of construction and result in
an optimum construction plan are
also possible.
A practical sequence is:
delivery to site in full 24tonne
loads
distribution to various areas on
working floors
setting-out of internal floors
installing with specialist equipment (information available on
request)
Thickness
mm
70
100
Density
class
G4/600
(standard)
Thickness
mm
70
100
G5/800
100
(sound insulating)
Width
mm
600
600
Length*
mm
2400 - 3000
2400 - 3400
500
2400 - 3400
Thickness/height relationship
The table shows the minimum
thickness of non-load bearing
interior walls (G4/600), installed
using thin-bed mortar, relative to
wall height.
Because of the low density of aerated concrete, an average lateral
loading of 0.5 kN/m2 should be
calculated when separation panels
are used as non-load bearing interior walls. Due to the weight of the
panels a hydraulic installation rig
must be used during placing and
positioning.
Weight
Non load-bearing interior walls
can withstand various shearing
loads such as those exerted by
washbasins, kitchen cabinets and
so on. The wall thickness recommendation assumes that the walls
are anchored to the load-bearing
structure at the top.
Fire resistance
Aerated concrete can be considered inflammable according to the
definition in BS 476 Part 21 1987.
The extent to which fire can be
contained by non-bearing walls
is partially dependent on how the
joints have been constructed. The
panels satisfy or exceed all the fire
regulations that apply for residential construction.
Where fireproof foam is used, the
width of the joint between the wall
and the ceiling may not exceed 10
mm and the foam must be covered
using modified gypsum or fire
retardant mastic.
Minimum fire resistance of separation panels
Thickness
Fire resistance
mm
Cellular concrete +
Cellular concrete
fireproof joints*
70
60
120
100
90
180
* Connection and dilation joints filled with fireproof PUR.
Heat insulation
Specifying aerated concrete automatically means specifying high
heat insulation. As a building material, aerated concrete offers the
highest insulation value achievable
with a masonry-based material.
This may mean that less insulation
is required when the panels are
used as inner cavity wall leaves,
allowing a reduction in the total
thickness of the cavity wall needed
to meet the thermal requirements
as set out in the United Kingdom
Building Regulations Part L (1 and
2 April 2006).
Heat-insulation
Density-class
10
U-value
W/m2K
1,65
1,26
1,63
Sound insulation
Because of its unique surface
structure, aerated concrete possesses greater inherent sound
insulating properties that one
would expect based on the weight
of the material. This gives the
material excellent noise insulating
and noise absorbing properties
when used in interior wall applications.
Technical data
Technical data is indispensable when performing structural
engineering calculations. General
technical data and a summary of
the most commonly used calculation values for cellular concrete
are shown below.
Dry weight
Transportation weight
Characteristic fck
Average fm
Unit
kg/m3
kg/m3
G4/600
580
680
G5/800
720
820
N/mm2
N/mm2
N/mm2
W/mk
J/kgK
m/mK
N/mm2
N/mm2
4
4,5
1,67
0,16
840
8 x 10-6
2000
0,5
5
5,6
2,00
0,22
840
8 x 10-6
3000
0,5
* At delivery, aerated concrete has an average moisture content of 20 percent by volume
11
Flexible
installation
12
Preventing cracks
Shrinkage cracks can be prevented by introducing movement joints
when the length of a wall exceeds
5 metres. There are two simple
methods
by inserting an angle bead and
finishing with mastic or
by recessing the surface and
using plaster mesh.
In both cases, the joint is filled with
building foam.
Walls that are shorter than 5
metres in length do not require
movement joints..
> 15
Rebate constructed
on site
Situation
For example:
Ground floor. Roof
made of hollow core
floor panels.
13
Easy to handle
Not just buildings themselves, but
also the workers who build homes,
offices and industrial units,
deserve a sustainable product.
Sustainable in this case means
easy to handle, convenient and
consequently more cost effective
as sickness absenteeism reduces
when workers are well motivated.
And there is no greater motivation
than working with a high quality
product, which, in combination
with specially developed tools, is
as easy to install as the YTONG
panel.
With the introduction of more
stringent Health and Safety
requirements for the United
Kingdom construction industry,
employers have increasingly
recognised the importance of
working conditions, product
safety and safe tools and working
methods. Research has indicated
that the YTONG panel satisfies
14
Easy to install
YTONG panels can be installed
extremely quickly and only require
a two-man team. At first sight, you
would expect the job of placing
large panels to place extra physical demands on installers. Nothing
could be further from the truth:
XELLA has also developed a range
of tools and accessories that make
installation even more convenient.
A hydraulic installation rig allows
the panels to be installed quickly
and easily with a minimum of manual handling. Very little strength is
required; the rig does all the hard
physical work. The rig also acts as
a saw table when a panel has to
be cut to size, making this task as
effortless as placing the panels.
The panels do not have to be sawn
by hand either: a circular saw can
be used for this, complete with a
connection for a vacuum cleaner to
suck up dust. Once the panels have
been loaded in position on the rig,
15
Fu max kN
0,6
1,1
1,0
1,7
0,6
0,8
1,1
2,7
2,7
1,5
0,5
Fu max kN
2,3
3,1
1,6
1,8
1,8
3,5
Fu max kN
3,7
3,8
2,1
2,8
3,9
2,7
4,0
17
Ground Level =
Ground Level =
1a
1b
Resilient
anchor
kZZgVc`Zg
Skirting
ea^ci
board
heZX^Z
Mortar
Floor finishing
YZ`kadZg
layer
WZidckadZg
Concrete
floor
Skirting
ea^ci
board
V[lZg`kadZg
Finished floor
kaV`ZclViZgeVh
Flat and level
Separation panels
Separation panels
1c
Floor finishing
layer
YZ`kadZg
WZidckadZg
Concrete
floor
1d
Skirting
ea^ci
board
kZZgVc`Zg
Resilient
anchor
Floor
finishing
YZ`kadZg
layer
XZaaZcWZidccZc
Cellular concrete
kadZg
floor
]djiZcgZ\Za
Wooden
batten
)*bbY^`
45 mm
Skirting
ea^ci
board
]djiZckadZgYZaZc
Wooden
flooring
Support
WVa`aVV\ beam
18
Separation panels
Separation panels
2a
2b
Plaster
mesh for sprayed coating
hijX\VVhW^_hej^ilZg`
Straight join
V[lZg`^c\^chc^_YZc
Elastic
foam
bdciV\ZhX]j^b
Straight
join
V[lZg`^c\^chc^_YZc
V[lZg`^c\^chc^_YZc
Straight join
Separation panels
Separation panels
Movement joint
2c
Elastic
foam
bdciV\ZhX]j^b
hijX\VVhmesh for
Plaster
sprayed coating
3a
Wooden
profile
ea^ci
Plaster
mesh for sprayed coating
hijX\VVhW^_hej^ilZg`
]djiZcaVi
Wooden
spacer
Elastic
foam
bdciV\ZhX]j^b
Straight
join
V[lZg`^c\^chc^_YZc
Separation panels
Separation panels
3b
Straight join
V[lZg`^c\^chc^_YZc
3c
Plaster
mesh for sprayed
hijX\VVhW^_hej^ilZg`
coating
bdciV\ZhX]j^b
Elastic
foam
Cellular
concrete strip
XZaaZcWZidchigdd`
bdciV\Z`do^_c
Door
frame
deYZ`YZjg
Rebated
door
Straight
join
V[lZg`^c\^chc^_YZc
kadZgdkZgheVcc^c\
Floor
span
Separation panels
Separation panels
19
Straight join
V[lZg`^c\^chc^_YZc
bdciV\ZhX]j^b
Elastic foam
Rubber
spacer blocks
gjWWZgZchiZaWad`_Z
'%m)%m+%bb
20x40x60 mm
4b
XV#&,
4a
Plaster
hijX\VVhmesh for
W^_hej^ilZg`
sprayed
coating
Resilient
kZZgVc`Zg anchor
Wooden
ea^ci profile
Wooden
spacer
]djiZcaVi
kZZgVc`Zg
Resilient
anchor
EPS strip
higdd`:EH
Separation panels
Separation panels
Wooden spacer
4c
4d
Sprayed coating
applied up to the
hej^ilZg`idi
^c]Ziegd[^Za
profile
o^X]idekVc\egd[^Za
Trim profile
kZZgVc`ZgW^_
Resilient anchor at
lVcYWZ^cY^\^c\
the end of the wall
EPS strip,
higdd`:EH
13 mm thick
&(bbY^`
Straight join
V[lZg`^c\^chc^_YZc
Separation panels
Separation panels
4e
Sprayed
coating apphej^ilZg`idi
lied
up to the profile
^c]Ziegd[^Za
o^X]idekVc\egd[^Za
Trim
profile
kZZgVc`Zg
Resilient
anchor
4f
Wooden support
timberfillet
22x50 mm
]djiZcWVa`aVV\
Ceiling
panel
gVX]Zah''m*%bb
eaV[dcYeaVVi
b^cZgVaZlda
Mineral wool
YVbegZbbZcYZaVV\
barrier film
eaVVibViZg^VVa&%bb
Sheet, 10 mm
ea^ci
Wooden
profile
]djiZcgZ\Za
Wooden
spacer
:EHhigdd`
EPS strip
20
kZZgVc`Zgancor
Resilient
Wooden
lath,
]djiZcgZ\Za
45
mm thick
)*bbY^`
higdd`:EH
EPS strip
Separation panels
Separation panels
ea^ci
Wooden
profile
kZZgVc`Zg
Resilient
anchor
Plasterboard
b^cZgVaZlda
\^eh`VgidceaVVi
Mineral
wool
*%
heZX^Z
Special
floor
YZ`kadZg
covering
WZidckadZg
Concrete
Skirting
ea^ci
board
floor
'* &'*
*%
Separation panels
Floor joint to unfinished concrete floor
2a
3a
V[lZg`^c\
Straight
join
^chc^_YZc
Plaster
mesh for
hijX\VVh
sprayed
coating
W^_hej^ilZg`
Elasstic
foam
bdciV\ZhX]j^b
Resilient
anchor
kZZgVc`Zg
b^cZgVaZlda
Mineral
wool
Elastic foam
*%
XV#&,
'* &'*
Elastic
filler
[aZm^WZaZkdZ\kjaa^c\
Mineral
wool
b^cZgVaZlda
Plasterboard
\^eh`VgidceaVVi
*%
'* &'*
RubbergjWWZgZc
spacer
blockshiZaWad`_Z
20x40x60 mm
'%m)%m+%bb
Mineral
wool
b^cZgVaZlda
Plasterboard
\^eh`VgidceaVVi
Separation panels
Separation panels
2b
3b
'* &'*
Elastic
filler
[aZm^WZaZkdZ\kjaa^c\
bdciV\ZhX]j^b
Elastic
b^cZgVaZlda
Mineral
wool
foam
\^eh`VgidceaVVi
Plasterboard
Resilient
anchor
kZZgVc`Zg
Mineral
wool
b^cZgVaZlda
*%
'* &'*
Thickness
foan
V[]Vc`Za^_`kVc
[W^_`WZidckadZg
spacer
dependent
on fck for the
concrete floor
*%
Y2###
Wooden
profile
ea^ci
Wooden
spacer
]djiZcaVi
EPS strip
higdd`:EH
b^cZgVaZlda
Mineral
wool
\^eh`VgidceaVVi
Plasterbooard
ea^ci
Wooden
profile
]djiZcaVi
Wooden
spacer
Separation panels
Separation panels
21
22
Density
class
G4/600
Thickness
mm
70
100
G5/800
100
(sound insulating)
Width
mm
600
600
500
Length*
mm
2400 - 3000
2400 - 3400
2400 - 3400
Tolerances
lenght 3 mm,
width 2 mm and
thickness 1 mm.
Moisture content on delivery
Maximal 20%
Dry weight
Transportation weight
Characteristic fck
Average fm
Unit
kg/m3
kg/m3
G4/600
580
680
G5/800
720
820
N/mm2
N/mm2
N/mm2
W/mk
J/kgK
m/mK
N/mm2
N/mm2
4
4,5
1,67
0,16
840
8 x 10-6
2000
0,5
5
5,6
2,00
0,22
840
8 x 10-6
3000
0,5
* At delivery, aerated concrete has an average moisture content of 20 percent by volume
70
100
100
52,5
75,0
81,8
Laboratory sound
insulation (ISO 717-1)
100 Hz - 3150 HZ
RW (C;C tr) [dB]
37 (-1;-3)
U-value
W/m2K
1,65
1,26
1,63
23
Xella UK
P.O Box 10028
Sutton Coldfield
United Kingdom B75 7ZF
Tel: +44 (0) 870 609 0306
Fax: +44 (0) 870 240 2948
Xella Nederland BV
Postbus 23
4200 AA GORINCHEM
Nederland
Tel: +31 (0) 183 67 12 34
Fax: +31 (0) 183 67 12 39
Xella BE nv/sa
Kruibeeksesteenweg 24
B-2070 Burcht
Belgie
Tel: +32 (0)3 - 250 47 00
Fax: +32 (0)3 - 250 47 06
E: ytong-uk@xella.com
W: www.xella.co.uk
E verkoop@xella.nl
W: www.xella.nl
E: ytong-be@xella.com
w: www.xella.be
5000.313/Procomm/0209
SILKA, YTONG and XELLA are registered trademarks of the Xella Group