Beruflich Dokumente
Kultur Dokumente
Dirk Basten
Refractory installation
of an entire plant
dynamic
mainly bricks
RC-vibration castable
REFRACLAY 40
20 wt.-%
Water addition:
10 12 %
67%
Bulk density:
2.05 g/cm
2.25 g/cm
Apparent porosity:
20 22 %
14 15 %
35 45 N/mm2
90 110 N/mm2
19 20 cm
4 5 cm
1450 C
1500 C
Cement content:
1500
1400
1300
1200
Temperature / C
Temperatur / C
Temperature
/ C
1100
1000
900
30 C/h
bis zur Einsatztemperatur
up to temp. of application
800
700
Heating-up
600
10 h / 500 C
500
Drying out
400
25 C/h
300
20 h / 110 - 150 C
200
15 C/h
min. 24 h Erhrtungsdauer
min. 24 hrs setting time
100
0
0
10
20
30
40
50
60
70
80
90
100
110
Behaviour
Drying rate
100
Phase 1
of drying time
Phase 2
90
80
70
60
50
40
30
20
10
0
1
tkn6
Drying tim e
10
11
12
13
Inlet
Outlet
T [C]
100C
/1 bar
Poutlet
Pmeniscus
20C
/0.02 bar
Pcapillary
P 1 bar
s a tu ra tio n v a p o u r p re s s u re ( b a r)
250
200
150
100
50
0
0
50
100
150
200
250
300
350
Te mpe ra ture (C )
Cold Face
Hot Face
400
Air flow
Outlet
T [C]
350C
/165 bar
Poutlet
P 164 bar
Pmeniscus
100C
/1 bar
Pcapillary
Lower porosity
Lower water
vapour pressure
Lower water content of castable does not mean faster drying out and heating up!
1500
1400
1300
1200
Temperature / C
Temperatur / C
Temperature
/ C
1100
1000
900
30 C/h
bis zur Einsatztemperatur
up to temp. of application
800
700
Heating-up
600
10 h / 500 C
500
400
25 C/h
300
20 h / 110 - 150 C
200
15 C/h
min. 24 h Erhrtungsdauer
min. 24 hrs setting time
100
0
0
10
20
30
40
50
60
70
80
90
100
110
basic bricks
tyre
static
mainly monolithics
dynamic
mainly bricks
static
mainly monolithics
Girth Gear
Mid-Depth of Brick
Cold Face of Brick
Kiln Shell
Time in hrs
Rapidly heating-up
Loose bricks
Risk of
Displacement
Heating-up process:
Drehofen
Kiln
Cooler
Khler
SteigRRiser
T1
schacht
i
s
e
r
FLS Kuwait
Raw meal feeding is started in KHD and Polysius plants if the inlet chamber
temperature exceeds 850 C.
29
.0
5.
20
30
03
.0
1
5.
20 7:0
30
7:
03
48
.0
07
5.
20
:0
31
7:
03
03
.0
22
5.
20
:2
01
1:
03
39
.0
12
6.
20
:2
01
1:
03
39
.0
03
6.
02 200 :33
:5
3
.0
4
18
6.
20
:
02
03 15:1
.0
8
08
6.
20
:1
03
5:
03
18
.0
22
6.
20
:3
04
1:
03
28
.0
12
6.
20
:3
6:
03
00
03
:5
3:
03
Temperatur in C
Drying out curve with actual temperatures measured during the process
600
500
Sollwert
400
300
200
100
0
TC 1 Mestelle 1
TC 2 Mestelle 2
TC 3 Mestelle 3
TC 4 Mestelle 4
TC 5 Mestelle 5
Burner Drying
Burner Drying
Burner Drying
Support burner
Positioning of support
burners at cooler side wall
door
Positioning of support
Burners at cooler side
wall
Openings closed tightly
False air prevention
Positioning of support
burner at cooler side
wall
Positioning of support
burner at cooler side
wall
Burner pointing into
the cooler but not at
the roof
Smooth surfaces
No cracks
No damage
Expansion joints clear