Beruflich Dokumente
Kultur Dokumente
ON
STUDY OF RIVETING PROCESS
BACHELOR OF TECHNOLOGY
(Mechanical And Automation Engineering)
AT
SUBMITTED BY :
SAMAY SINGH MEENA
00914803610
7M-456
ACKNOWLEDGEMENT
DECLARATION
CONTENTS
Page
1. Introduction
2. Business area
5. Riveting machines
11
INTRODUCTION
Figure 1
BUSINESS AREA
LOCKS; 31%
SWITCHES; 45%
Figure 2
RIVET:
A rivet is a permanent mechanical fastener. Before being installed, a
rivet consists of a smooth cylindrical shaft with a head on one end.
The end opposite the head is called the buck tail. On installation the rivet
is placed in a punched or drilled hole, and the tail is upset, or bucked
(i.e., deformed), so that it expands to about 1.5 times the original shaft
diameter, holding the rivet in place.
To distinguish between the two ends of the rivet, the original head is
called the factory head and the deformed end is called the buck- tail.
Because there is effectively a head on each end of an installed rivet, it
can support tension loads; however, it is much more capable of
supporting shear loads. Bolts and screws are better suited for tension
applications.
1. Types
1.1.Solid / Round head rivets:
Solid rivets are one of the oldest and most reliable types of
fasteners, having been found in archaeological findings dating
back to the bronze age. Solid rivets consist simply of a shaft and
head that are deformed with a hammer or rivet gun. A rivet
compression or crimping tool can also deform this type of rivet.
This tool is mainly used on rivets close to the edge of fastened
material, since the tool is limited by the depth of its frame.
A rivet compression tool does not require two people, and is
generally the most fool proof way to install solid rivets. Solid rivets
are used in applications where reliability and safety count. A typical
application for solid rivets can be found within the structural parts
of aircraft.
Typical materials for aircraft rivets are aluminium alloys, titanium,
and nickel- based alloys.
Figure 3
1.2. High strength structural steel rivets:
Until relatively recently, structural steel connections were either
welded or riveted. High- strength bolts have largely replaced
structural steel rivets. The reason for the change is primarily due to
the expense of skilled workers required to install high strength
structural steel rivets.
Whereas two relatively unskilled workers can install and tighten
high strength bolts, it takes a minimum of four highly skilled
riveters to install rivets in one joint at a time.
Rivets were placed in the furnace and heated to a glowing hot
temperature. The rivet warmer or heater used tongs to individually
remove rivets and throw them to a catcher stationed near the joints
to be riveted. The catcher caught the rivet in a leather or a wooden
bucket with an ash lined bottom, placed the glowing hot rivet into
the hole to be riveted, and then quickly turned around to await the
next rivet.
Figure 4
Figure 5
1.4.Blind rivets:
Blind rivets, commonly referred to as pop rivets (pop is the brand
name of the original manufacturer, now owned by Stanley
Engineered Fastening, a division of Stanley Black & Decker) are
tubular and are supplied with a mandrel through the center. The
rivet assembly is inserted into a hole drilled through the parts to be
joined and a specially designed tool is used to draw the mandrel
into the rivet. This expands the blind end of the rivet and then the
mandrel snaps off. These types of blind rivets have non- locking
mandrels and are sometimes avoided for critical structural joints
because the mandrels may fall out, due to vibration or other
Figure 6
1.5. Drive rivets:
A drive rivet is a form of blind rivet that has a short mandrel
protruding from the head that is driven in with a hammer to flare
out the end inserted in the hole. This is commonly used to rivet
wood panels into a place since the hole does not need to be drilled
all the way through the panel, producing an aesthetically pleasing
appearance. They can also be used with plastic, metal and other
Figure 7
2. Installation:
There are several methods for installing solid rivets.
Manual with hammer and handset or buckling bar.
Pneumatic hammers.
Riveting machines.
Pin hammer, rivet set.
3. Sizes:
Most rivets come in two basic sizes Imperial units with diameters such as 1/8(3.175) or 5/16 (7.938).
SI units with more readily understood diameters such as 3mm,
8mm and these have been adopted in Europe and in many
emerging countries.
4. Riveting machines:
Riveting machines are used to automatically set rivets in order to
join materials together. The riveting machines offer greater
consistency, productivity and lower cost when compared to manual
riveting. The downward force required to deform the deform the
Figure 8
control over the riveting cycle but the cycle time which can be 2 or
3 seconds.
Orbital riveting machines are used in a wide range of applications
including brake linings for commercial vehicles, aircraft and
locomotives, textile and leather goods
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
TIME STUDY
OF
HANDLE BAR SWITCH
(SW-0640V)
25
20
15
TIME
10
CATEGORY
1
18.26
CATEGORY
2
CATEGORY
3
CATEGORY
4
CATEGORY
5
CATEGORY
6
19.78
18.50
18.12
18.65
15.86