Company Name

Madina Trading & Contracting Est. - Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/BH/WPS016

Test Conducted On

Date of Test

16 - JUN - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

KEITH HARMER
ENGINEERING
12 - JULY - 98
R. VAIRAMANI
QA / QC
12 - JULY - 98
S.E. LANGLEY
BUREAU VERITAS
12 - JULY - 98

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW00078
00078
V.K. MOHAN
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

016
000
011
GTAW & SMAW
-Ve & +Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
11.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

API5L
GRADE B
J738201
1
1
6"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

ESAB & LINCOLN

2.4 mm, 2.5 mm & 3.25 mm
5.18 & 5.1

Classification
Type of Flux
Other

ER70S-3 & E7018

NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

ARGON
10 LTR/MIN
99.99%
10mm
NOT APPLICABLE
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified

Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO

ASME IX
NOT APPLICABLE
P1 - GROUP No. 1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 22.0 mm (ASME IX)

NOT APPLICABLE
ALL
F6 & F4
A1
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED
2.4 mm

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

WELDING
ELECTRODE
GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.5 mm
2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL

WPS
& POLARITY
AMPS
AMPS
Direct -Ve
101.0
90 - 110
Direct -Ve
132.0
120 - 140
Direct +Ve
93.0
90 - 110
Direct +Ve
97.0
90 - 110
Direct +Ve
96.0
90 - 110
Direct +Ve
121.0
120 - 140
Direct +Ve
92.0
120 - 140
Direct +Ve
93.0
120 - 140

ACTUAL
VOLTS
12.0
14.0
23.0
24.0
23.0
24.0
23.0
24.0

WPS
WPS
TRAVEL TRAVEL
VOLTS
SPEED
SPEED
11 - 13
75
70 - 100
13 - 15
90
70 - 100
22 - 25
80
75 - 140
22 - 25
120
75 - 140
22 - 25
130
75 - 140
22 - 25
135
120 - 140
22 - 25
130
120 - 140
22 - 25
130
120 - 140

TENSILE TEST
Mark No.
516
517

Type
Cross-weld
Cross-weld

Dimensions
mm
Area mm2
11.0 x 19.1
210.1
10.3 x 19.0
195.7

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

UTL kN
101.7
97.0

UTS
N/mm2
484.0
496.0

Fracture
Position
Parent Mat'l
Parent Mat'l

Comments
Location
Nil
Nil

BEND TEST
Mark No.
518
519
520
521

Result
Acceptable
Acceptable
Acceptable
Acceptable

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
524
525

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

Absorbed Energy
Joules, J
106
33
27
156
194
204

Average

55
181

Comments
Nil
Nil

ACTUAL INTER
KJ/mm
TempC
0.97
Ambient
1.23
95
1.60
116
1.16
145
1.02
120
1.29
130
0.98
133
1.03
130

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. - Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 016

WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

016
000
011

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

GTAW & SMAW

-Ve & +Ve

6G
ALL

PQR Details

Pass
Number
Pass No. 1
Pass No. 2
Pass 3 to 5
Pass 6 to <

Material (QW 403) Qualified

ANY METAL ASSIGNED TO
P1 - GROUP No. 1
Plate & Pipe Details
Thickness : 4.75 - 22.0 mm (ASME IX)
Thickness : NOT APPLICABLE
Diameter : ALL

Interpass Temperature

Temperature
Time
Equipment
Other

TEST POSITION 6G
Root Gap :

2.5 - 3.0 mm

Root Face : 1.0 - 2.0 mm

Electrode
Diameter

Current Type
& Polarity

Amps
(a)

Volts
(v)

Travel Speed
mm / min

2.4 mm
2.4 mm
2.5 mm
3.25 mm

Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve

90 - 110
120 - 140
90 - 110
120 - 140

11 - 13
13 - 15
22 - 25
22 - 25

70 - 100
70 - 100
75 - 140
120 - 140

GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018

PQR Base Matl. P Nos & Group Nos

PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 150 C

ASME Notes
1.
2.
3.
4.
5.

:
:
:
:

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg

11.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
6"
Welding Electrode
Welding Class

PWHT Details

Pipe to Pipe
: AMBIENT
Pipe to Fittings : AMBIENT
Fitting to Fitting : AMBIENT

Joint On Qualification Test

:
:
:
:
:
:

ESAB & LINCOLN

5.18 & 5.1
ER70S-3 & E7018
NOT APPLICABLE
ARGON
10 LTR/MIN
NOT APPLICABLE

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

PQR Material Details

Additional Notes
:
:
:
:
:

P1 - GROUP No. 1
F6 & F4
A1
GRINDING & BRUSHING
2% THORIATED

PREPARED BY

1 . Material :

API 5L
GRADE X60
NACE MR-01-75
P1 - Group No. 2
2 . WPS Qualified by virtue of PQR 011, which
meets the requirements of NACE MR-01-75

REVIEWED BY

APPROVED BY

Name
Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name

: S.E. LANGLEY

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 12 - JULY - 98

Date

: 12 - JULY - 98

Date

: 12 - JULY - 98

KH/Excel/Welding/BH/WPS016

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 011
Company Name

REV : 000

Sheet : 1 of 2

: Madina Trading & Contracting Est. - Mechanical Division

Original Procedure Qualification Record No

: 011

Date

: 16 - JUN - 98

Original WPS No. : 011

Welder ID

: MW00078

Welding Process

Name

: V.K. MOHAN

Location

: MADINA WORKSHOP, SALWA, QATAR.

: GTAW & SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

37.5 Deg +/- 2 Deg

11.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)

Material Specification
Type or Grade
Heat Number
From P No.
: 1 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

API5L
GRADE B
J738201
1
11.0 mm
6"

:
:
:
:
:
:
:

5.18 & 5.1

ER70S-3 & E7018
F6 & F4
A1
2.4 mm, 2.5 mm & 3.25 mm
11.0 mm
NOT APPLICABLE

POSITION (QW - 405)

Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)

Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/BH/WPS016

:
:
:
:

AMBIENT
NOT TO EXCEED 150 C
NOT APPLICABLE
NOT APPLICABLE

Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)

Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)

SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

6G

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)

Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ADDITIONAL NOTES

Flow Rate
10 LTR/MIN
-

Madina Trading & Contracting Est. - Mechanical Division

PROCEDURE QUALIFICATION RECORD
PQR : 011

REV :

000

Sheet : 2 of 2

TECHNIQUE (QW - 410)

String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5
Pass No. 6
Pass No. 7
Pass No. 8

:
:
:
:
:
:

STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Welding Electrode
Welding Class
GTAW - ER70S-3
GTAW - ER70S-3
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018

TENSILE TEST
Mark No.
516
517

Type
Cross-weld
Cross-weld

BEND TEST
Mark No.

Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Dimensions
mm

Area
mm2

10 x 10
10 x 10

101.0
132.0
93.0
97.0
96.0
121.0
92.0
93.0

101.7
97.0

4t
4t
4t
4t

33
194

27
204

Volts
(v)

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel

Interpass
Kj / mm mm / min TempC

12.0
14.0
23.0
24.0
23.0
24.0
23.0
24.0

0.97
1.23
1.60
1.16
1.02
1.29
0.98
1.03

75
90
80
120
130
135
130
130

Ambient
95
116
145
120
130
133
130

TEST SPECIFICATION - ASME IX

UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

Former Diameter

Absorbed Energy
Joules, J
106
156

Amps
(a)

210.1
195.7

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

2.4 mm
2.4 mm
2.5 mm
2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

Bend Angle

Face Bend
Face Bend
Root Bend
Root Bend

524
525

Current Type
& Polarity

11.0 x 19.1
10.3 x 19.0

Type

518
519
520
521

Electrode
Diameter

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

484.0
496.0

Nil
Nil

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX

Result
Comments/Location
Acceptable
Acceptable
Acceptable
Acceptable

Nil
Nil
Nil
Nil

TEST SPECIFICATION - ASTM E23

Average
Temperature C
Comments
J
55
181

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING

Test No.
AD-81427
Rev'n 0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test

NOT APPLICABLE
Charpy Vee Notch Test
SATISFACTORY
Other Tests
HARDNESS - OK
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name :

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

Date

: 12 - JULY - 98

Date

: 12 - JULY - 98

Date :

KH/Excel/Welding/BH/WPS016

S.E. LANGLEY

BUREAU VERITAS
12 - JULY - 98