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1
2
5
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Th
The
e
The
The
The
3
4
8
Tracking Error Alarm (ALP(ALP-rP) ....................................................
.................................................... 9
Cable Open Alarm (ALP(ALP-CO) .......................................................
....................................................... 10
Calculation Error Alarm (ALP
(ALP................................................
-SE) ................................
................ 11
.....................................................
Turret Index Overtime Alarm ................................
..................... 12
Check Input Power Of The Compact Type DOOSAN Servo Drive. ................
Check Input Power Of The Old Type DOOSAN Servo Drive. ....................
Check The Input Power Current Breaker Of DOOSAN Servo Drive. .............
Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. ....
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15
16
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Attachment 3 : Check
Attachment 3 : Check
Attachment 4 : Check
Attachment 4 : Check
Attachment 4 : Check
The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. ....
ld Type DOOSAN Servo Drive. ........
The Motor Encoder Cable Of The OOld
The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ......
The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ......
The Motor Power Cable Of The Old Type DOOSAN Servo Drive. ..........
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19
Attachment 4 : Check
Attachment 5 : Check
Attachment 5 : Check
Attachment 6 : Check
The Motor Power Cable Of The Old Type DOOSAN Servo Drive. ..........
The Battery Of The Compact Type DOOSAN Servo Drive. ................
The Battery Of The Old Type DOOSAN Servo Drive. ....................
Compact
ct Type DOOSAN Servo Drive.
24V I/O Contact Point Cable Of The Compa
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24
25
Attachment 6 : Check
Attachment
Attachment 6 : Check
Attachment 7 : Reset
Attachment 8 : Reset
Attachment 9 : Check
Attachment
Attachment
Attachment
10
11
12
:
:
:
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22
26
24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive. 27
24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive. .... 28
After The Parameter Initialization.................................
Initialization................................. 29
.................................................
The Origin Point. ................................
................. 30
..........................................
The Turret Machine Part. ................................
.......... 31
Check
Check
Check
Attachment 13 : Check
Attachment 14 : Check
Attachment 15 : Check
Attachment 15 : Check
The
The
The
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Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Normal condition?
Y
Finish
Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Phenomenon
Display
Corrective
measure
Phenomenon
Display
RESIDUE PULSE
ALARM
Corrective
measure
Phenomenon
Display
Corrective
measure
10
Phenomenon
Display
Corrective
measure
11
Phenomenon
Display
Corrective
measure
12
Phenomenon
Display
Corrective
measure
13
Attachment 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive.
Drive.
1. To measure the input power voltage of DOOSAN servo drive, disconnect the input power
connector from PCN1.
2. Measure the voltage between R and S of the disconnected input power connector if the
value is between 200V ~ 240V.
3. Measure the voltage between S and T of the disconnected input power connector if the
value is between 200V ~ 240V.
14
Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive.
Drive.
1.To Measure the input power voltage of DOOSAN servo drive, open the terminal block cover
in front of the drive.
The Terminal
Block
The Terminal
Block
2. Measure the
the voltage between R and S of the servo drive terminal block if the value is
between 200V ~ 240V.
3. Measure the voltage between S and T of the servo drive terminal block if the value
value is
between 200V ~ 240V.
15
Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive.
Drive.
1. Measure the input voltage of the current breaker that is connected with input power of
DOOSAN servo drive if the value is between 200V ~ 240V.
2. Measure the output voltage of the current breaker that is connected with input power
of DOOSAN servo drive if the value is between 200V ~ 240V.
16
Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
1. To check the motor encoder cable, disconnect the motor encoder connector from CN3.
2. To check the conduction condition between the separated motor encoder connector and
the motor encoder connector separated from the motor, measure the resistance if the
value is below
below 1
1.
CN3
B6
BATBAT-
B5
BAT+
B4
RX/
B3
RX
B2
+5
B1
+5
A6
SHIELD
A5
BAT+
A4
GND
A3
GND
A2
GND
A1
+5
17
Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
3. Check fastened condition for each pin of the motor encoder connector by pulling the
encoder cable backward.
ackward.
18
Attachment 3 : Check The Motor Encoder Cable Of The Old Type DOOSAN Servo Drive.
Drive.
1. To check the motor encoder cable, disconnect the motor encoder connector from CN2.
CN2
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20
18 17 16 15 14 13 12 11
RX/ RX
GND
10
1
+5
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Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
1. To check the motor power cable,
cable, disconnect the motor power connector from PCN2.
PCN2
2. Measure the resistance between U and V of the separated motor power connector if the
value is below 1
1.
3. Measure the resistance between V and W of the separated motor power connector if the
value is below 1
1.
20
Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
4. To check insulation condition between U and E of the separated motor power connector,
connector,
measure the resistance if the value is above several M
M.
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Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.
Drive.
1. To check the motor power cable,
cable, open the terminal block cover in front of the drive.
Terminal
Block
Terminal
Terminal
Block
2. Measure the resistance between U and V of the servo drive terminal block if the value
is below 1
1.
3. Measure the resistance between V and W of the servo drive terminal block if the value
is below 1
1.
22
Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.
Drive.
4. To check insulation condition between U and E of DOOSAN servo drive terminal block,
measure the resistance if the value is above several M
M.
23
Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive.
Drive.
1. Open the front cover of DOOSAN servo drive and separate the
the battery.
battery.
24
Attachment
Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive.
Drive.
1. Open the front cover of DOOSAN servo drive and separate the battery.
battery.
25
Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
1. Verify the conduction condition by measuring
measuring the resistance between the servo drive
side connector pin and the electric panel terminal block side corresponding pin after
disconnect the connector from CN1 and CN2.
At this time, the resistance value should be below 0.5
0.5.
CN1
B10
OVR1
B9
OVR3
A10
OVR0
A9
OVR2
B8
SVON
B7
JOGJOG-
B6
SPARE
B5
POSI0
B4
POSI2
B3
POSI4
B2
POSI6
B1
COM2
A8
A7
ALMRST JOG+
A6
STOP
A5
COM1
A4
POSI1
A3
POSI3
A2
POSI5
A1
START
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Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.
Drive.
DOOSAN servo drive CN2 connector terminal block arrangement
CN2
B10
BRAKE+
B9
A10
BRAKEBRAKE-
A9
B8
B7
AUXOUT1 SVRDY
A8
A7
AUXOUT0
B6
BAT_L
B5
VPF
B4
POSO5
A6
ALM
A5
COM3
A4
POSO6
B3
POSO3
A3
POSO4
B2
POSO1
B1
COM4
A2
POSO2
A1
POSO0
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Attachment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive.
Drive.
1. Verify the conduction condition by measuring the resistance between the servo drive
side connector pin and the electric panel terminal block side corresponding pin after
disconnect the connector from CN1.
At this time, the resistance value should be below 0.5
0.5.
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POSI4/
BAT_L
ALM
POSO0
POSO1
POSO2
POSO3
POSO4
POSO5
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20
21
22
23
24
25
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27
FG
JOG+
ALMRST/
SVON/
JOGJOG-/
POSI0/
POSI1/
POSI2/
POSI3/
10
11
12
13
14
15
16
17
18
SVRDY
COM3
BRAKE+
BRAKEBRAKE-
POSO6
COM4
VPF
GND
VMO
BAT+
BATBAT-
SPARE
STOP/
COM1
POSI5/
POSI6/
START
COM2
CN1
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19
18
Attachment
Attachment 7 : Reset After The Parameter Initialization.
Initialization.
1. Press the Mode key in front of the turret servo drive to change the display to the
diagnosis mode, and then press the DOWN key 3 times to change the display to parameter
initialize mode.
MODE
SET
MODE
29
MODE
2. Press the UP key 8 times to change the twotwo-digit address of the beginning as 08.
8 times
3. Set the value of parameter 8 as current post number. In this state, turn
turn the drive
power OFF and then turn ON again.
4. Press the MODE key to change the display to diagnosis mode and then press the DOWN key
once to change the display to origin setting display mode.
MODE
SET
30
Adjust screw(2)
Nut(1)
Standard
Belt
Model
Belt type
Readjustment
quantity
company
Timing Belt
A1.5/10000i/
A1.5/10000i/
(Rotary Tool)
MIZ/FL/REAR
Timing Belt
A1.5/10000i/
MIZ/FL/REAR
Bending
ProductionroductionMin
Max(New)
amounts(in.)
during use
570570-5GT5GT-25/Unita
1.3
2.24
570570-5GT5GT-25/Unita
1.3
2.24
3. For detailed machine part check method, refer to [The Machine Maintenance & Repair
Manual]
31
Attachment 10 : Check
Check The Turret Clamp/Unclamp Sol & Sol Relay.
1. [SYSTEM] -> [PMCPRM] -> [KEEPRL] To confirm the normal operating condition of the
turret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.
2. Seeing the Sol directly, confirm the switching
switching of the Lamp at the time the
Clamp/Unclamp command is inputted.
3. If the Lamp is changing, there is no problem with the connection or operation and the
Sol or hydraulic line is thought as defect. After checking the hydraulic line, if there
is no problem
problem with the line, replace the Sol.
3. If the Lamp is not changing, confirm 24V output of the Sol signal Y output and check
the cable. If the 24V is not outputted at the Sol Y output, check the Sol relay and I/O
board. And if the 24V is outputted, replace
replace the cable.
32
33
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Attachment 14 : Check The VPF Output Contact Point Of The Turret Servo Drive.
1. To confirm the VPF output signal that is outputted to the NC from servo drive, change
the display as the diagnosis mode by pressing the MODE key once and then press the UP
key 4 times to change as position data output mode.
MODE
Diagnosis display
Once
4 times
POSITION
OUPUT
VPF
POSO0
POSO6
POSO1
POSO5
POSO2
POSO4
POSO3
3. Verify the conduction condition by measuring the resistance between servo drive side
VPF connector pin and terminal block side corresponding pin after disconnect
disconnect the CN2
connector from turret servo drive.
At this time, resistance value should be below 0.5
0.5.
B10
A10
B6
B5
VPF
A5
B4
B3
B2
B1
A1
35
MODE
Diagnosis display
Once
3 times
2. Check the lighting of LED corresponding with tool number input contact point.
Tool number input contact point displayed as binary. Because POSI0 is 1, POSI1 is 2,
POSI2 is 4, POSI3 is 8 and POSI4 is corresponding with 16, tool number is outputted as
these value combination.
Ex) Number 7 input tool : POSI0, POSI1 and POSI2 LED lighting
lighting
Number 11 input tool: POSI0, POSI1 and POSI3 LED lighting
POSITION
INPUT
START
POSI0
POSI6
POSI1
POSI5
POSI2
POSI4
POSI3
3. Verify the conduction condition by measuring the resistance between servo drive side
tool number input connector pin and terminal block side corresponding pin after
disconnect the CN1 connector
connector from turret servo drive.
At this time, the resistance value should be below 0.5
0.5.
CN1
B10
OVR1
B9
OVR3
A10
OVR0
A9
OVR2
B8
SVON
B7
JOGJOG-
B6
SPARE
B5
POSI0
B4
POSI2
B3
POSI4
B2
POSI6
B1
COM2
A8
A7
ALMRST JOG+
A6
STOP
A5
COM1
A4
POSI1
A3
POSI3
A2
POSI5
A1
START
5. Check the lighting of LED corresponding with tool number output contact point.
Tool number output contact point displayed as binary. Because POSO0 is 1, POSO1 is 2,
2,
POSO2 is 4, POSO3 is 8 and POSO4 is corresponding with 16, tool number is outputted as
these value combination.
Ex) Number 6 output tool: POSO1 and POSO2 LED lighting
Number 9 output tool: POSI0, POSI1 and POSO3 LED lighting
POSITION
OUPUT
VPF
POSO0
POSO6
POSO1
POSO5
POSO2
POSO4
POSO3
CN2
B10
BRAKE+
B9
A10
BRAKEBRAKE-
A9
B8
B7
AUXOUT1 SVRDY
A8
A7
AUXOUT0
B6
BAT_L
B5
VPF
B4
POSO5
A6
ALM
A5
COM3
A4
POSO6
B3
POSO3
A3
POSO4
B2
POSO1
B1
COM4
A2
POSO2
A1
POSO0
37