Beruflich Dokumente
Kultur Dokumente
Introduction
Offshore industry
started 1960s
Little safety
regulation
1965, S
1965
Sea G
Gem
jack-up (selfg barge)
g )
elevating
collapse killed 13
Piper
p Alpha
p - 1988
Explosion, leading to
a crude oil fire,
fuelled by continuing
production from
j
p
platforms
adjacent
167 died, 62
survived.
Piper
p Alpha
p Cullen Inquiry
q y
Identified
Id
tifi d causes off Pi
Piper
Alpha fire
Recommended transfer of
responsibility of offshore
safety to HSE 1991
Safety
y Case regime
g
set
up new legislation 1992
40 billion
billi b
boe recovered,
d with
ith approx 15
15-25
25 billion
billi
boe remaining
Oil price $34 Dec 07, $147 July 08, $40 Dec 09,
$110+ now ((Sept
$
p 12))
19
98
/
19 9 9
99
/
20 0 0
00
/
20 0 1
01
/
20 0 2
02
/
20 0 3
03
/
20 0 4
04
/
20 0 5
05
/
20 0 6
06
/
20 0 7
07
/
20 0 8
08
/
20 0 9
09
/
20 1 0
10
20 /1 1
11
/1
2p
Injury ra
ate per 100
0,000 worrkers
1200
1000
800
600
400
200
200
180
140
120
100
80
60
40
20
Minor
Major/Significant
20
11
/1
2p
20
10
/1
1
20
09
/1
0
20
08
/0
9
20
07
/0
8
20
06
/0
7
20
05
/0
6
20
04
/0
5
20
03
/0
4
0
20
02
/0
3
No.of Releases
160
Deepwater
p
Horizon
Gulf of Mexico 22 April 2010: 11 killed
Elgin
g gas
g leak 25 March 2012
Background
g
to Key
y Programme
g
4.
250
146 installations
108 installations
>20 years old
>25 years old
ld
200
150
C
Concrete
t GBS
100
Semi-sub
FPSO
50
TLP
2008
2006
2004
2002
2000
1998
1996
1994
1992
1990
1988
1986
1984
1982
1980
1978
1976
1974
1972
1970
0
1968
No o
of UKCS ins
stallations in
n productio
on
300
WHAT IS AGEING?
accumulating or accelerating
damage
g
modifications
obsolescence
changes of process & / or well
conditions
advances in knowledge and
technology
organisational issues / loss of
corporate knowledge
KP3 report:
Published October 2007
Findings accepted by Industry
KP3 OUTCOMES
Key
y ageing/life
g g
extension issues
Ageing/deterioration
External/internal corrosion
Structural degradation/failure (e.g. fatigue)
Backlogs of maintenance
Changes in process conditions over time
C
Cumulative
l ti effect
ff t off modifications
difi ti
Obsolescence
Information capture/retention (IT + human!)
Advances in knowledge/technology
Improvements
p o e e ts in good practise
p act se
Anticipation of changes
What is Ageing?
RR509 (2006)
Once the
O
h symptoms off ageing
i are understood,
d
d and
dd
detected
d ffrom
inspection, a decision can be made how to proceed. The options can
include putting together a case to justify continued service, re-rating,
repair, or scrapping the equipment.
There are also managerial issues that should also be considered. The
company culture and defined roles and responsibilities are important in
g g equipment.
q p
relation to managing
AIM:
To ensure that the risks to asset integrity associated with ageing and life
extension are controlled effectively:
KP4
www.hse.gov.uk/offshore/ageing.htm
g
g g
To provide information on:
Press releases
Inspection findings
Operational issues
Standards,, technical / guidance
g
documents
R&D
Industry
y meetings
g
Relevant websites (e.g. PSA, EI)
Purpose
share good practice
identify key elements in ageing processes
develop guidance
Overview of KP4 p
progress
g
so far
KP4 g
good practices
p
Greater
G
t emphasis
h i on quality
lit and
d monitoring
it i off
Operational Risk Assessments (ORAs) for
g
p
plant
degraded
IMPROVEMENTS OFFSHORE
BUT..
External
E
t
l research
h 2008/09 RR823 Pl
Plantt
Ageing Study
UK Competent
p
Authority
y (HSE/EA)
(
)
Strategic Priority on Ageing Plant
Ageing
A
i now, and
d iin th
the ffuture,
t
will
ill b
be a kkey iissue
in all sites
Ageing
g g and life extension y
you can
choose which Richards
Do a
Cliff.
Cliff
.or do a Keith!
Questions?