Company Name

MADINA TRADING & CONTRACTING EST., Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS003

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

KEITH HARMER
ENGINEERING
09-NOV-98
R. VAIRAMANY
QA / QC
09-NOV-98
C.SIVAKUMAR
BUREAU VERITAS

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00162
00162
BILBERTRAJ BABY KUTTY
SALWA, QATAR

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

003
000
003
SMAW
+Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
12.7 mm
2.5 - 3.0 mm
1.5 - 2.5 mm
NONE

Base Metal Details

Material Specification
Type or Grade
From - P No.
To - P No.
Diameter of Test Coupon
Other

ASTM A106
GRADE B
GROUP I
GROUP I
8"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No
Classification
Type of Flux
Other

ESAB
2.5 mm & 3.2 mm
5.1
E7018
NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

N/A
N/A
N/A
N/A
N/A
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

MAX 250

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

AWS D1.1
NOT APPLICABLE
GROUP-I TO GROUP-I

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.7 mm - UNLIMITED
NOT APPLICABLE
4" & OVER
F4
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

WELDING
ELECTRODE
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL

WPS
& POLARITY
AMPS
AMPS
Direct +Ve
70-100
Direct +Ve
70-100
Direct +Ve
100-140
Direct +Ve
100-140
Direct +Ve
100-140
Direct +Ve
100-140
Direct +Ve
100-140
Direct +Ve
100-140

Test Results Visual Examination

Surface NDT
NOT APPLICABLE
Radiography
Tensile Test
Bend Test
Macro Examination
Fillet Weld Fracture Test
NOT APPLICABLE
Charpy Vee Knotch Test
Other Tests
NOT APPLICABLE
OVERALL TEST RESULT

ACTUAL WPS
VOLTS VOLTS
20-23
20-23
20-23
20-23
20-23
20-23
20-23
20-23

TRAVEL
SPEED

WPS
TRAVEL
SPEED

ACTUAL
KJ/mm

INTER
TempC

MADINA TRADING & CONTRACTING EST., Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. : 003 B

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

003 B
001
003 B

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

GTAW

-Ve
6G
ALL

PQR Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting

Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

Material Qualified
ANY METAL ASSIGNED TO
GROUP-I TO GROUP-I
Plate & Pipe Details
Thickness : 4.83 - 25.4 mm
Othres
: NOT APPLICABLE
Diameter : 2 7/8" & OVER

Temperature
Time
Equipment
Other

Root Gap :

2.5 - 3.0 mm

Root Face : 1.5 - 2.5 mm

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Travel Speed
mm / Sec.

2.0 mm
2.0 mm
2.0 mm
2.0 mm
2.0 mm
2.0 mm
2.0 mm
2.0 mm

Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve
Direct -Ve

143-145
143-145
143-145
143-145
143-145
143-145
143-145
143-145

18.9-19.5
18.9-19.5
18.9-19.5
18.9-19.5
18.9-19.5
18.9-19.5
18.9-19.5
18.9-19.5

82
80
80
80
80
86
86
86

GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3
GTAW - ER-70S3

PQR Base Matl. P Nos & Group Nos

PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: MAX 250

ASME Notes
1.
2.
3.
4.
5.

:
:
:
:

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg

12.7 mm
(t)
2.5 - 3.0 mm (rg)
1.5 - 2.5 mm (rf)
NONE
8"
Welding Electrode
Welding Class

PWHT Details

: AMBIENT
: AMBIENT
: AMBIENT

Interpass Temperature

Joint On Qualification Test

:
:
:
:
:
:

ESAB
5.18
ER-70S3
NOT APPLICABLE
ARGON
10 LTR/MIN
N/A

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

WPS Material Details

Additional Notes
:
:
:
:
:

GROUP-I TO GROUP-I
F4
N/A
GRINDING & BRUSHING
NOT APPLICABLE

PREPARED BY

ORIGINAL WPS NO. : 003

* WPS - 003 B, REV.: 001 THIS PROCEDURE
APPROVED FOR GTAW REPAIR

REVIEWED BY

APPROVED BY

Name
Name

: P. RAMALINGAM

Name

: S.E. LANGLEY

Name

: C.SIVAKUMAR

Sign

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 10-DEC-98

Date

: 10-DEC-98

Date

: 10-DEC-98

KH/Excel/Welding/WPS003

MADINA TRADING & CONTRACTING EST., Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 003 B
Company Name

REV : 001

Sheet : 1 of 2

: MADINA TRADING & CONTRACTING EST., Mechanical Division

Original Procedure Qualification Record No

: 003

Date

: 11 Nov.'98

Original WPS No. : 003

Welder ID

: MW077

Welding Process

Name

: Subramanian

Location

: SALWA, QATAR

: GTAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

37.5 Deg +/- 2 Deg

12.7 mm
(t)
2.5 - 3.0 mm (rg)
1.5 - 2.5 mm (rf)
NONE

Root Gap :

BASE METAL (QW - 403)

Material Specification
Type or Grade
From P No. : GR-1, To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:

ASTM A106
GRADE B
GROUP I
12.7 mm
8"

2.5 - 3.0 mm

Root Face : 1.5 - 2.5 mm

POSTWELD HEAT TREATMENT (QW - 407)

Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

:
:
:
:
:
:
:

5.18
ER - 70S3
F4
N/A
2.0 mm
12.7mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other

:
:
:
:

*
KH/Excel/Welding/WPS003

AMBIENT
MAX 250
NOT APPLICABLE
NOT APPLICABLE

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99 %
-

Flow Rate
10LTR / MIN
-

ADDITIONAL NOTES
ORIGINAL PQR NO. : 003 , REV. : 000
* PQR - 003 B , REV.: 001 THIS PROCEDURE
APPROVED FOR GTAW REPAIR

MADINA TRADING & CONTRACTING EST., Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 003 B

REV :: 001

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number

:
:
:
:
:
:

STRING / WEAVE
10 mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Welding Electrode
Welding Class

Electrode
Diameter

Current Type Amps

& Polarity
(a)

Pass No. 1
GTAW - ER-70S3
2.4 mm
Pass No. 2
GTAW - ER-70S3
2.4 mm
Pass No. 3
GTAW - ER-70S3
2.4 mm
Pass No. 4
GTAW - ER-70S3
2.4 mm
Pass No. 5
GTAW - ER-70S3
2.4 mm
Pass No. 6
GTAW - ER-70S3
2.4 mm
Pass No. 7
GTAW - ER-70S3
2.4 mm
Pass No. 8
GTAW - ER-70S3
2.4 mm
MACRO EXAMINATION
Mark No.
Type
Position
259

Weld Section

HARDNESS SURVEY
Mark No.
Position
260

N/A

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and Testing Std.
Other Application Code
Volts
(v)

: Single
: 3 X Core Dia
: Butt Weld
: Flame & /or Grind
: AWS D1.1
: N/A
Heat Input Travel
Kj / mm mm /Sec

Direct-Ve
143
19
1.99
82
Direct-Ve
143
19
2.0
80
Direct-Ve
143
19
2.0
80
Direct-Ve
143
19
2.0
80
Direct-Ve
143
19
2.0
80
Direct-Ve
143
19
1.9
86
Direct-Ve
143
19
1.9
86
Direct-Ve
143
19
1.9
86
TEST SPECIFICATION : ASTM E 340
Results
Comments

N/A

Acceptable

Vickers

10 Kg

Ambient
150
120
240
120
120
235
205

See Attached Macrograph

TEST SPECIFICATION : ASTM E92

Load
Result

Type

Interpass
TempC

Comments

See Attached Report

Nil

CHARPY IMPACT
Mark No.
Location

TEST SPECIFICATION - ASTM E23

Dimensions
Absorbed Energy
Average
Temperature
Comments
mm
Joules, J
J
TEST HOUSE LABORITORY
: MTS INTERNATIONAL HOLDING Test No. Ad-82300 Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
: SATISFACTORY
Fillet Weld Fracture Test
: NOT APPLICABLE
Surface NDT
: NOT APPLICABLE
Charpy Vee Notch Test
:
NOT APPLICABLE
Radiography
: SATISFACTORY
Other Tests
: HARDNESS TEST
Tensile Test
: NOT APPLICABLE
OVERALL TEST RESULT
ACCEPTABLE
Bend Test
NOT APPLICABLE
We certify that the statements in the record above are
Macro Examination
: NOT APPLICABLE
correct in accordance with the standard indicated above.
Name

PREPARED BY
: P. RAMALINGAM

Name

REVIEWED BY
: S.E. LANGELY

APPROVED BY
Name :
C.SIVAKUMAR

Sign

Sign

Sign

Dept

: QA / QC

Dept

: QA / QC

Dept

Date

: 10-DEC-98

Date

: 10-DEC-98

Date :

KH/Excel/Welding/WPS003

BUREAU VERITAS
10-DEC-98