Beruflich Dokumente
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Caution:
Before using the device first read carefully this manual!
Manufacturer:
POL-EKO-APARATURA
version 4.39
Date 17.10.2013
POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
Contents
1
4.1
Wear parts......................................................................................................................... 8
4.2
4.3
4.4
APPEARANCE ..............................................................................................................10
5.1
6.5
MENU ............................................................................................................................17
8.2
8.3
8.4
8.5
Viewing a program........................................................................................................... 26
8.6
SETUP ...........................................................................................................................27
9.1
9.2
9.3
Defrosting ........................................................................................................................ 29
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9.4
9.5
9.6
9.7
Choosing units................................................................................................................. 32
10 EVENTSLOG .................................................................................................................33
11 ALARMS........................................................................................................................34
12 CLEANING AND MAINTENANCE OF THE DEVICE.....................................................34
12.1
12.2
14.2
14.3
Inefficient heating............................................................................................................. 36
14.4
19.2
Inspection ........................................................................................................................ 42
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1 SAFETY PRECAUTIONS
All warnings included in this instruction manual, especially these which appear next to the
warning or informative symbols, should be obeyed at all times to ensure the safety of the
user and to maintain the proper operation of the unit!
The manufacturer does not take any responsibility for any damage which results from
disobeying the instruction manual and misuse!
For SL and SR: When the device is working on 200 oC or higher temperature, the housing
and door can be hot.
For units equipped with UV lamps: take necessary safety precautions. Do not expose
your hands, skin and eyes to UV radiation as it may cause eyes diseases (conjunctivitis)
or skin diseases (red spots or cancer). It is recommended not to open the unit while the
UV lamps are on. The user should be equipped with protective gloves and glasses.
To guarantee your security and the longest efficiency of the unit, please comply with the following rules:
1.
2.
It is forbidden to:
- store inflammable or volatile substances inside the unit,
- touch live parts of the unit
- operate the unit with wet hands,
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You should:
- use only mains with earth to avoid electric shocks,
- unplug the power cable holding the protective cover and not the cable itself,
- disconnect the unit from the mains before undertaking any repairs or maintenance works,
- protect the power cable and the plug from any damage and do not use the plug if it is improperly plugged in or if the cable is laid incorrectly,
- disconnect the power plug before moving the unit,
- disconnect the power plug if you are not going to use the unit for a longer period of time,
- disconnect the unit and protect it from reconnecting if it has any visual faults.
The packaging protects the unit from any damage during transportation. The packaging is harmless to the environment and can be recycled. Please handle it according to
the environmental protection regulations or dispose it. The unit itself can be recycled
in order to save the resources. The unit is marked according to European Union directives on waste electrical and electronic equipment (WEEE). This directives determine
the return and recycling conditions and are valid in all European Union member states.
3 PRODUCT DESCRIPTION
The device is designed to work in laboratory environment and to use in laboratory process. The devices
as drying ovens (SL), incubators (CL), sterilizers (SR) and cooled incubators (ILW) are designated to
test samples in constant temperature. Interior and chamber are made of stainless steel acid proof (type
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0H18N9). The housing of device can be made of stainless steel powdered coated or stainless steel
linen structure (INOX version). The temperature inside chamber is controlled by multi function microprocessor which is connected to LCD display
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in highly humid environments, control the frosting of evaporator and walls more often than recommended. If necessary, perform the defrosting operation (relates to ILW).
The electric installation should meet the following conditions:
Connect device to a socket with ground in order to avoid electric shocks in case of the units
failure.
After placing the unit, please secure it by blocking the wheels (if they are provided along
with it).
The unit can be equipped with leveling castors. After the unit has been placed in its destination, lock the castors and level the unit
using the red screw located inside the castors
casing. You can adjust the level using fingers
or a flat wrench size 13.
4.1
Wear parts
4.2
To provide proper air circulation and stable conditions in which the samples are stored in the chamber, it
is necessary to keep the following rules:
the max height of the samples should not exceed 1/3 of the space below the shelves
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the samples should be placed in such a way that so that the horizontal surface between the containers
does not exceed 1/3 of the width and height of the empty shelf
the space between the samples and between the samples and the wall should be more or less equal
Hmax
Front view
Shelf
Hmax
Hmax = 2/3H
Top view
y
4.3
Water may gather on the bottom of the chamber. It is a result of condensation of the water vapour located in air if the set temperature is considerably lower than the ambient temperature.
Temperature of samples
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If water gathers, use a dry cloth to wipe the bottom of the chamber.
Do not use any cardboard boxes, sponges and other hygroscopic materials for storing the samples
since they may increase the relative humidity in the chamber.
Too high relative humidity in the chamber may frost the refrigerant and lower the performance
of the cooling system. It may lead to higher energy consumption.
4.4
The door has been equipped with a handle and locking mechanism. To close, put the handle in a horizontal position, gently push the door wing and turn the handle into a vertical position.
To close the door of the 240, 400, 750 and 1000 units, pay attention to push the door gently within all
the doors height, as there are 2 locking bolts.
Proper door closing reduces energy consumption, prevents frosting of the chamber (units
with a cooling system) and assures correct temperature uniformity and stability.
5 APPEARANCE
The drying oven, incubator and sterylizer look very similar. In case of cooled incubator there is additional bottom part.
4
3
2
1
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(1) Doors
(2) Control panel
(3) Device symbol
(4) Main switch
There is an LCD display and 5 control buttons installed on the front panel.
1
2
3
1)
2)
3)
4)
cancel/exit key
5)
6)
scroll up key
7)
accept/enter key
If the buttons are illuminated but the display is black, the buttons are locked. To unlock, press and hold
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Once the device is turned on with the main switch, the display will show the driver and software versions. The next
step is peripheral autodiagnostics. The messages are displayed in sequence without user action. If one of the components is damaged, the device stops or an appropriate screen is shown. Once the diagnostic procedure concludes, the display shows the type and model of the device, e.g. SLW 115, and then the temperature range in
which the device can operate. Next the device operation status screen shows up. The measurement of temperature
is calibrated that way it shows real temperature in geometrical midpoint of chamber.
If the buttons are illuminated and the display switched off, the key pad is locked. Press and hold the
button to
onlock.
If the main switch is turned on, but the unit is not working, it is in a stand-by mode. Press and hold the
button to
switch on.
6.1.1
Stand-by mode
The stand-by mode allows to turn the unit on/off quickly. To activate it, press down and hold the
button.
If a program is active, it will stop once in the stand-by mode.
If there is a power shortage while in the stand-by mode, the unit will turn on once the power is resumed.
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6.2
Moving between screens, programming and reading the device operation parameters has been made easier and
more convenient thanks to intuitive operation and clear messages.
You can control the unit by touching the buttons with your finger. It is not possible to use
pens, pencils or any other tools. If you touch a button but cant hear it beep, wait 15 seconds
before touching it again.
Button
Main window
MENU
touch)
MENU
Setting temperature in a
Scrolling down
Scrolling up
Cancelling a setting
Setting parameters
Entering a SUB-MENU
Confirming a setting
6.2.1
Main window
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Inactive program
5
4
Active program
5
2
6
4
1)
2)
3)
4)
5)
6)
Set temperature
After a button has been pressed, you can see hints corresponding to particular buttons on the bottom of the display.
7
7)
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6.3.1
Main window
Overview
Unit idle:
5
4
Active program:
5
2
3
1)
Device status
2)
Program stage
6
4
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3)
Program name
4)
5)
Current temperature
6)
Set temperature
After pressing any button, you are able to see what option a button corresponds to:
7
7)
Corresponding menus
3
2
4
1)
Current segment
2)
Icons with current settings (temperature protection class, fan speed, air flap opening)
3)
Segment time
4)
All units with extra Pt100 sensor show the temperature under the current temperature in the
chamber. More information, see point 9.3.
twice to
and
confirm with
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16
Using
and
set the time and date you want the program to start
and
and
twice
Confirm with
The program will stop.
7 MENU
To enter the menu press
twice.
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- EVENTSLOG viewing and deleting events from the registry (see point 10)
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19
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20
8.1.1
Time priority
In the above charts you can see how the time priority works.
If this option is active, the segment time starts being count
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Use
and
Available options:
Segments number of segments in a program
Ramp
Time prior. (for units with photoperiodic system ) - Sets time priority.
Periodicity cycle run of a program, number of cycles
Fast achiev. allows to achieve the set temp quicker but the temperature can temporarily go beyond the
set point by 1,0 C. If switched off, the temperature can go beyond the set
point by max 0,3 C.
Fan allows the user to set the fan speed (for units with forced air convection); default setting is 100%
Flap allows the user to set the air-flap opening; default setting is 0% (closed)
Bolt - only SRW sterilizers - switches automatic door locking function during active program
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Before editing a new program you need to select the program options described
below. When you press
Program name
Edited parameter
Permitted range
Edited
ramp
or
segment
Set value
- for example
segment no. 1
Hints for buttons
Use
and
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and
Use
down
to abort.
to cancel.
Program parameter
Type
Messages
Description
Setting number of cycles - Periodicity option
Ramp parameter
Setting fan speed for stage while set point is being achieved Ramp and Fan options
Setting air Flap opening for stage while set point is being
achieved - Ramp and Fan options
Segment parameter
Setting temperature
You can use the above steps to edit parameters of other segments.
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Saving a program
When you quit program editing, you will see the following window where you can set the temperature
protection:
When the protection class 2 is activated, the active device (heater or compressor) is turned off and the
display shows the message that the protection has gone off. You can restart the programme after turning off and on the device. In case of 3.1 (and 3.3) class protection, the active device will automatically
restart once the temperature reaches the allowed range. Next it needs to set the temperature when the
protection activates.
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Class defines the class according to which temperature protection of the samples should work to.
Maximum class of the protection is stated on the nominal plate of the product.
T_prot_Hi is the maximal temperature allowed in the chamber. If this value has been exceeded, the
heaters will be cut off.
T_prot_Lo is the minimal temperature allowed in the chamber. If this value has been exceeded, the
compressor will be cut off.
T_prot_Hi and T_prot_Lo parameters avalibility depends on the selected protection class.
After this option has been selected, you can view all the parameters of the program.
This option allows you to delete a program. If the program you are going to delete is active, you need to
stop it first before deleting it.
Press down
to delete or
to abort.
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9 SETUP
9.1
Temp.
Alarm T_prot_Hi
T_prot_Hi
Example 1
Example 2
Alarm TEMP HI
T1
TEMP HI
TEMP LO
Alarm TEMP LO
Time
You can set range of low and high temperature alarms (TEMO LO and TEMP HIGH) from 0 up 5,0C.
If the device reaches set temperature and for some reason temperature inside the chamber increases
or decreases beyond the set offset_T, an audible alarm goes off and the screen shows a warning.
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If the unit has been equipped with a door alarm, the field "door alarm" is active. You can switch this
function off or choose the alarm delay in Settings / Alarms:
<off> - door alarm disabled
<1> to <5> minutes - alarm delay in minutes
When the door has been closed, the alarm will be09:32:38
reset. When you confirm the alarm with a button, the door alarm will go
off again after the alarm delay time has passed.
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9.2
While choosing compensation the device will control the temperature in the chamber according to the
additional temperature sensor. The user is required to set the compensation speed and limit.
The compensation speed determines how quick the device has to react for different temperature values between the additional and main sensor.
Available settings:
0,1C /10 seconds,
0,1C /15 seconds,
0,1C /30 seconds,
0,1C /45 seconds,
0,1C /60 seconds.
Compensation limit is a parameter that allows to set the permissible temperature difference while
compensation mode is switched on. The range is 2C to 8C.
9.3 Defrosting
The defrosting of the evaporator is carried out by raising the temperature inside the chamber by a few
degrees and then going back to the previously defined temperature.
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Notice:
Defrosting time should be match individually and its depends of chambers charge.
If defrosting time is to short the ice will be not melt down. It can be cause more ice.
If defrosting time is to long it will cause undesirable increase of chamber temperature.
9.4
Use
and
Press down
Use
down
to switch between editing time and date. Your selection will be framed.
. The edited section will illuminate. .
and
again.
Time and date settings will save automatically when you exit the window after pressing down
.
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9.5
In the Communication menu you can set RS232 and USB transmission parameters (e.g. for connecting a PC or printer).
The connection parameters in the unit must match the parameters set on an external device.
Address determines d unit's address when using ModbusRTU/ASCII and EasyLabT+ protocols
Interval determines how often the data is sent through the port
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INPUT REGISTERS
A
ddres
s
Address
Name
Description
T1
paramet
er determines unit's address when using Modbus, RTU/ASCII and EasyLabT+ protocols.
9.6
Language settings
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10 EVENTSLOG
and
the events.
Press down
to exit the registry.You can also delete events. To delete, choose the erase option and confirm with
.
Measurement data in the registry
You can record the data at specified interval.
To delete all data from registry, choose erase and confirm with
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11 ALARMS
If an alarm has been triggered, you will hear a sound signal, the red LED will
switch on and the following icon will be displayed:
If the cause of the alarm has not gone, the alarm will be triggered
again
Before cleaning the device, it needs to be disconnected from the electrical supply!
To clean products made of stainless steel (INOX) we recommend using cleaning solution dedicated
particularly to stainless steel material. It preserves the steel surface from permanent stains and at the
same time retains aesthetic appearance of the product. Recommended cleaning solution is in POLEKO-APARATURA offer.
INOX products are manufactured with stainless steel. When used in standard laboratory conditions they
do not rust. However it is possible that stains (which may look like rust) form on the steel surface (e.g.
due to the kind of samples that are incubated in the chamber). In such case we recommend using
cleaning solution (to clean the stains) which is dedicated to this particular application, e.g. Pelox.
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When cleaning stainless steel product with dedicated cleaning solution, one should
pay attention to the suggestions and recommendations given in the user manual (or
in the safety data sheet) of the cleaning solution.
The housing of the device should be cleaned at least once a week, depending on the working conditions.
2.
The housing and door should be cleaned with caution using a soft cloth dampened with
water.
3.
4.
5.
On a regular basis clean with a vacuum cleaner of a duster the cooling unit and condenser
(exchanger) which is placed in the rear (or upper) part of the device. If you fail to do so you
might damage the compressor and subsequently lose your rights for warranty-covered repair.
2.
Open the door of the device and wait for the frost to melt (in case of working in low temperatures), take out the shelves and start cleaning the device,
3.
4.
Having finished cleaning, you should allow the device to dry fully and fit all parts removed
before cleaning.
5.
During cleaning you should make sure not to damage the temperature sensor built in on the
top of the chamber.
6.
In drying oven could happened the internal bottom metal part becomes discoloured. It is
caused be very high heaters temperature which are placed just under bottom metal part.
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2.
3.
4.
5.
Store in temperature between 0C and 50C and relative humidity maximum 70%.
14 TROUBLESHOOTING
14.1 The device is not working
You should check if:
1.
2.
3.
4.
2.
3.
4.
5.
6.
Are there too many objects inside the device that are not cool enough?
2.
3.
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2.
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16 RATING PLATE
The rating plate is located on the left wall of the unit, in the upper left corner. Below there is a example
of rating plate
1. Name and address of manufacturer
2. Type of device
3. Serial number (2 indicated numbers
state the year of production of the device)
4. Temperature safety device according
with DIN12880
5. Electric shock protection: protection
against indirect contact and IP code
6. Disposal of used device according with
2002/96/EC
7. CE sign
8. Temperature range
9. Type of fuse
10.
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17 TECHNICAL DATA
Model
Parameter
chamber capacity
temperature range[C]
internal dims
[mm]
overall
dims*
[mm]
temperature range[F]]
15
32
53
115
240
400
750
1000
[l]
15
32
56
112
245
424
749
1005
cu ft]
0,5
1,1
3,9
8,6
15
26,4
35,5
'
SL
SR
CL
IL
SL
SR
CL
IL
width
height
depth
width
320
400
395
460
600
800
1040
1040
height
240
320
395
540
800
1040
1200
1610
depth
180
240
360
450
510
510
600
600
SL/CL/SR
10
10
10
10
10
10
SL/CL/SR
PW version
50
50
100
100
100
100
IL
10
10
10
10
10
IL PW
version
50
50
100
100
100
SL/CL/SR
20
30
40
60
90
120
140
SL/CL/SR
PW version
80
120
300
300
300
300
IL
40
60
90
120
140
IL PW
version
80
120
300
300
300
600
300
1/2
1100
300
1/3
1600
1600
400
400
2/5
2400
2400
400
400
2/7
3000
3000
800
800
3/10
3900
3900
1200
1200
3/14
5400
5400
1800
1800
5/16
5400
5400
1800
6/22
SL/SR
nominal power [W]
CL/IL
shelves fitted/max
voltage 50/60 Hz[V]
SL/SR
CL/IL
warranty
24 months
* - dims of door handles, power cable and leveling feet or wheels not included
1 - working capacity of chamber can be smaller
2 - "fitted" - number of shelves fitted, included in price, "max" - numbers of shelves which can be fitted
All technical data exact to 5%, working capacity of chamber can be smaller.
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18 WARRANTY CONDITIONS
1. The warranty period for the user/buyer is 24 months on from the date of invoice issue.
2. The warranty does not cover any damage resulting from inappropriate transport.
3. In case of a justified warranty repair, the user/buyer covers the cost of transporting the unit to
the service, and the warrantor covers the cost of transporting the unit to the user/buyer. In case
of an unjustified claim the user/buyer covers the cost of transporting the unit in both ways.
4. Justified faults and damage of the unit will be repaired free of charge within 20 days of delivering the unit to the service.
5. The warranty period for the user/buyer is extended for the time the unit has spent at the service.
6. Warranty covers data carriers delivered along with the equipment; warranty does not cover data
saved on any additional data carriers plugged to the equipment by the User, like e.g. memory
card or pendrive. Manufacturer recommends to make additional copy of significant data.
7. Warranty does not cover parts that are being exploited during equipment normal use, e.g. battery.
8. The term repair does not cover the installation and conservation of the unit, or improving the
mechanical-electrical connections.
9. The only entity approved to carry out all warranty repairs is the POL-EKO-APARATURA service
or other party authorized by POL-EKO-APARATURA to provide service.
10. Warranty does not cover any damage to the glass parts and any mechanical damage.
11. The user loses the warranty rights if during the warranty period:
they use the unit contrary to the instruction manual,
does not perform the maintenance and inspection works, or does not comply to the
recommendations (see point Maintenance),
they carry out the repairs or modifications of the unit on their own or have them made by
others, not authorized by POL-EKO-APARATURA
the warranty seal is torn,
they use their guarantee rights in the first year of using the device (counting from the date
of sale),
there are no anti-surge protections in the building which may result in a damage to the
unit (e.g. due to an atmospheric discharge),
Warranty conditions shall be subject to Polish law
Warranty repairs have to be reported to:
Address:
POL-EKO-APARATURA Sp.j.
ul. Kokoszycka 172 C
44-300 Wodzislaw Slaski
POLAND
Phone:
Fax:
e-mail:
+48 32 453 91 70
+48 32 453 91 86
info@pol-eko.com.pl
POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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Date
Signature
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POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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* every month; every week in case of high dust occurrence
19.2 Inspection
Date
Description
Performer
Signature
POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
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Notes:
POL-EKO-APARATURA sp.j. ul. Kokoszycka 172 C 44-300 Wodzis aw l. tel./fax +48/ 32 453 91 70 e-mail info@pol-eko.com.pl
46
We produce:
thermostatic cabinets
refrigerators
laboratory freezers
heating ovens
cooled incubators
drying ovens
colony counters
homogenizers
stationary samplers
specialized devices for controlled sewage
and waste waters taking
We organize:
trainings
seminaries
We provide:
warranty service
postwarranty service