INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 1 of 9

INSPECTION & TEST PLAN

FOR TANKS
(CR, IFR, EFR, DR)

Project
Client
Consultant
Contractor
Doc No
Ref Doc

4.03.2013

04/04/2012

Rev

Date

INTEGRATED UTILITIES & OFFSITES

PACKAGE

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 2 of 9

REVISION HISTORY
REV

DATE

DESCRIPTION

04.04.2012

048, INSPECTION & TEST PLAN FOR

STORAGE TANKS

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

S
L
A

ACTIVITY

EPCC-9

EIL

PAGE : 3 of 9

Type of
Record to be
maintained

SUB
CON

FCI
PL

CEIL

WC

HP

Applicable
Format

MTC / IMIR

PRIOR TO FABRICATTION

CAT
A

CAT B

Acceptance Report of the tanks foundation

Incoming Material

Documents

WC

HP

Physical verification
Welding Filler Material
Approval/Qualification
Review of Manufacturers Test
Certificate/Documents
Laboratory testing, if any

WC

WC*

HP

T C/IMIR

i) Carbon Steel

WC

--

ii)Low Temperature Services

WC

HP

--

EIL Specs /
Relevant Stds.
EIL Specs /
Relevant Stds.

WC

HP

3
a
b

WPS/PQR
a) Review of proposed procedure
b) Testing

4.03.2013

04/04/2012

Rev

Date

WPS/PQR
Form

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 4 of 9

i) Carbon Steel

WC

Lab. Test Report

c) Approval of Final WPS/PQR

WC

HP

WPS/PQR Form

WC

b) Certification & approval of welders

WC

HP

Approval of NDT Proecedure

WC

HP

S
L

ACTIVITY

SUB
CON

FCI
PL

CEIL

Approval of NDT Proecedure

WC

WC

EIL Specs /
Relevant Stds.

WC

HP

Job Procedure

7
8
B

2
3
4

a) Welder performance Qualification Test

Review of Joint numbering in drawings

Review fabrication, erection, testing
procedures for job

EIL
CAT
A
HP

CAT B
R

WPQ Parameter
Sheet
Welder
Certificate/ID
Card

As per
Approved
Procedure

Type of
Record to be
maintained

As per
Approved
Procedure

FABRICATION/ERECTION BOTTOM
Blast cleaning & painting of underside of
Bottom plates
Plate lay out, overlap and fit up
Sequence of welding
Size and positioning of backing plate for
annular plates

4.03.2013

04/04/2012

Rev

Date

WC

WC

--

WC

--

WC

--

EIL Specs /
Approved JP
and Applicable
formats
Applicable
formats
As per
Approved
Procedure
Applicable
formats

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR
5
6

Baking of electrodes
Visual check of welding

EPCC-9

WC

--

WC

PT/MT/NDT of annular plate butt welds and

bottom plate butt welds (As applicable)

WC

Vacuum box test for bottom plate welding

WC

WC

SUB
CON

FCI
PL

CEIL

PAGE : 5 of 9

As per
manufacture
standard
Applicable
formats
Applicable
formats
Applicable
formats

SHELL
1

Shell course alignments and fit-up of vertical

and circumferential joints before welding

S
L

ACTIVITY

EIL
CAT
A
S

CAT B

Check Shell diameter,

circularity,Perpendicularity, straight edge
before & after welding.

WC

Visual check of welding and Back chipping

WC

WC

Inner side welding visual check

Location, size, alignment and fit-up of nozzles

& other openings

WC

R.F. Pads fit-up/welding

WC

PWHT of shell, RF pads, Nozzles, manholes,

etc. (As applicable)

WC

4.03.2013

04/04/2012

Rev

Date

Applicable
formats
Type of
Record to be
maintained

Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
EIL Specs /
Relevant Stds

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

Radiography marking (for Random

radiography only)
Curb angle and Wind girders fit-up/welding

WC

10

PT/MT of nozzles, wind girders and other

attachments (as applicable)

WC

11

RF pads pneumatic test

WC

12

Shell to bottom fit up

WC

WC

WC

14

Shell to bottom I/S welding root run visual/Oil

chalk test
Shell to bottom O/S welding visual and PT

15

Fabrication and erection of stair ways

WC

16

Cleats welding for insulation

WC

17

Review of radiographs interpreted by the

contractors

WC

5%
Film R

5%
Film R

SUB
CON

FCI
PL

CEIL

WC

13

S
L

ACTIVITY
FIXED ROOF
Blast cleaning and painting Roof Structure,
underside of Roof plates

EIL
CAT
A

CAT B

Location and Welding of Roof supports.

WC

--

Alignment and welding of Roof structures

WC

--

Plate layout, overlap and fit-up

WC

--

4.03.2013

04/04/2012

Rev

Date

PAGE : 6 of 9

EIL Specs /
Relevant Stds

and Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Type of
Record to be
maintained

Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR
5

Visual check of roof welds

Location, size and alignment of roof nozzles,

man-holes vents, etc

WC

PWHT (as applicable)

i) Procedure review
ii) PWHT cycle monitoring
iii) Time-Temp Chart Review

WC
WC
WC

R
W
R

R
W
R

HP
S
R

R
-R

RF pads fit-up & Welding

WC

WC

10

11

WC

RF pad pneumatic testing

PT/MT of Nozzles, vents & other attachments

Welding of Roof plate with shell/ curb
angle
FLOATING ROOF

EPCC-9

--

WC

WC

--

Temporary staging spacing and levels

WC

--

Plate layout, overlap, fit-up/welding

WC

--

SUB
CON

FCI
PL

CEIL

S
L

ACTIVITY

Availability of approved calculations for

design of buoys

WC

Buoys fabrications

WC

4.03.2013

04/04/2012

Rev

Date

EIL
CAT
A
HP

CAT B

PAGE : 7 of 9

Applicable
formats
EIL Specs /
Relevant Stds and

Applicable
formats
EIL Specs /
Relevant Stds and

Applicable
formats
Applicable
formats
Applicable
formats

EIL Specs /
Relevant Stds and

Applicable
formats
Applicable
formats
Applicable
formats
Applicable
formats
Type of
Record to be
maintained

--

EIL Specs /
Relevant Stds

--

EIL Specs /
Relevant Stds

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 8 of 9

Vacuum testing of roof-plate welds

WC

--

Applicable
formats

Location of sleeve supports

WC

--

EIL Specs /
Relevant Stds

WC

--

EIL Specs /
Relevant Stds

WC

--

Applicable
formats

7
8

Pad plate welding with roof and sleeve

support
Fixing and welding of Buoys

Initial lift

WC

--

EIL Specs /
Relevant Stds

10

Supports fixing through sleeves

WC

--

EIL Specs /
Relevant Stds

WC

--

EIL Specs /
Relevant Stds

WC

--

Applicable
formats

11
12

Seal welding of support sleeves from

beneath after dewatering
Air test of Buoys
Pontoon welding

13

Location, fixing and welding of man holes,

drains etc.

WC

--

Applicable
formats

14

Shell to pontoon clearance

WC

--

EIL Specs /
Relevant Stds

15

Seal fixing

WC

--

EIL Specs /
Relevant Stds

16

Floating Roof Testing, as required e.g.

flooding etc

WC

HP

--

Applicable
formats

SUB
CON

FCI
PL

CEIL

S
L
C

ACTIVITY
TESTING

4.03.2013

04/04/2012

Rev

Date

EIL
CAT
A

CAT B

Type of
Record to be
maintained

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 9 of 9

Correctness of testing arrangements

especially size of blind flanges/vents/drains/
Temporary piping.

WC

--

EIL Specs /
Relevant Stds

Mechanical / Inspection clearances

WC

HP

HP

Applicable
formats

Earthing of ladder & shell

WC

EIL Specs /
Relevant Stds

WC

Settlement readings during water filling

Applicable
formats
Applicable
formats

Hammer test

WC

Air pressure test

WC

Applicable
formats

Vacuum test

WC

Applicable
formats

Roof collapsibility test in case of floating

roof tanks

WC

EIL Specs /
Relevant Stds

Calibration of tanks from Statutory

authorities

Report to be
submitted by
Statutory
authorities

10

INSPECTION & TEST DOCUMENTS

WC

Applicable
formats

Review Test and Inspection Documents

NOTE :
1) For cleaning & painting, please refer ITP No. 2501
2) For Insulation, please refer ITP No. 2505

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By

INSPECTION & TEST PLAN

FOR

EPCC-9

PAGE : 10 of 9

CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon, floating roof

Tanks
CAT B: Site fabricated steel storage tanks for Raw water, Fire water, waste water, Dm

water, etc.
LEGEND
HP: Hold Point, W: Witness Point, R: Review of Contractor's documentation,
S: Surveillance Inspection by Owner/EIL, WC: 100% Examination by Contractor.

4.03.2013

04/04/2012

Rev

Date

Issued for
Approval
Purpose

Prepared By

Checked By

Approved By

Approved By