CMMO-ST-C5-1-DIOP/DION

Caution
Personal injury and material damage.
Falling loads in the event of a voltage failure or disconnection of the power sup
ply when installing the drive in an inclined or vertical position.
 Secure loads through external safety measures (e.g. toothed latches or mov
able bolts).
Festo AG & Co. KG
Postfach
73726 Esslingen
Germany
+49 711 347-0
www.festo.com

Brief description

8039043
1506NH
[8039045]

Original: de
Motor controller CMMO-ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
Translation of the original instructions
The complete documentation for the motor controller CMMO-ST can be
found in the Support Portal www.festo.com/sp.
This brief description is intended solely for initial information. The full description
of the motor controller CMMO-ST-C5-1-DIOP/DION includes the following
documents:
Contents
Designation
Brief description
CMMO-ST-... 1)

Brief equipment and functional description of the motor controller

for initial information

Manual
GDCP-CMMO-ST-EA-SY-... 2)

Equipment and functional description of the motor controller for all

product variants
Mounting
Commissioning via web server/Festo Configuration Tool (FCT)
Communication via I/O interface
Technical data

Help system for the FCT

software 2)

Descriptions of the Festo Configuration Tool (FCT) for

commissioning and parameterisation of:
Configurable axis/motor combinations
Positioning systems in Festo's Optimised Motion Series (OMS)

Description
GDCP-CMMO-ST-EA-S1-... 2)
Parameter lists2)

Use of the STO safety function (Safe Torque Off)

Special documentation
CMMO-ST_SPUL 1)
1)
2)

List with standard settings of the parameter files for positioning

systems in Festo's Optimised Motion Series (OMS)
Requirements for operating the product in the USA and Canada in
accordance with certification by Underwriters Laboratories Inc. (UL).

The documentation is enclosed in printed format.

The documentation can be found on the accompanying CD-ROM.

Fig. 1

Documentation on the CMMO-ST

1
Safety
 Observe the safety instructions and warnings in the documentation of the motor
controller and the documentation of the other components used.
 Before mounting and installation work: Switch off the supply voltage. Secure
against accidental reactivation. Only switch on the supply voltage again when
mounting and installation work is complete.
 Never remove or insert a plug connector when the motor controller is powered.
 Observe the handling specifications for electrostatically sensitive devices.
 Only enable the controller if the drive has been professionally installed and fully
parameterised.
 Do not perform any repairs on the motor controller. In the event of a defect:
Replace the complete motor controller.
Warning
Serious injury or damage to components as a result of collisions.
 Make sure that there are no objects in the positioning range while the system
is connected to a source of electric power.
 Make sure that nobody is in, or is able to reach into, the operating area of the
connected actuators
 Secure the danger zone through suitable safeguarding measures, e.g. guards
and warnings.

Caution
High temperatures on the housing surfaces.
Touching the surface may cause a person to be startled and react in an uncon
trolled manner, with subsequent damages.
 Protect the motor controller to prevent accidental touching.
 Inform operating and maintenance staff about any potential hazards.
 Before touching the product, e.g. for mounting or installation: Allow the motor
controller to cool down to room temperature.
1.1 Intended use of the CMMO-ST
The motor controller CMMO-ST is intended for controlling the following drives with
2-phase stepper motors from Festo:
Positioning systems in the Optimised Motion Series (OMS) with axis/motor units
from Festo
Configured drives (rotary/linear):
Axes from Festo e.g. EGC, DNCE, DGE
User-defined axes
 Observe the specified standards as well as the regulations of the trade associa
tions, the German Technical Control Board (TV), the VDE regulations or the
relevant national regulations.
 Observe the limit values for all additional components (e.g. sensors, actuators).
Use the CMMO-ST only as follows
in perfect technical condition
in its original condition, without unauthorised modifications
within the limits of the product defined through the technical data
within the specified service life of the switching elements for the safety function
as an installed device in a control cabinet
Use outside the control cabinet is possible if all of the plug connectors are connec
ted and all unused interfaces are sealed with protective caps.
1.2 Intended use of the STO function
The STO function (Safe Torque Off) according to EN61800-5-2 is intended to
disconnect the torque from a motor that is connected to the CMMO-ST. The STO
function prevents an unexpected start-up of the connected motor. The STO funct
ion should only be used for applications in which the specified safety characteris
tics suffice.
Safety characteristics
The STO function of the CMMO-ST fulfils the requirements for the following safety
characteristics:
PL e/Cat. 3 according to ENISO13849-1
SIL 3 according to EN61800-5-2
SILCL3 according to EN62061
The achievable safety level depends on the other components used to implement
the safety function.
To protect against unintended motor start-up, the motor controller must be ac
tivated via the connection [X3] with the category required for the application accor
ding to EN ISO 13849-1, e.g. via an external safety switching device.
Qualification of specialists (personnel requirements)
The product may only be placed in operation by a qualified electrotechnician who
is familiar with:
installation and operation of electrical control systems
the applicable regulations for operating safety-engineered systems
the applicable regulations for accident prevention and occupational safety
the documentation for the product
Diagnostic coverage (DC) for the safety function
Diagnostic coverage depends on the interconnection of the motor controller with
the control loop system as well as the implemented diagnostics measures.
If a potentially dangerous malfunction is recognised during the diagnostics, ap
propriate measures must be taken to maintain the safety level.
Note
The motor controller cannot detect a cross circuit in the input circuit by itself.
 If required, use a safety switching device with cross-circuit detection.

1.3 Possible misuse of the STO function

The following misuses are among those not approved as intended use:
Bridging of the STO function
Use in applications where switching off can result in hazardous movements or
conditions.
Note
The STO function must not be used as the sole safety function for drives that are
subject to permanent torque or force (e.g. suspended loads, vertical axes).
The STO function does not provide protection against electric shock, only
against dangerous movements!
2
Requirements for product use
 Provide the complete product documentation to the following personnel:
the design engineer and the installer of the machine or system
the personnel responsible for commissioning
 Keep this documentation safe throughout the entire product lifecycle.
 Ensure compliance with the specifications in this documentation. Also comply
with the documentation for the other components and modules (e.g. motor
controller, circuits, etc.).
 Take into consideration all of the legal regulations that are applicable for the
installation site, as well as the following documents:
Regulations and standards
Regulations of the testing organisations and insurers
national regulations.
For correct and safe use of the STO function:
 Conduct a risk assessment for your machine.
 Comply with the specified safety characteristics ( Chapter 7, Technical data).
Range of applications and certifications
The motor controller with integrated STO safety function is a safety-related part of
the control systems. The motor controller carries the CE mark. Certain configura
tions of the product have been certified by Underwriters Laboratories Inc. (UL).

Product description

3.1 Product overview

1
2
3
4
5
6
7
8
9
aJ
aA

[X9] Load/logic voltage

[X1] I/O interface for control
system with SPC/IPC
Front view with 7-segment display
[X18] Parameterisation interface,
Ethernet RJ-45
[X1A] Reference switch
[X3] STO
[X2] Encoder RS422
[X6] Motor
Functional earth
Surface for reverse side mounting
Surface for side mounting

Fig. 3

Version status
ENISO13849-1:2008-06/AC:2009-03
EN 61800-5-2:2007-10
EN62061:2005-04

aJ

1
2

3
4

5 6

Components of the CMMO-ST

3.2 Scope of delivery

Number Component
1

Motor controller CMMO-ST

Operator package
Brief description
CD-ROM with following contents:
Parameterisation software Festo Configuration Tool (FCT)
Product documentation
Parameter lists for supported positioning systems

Assortment of plugs NEKM-C-10 with 5 plug connectors for motor, encoder, power
supply, reference switch and for switching signals of the STO function
H-rail clip

Fig. 4
4

Scope of delivery

Mounting

Certificates and the declaration of conformity relating to this product can

be found online www.festo.com/sp
Specified standards

aA

Caution
Unexpected and unintended movement of the drive during mounting, installation
and maintenance work.
 Before starting work: Switch off power supplies.
 Secure the power supplies against accidental reactivation.
4.1 Mounting the controller
The controller can be mounted with an H-rail or on a flat surface.

Fig. 2 Standards specified in the document

41mm

2.1 Transport and storage conditions

 Protect the product during transport and storage from excessive stress factors,
such as:
Mechanical loads
Temperatures that are too high or too low
Moisture
Aggressive atmospheres.
 Store and transport the product in its original packaging. The original packa
ging offers sufficient protection from typical stresses.
2.2 Technical prerequisites
For correct and safe use of the product:
 Conduct a risk assessment for your machine or system.
 Comply with the specified safety characteristics Chapter 7
 Comply with the specified connection and operating conditions for all of the
connected components Chapter 7. Only compliance with the limit values or
load limits will enable operation of the product in compliance with the relevant
safety regulations.

61.35mm

max. 5mm

Fig. 5
Mounting on an H-rail
Mount the CMMO-ST on the H-rail as follows:
1. Hang the CMMO-ST over the hook of the H-rail clip and into the H-rail from abo
ve.
2. Press the lower part of the CMMO-ST onto the H-rail until it clicks into place.
Mount the CMMO-ST on a flat surface as follows:
1
2
3
4
5

Remove the H-rail

clip
Reverse side
mounting surface
Notches (x3) for
reverse side
mounting
Side mounting
surface
Recesses (x4) for
side mounting

Fig. 6

Mounting on a side or reverse side mounting surface

5
4
3
2
1

Electrical installation

5.4 [X2] Encoder

Connection

Pin Function

Caution
Unexpected and unintended movement of the drive during mounting, installation
and maintenance work.
 Before starting work: Switch off power supplies. Cancelling the enable signal
on the controller is not sufficient.
 Secure the power supplies against accidental reactivation.

8
X2

5.1 Connections and cables

ESD protection
At unassigned plug connectors, damage can occur to the device or to oth
er system parts as a result of ESD (electrostatic discharge).
 Observe the handling specifications for electrostatically sensitive
devices.
 Seal unassigned plug connectors with protective caps.
 Earth system parts prior to installation.
 Use appropriate ESD equipment (e.g. shoes, earthing straps, etc.).
The plug connectors used for connecting the motor controller are included in the
scope of delivery (assortment of plugs NEKM-C-10).
Additional accessories:

1)

Fig. 9

5.2 [X1] I/O interface

Communication with the higher-order controller (PLC/IPC) occurs via the I/O inter
face.
The switching logic of the inputs and outputs is dependent on the interface variant
of the controller:
CMMO-ST-...-DIOP: Positive logic PNP
CMMO-ST-...-DION: Negative logic NPN
Connection

13

X1
2

11

12

Input (I)

13

...

22

Output (A)

02

11

01

02

...

11

23

24

25

LOGIC
OUT1)
+24 V

GND

Incremental encoder signal B

N 1)

Incremental encoder signal zero pulse N+

N/ 1)

Incremental encoder signal zero pulse N-

5V

Supply of the encoder.

( 10 %) Not overload-proof! Max. 100 mA

permissible.

Logic voltage output [X9]

Not overload-proof! Max. 100 mA
permissible.

STO1

Control port for STO function: Channel 1

STO2

Control port for STO function: Channel 2

DIAG1

DIAG2

The acknowledgment contact is closed (low

impedance) when the STO function is
active.

5
X3

Fig. 10

+24 V
LOGIC
OUT

5
STO connection [X3]

5.6 [X6] Motor

Connection

Pin Function

6
X6

String A

String A/

String B

String B/

BR+

BR

X1A

Fig. 11

Motor connection [X6]

5.7 [X9] Power supply

Warning
Electric shock
Injury to people, damage to the machine and system.
 For the electrical power supply, use only PELV circuits in accordance with
IEC 602041 (Protective Extra-Low Voltage, PELV).
 Also observe the general requirements for PELV circuits IEC60204-1.
 Use only voltage sources which guarantee reliable electrical isolation of the
operating and load voltage in accordance with IEC60204-1.

SIGNAL
REF

CMMO-ST-...-DIOP:
Input for PNP switch
switches to +24 V
NO/NC version

GND

Reference potential (ground)

Reference switch connection [X1A]

5
X9

Connection of the holding brake

Short-circuit- and overload-proof. 24 V,
BR+ is switched (24 V load)

Voltage output for supplying the reference switch.

Not overload-proof! Max. 100 mA permissible.

Connection of the two motor strings

max. 1.4 A 33 W. BR = GND,

Connection

+24 V
LOGIC
OUT

Reference potential

I/O interface connection [X1]

0V

Pin Function

Connection

5.3 [X1A] Reference switch

Connection
Pin Function

Fig. 8

B/ 1)

0V

Not overload-proof! Max. 100 mA permissible.

Incremental encoder signal B+

5.5 [X3] STO

The STO safety function (Safe Torque Off) is described in detail in the document
GDCP-CMMO-ST-STO-. The STO function should only be used in the manner des
cribed in this document.
Recommendation for initial motor start-up without safety equipment:
The setup must at least include an emergency stop switching device
Two-channel switch-off via control ports STO1 [X3.2] andSTO2[X3.3]

25

14

Fig. 7

B 1)

Encoder connection [X2]

Control cable
NEBC-S1G25-K-3.2-N-LE25
25-pin Sub-D plug
NEFC-S1G25-C2W25-S6
Connecting the I/O interface via a connection block
Connection block
S1G25-C2W25-S7
Cable CMMO-ST/connection block
NEBC-S1G25-K-...-N-S1G25
Motor and encoder cables
NEBM according to the drive configuration in various connector types and lengths
www.festo.com/catalogue

01

Incremental encoder signal A

At each pin: 5 V and Ri = approx. 120

Control cable for the higher-order controller (I/O interface)

1)

Incremental encoder signal A+

A/ 1)

Unexpected and unintended movement of the drive as a result of incorrectly

assembled cables.
 Only use the plug connectors provided and preferably the cables listed in the
specified accessories www.festo.com/catalogue.
 Lay all flexible cables so that they are free of kinks and mechanical stress; if
necessary in a drag chain. Observe the instructions for the axis and the addi
tional components.

A 1)

Caution

Pin

CMMO-ST-...-DION:
Input for NPN switch
switches to GND
NO/NC version

Fig. 12

Pin

Function

Do not connect!

Do not connect!

Supply of the control electronics (logic

supply)

Reference potential (0 V) for operating

voltage, logic voltage, STO and
controller interface

Supply of the power output stage and

the motor (load voltage)

Connection [X9] with plug connector (assortment of plugs NEKM-C-10)

5.8 [X18] Ethernet interface

General technical data

Power supply

Note
Unauthorised access to the device can cause damage or malfunctions. When
connecting the device to a network:
 Protect the network from unauthorised access.
Measures for protecting the network include:
Firewall
Intrusion Prevention System (IPS)
Network segmentation
Virtual LAN (VLAN)
Virtual Private Network (VPN)
Security at a physical access level (Port Security).
Additional information Guidelines and standards for security in information
technology, e.g. IEC 62443, ISO/IEC 27001.
Connection

1
X18
8

Fig. 13

Pin

Function

TD+

Transmitted data +

TD

Transmitted data

RD+

Received data +

not connected

not connected

RD

Received data +

not connected

not connected

Ethernet interface connection [X18]

[VDC]

PELV circuit
(Protected Extra Low Voltage)

Current load voltage (pin 5)

[A]

5.7

Nominal current

[A]

Peak current

Current logic supply (pin 3)

[A]

0.3

Nominal current (without power supply for outputs)

Supply of the outputs for the I/O interface: Max.
0.1 A for each output: i.e. up to 1.1 A.

Max. total current

consumption

[A]

9.4

Depending on system configuration

Fault signal

LED

Parameterisation interface

Ethernet interface

Parameterisation software

Festo Configuration Tool (FCT)

Web server

Control interfaces
Digital I/O
Valve profile
Binary profile

DIN1 DIN4, DOUT1 DOUT2

DIN1 DIN11, DOUT1 DOUT11

Optional: Ethernet

Control via Ethernet (CVE)

The complete commissioning process for the motor controller is described

in the manual GDCP-CMMO-ST-EA-SY- and in the Online Help for the
CMMO-ST plug-in of the FCT software.
7
Technical data
Safety reference data and safety specifications
Safety function

STO

Category

Safe Torque Off

(Safe torque off)
according to EN ISO 13849-1

Performance Level

PLe

according to EN ISO 13849-1

Safety Integrity Level

SIL3

according to EN 61800-5-2

(Safety integrity level)

SIL Claim Limit

SILCL3

according to EN 62061

(SIL Claim Limit)
Average Diagnostic Coverage
(Average diagnostic coverage)
Mean Time To dangerous Failure
(Mean time to dangerous failure)
Hardware Failure Tolerance
(Hardware fault tolerance)
Probability of dangerous failure per hour
(Probability of dangerous failure per hour)

DCavg

[%]

90

MTTFd

[Years]

4500

HFT
PFH

1
[1/hr.]

1.3 x 10-10

T
Proof Test Interval

[Years]

20

Test interval

Duration of use

[Years]

20

according to EN ISO 13849-1

Type test
Component/function

The STO function has been certified by an independent testing

body. CMMO-ST certificate www.festo.com/sp
Suitable for use in category-1 systems and above according
to ENISO138491

Fig. 14 Safety reference data and safety specifications

I2t monitoring
Power section temperature monitoring
Current monitoring
Voltage failure detection
Undervoltage monitoring
Following error monitoring
Software end-position detection

Protective functions

Degree of protection

IP40 (with full pin allocation)

CE marking (declaration of conformity

www.festo.com/sp)

according to EU EMC Directive 2004/108/EC1)

Max. cable length

6
Commissioning
 Connect the CMMO-ST directly to the computer/notebook via an Ethernet cable
(point-to-point connection).
 Simplified commissioning for positioning systems (OMS) via integrated web
server with English-language parameterisation and diagnostics website
(http://192.168.178.1)
 Complete commissioning of configured motor/axis combinations with FCT
(Festo Configuration Tool)

24 15 %

Protection against electric shock

according to EU Machinery Directive 2006/42/EC

30 m

Additional certifications

UL/RCM Mark

Type of mounting

H-rail
Mounting plate

1)

The component is intended for industrial use.

Fig. 15
8

General technical data

Diagnostics

8.1 7-segment display

The 7-segment display on the CMMO-ST
provides information about the current
operating mode, errors and warnings.
4 characters are always displayed in
succession, followed by a space.
The numbers of diagnostic messages for the error or warning categories are coded
in hexadecimal format.
During a firmware update the display
alternates between vertical and horizontal
segments.
The wave function enables a motor
controller to be identified within a
network that has multiple motor
controllers.
The point flashes in the display of the
selected motor controller; the motor
controller nods.

1
1

Point for wave function

(Identification in the network)

Display Operating mode/

event

Priority

BLE

Bootloader error

Error during the firmware update.

 Switch the device off and back on again (reset).
 Restart the firmware download process.
If the error occurs repeatedly, please contact your
local Festo Service.

Exxx1)

Error

Axxx1)

Warning

Error messages interrupt messages with a lower

priority and must be acknowledged.
Warnings have a lower priority than errors and are
not displayed if they occur when an error is
already displayed. Otherwise they are displayed
twice in succession. Warnings do not have to be
confirmed (acknowledged).

HHHH

STO Safe torque off

The STO function has been requested.

P000

Homing

Normal operation

P070

Inch positive

P071

Inch negative

P1xx2)

Positioning mode

P2xx2)

High-power mode

P3xx2)
1)
2)

xxx
xx

Fig. 16

High-speed mode
=Fault number, hexadecimal
=Record number, decimal

Messages on the 7-segment display