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Pneumatics training system

R999000218/06.12

Pneumatics training system 

Bosch Rexroth AG, 06.2012, R999000218




Pneumatics training system 3

Drive & Control Academy

Pneumatics training system

Workplaces 9
Learning topics

23

Pneumatic components

49

Electric components

87

Pneumatic accessories

115

Directories 133

Bosch Rexroth AG, 06.2012, R999000218

Pneumatics training system | Drive & Control Academy

Drive & Control Academy

Knowledge - the decisive competitive advantage

Bosch Rexroth AG, 06.2012, R999000218




Drive & Control Academy | Pneumatics training system 5

Bosch Rexroth is a global leading specialist in drive and control technology


offering unique technological know-how. The Drive & Control Academy passes
this knowledge on supporting customized training and further development as
well as the qualification of technical experts.

Knowledge is everything

Training systems

Technical knowledge and competent employees provide a

Bosch Rexroth`s training systems offers practice-orientated

company with the decisive advantage in global competition.

tuition to both experienced and inexperienced users in the

Under the roof of the Drive & Control Academy, Bosch

areas hydraulics, pneumatics, electric drive and control

Rexroth offers an extensive portfolio of knowledge products

technology, mechatronics and automation, using industrial

in the area of drive and control technologies which is con-

serial components with internationally recognised standard

tinuously based on the industrial practice.

programming language and open interfaces.

The Drive & Control Academy sets high standards in the


didactic presentation of specialized and integrated know-

Media

how for customers, employees and facilities for training and

Bosch Rexroth's software-based training and learning

further development. Our offers have been compiled

media distinguish themselves by high practical relevance

according to the following principles:

and areadjusted exactly to the training courses and train-

ff Practice-oriented, state-of-the-art equipment

ing systems. They contain eLearning modules, technology

ff Target group-specific training offers

and application trainers, animations of components and

ff The latest training methods

systems as well as simulation-based learning units. In


addition, dictionaries, technical books,manuals for trainers

Training

and trainees as well as workingequipment is available.

New training courses and continuous further development


of our established training courses and material ensures

Knowledge portal

that knowledge transfer is always current, delivering train-

The Knowledge portal will become the multimedia contact

ing to suit customer requirements, including attendance

point for all drive, control and movement technology topics

training, eLearning, practical training and Blended Learning

in industrial and academic further education and training as

combining the advantages of attendance training sessions

well as qualification.

and eLearning.

This unique contact point on the Internet will offer the user
access to high-quality information and structured exchange
of knowledge and experience.

Bosch Rexroth AG, 06.2012, R999000218

Pneumatics training system | Overview

Pneumatics training system


Bosch Rexroth's technical know-how and the solution competence in the area
of industrial applications is smoothly integrated into our modularly structured
training systems ensuring we meet the qualification levels requested by the
industry exactly.

Bosch Rexroth training systems

ff DS3: Movable device carrier with two workplaces

Bosch Rexroth's training systems are based on standard

ff EcoCase: Case that is at the same time also used as

components across the Bosch Rexroth product range.


A training system consists of hardware, exercise and project manuals for trainers and trainees. By means of the

working surface
ff EcoDesk: Device carrier with two workplaces that can
be used on any table

training systems, inexperienced and experienced users


gradually acquire practice-oriented and technical

DS3

expertknowledge.

The DS3 is a movable device carrier offering two indepen-

Trainees will encounter the standard components incorpo-

dent workplaces. For components that are not required,

rated in our training systems later in their professional

DS3 offers a hanging possibility below the actual work-

careers, both in machines and systems.

place.

As well as the pneumatic training system described here in

TheDS3 can be further equipped with a screen support

this catalog, Bosch Rexroth also offers training systems in

arm, cable holder, an integrated power supply unit and an

the technology fields Hydraulics, Sensor System, PLC

electronic bar.

andMechatronics. Information on suitable teachware and


all other offers of the Drive & Control Academy are available

EcoCase

on the BoschRexroth website at:

Here, the storage system becomes the workplace. By open-

http://www.boschrexroth.com

ing the case, both outsides of bottom and cover can be


used as working surface.

Pneumatic training systems


Bosch Rexroth offers a range of carrier systems with its

EcoDesk

patented "Snap-In" holding device as well as a wide selec-

EcoDesk offers two workplaces and requires a table as

tion of pneumatic learning topics.

footprint. The electronic bar can be used to extend the


installation surface.

Bosch Rexroth AG, 06.2012, R999000218

Overview | Pneumatics training system 7




Learning topics

ff Technical books

The learning topics start with manually and/or pneumati-

ff Teaching media

cally operated valves, followed by electrically operated


valves and the use of a PLC in a control circuit and/or in

Safety

apneumatic handling system.

Bosch Rexroth pneumatic training systems are developed


and tested according to the directives of the Machinery

Customized to learning topics by extensions

Directive 2006/42/EC. A CE certificate is contained in the

Bosch Rexroth training systems can be tailored to suit

operating instructions.

individual company training requirements.


ff Pneumatic bases

Compilation of your configuration

ff Electropneumatic

The Drive and Control Academy is committed to providing


pneumatic training systems to suit individual customer

Practical exercises with suitable teachware

requirements, offering excellent guidance and advice in

Technical knowledge and competence of the employees

the configuration of your training system.

provide a company with the decisive advantage in

Please contact us!

globalcompetition.
ff Trainer/trainee project manuals

Bosch Rexroth AG, 06.2012, R999000218

Pneumatics training system | Pneumatics training system

Bosch Rexroth AG, 06.2012, R999000218

Workplaces | Pneumatics training system 9




Workplaces

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Pneumatics training system | Workplaces

Table of Contents Workplaces

Device carrier

11

Device carrier, movable


Device carrier, stationary
Device carrier, hand-portable
Grooved plates
Attachments and installations for the device carrier 15
Roller container
Drawer division for roller container
Slip-resistant mat
Drawer insert - perforated sheet
Extensions for the workplace
Rubber feet
Electrical attachments
Power supply units
Electrical mains connection kit
Working information board for DS3
Monitor support arm for DS3
Writing surface
Cable holder
Rag holder

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Workplaces | Pneumatics training system 11



Device carrier

Device carrier
Movable device carrier DS3 ProLine
Material no.

1827003700

Mobile workplace for exercise installations in rapid assembly.


Horizontally, the components can be displaced continuously; vertically in steps.

Usable on both sides,


with storage area for the components that are not necessary in
theexercise,
movable frame made of aluminum profiles,
4 lockable rollers,
double-sided grooved plate with 25 mm grid width,
perforated sheet with 25 mm bore grid,
storage trays on both sides.
2 workplaces for max. 4 persons.
The writing surface in the figure is not included in the scope
ofdelivery.
Delivery: Completely mounted.
Dimensions

mm (L x W x H)

1250 x 790 x 1610

Weight

kg

63

Color

RAL 5010

Blue

Working surface

mm

1130 x 700

Accessories:
Mat. no.

Quantity Recommended accessories

1827003703

Bracket for electronic assemblies

1827003725

Screen support arm

1827003721

Information board

1827003722

Rag holder

1827003705

Writing surface

R961000170

Power supply unit for DS3


andDS4230V~/4.5 A

R961000171

Electro. installation set D

R961000287

Roller container

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Pneumatics training system | Workplaces


Device carrier

Device carrier
DS3 assembly kit
Material no.

R961005661

Mobile workplace for exercise installations in rapid assembly.


Horizontally, the components can be displaced continuously; vertically in steps.
Usable on both sides,
with storage area for the components that are not necessary in
theexercise,
movable frame made of aluminum profiles,
4 lockable rollers,
double-sided grooved plate with 25 mm grid width,
perforated sheet with 25 mm bore grid,
storage trays on both sides.
2 workplaces for max. 4 persons.
The writing surface in the figure is not included in the scope
ofdelivery.
Delivery: Pre-assembled assemblies.
Dimensions

mm (L x W x H)

1250 x 790 x 1610

Weight

kg

63

Color

RAL 5010

Blue

Working surface

mm

1130 x 700

Accessories
Mat. no.

Quantity Recommended accessories

1827003703

Bracket for electronic assemblies

1827003725

Screen support arm

1827003721

Information board

1827003722

Rag holder

1827003705

Writing surface

R961000170

Power supply unit for DS3


andDS4230V~/4.5 A

R961000171

Electro. installation set D

R961000287

Roller container

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Workplaces | Pneumatics training system 13



Device carrier

Device carrier
Device carrier EcoDesk
Material no.

R961003826

Workplace standing on a table for exercise installations in


rapid assembly.
Horizontally, the components can be displaced continuously; vertically in steps; usable on both sides,

double-sided grooved plate with 25 mm grid width,


with 2 mounting angles.
2 workplaces for max. 4 persons.
Delivery: Pre-assembled assemblies.
Dimensions

mm (L x W x H)

1150 x 640 x 730

Weight

kg

22.5

Working surface

mm (W x H)

1130 x 700

Accessories
Mat. no.

Quantity Recommended accessories

R961003221

Rubber feet set for grooved plate

R961001099

Power supply unit 230 V/24 V


with distributor

Portable device carrier EcoCase


Material no.

1827003552

Workplace lying on a table, as case system for working and stowing,


for rapid assembly.
Horizontally, the components can be displaced continuously; vertically in steps; approved of for PAL inspections.
Dimensions

mm (L x W x H)

550 x 370 x 140

Weight

kg

4.5

Color

RAL 5010

Blue

Working surface

mm (L x W)

700 x 550

Accessories
Mat. no.
1827003554

Quantity Recommended accessories


1

Distance bolt for grooved plate

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Pneumatics training system | Workplaces


Device carrier

Device carrier
Grooved plate 1130 x 700 x 30 mm
Material no.

R961000168

Installation surface for quick assembly for exercise installations.


Grooved plate usable on both sides, serves the fastening of components by means of clamping connection.
Advantages:
Flexible fitting without tools,
component can be assembled rotated by 4 x 90,
compact groove distance, low groove width, thus optimum
spaceutilization,
horizontally, the attachment can be adjusted continuously; vertically
in the grid,
clearly arranged installation of the components and thus, short
length of the connection pipes.
Dimensions

mm (L x W x H)

1130 x 700 x 30

Weight

kg

21

Working surface

mm (L x W)

1130 x 700

Grooved plate 565 x 700 x 30 mm


Material no.

1827003299

Installation surface for quick assembly for exercise installations.


Dimensions

mm (L x W x H)

565 x 700 x 30

Weight

kg

11.5

Working surface

mm (L x W)

565 x 700

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Workplaces | Pneumatics training system 15



Attachments and installations for the device carrier

Attachments and installations for the device carrier


Roller container
Material no.

R961000287

Roller container to the device carrier, for accepting tools, measuring


tools, components and incidentals. It is one prerequisite for the
fast, ordered availability of parts at the workplace.

Design details:
Central cylinder lock,
drawers with with easy running tracks,
each drawer is separately locked,
housing and drawers made of coated sheet steel,
2 lockable guide rollers, 2 bock rollers,
surface with frame and rubber pad,
front side with slide rod.
Dimensions

mm (L x W x H)

800 x 425 x 840

Weight

kg

75

Color

RAL 7035

Light gray

Accessories
Mat. no.

Quantity Recommended accessories

R961000563

Assortment of drawer dividers


100 mm

R961000564

Assortment of drawer dividers


150 mm

R961000568

Slip-resistant mat

R961001666

Perforated sheets for container

Assortment of drawer dividers DS 100


Material no.

R961000563

Division of the area in the container drawer,


slotted wall is inserted into the drawer in the center,
separating walls can be inserted as required.

Can also be used together with slip-resistant mat.


Weight

900

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Pneumatics training system | Workplaces


Attachments and installations for the device carrier

Attachments and installations for the device carrier


Assortment of drawer dividers DS 150
Material no.

R961000564

Division of the area in the container drawer,


slotted wall is inserted into the drawer in the center,
separating walls can be inserted as required.

Can also be used together with slip-resistant mat.


Weight

kg

1.3

Slip-resistant mat
Material no.

R961000568

Avoidance of slipping of the parts stored in the container drawer,


suitable for drawers in the roller container with Mat.no.:R961000287
and built-in container with Mat. no.: R961000288.

Can also be used with the range of drawer dividers 100 mm and/or
150 mm.
Material: Soft rubber.
Dimensions

mm (Lx W x H)

600 x 300 x 3

Weight

115

Set of perforated sheets for container


Material no.

R961001666

4 perforated sheets with bores in the 50 mm grid,


suitable for the Snap-In system,
with symbol imprint for BiBB pneumatic kit and BiBB electronic
pneumatic kit,
suitable for the container drawers.
Material: Aluminum sheet.
Dimensions

mm (L x W x H)

600 x 297 x 6

Weight

kg

2.8

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Workplaces | Pneumatics training system 17



Extensions for the workplace

Extensions for the workplace


Rubber feet set for grooved plate
Material no.

R961003221

Rubber buffer as foot for setting up the EcoDesk table device carrier (grooved plate with transverse profiles). Balances any unevenness and spares the surface.

Rubber body with vulcanized threaded bolt, with nut for attachment
in the groove of the aluminum profile.
Degree of hardness shore 55.
Material: Rubber.
Dimensions

mm (L x )

15 x 20

Weight

68

Delivery quantity

Quantity

Distance bolt for grooved plate


Material no.

1827003554

Spacers for stacking grooved plate cases or grooved plates with


installed exercises.
Rod made of plastic, one side with nut and one side with pin, suitable for 8 mm groove.
Dimensions

mm (L x )

120 x 20

Weight

252

Color
Delivery quantity

Black
Quantity

Electrical attachment S
Material no.

1827003703

Bracket for electronic assemblies, for setting up electrical circuits, usable on both sides, suitable for the "Snap-In" rapid mounting system.
For attaching the DS3 or for the EcoDesk. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame,
there is a view plate made of sheet steel coated in blue.

Grid dimension 100 mm.

Dimensions

mm (L x W x H)

1130 x 165 x 30

Weight

kg

3.7

Color

RAL 5010

Blue

Working surface

mm (L x W)

1130 x 130

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Pneumatics training system | Workplaces


Extensions for the workplace

Extensions for the workplace


Electrical attachment control carriage
Material no.

R961000279

Bracket for electronic assemblies, for setting up electrical circuits,


connected to measuring cable, usable on both sides, suitable for
the "Snap-In" rapid mounting system.

For attachment to the control carriage. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame,
there is a view plate made of sheet steel coated in blue.
Grid dimension 100 mm.
Dimensions

mm (L x W x H)

850 X 165 X 30

Weight

kg

2.74

Color

RAL 5010

Blue

Working surface

mm (L x W)

850 x 130

Power supply unit for DS3 and DS4 230 V~/4.5 A


Material no.

R961000170

Power supply unit for supplying the control and measuring electronics, for operating the electrical components.
Can be installed into each side frame of the device carrier in
aspace-saving way, also subsequently.
Operating surface and housing of coated metal, with mains switch and
indicator lamp, short-circuit-proof, 4 connection sockets for DCoutput, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7,
creates safety extra low voltage.
Connection cable not included in the scope of delivery (see accessories).
Dimensions

mm (L x W x H)

360 x 162 x 47

Weight

kg

1.9

Color

RAL 5010

Blue

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

47..63

Output voltage

V DC

24

Current consumption

4.5

Short-circuit-proof

Yes

Accessories
Mat. no.
1827003724

Quantity Recommended accessories


1

Mains connection cable for Germany

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Workplaces | Pneumatics training system 19



Extensions for the workplace

Extensions for the workplace


Power supply unit for DS3 and DS4 115 V~/4.5 A
Material no.

1827003740

Power supply unit for supplying the control and measuring electronics, for operating the electrical components.
Can be installed into each side frame of the device carrier in
aspace-saving way, also subsequently.

Operating surface and housing of coated metal, with mains switch and
indicator lamp, short-circuit-proof, 4 connection sockets for DCoutput, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7,
creates safety extra low voltage.
Connection cable not included in the scope of delivery (see accessories).
Dimensions

mm (L x W x H)

360 x 162 x 47

Weight

kg

1.9

Color

RAL 5010

Blue

Protection class

IEC 60529

IP 20

Supply voltage

V AC

115

Mains frequency

Hz

47..63

Output voltage

V DC

24

Current consumption

4.5

Short-circuit-proof

Yes

Accessories
Mat. no.

Quantity Recommended accessories

1827003742

Mains connection cable for USA

Mains connection cable for Germany


Material no.

1827003724

Connection cable for power supply unit or multiple socket,


three-wire, design according to EN60320-1 / DIN VDE 0625-1.
Length

Weight

380

Color

Black

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Line cross-section

mm

3 x 1.5

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Pneumatics training system | Workplaces


Extensions for the workplace

Extensions for the workplace


Mains connection cable for USA
Material no.

1827003742

Connection cable for power supply unit or multiple socket.


Mains plug in design according to US/ISO plug, three-wire, suitable
for power supply unit with mat. no.: 1827003740
Length

Weight

175

Protection class

IEC 60529

IP 20

Operating voltage

V AC

115

Line cross-section

mm

3 x 1.5

Information board
Material no.

1827003721

For displaying information at the workplace in an ergonomic way as


it is necessary for completing the training exercise, e.g. circuit diagrams, unit descriptions, work instructions. Thus, direct access at
the workplace is guaranteed.

2-times jointed support profile, with mounting kit for attachment at


the side frame of the device carrier via nuts in the aluminum groove
profile or grooved plate, height-adjustable, cover with a moveable
acrylic protective shield, for sheet size DIN A4.
Dimensions

mm (L x W x H)

370 x 280 x 80

Weight

kg

3.5

Color

RAL 7016

Anthracite gray

Size

DIN A4

Screen support arm


Material no.

1827003725

The support arm with 2 joints and rotatable retaining surface


(415mm x 415mm) promotes an ergonomic furnishing of the workplace with monitor and keyboard.
The support arm is suitable for attachment at the device carrier's
side frame. The assemblies:
Support arm of anodized aluminum profiles with 2 joints,
pivoting radiuses 250 mm each,
retaining surface made of sheet steel, pivot-mounted,
retaining bracket for keyboard, chrome-plated round steel,
with mounting kit.
Dimensions

mm (L x W x H)

730 x 420 x 180

Weight

kg

8.3

Load-bearing capacity

250

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Workplaces | Pneumatics training system 21



Extensions for the workplace

Extensions for the workplace


Electro. installation set D
Material no.

R961000171

The mains connection kit consists of:


3x grounding outlet bar,
mains connection cable (L = 3 m) according to EN 60320-1 /
DINVDE 0625-1,

connection cable (L = 0.5 m) to the power supply unit according to


DIN49441-R2 / CEE7 and mounting kit.
Dimensions

mm (L x W x H)

267 x 45 x 48

Weight

850

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Line cross-section

mm

3 x 1.5

Electro. installation set CH


Material no.

R961000439

The mains connection kit consists of:


2x grounding outlet bar with mains switch,
mains connection cable (L = 5 m) according to EN 60320-1 /
DINVDE 0625-1,

connection cable (L = 0.5 m) to the power supply unit according


toDIN49441-R2 / CEE7 and mounting kit.
Dimensions

mm (L x W x H)

267 x 45 x 48

Weight

850

Protection class

IEC 60529

IP 20

Operating voltage

V AC

230

Electro. installation set US


Material no.

1827003743

The mains connection kit consists of:


3-fold socket, cable for mains connection US/ISO plug and
mounting kit.

Dimensions

mm (L x W x H)

267 x 45 x 53

Weight

kg

1.1

Protection class

IEC 60529

IP 20

Operating voltage

V AC

115

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Pneumatics training system | Workplaces


Extensions for the workplace

Extensions for the workplace


Writing surface
Material no.

1827003705

For preparing notes regarding exercise arrangement and procedures


at the workplace. Due to the relocatability, an ergonomic working
position is always possible.

The edges of the plates are bent on both sides for the insertion into
the trays of the device carrier.
Material: PMMA.
Dimensions

mm (L x W x H)

360 x 280 x 20

Weight

540

Cable holder, 50-fold


Material no.

R961004144

Cable holder for accepting 50 measuring lines.


Assembly of the cable holder:
At the side frame of the device carrier or at the grooved plate.

Scope of delivery includes:


Anodized aluminum sheet, 17 plastic holders for accepting the measuring cables, with mounting kit.
Dimensions

mm (L x W x H)

210 x 63 x 35

Weight

140

Rag holder
Material no.

1827003722

Usable as handy arrangement of cleaning cloths and as cable and


hose routing. Increases clarity at the workplace.
Is clamped into the aluminum groove profiles of the device carrier in
an easily fixable and removable way.
Material: Plastic.
Dimensions

mm (L x W x H)

60 x 37 x 24

Weight

35

Color
Delivery quantity

Black
Quantity

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Learning topics | Pneumatics training system 23

Learning topics

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Pneumatics training system | Learning topics

Table of Contents Learning topics

Learning topics according to BiBB


Basic pneumatic kit according to BiBB

25

Electropneumatics extension kit according to BiBB


Electropneumatics cable set according to BiBB
Learning topics according to PAL
Basic pneumatic kit according to PAL

35

Electropneumatics extension kit according to PAL


Learning topics on control technology

42

Electropneumatic control technology


Cable set electropneumatic control technology
Learning topics on handling technology
Handling module device kit
Handling module cable set

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Learning topics | Pneumatics training system 25


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases


Project exercises on pneumatic bases according to BiBB
The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in
Berlin (BiBB) and offer practical training in the different training levels of pneumatics.
The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured
according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step.
The trainee manual contains control sheets for entry of the determined results. Clarification questions complete the test
series. The tests are carried out with the DS3 exercise stand.

In this connection, our delivery range comprises:


ff Exercise manuals for trainers and trainees
ff Basic set pneumatics according to BiBB
ff Electropneumatics extension kit according to BiBB
ff Electropneumatics cable set according to BiBB
Exercise manuals for trainers and trainees
The manuals are adjusted to the proposed topics and offer
practical training in the different training levels of pneumatics. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is
structured consistently and explains the execution of the
tests regarding the individual experiments step-by-step.
Clarification questions complete the test series.
In the sense of technological further development in the
pneumatic control technology, the exercises have been
extended and the exercise series has been amended with
additional exercises and exercises on the design language
for Grafcet sequence controls.

Numbers of the project exercises and the relevant topic

Direct control, single-acting cylinder, extending

11

Control of double-acting cylinders, pulse valve, 2 reflex nozzles

Direct control, single-acting cylinder, retracting

12

Stop control, double-acting cylinder, 5/3 directional valve, pulling load

Indirect control, single-acting cylinder

13

Pressure-dependent control, 1 double-acting cylinder

Velocity control, single-acting cylinder

14

Time-dependent control, 1 double-acting cylinder

Quick moving back, single-acting cylinder

15

Connection control with shuttle and two-pressure valves

Direct control, double-acting cylinder with button

16

Signal control, 2 double-acting cylinders, without


signaloverlapping

Indirect control, double-acting cylinder

17

Sequence control, 2 double-acting cylinders, signal overlapping, roller levers with idle return

Velocity control, double-acting cylinder

18

Sequence control, 2 double-acting cylinders, signal overlapping, switchover valve

Control of double-acting cylinders, pulse valve,


2 manual buttons

19

Grafcet

10

Distance dependent control of double-acting cylinders,


pulsevalve

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Pneumatics training system | Learning topics


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases


Project exercises on pneumatic bases according to BiBB
Trainer manuals

Language Mat. no.

Manual title

Exercise series "Practical course of pneumatic


lectures" trainer manual DE

DE

R901005712

Exercise series "Practical course of pneumatic lectures with


GRAFCET" trainer manual

EN

R900783082

ES

R901005726

Trainee manuals

Language Mat. no.

Manual title

Exercise series "Practical course of pneumatic


lectures" trainee manual DE

DE

R901005737

Exercise series Practical course of pneumatic lectures with


GRAFCET trainee manual

EN

R927001116

ES

R901005738

Basic pneumatic kit according to BiBB


Material no.

1827003365

The pneumatic device set for BiBB exercises is suitable for implementing the learning targets and learning contents in the technical industrial
training and further development in the sense of BiBB on the pneumatic bases on the basis of real industrial products.
Single- and double-acting cylinders, 3/2, 4/2, 5/2 and 5/3 directional valves, throttle valves, check valves, throttle check valves, exhaust air
throttling, quick-exhaust valves, pneumatic amplifier, reflection nozzle, pneumatic logic valves, delay valves.
Accessories
Working table with grooved plate, Ecodesk

R961003826

Device carrier with grooved plate, DS3

1827003700

Compressor 230 V incl. accessories

1827008426

Bosch Rexroth AG, 06.2012, R999000218




Learning topics | Pneumatics training system 27


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases

Bosch Rexroth AG, 06.2012, R999000218

28

Pneumatics training system | Learning topics


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases


Item

Components of the basic pneumatic kit according to BiBB

Mat. no.

Quantity

Double-acting cylinder d = 25 mm, H = 100 mm

1827003372

51

Single-acting cylinder d = 25 mm, H = 50 mm

1827003371

51

Throttle check valve G1/8

1827003379

73

5/2 directional valve G1/8, pulse

1827003377

66

3/2 directional valve G1/8, time-delayed

1827003385

69

3/2 directional valve M5, adjustable, 2-8 bar

1827003388

69

3/2 directional valve G1/8, button

1827003393

58

Quick-exhaust valve G1/4

1827003381

68

3/2 directional valve M5, roller lever with idle return

1827003401

64

10

3/2 directional valve M5, button

1827003392

58

11

Filter controller 3/2 directional valve, 0.5 - 10 bar

1827003410

77

12

5/3 directional valve G1/8, blocked in central position

1827003378

67

13

Two-pressure valve M5, AND

1827003383

75

14

Pressure controller G1/8, 0.5-10 bar

1827003386

78

Bosch Rexroth AG, 06.2012, R999000218

Figure

Page




Learning topics | Pneumatics training system 29


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases

Item

Components of the basic pneumatic kit according to BiBB

Mat. no.

Quantity

Figure

Page

15

Pressure gauge 0-10 bar

1827003406

79

16

Plastic pipe 6 x 1.05, PU, 25 m, black

1820712012

122

17

Plastic pipe 4 x 0.75, PU, 25 m, black

1820712010

122

18

Pipe cutter

1823391390

129

19

Distributor 6-fold

1827003411

85

20

End plug 4 mm

2123204000

25

118

21

T plug-in connector 4 mm

1823381043

117

22

3/2 directional valve G1/8, spring return

1827003374

65

23

Reflex nozzle

1827003403

83

24

3/2 directional valve G1/8, amplifier 2-stage

1827003389

67

25

3/2 directional valve M5, roller

1827003399

63

26

Filter controller G1/8, 0.1-3 bar

1827003387

77

27

Shuttle valve G1/8, OR

1827003382

75

28

5/2 directional valve G1/8, button

1827003396

60

Bosch Rexroth AG, 06.2012, R999000218

30

Pneumatics training system | Learning topics


Learning topics according to BiBB

Learning topics according to BiBB / pneumatic bases


Item

Components of the basic pneumatic kit according to BiBB

Mat. no.

Quantity

29

5/2 directional valve G1/8, spring return

1827003376

66

30

Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg

R961003214

53

Bosch Rexroth AG, 06.2012, R999000218

Figure

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Learning topics | Pneumatics training system 31


Learning topics according to BiBB

Learning topics according to BiBB / electropneumatics


Project exercises on electropneumatics according to BiBB
The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in
Berlin (BiBB) and offer practical training in the different training levels of pneumatics.
In the sense of technological further development in the control technology, the exercises have been extended and the
exercise series has been amended with additional electropneumatic exercises and exercises on the design language for
Grafcet sequence controls. The collection of tasks is amended by detailed information for the trainees and for the trainers.
The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual
experiments step-by-step. The tests are carried out with the DS3 exercise stand.

Exercise manuals for trainers and trainees


The manuals are adjusted to the proposed topics and offer
practical training in the different training levels of electropneumatics. The collection of tasks is amended by selected
information for the topic. The layout is structured consistently and explains the execution of the tests regarding the
individual experiments step-by-step.
The related trainee manual contains worksheets for entry of
the determined results. Clarification questions complete
the test series.

Numbers of the project exercises and the relevant topic

Master control of single-acting cylinders, valve with


spring return

12

Time-dependent control, double-acting cylinder, pick-up delay

Master control of double-acting cylinders, valve with


springreturn

13

Time-dependent control, double-acting cylinder, release


time delay

Hold element control, double-acting cylinder, pulse valve, direct operated

14

Pressure-dependent control, double-acting cylinder

Hold element control, double-acting cylinder, pulse valve, relay

15

Two-hand safety control, electric

Basic circuit with AND links

16

Sequence control, 2 double-acting cylinders, pulse valves

Basic circuit with OR links

17

Sequence control, 2 double-acting cylinders, pulse valves, signal overlapping

Basic circuits with electric self-holding circuits

18

Sequence control, 2 double-acting cylinders, spring-returned


valves, step chain

Distance dependent control, double-acting cylinder, 1 elect.


position switch

19

Sequence control, 3 double-acting cylinders, pulse valves,


stepchain

Distance dependent control of double-acting cylinders, pulse


valve, cylinder switch

20

Sequence control, 3 double-acting cylinders, spring-returned


valves, step chain

10

Distance dependent control of double-acting cylinders, valve


with spring return, cylinder switch

21

Grafcet

11

Stop controls, double-acting cylinder, 5/3 directional valve in


locked central position

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Learning topics


Learning topics according to BiBB

Learning topics according to BiBB / electropneumatics


Project exercises on electropneumatics according to BiBB
Trainer manuals

Language Mat. no.

Manual title

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures"


trainer manual DE

DE

R901005727

Exercise series Practical course of Electropneumatics lectures, trainer manual

EN

R900783083

ES

R901005735

Trainee manuals

Language Mat. no.

Manual title

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures"


trainee manual DE

DE

R901005741

Exercise series Practical course of Electropneumatics lectures, trainee manual

EN

R927001115

ES

R901005744

Electrical extension kit: Pneumatics according to BiBB


Material no.

1827003578

Electropneumatics, extension device kit, based on the basic pneumatic kit for BiBB exercises, Mat. no.: 1827003365.
Operating modules in plastic boxes, 3/2, 5/2, 5/3 directional valves with electric control, cylinder switch, pressure switch and position switch.
Accessories
Cable set for electropneumatics according to BiBB 1827003436

Power supply unit DS3 230 V~/4.5 A

R961000170

Connection cable for power supply unit

1827003724

Writing surface

1827003705

Bosch Rexroth AG, 06.2012, R999000218




Learning topics | Pneumatics training system 33


Learning topics according to BiBB

Learning topics according to BiBB / electropneumatics

Item

Electrical extension kit components: Pneumatics according to BiBB

Mat. no.

Quantity

Figure

Page

5/2 directional solenoid valve G1/8, with spring return

1827003413

70

5/2 directional solenoid pulse valve G1/8

1827003414

71

5/3 directional solenoid valve G1/8 block. centr. pos.

1827003415

71

3/2 directional solenoid valve M5, spring return

1827003412

70

Mechanical pressure switch 1 - 16 bar

1827003428

81

Distributor box 24 V

1827003587

91

Switch and button box 24 V

1827003588

91

Relay box 24 V, 4 changeovers

1827003583

89

Relay box 24 V, with pick-up delay

1827003584

89

10

Relay box 24 V, with release time delay

1827003585

90

11

Display box 24 V, optical / acoustic

1827003586

90

12

Electric cylinder switch with adapter

1827003437

54

13

Electric position switch with roller lever

1827003421

97

Bosch Rexroth AG, 06.2012, R999000218

34

Pneumatics training system | Learning topics


Learning topics according to BiBB

Learning topics according to BiBB / electropneumatics


Cable set BiBB electropneumatics
Material no.

1827003436

Cable set for electropneumatics, for the set-up of the BiBB exercises on electropneumatics

Item

Cable set BiBB electropneumatics components

Mat. no.

Quantity

Measuring line 250 mm, red

1827003212

42

106

Measuring line 250 mm, blue

1827003213

25

106

Measuring line 500 mm, red

1827003215

106

Measuring line 500 mm, blue

1827003216

106

Measuring line 1000 mm, red

1827003218

107

Measuring line 1000 mm, blue

1827003219

107

Bosch Rexroth AG, 06.2012, R999000218

Figure

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Learning topics | Pneumatics training system 35


Learning topics according to PAL

Learning topics according to PAL / pneumatic bases


Basic pneumatic kit according to PAL
Material no.

1827003550

The pneumatic device set for PAL exercises is suitable for implementing the learning targets and learning contents in the technical industrial
training and further development in the sense of PAL on the pneumatic bases on the basis of real industrial products.
Pneumatic components:
Double-acting cylinders, 3/2 and 5/2 directional valves, throttle valves, throttle check valves, quick-exhaust valves, pneumatic logic valves,
delay valves, pneumatic proximity switch, distributor with 3/2 directional valve.
Installation material:
Cable channel, terminal strip with designation label, plastic pipe, T plug-in connector, angular connector, blanking plug, socket, distance bolt.
Accessories

CS2 - grooved plate case, empty

1827003552

Pipe cutter

1823391390

Pneumatic tool kit

1827003025

Bosch Rexroth AG, 06.2012, R999000218

36

Pneumatics training system | Learning topics


Learning topics according to PAL

Learning topics according to PAL / pneumatic bases


Item

Basic pneumatic kit according to PAL components

Mat. no.

Quantity

Double-acting cylinder d = 25 mm, H = 100 mm

1827003372

51

3/2 directional valve M5, button

1827003392

58

3/2 directional valve M5 rotary switch

1827003394

59

3/2 directional valve M5 roller

1827003399

63

3/2 directional valve G1/8 roller

1827003400

63

3/2 directional valve M5 roller lever with idle return

1827003401

64

5/2 directional valve G1/8, spring return

1827003376

66

5/2 directional valve G1/8, pulse

1827003377

66

Throttle check valve G1/8

1827003379

73

10

Quick-exhaust valve G1/8

1827003098

68

11

Shuttle valve G1/8, OR

1827003382

75

12

Two-pressure valve M5, AND

1827003383

75

13

3/2 directional valve G1/8, time-delayed

1827003385

69

14

PN proximity switch with holder

1827003224

56

Bosch Rexroth AG, 06.2012, R999000218

Figure

Page




Learning topics | Pneumatics training system 37


Learning topics according to PAL

Learning topics according to PAL / pneumatic bases

Item

Basic pneumatic kit according to PAL components

Mat. no.

Quantity

Figure

Page

15

Distributor 6-fold, 3/2 directional valve

1827003577

85

16

Cable channel 200 mm

1827003561

125

17

Cable channel 300 mm

1827003564

125

18

Cable channel 400 mm

1827003566

125

19

Cable channel 500 mm

1827003567

125

20

Terminal strip 5-fold, with designation label PAL

1827003553

86

21

Plastic pipe 4 x 0.75, PU, 25 m, black

1820712010

25

122

22

T plug-in connector 4 mm

1823381043

10

117

23

Angular connector 4 mm

1823380019

15

117

24

End plug 4 mm

2123204000

10

118

25

Distance bolt for grooved plate

1827003554

17

Bosch Rexroth AG, 06.2012, R999000218

38

Pneumatics training system | Learning topics


Learning topics according to PAL

Learning topics according to PAL / electropneumatics


Electrical extension kit pneumatics according to PAL
Material no.

1827003551

Electropneumatics extension kit, based on the pneumatic device kit for PAL exercises, Mat. no.: 1827003550.
Electropneumatic components:
Double-acting cylinders, cylinder switch, 3/2 directional valve manually operated, 5/2 directional valves electrically operated, electric position
switch, relay and time relay with socket.
Installation material:
Terminal strips, terminal strip with labeling field, labeling signs, terminal, cable channels, distance bolts, angular connectors, T connectors,
mounting rail, cable fastener, carrying angle, button, switch, indicator light, wire end ferrules, cables, plastic pipe.
Accessories
Power supply unit 230 V/24 V with distributor

R961001099

Pipe cutter

1823391390

Pneumatic tool kit

1827003025

Bosch Rexroth AG, 06.2012, R999000218




Learning topics | Pneumatics training system 39


Learning topics according to PAL

Learning topics according to PAL / electropneumatics

Item

Components of the electrical extension kit pneumatics according to PAL Mat. no.

Quantity

Figure

Page

Double-acting cylinder d = 25 mm, H = 100 mm

1827003372

51

Cylinder switch with holder

1827003570

56

3/2 directional valve G1/8, rotary switch

1827003557

61

5/2 directional solenoid valve G1/8, PAL

1827003555

72

5/2 directional solenoid pulse valve G1/8, PAL

1827003556

72

Electric position switch with roller lever

1827003569

97

Relay with 3 changeovers

R961002709

100

Time relay, with pick-up or dropout delay

R961002710

100

Relay socket

R961002699

101

10

Terminal, 35-fold

1827003559

111

11

Top hat rail 250 mm

1827003560

109

12

Carrying angle, 4-fold

1827003558

109

13

Electr. button 1 NC contact/1 NO contact

1827001991

102

14

Electr. switch 1 NC contact/1 NO contact

1827001992

103

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Learning topics


Learning topics according to PAL

Learning topics according to PAL / electropneumatics


Item

Components of the electrical extension kit pneumatics according to PAL Mat. no.

Quantity

15

Indicator light 24 V

1827001988

102

16

Throttle check valve G1/8

1827003379

73

17

Angular connector 4 mm

1823380019

117

18

T plug-in connector 4 mm

1823381043

10

117

19

Plastic pipe 4 x 0.75, PU, 25 m, black

1820712010

25

122

20

Terminal 5-fold

1827003574

86

21

Terminal strip 5-fold, with designation label PAL

1827003553

86

22

Electr. line, blue, 0.75 mm, 25 m

1827003031

110

23

Wire end ferrule 0.75 mm

R900016169

100

109

24

Cable fastener L = 130 mm

1821025000

100

131

25

Designation label 15 x 6

1829929200

80

131

26

Connection line 1500 mm, red and blue

1827003005

108

27

Cable channel 200 mm

1827003561

125

28

Cable channel 235 mm

1827003562

125

Bosch Rexroth AG, 06.2012, R999000218

Figure

Page




Learning topics | Pneumatics training system 41


Learning topics according to PAL

Learning topics according to PAL / electropneumatics

Item

Components of the electrical extension kit pneumatics according to PAL Mat. no.

Quantity

Figure

Page

29

Cable channel 500 mm

1827003567

125

30

Distance bolt for grooved plate

1827003554

17

Bosch Rexroth AG, 06.2012, R999000218

42

Pneumatics training system | Learning topics


Learning topics on control technology

Learning topics on control technology


Project exercises on control technology
In the pneumatics area, the project manuals are used as
accompanying document and work book so as to transfer
knowledge of the pneumatic control and regulation technology. This also includes basic knowledge of pneumatic and
electrical technologies, the basic understanding of PLCs as
well as the handling of programming devices.
All project tasks impart core and technical qualifications
like the independent planning, execution and controlling of
work which is required for the fulfillment of the projectorder.

Numbers of the project exercises and the relevant topic


1

Constant pressure control

Electropneumatic position control with spring

Force control

Properties of the electropneumatic position control with spring

Basic principles of PID control

Trainer manuals

Language Mat. no.

Manual title

Document no.

MANUAL PN PROJECT CONTROL TECHNOLOGY LH DE&

DE

R961004419

Project manual Electropneumatic control technology, trainer manual

RD 09963

EN

R961004436

RE 09963

ES

R961004515

RS 09963

Trainee manuals

Language Mat. no.

Manual title

Document no.

MANUAL PN PROJECT CONTROL TECHNOLOGY SH DE&

DE

R961004420

Project manual Electropneumatic control technology, trainee manual

RD 09964

EN

R961004437

RE 09964

ES

R961004514

RS 09964

Bosch Rexroth AG, 06.2012, R999000218




Learning topics | Pneumatics training system 43


Learning topics on control technology

Learning topics on control technology


Electropneumatic control technology
Material no.

R961004131

The device set is suitable for implementing courses on the electropneumatic control technology.
It comprises e.g. a PLC with integr. PID controller as well as pressure control valve, cylinder with position measurement system and pressure
sensor. In connection with especially developed project exercises, currently required core and technical competencies for the industrial practice can be imparted.
Control pneumatics kit consisting of pressure control valve, pressure switch, double-acting cylinder, double-acting cylinder with position measurement system, PLC with 12 inputs and outputs, 2 analog inputs and outputs, command value module, command value/actual value display, cable set, filter controller with 3/2 directional valve, pressure controller, pn. distributor, input/output box, el. distributor and switch box.
Accessories
Compressor 230 V incl. accessories

1827008426

Stand-alone device carrier EcoDesk

R961003826

Power supply unit 230 V/24 V with distributor

Bosch Rexroth AG, 06.2012, R999000218

44

Pneumatics training system | Learning topics


Learning topics on control technology

Learning topics on control technology


Item

Electropneumatic control technology components

Mat. no.

Quantity

Pressure control valve PN-ED02

R961003950

78

Pressure switch 0 to 16 bar

R961003948

82

Cylinder with attached measuring system SM6 and external spring;


double-acting cylinder d = 25 mm, H = 100 mm

R961006487

52

Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm

R961004426

52

PLC L20, 12 I/O

R961004428

113

Operating module BPS 5.2 + BPS 20.0

R961004431

95

Operating module BPS 6.1 + BPS 21.0

R961004432

94

Cable set electropneumatic control technology

R961004433

PLC module 2 analog inputs

R911289306

112

10

PLC module 2 analog outputs

R911289381

112

11

R-IB IL SCN-6 SHIELD-TWIN

R911289332

12

R-IB IL FIELD 2

R911289341

13

Filter controller 3/2 directional valve, 0.5 - 10 bar

1827003410

Bosch Rexroth AG, 06.2012, R999000218

Figure

Page

77




Learning topics | Pneumatics training system 45


Learning topics on control technology

Learning topics on control technology

Item

Electropneumatic control technology components

Mat. no.

Quantity

Figure

Page

14

Distributor 6-fold

1827003411

85

15

3/2 directional valve G1/8 with rotary switch

1827003469

61

16

Pressure controller G1/8, 0.5-10 bar

1827003386

78

17

T plug-in connector 4 mm

2121104000

117

18

Input / output box 24 V, 16-fold

1827003595

94

19

Distributor box 24 V

1827003587

91

20

Switch and button box 24 V

1827003588

91

21

Slotted screwdriver 0.4 x 2.5

R900040800

Bosch Rexroth AG, 06.2012, R999000218

46

Pneumatics training system | Learning topics


Learning topics on handling technology

Learning topics on handling technology


Project exercises on handling technology
The handling technology with pneumatics has changed considerably over the last years. Components, workpieces and
products become increasingly smaller; at the same time, the economic pressure requiring higher levels of automation
hasincreased.
In order to satisfy the complex requirements, practical concepts in the training are required.

Exercise manuals for trainers and trainees


The present manual contains project exercises on the
topics: Controls (pneumatics, relay, PLC), handling technology (positioning, grabbing) as well as installation technology (valve support systems, BUS systems).
The exercises impart core and technical qualifications like
the independent planning, execution and controlling of
work which is required for the fulfillment of the projectorder.

Numbers of the project exercises and the relevant topic


1

Easy2Combine handling system

Area portal handling system

Handling system for Pick & Place

Handling system with Profibus

Trainer manuals

Trainee manuals

Bosch Rexroth AG, 06.2012, R999000218

Language Mat. no.

Manual title

Document no.

DE

R961004655

Project manual Electropneumatic handling


technology, trainer manual

RD 09974

EN

R961004826

RE 09974

Language Mat. no.

Manual title

Document no.

DE

R961004865

Project manual Electropneumatic handling


technology, trainee manual

RD 09975

EN

R961004827

RE 09975




Learning topics | Pneumatics training system 47


Learning topics on handling technology

Learning topics on handling technology


E2C handling module device kit
Material no.

R961004472

The device set is suitable for implementing courses on electropneumatic control, installation and handling technology. It comprises the handling module, PLC with 12 inputs and outputs, valve
support system, Profibus module with 8 inputs and outputs, cable
set, filter controller with 3/2 directional valve, pn. distributor,
2xel. operated 5/2 directional valves with spring return, el.operated 5/2 directional solenoid pulse valve, 2x input/output box, el.
distributor and switch box.
Accessories

Compressor 230 V incl. accessories

1827008426

Stand-alone device carrier EcoDesk

R961003826

Power supply unit 230 V/24 V with distributor R961001099

Bosch Rexroth AG, 06.2012, R999000218

48

Pneumatics training system | Learning topics


Learning topics on handling technology

Learning topics on handling technology


Item

E2C handling module device kit components

Mat. no.

Quantity

3-axis handling device

R961003949

53

PLC L20, 12 I/O

R961004428

113

Valve support system LP04 multi-pole

R961004464

76

Profibus module 8 I/O

R961004467

113

E2C handling module cable set

R961004466

Distributor box 24 V

1827003587

91

Switch and button box 24 V

1827003588

91

Input / output box 24 V, 16-fold

1827003595

94

Filter controller 3/2 directional valve, 0.5 - 10 bar

1827003410

77

10

Distributor 6-fold

1827003411

85

11

5/2 directional solenoid valve G1/8, with spring return

1827003413

70

12

5/2 directional solenoid pulse valve G1/8

1827003414

71

Bosch Rexroth AG, 06.2012, R999000218

Figure

Page




Pneumatic components | Pneumatics training system 49

Pneumatic components

Bosch Rexroth AG, 06.2012, R999000218

50

Pneumatics training system | Pneumatic components

Table of contents Pneumatic components

Cylinders 51
Cylinders
--Single-acting
--Double-acting
--Double-acting with measuring system
--Double-acting with load
--Handling system
Cylinder switch
--Cylinder switch with adapter
--Cylinder switch with holder
--Cylinder switch with holder, assembly kit, PAL
Cylinder switch cams
Valves 58
Directional valves
--Manual
--Mechanical
--Pneumatic
--Electrical
Flow control valves
Logic valves
Valve support system
Special components
Maintenance units
Pressure controller
Pressure gauge
P/E transformer
Reflex nozzle
Suction nozzle
Counter
Distributor
Pipe bracket

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatic components | Pneumatics training system 51
Cylinder

Cylinder
Single-acting cylinder d = 25 mm, H = 50 mm
Material no.

1827003371

Single-acting cylinder, 25 mm, stroke 50 mm, corrosion-protected,


1 port, pressureless retracted, adjustable end position cushioning,
with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted
switch cams made of PVC, with plug-in connector 4 mm, with
mounting system for grooved plate.
Industrial type cylinder: MNI series, Material number: 0822434303.
Dimensions

mm (L x W x H)

215 x 70 x 80

Weight

540

Operating pressure

(min./max.) bar

2..10

Connection thread
Stroke

G1/8
mm

50

Double-acting cylinder d = 25 mm, H = 100 mm


Material no.

1827003372

Double-acting cylinder, 25 mm, stroke 100 mm, corrosion-protected,


2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted
switch cams made of PVC, with plug-in connector 4 mm, with
mounting system for grooved plate.
Industrial type cylinder: MNI series, Material number: 0822334505.
Dimensions

mm (L x W x H)

270 x 70 x 80

Weight

620

Operating pressure

(min./max.) bar

1..10

Connection thread
Stroke

G1/8
mm

100

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Cylinder

Cylinder
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm
Material no.

R961004426

Double-acting cylinder, 25 mm, stroke 100 mm, corrosion-protected,


2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted
switch cams made of PVC, with plug-in connector 4 mm, with
mounting system for grooved plate.
Industrial type cylinder: OCT series, Material number: 5285110200
Dimensions

mm (L x W x H)

260 x 70 x 80

Weight

565

Operating pressure

(min./max.) bar

1.5..10

Connection thread
Stroke

G1/8
mm

100

Cylinder with attached measuring system SM6 and external


spring; double-acting cylinder d = 25 mm, H = 100 mm
Material no.

R961006487

Double-acting cylinder, 25 mm, stroke 100 mm, corrosion-protected,


2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted
spring, protective pipe made of PVC, with plug-in connector4mm, with mounting system for grooved plate.
Industrial type: MNI series, Material number: 0822334505
Position measurement sensor with cable, connector M8 x 1, 4-pole,
with knurled screw, measuring range 0..96 mm, voltage signal0..10V, current signal 4..20 mA, short-circuit-proof, protected
against reverse polarity, with overload protection.
Industrial type: SM6 series, Material number: R412010263
Dimensions

mm (L x W x H)

351 x 70 x 80

Weight

711

Protection class

IEC 60529

IP 65

Operating voltage

(min./max.) V DC 15..30

Operating pressure

(min./max.) bar

Connection thread

Bosch Rexroth AG, 06.2012, R999000218

1..10
G1/8


Pneumatic components | Pneumatics training system 53
Cylinder

Cylinder
Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg
Material no.

R961003214

Double-acting cylinder, 25 mm, stroke 100 mm, corrosion-protected,


2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,

piston rod with male thread M10 x 1.25, rotatable, with mounted load
weight made of steel, weight 3.4 kg, with plug-in connector 4 mm,
with mounting system for profiles with groove 10 mm.
Industrial type cylinder: MNI series, Material number: 0822334505
Dimensions

mm (L x W x H)

130 x 75 x 450

Weight

kg

4.5

Operating pressure

(min./max.) bar

1..10

Connection thread
Stroke

G1/8
mm

100

3-axis handling device


Material no.

R961003949

Pneumatic 3-axis handling device with parallel gripper, all axes and
parallel gripper with double-acting cylinders, 2 proximity switches
each, with end position cushioning, with solenoid spool, 10-pole
round connector for connection of the proximity switches, with plugin connection 4 mm, with mounting system for grooved plate.

Dimensions

mm (L x W x H)

340 x 255 x 220

Weight

kg

Supply voltage

V DC

10..30

Operating pressure

(min./max.) bar

2..8

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Cylinder

Cylinder switch
Electric cylinder switch with adapter
1827003437

Material no.

Cylinder switch cube, electrical (reed contact), 2-conductor, normally open contact operated by solenoid in the cylinder piston,
switching point can be adjusted depending on the stroke by means
of a clamping holder.

Switch with plug-in connection, adapter with power socket, short


cable and adapter housing with contact protection, 4 mm sockets,
moveable clamping holder for round cylinder 25 mm, mounted at
the switch, LED switching display.
Industrial type switch: SN2 series, Material number: 0830100468
Weight

54

Protection class

IEC 60529

IP 67

Operating voltage

V DC

12..36

Switching frequency

Hz

< 300

Switching current

A max.

0.3

Reverse polarity protection

Yes

Short-circuit-proof

No

Clamping holder
Material no.

1827020069

Clamping holder, with adapter piece, for mounting electrical cylinder switches of the SN2 series at round cylinders with 25 mm of
the MNI series, moveable.
Dimensions

mm (L x W x H)

38 x 35 x 21

Weight

25

Bosch Rexroth AG, 06.2012, R999000218


Pneumatic components | Pneumatics training system 55
Cylinder

Cylinder switch
Adapter for electric cylinder switch
Material no.

1827003221

Adapter for cylinder switch, with plug-in connection M8 x 1, short


cable and adapter housing with 4 mm measuring sockets.
Dimensions

mm (L x W x H)

39 x 17 x 28

Length

mm

90

Weight

20

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Electronic cylinder switch with 3-pole cable


(short-circuit-proof)
Material no.

R961003980

Cylinder switch cube, electronically contactless PNP, 3-conductor,


operated by solenoid in the cylinder piston.
Cylinder switch with M8 x 1 connector plug and LED switching display,
1.5 m long 3-wire cable with socket M8 x 1 and 4 mm connectors.

Industrial type: SN2 series, Material number: 0830100480

Length

mm

1500

Weight

90

Protection class

IEC 60529

IP 67

Operating voltage

V DC

10..30

Switching frequency

Hz

< 2000

Switching current

A max.

0.13

Reverse polarity protection

Yes

Short-circuit-proof

Yes

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Cylinder

Cylinder switch
Cylinder switch with holder
1827003570

Material no.

Proximity switch with reed contact, 2-conductor, normally open


contact operated by solenoid in the cylinder piston, switching point
can be adjusted depending on the stroke by means of a clampingholder.

Switch with 2-pole cable and LED switching display, end with wire
end ferrules, moveable clamping holder for round cylinder 25mm.
Industrial type: SN2 series, Material number: 0830100365
Length

Weight

124

Protection class

IEC 60529

IP 67

Operating voltage

V DC

12..60

Switching current

A max.

0.13

Reverse polarity protection

Yes

Short-circuit-proof

No

PN proximity switch with holder


Material no.

1827003224

Pneumatic proximity switch with 3 ports, 2 spool positions, operation by means of a permanent solenoid in the piston of a cylinder.
Switching point can be adjusted in a stroke-dependent form by
moving the clamping holder.
Plastic housing, quick fit connector of brass, optical display of the
spool position, bleeding bore, ports with intermediate pipes and
straight plug-in connector 4 mm.
Material number: 0820212001.
Dimensions

mm (L x W x H)

120 x 44 x 36

Weight

48

Operating pressure

(min./max.) bar

2..6

Nominal flow

l/min

40

Bosch Rexroth AG, 06.2012, R999000218


Pneumatic components | Pneumatics training system 57
Cylinder

Cylinder switch cams


Trip cams steel M10 x 1.25
Material no.

1823219007

For creating a mechanical, stroke-dependent signal via cam, can be


mounted at the piston rod, activates roller or inductive proximityswitch.

Conical chamfer on both sides for operating a roller that again


drives valves and/or switches.
Dimensions

mm (L x )

42 x 30

Weight

134

Connection thread

M10 x 1.25

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Valves / directional valves manual


3/2 directional valve M5 button
Material no.

1827003392

3/2 directional valve, manually operated via pushbutton, with


springreturn, 2 ports, 1 free hole, 2 spool positions, blocked in
restposition.
Seat valve, housing made of aluminum, with plug-in connection4mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: R450055451


Dimensions

mm (L x W x H)

83 x 50 x 69

Weight

170

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 button


Material no.

1827003393

3/2 directional valve, manually operated via pushbutton, with spring


return, 3 ports, 2 spool positions, blocked in rest position, with
pneumatic silencer.
Spool valve, housing made of stainless steel, with plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: R422002211
Dimensions

mm (L x W x H)

86 x 65 x 69

Weight

300

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

Bosch Rexroth AG, 06.2012, R999000218

G1/8


Pneumatic components | Pneumatics training system 59
Valves

Directional valves manual


3/2 directional valve M5 rotary switch
Material no.

1827003394

3/2 directional valve, manually operated via rotary switch, 3 ports,


2spool positions, blocked in rest position.
Seat valve, housing made of aluminum, with plug-in connection4mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: R450055451


Dimensions

mm (L x W x H)

95 x 50 x 69

Weight

175

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 EMERGENCY STOP


Material no.

1827003395

3/2 directional valve, manually operated by means of mushroom


button, with detent and turn-to-reset feature, 3 ports, 2 spool positions, pneumatic silencer.

Spool valve, housing made of stainless steel, with plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: R422002211
Dimensions

mm (L x W x H)

116 x 64 x 69

Weight

320

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Directional valves manual


5/2 directional valve G1/8 button
Material no.

1827003396

5/2 directional valve, manually operated via pushbutton, with spring


return, 5 ports, 2 spool positions, with 2 pneumatic silencers.
Spool valve, housing made of stainless steel, metallic seals, with
plug-in connection 4 mm, with mounting system for grooved plate.

Industrial type: ST series, Material number: R422002213


Dimensions

mm (L x W x H)

114 x 64 x 69

Weight

370

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

5/2 directional valve G1/8 with rotary switch


Material no.

1827003397

5/2 directional valve, manually operated via rotary switch, with2detent positions, 5 ports, 2 spool positions, with 2 pneumatic silencers.
Spool valve, housing made of stainless steel, metallic seals, with
plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: R422002213
Dimensions

mm (L x W x H)

116 x 65 x 69

Weight

380

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

Bosch Rexroth AG, 06.2012, R999000218

G1/8


Pneumatic components | Pneumatics training system 61
Valves

Directional valves manual


3/2 directional valve G1/8 with rotary switch
Material no.

1827003469

3/2 directional valve, manually operated via rotary switch, with2detent positions, 3 ports, 2 spool positions, blocked in rest position.
Spool valve, housing made of stainless steel, metallic seals, with
plug-in connection 4 mm, with mounting system for grooved plate.

Industrial type: ST series, Material number: R422002211


Dimensions

mm (L x W x H)

99 x 64 x 69

Weight

304

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

3/2 directional valve G1/8 with rotary switch


Material no.

1827003557

3/2 directional valve, manually operated via rotary switch, with


2detent positions, 3 ports, 2 spool positions, pneumatic silencer,
blocked in rest position.

Spool valve, housing made of stainless steel, metallic seals, with


plug-in connection 4 mm and 6 mm, with mounting system for
grooved plate.
Industrial type: ST series, Material number: R422002211
Dimensions

mm (L x W x H)

99 x 64 x 69

Weight

306

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Directional valves manual


Coupling plug
Material no.

R900891177

2/2 directional valve with coupling plug, manually operated, 2 ports,


2 spool positions.
Brass housing nickel-plated, with plug-in connection 6 mm.
Dimensions

mm (L x W x H)

82 x 18 x 30

Weight

81

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Pneumatic components | Pneumatics training system 63
Valves

Directional valves mechanical


3/2 directional valve M5 roller
Material no.

1827003399

3/2 directional valve, mechanically operated by roller lever, with


spring return, 3 ports, 2 spool positions, blocked in rest position.
Seat valve, housing made of aluminum, with plug-in connection4mm, with mounting system for grooved plate.

Industrial type: AP series, Material number: 0820408002


Dimensions

mm (L x W x H)

70 x 61 x 69

Weight

170

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 roller


Material no.

1827003400

3/2 directional valve, mechanically operated by roller lever, with


spring return, 3 ports, 2 spool positions, 1 pneumatic silencer,
blocked in rest position.

Spool valve, housing made of stainless steel, metallic seals, with


plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: 0820402002
Dimensions

mm (L x W x H)

77 x 77 x 64

Weight

336

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

G1/8

Bosch Rexroth AG, 06.2012, R999000218

64

Pneumatics training system | Pneumatic components


Valves

Directional valves mechanical


3/2 directional valve M5 roller lever with idle return
Material no.

1827003401

3/2 directional valve, mechanically operated by roller lever, with


roller lever with idle return and spring return, 3 ports, 2 spool positions, blocked in rest position.

Seat valve, aluminum housing, elastic seals, with plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: AP series, Material number: 0820408003
Dimensions

mm (L x W x H)

70 x 66 x 68

Weight

174

Operating pressure

(min./max.) bar

0..10

Nominal flow

l/min

250

Connection thread

M5

3/2 directional valve G1/8 roller lever with idle return


Material no.

1827003402

3/2 directional valve, mechanically operated by roller lever, with


roller lever with idle return and spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position.
Spool valve, housing made of stainless steel, metallic seals, with
plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: 0820402003
Dimensions

mm (L x W x H)

76 x 87 x 62

Weight

340

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread

Bosch Rexroth AG, 06.2012, R999000218

G1/8


Pneumatic components | Pneumatics training system 65
Valves

Directional valves pneumatic


3/2 directional valve G1/8, spring return
Material no.

1827003374

3/2 directional valve, pneumatically operated, with spring return,


3ports, 2 spool positions, 1 pneumatic silencer, blocked in rest
position, free-flowing in both directions, suitable for vacuum.
Steel slide ground in, housing made of stainless steel, metallic
seals, with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: ST series, Material number: 0820212001.
Dimensions

mm (L x W x H)

80 x 64 x 47

Weight

300

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread
Control pressure

G1/8
(min./max.) bar

2..10

3/2 directional valve G1/8, pulse


Material no.

1827003375

3/2 directional valve, pneumatically operated on both sides,


3ports, 2 spool positions, 1 pneumatic silencer, blocked in rest
position, free-flowing in both directions, suitable for vacuum.
Steel slide ground in, housing made of stainless steel, metallic
seals, with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: ST series, Material number: 0820213001.
Dimensions

mm (L x W x H)

100 x 65 x 47

Weight

320

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

280

Connection thread
Control pressure

G1/8
(min./max.) bar

1.8..10

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Directional valves pneumatic


5/2 directional valve G1/8, spring return
Material no.

1827003376

5/2 directional valve, pneumatically operated, with spring return,


5ports, 2 spool positions, 2 pneumatic silencers.
Spool valve without overlap, housing made of aluminum, with plugin connection 4 mm, with mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820238001
Dimensions

mm (L x W x H)

77 x 63 x 50

Weight

220

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500

Connection thread
Control pressure

G1/8
bar

2.8

5/2 directional valve G1/8, pulse


Material no.

1827003377

5/2 directional valve, pneumatically operated on both sides,


5ports, 2 spool positions, 2 pneumatic silencers, pulse valve with
identical spool faces.
Spool valve without overlap, housing made of aluminum, with plugin connection 4 mm, with mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820238002
Dimensions

mm (L x W x H)

83 x 63 x 50

Weight

228

Operating pressure

(min./max.) bar

0.95..10

Nominal flow

l/min

500

Connection thread
Control pressure

G1/8
(min./max.) bar

Bosch Rexroth AG, 06.2012, R999000218

1.5..10


Pneumatic components | Pneumatics training system 67
Valves

Directional valves pneumatic


5/3 directional valve G1/8, blocked in central position
Material no.

1827003378

5/3 directional valve, pneumatically operated on both sides,


5ports, 3 spool positions, 2 pneumatic silencers, all ports blocked
in central position.

Spool valve without overlap, housing made of aluminum, elastic


seal, with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: WV02 series, Material number: 0820239001
Dimensions

mm (L x W x H)

91 x 63 x 50

Weight

234

Operating pressure

(min./max.) bar

0.9..10

Nominal flow

l/min

400

Connection thread
Control pressure

G1/8
(min./max.) bar

2.2..10

3/2 directional valve G1/8 amplifier 2-stage


Material no.

1827003389

Pressure amplifier 2-stage with 3/2 directional valve, 3 ports,


2spool positions, pneumatically operated by pneumatic amplifier
stage, e.g. for contactless signaling with reflex nozzle.

Seat valve, housing and amplifier head made of aluminum and plastic, Perbunan sealing elements, with plug-in connection 4 mm,
with mounting system for grooved plate.
Material number: 0820212103
Dimensions

mm (L x W x H)

100 x 65 x 70

Weight

390

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

220

Connection thread
Control pressure

G1/8
(min./max.) mbar

12..500

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Pneumatics training system | Pneumatic components


Valves

Directional valves pneumatic


Quick-exhaust valve G1/8
Material no.

1827003098

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic


silencer. Pressure feedback from actuator port A (2) to port R (3)
with the following effect: In case of external pressure build-up
atA(2), port R (3) is enabled; for installation into the line system
close to the actuator, e.g. for bleeding fast rewinding cylinders by
external force.

Seat valve, housing made of aluminum, elastic seal, with plug-in


connection 4 mm.
Dimensions

mm (L x W x H)

70 x 48 x 25

Weight

98

Connection thread

G1/8

Nominal flow 1 to 2

l/min

420

Nominal flow 2 to 3

l/min

1200

Quick-exhaust valve G1/4


Material no.

1827003381

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic


silencer. Pressure feedback from actuator port 2 to port 3 with the
following effect: In case of external pressure build-up at 2, port 3 is
enabled; for installation into the line system close to the actuator,
e.g. for bleeding fast rewinding cylinders by external force.
Seat valve, housing made of aluminum, elastic seal, with plug-in
connection 4 mm, with mounting system for grooved plate.
Material number: 0821002003
Dimensions

mm (L x W x H)

108 x 53 x 58

Weight

270

Connection thread

G1/4

Nominal flow 1 to 2

l/min

1000

Nominal flow 2 to 3

l/min

2050

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Pneumatic components | Pneumatics training system 69
Valves

Directional valves pneumatic


3/2 directional valve M5 adjustable 2-8 bar
Material no.

1827003388

3/2 directional pressure switch valve, adjustable, 2 ports, 1 free


hole, 2 spool positions, positive output signal as soon as the input
signal reaches a pre-selected switching pressure, hysteresis between switch-on and switch-off, e.g. as accumulator charging valve
for pressure sequencing/shut-off.

Seat valve, with plug-in connection 4 mm, with mounting system


for grooved plate.
Dimensions

mm (L x W x H)

70 x 105 x 62

Weight

230

Nominal flow

l/min

170

Switching pressure

(min./max.) bar

2..8

3/2 directional valve G1/8, time-delayed


Material no.

1827003385

3/2 directional valve, pneumatically operated, with spring return,


manually adjustable delay time, spring return takes effect without
delay, 3 ports for directional valve, 1 pilot port.

Spool valve, housing made of aluminum, elastic seal, with plug-in


connection 4 mm, with mounting system for grooved plate.
Material number: 0820215003
Dimensions

mm (L x W x H)

136 x 88 x 68

Weight

610

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

300

Connection thread

G1/8

Delay time

(min./max.)s

0.15..10

Control pressure

(min./max.) bar

2..10

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Directional valves electrical


3/2 directional solenoid valve M5 spring return
Material no.

1827003412

3/2 directional valve, electrically operated with spring return,


3ports, 2 spool positions, blocked in rest position, with manualoverride.

Seat valve, separate coil, device connection socket form B, elastic


seal, with plug-in connection 4 mm, with mounting system for
grooved plate.
Material number: 0820019990
Dimensions

mm (L x W x H)

70 x 83 x 70

Weight

270

Operating voltage

V DC

24

Operating current

0.2

Operating pressure

(min./max.) bar

2..7

Connection thread

M5

Nominal flow 1 to 2

l/min

40

Nominal flow 2 to 3

l/min

52

5/2 directional solenoid valve G1/8, with spring return


Material no.

1827003413

5/2 directional valve, electrically operated with spring return, 5ports,


2 spool positions, 2 pneumatic silencers, with manual override.
Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket
for4 mm measuring lines, with plug-in connection 4 mm, with
mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820038102
Dimensions

mm (L x W x H)

128 x 82 x 50

Weight

268

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500

Connection thread
Current consumption

G1/8
mA

Bosch Rexroth AG, 06.2012, R999000218

90


Pneumatic components | Pneumatics training system 71
Valves

Directional valves electrical


5/2 directional solenoid pulse valve G1/8
Material no.

1827003414

5/2 directional valve, electrically operated on both sides, 5 ports,


2spool positions, 2 pneumatic silencers, with manual override.
Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket
for4 mm measuring line, with plug-in connection 4 mm, with
mounting system for grooved plate.

Industrial type: WV02 series, Material number: 0820038602


Dimensions

mm (L x W x H)

187 x 82 x 50

Weight

328

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

1.5..10

Nominal flow

l/min

500

Connection thread
Current consumption

G1/8
mA

90

5/3 directional solenoid valve G1/8 block. centr. pos.


Material no.

1827003415

5/3 directional valve, electrically operated on both sides, 5 ports,


3spool positions, 2 pneumatic silencers, all ports blocked in central position, with manual override.

Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket
for4 mm measuring line, with plug-in connection 4 mm, with
mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820039016
Dimensions

mm (L x W x H)

196 x 82 x 50

Weight

333

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2.2..10

Nominal flow

l/min

400

Connection thread
Current consumption

G1/8
mA

90

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic components


Valves

Directional valves electrical


5/2 directional solenoid valve G1/8, PAL
Material no.

1827003555

5/2 directional valve, electrically operated with spring return, 5ports,


2 spool positions, 2 pneumatic silencers, with manual override.
Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection 4 mm, with
mounting system for grooved plate.

Industrial type: WV02 series, Material number: 0820038102


Dimensions

mm (L x W x H)

118 x 82 x 50

Length

Weight

439

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

2..10

Nominal flow

l/min

500

Connection thread
Current consumption

G1/8
mA

90

5/2 directional solenoid pulse valve G1/8, PAL


Material no.

1827003556

5/2 directional valve, electrically operated on both sides, 5 ports,


2spool positions, 2 pneumatic silencers, open in rest position, with
manual override.
Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection 4 mm, with
mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820038602
Dimensions

mm (L x W x H)

164 x 82 x 50

Length

Weight

672

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

1.5..10

Nominal flow

l/min

500

Connection thread
Current consumption

G1/8
mA

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Pneumatic components | Pneumatics training system 73
Valves

Flow control valves


Throttle check valve G1/8
Material no.

1827003379

Throttle check valve, manually operated, 2 ports, throttled in one


direction (from 1 to 2) - free flow in the opposite direction, manual
throttle adjustment by means of lockable knurled screw.

Taper throttle and diaphragm check valve, housing made of aluminum, elastic seal, with plug-in connection 4 mm, with mounting
system for grooved plate.
Material number: 0821200009
Dimensions

mm (L x W x H)

70 x 60 x 48

Weight

160

Operating pressure

(min./max.) bar

0.5..10

Nominal flow

l/min

135

Connection thread

G1/8

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Pneumatics training system | Pneumatic components


Valves

Logic valves
Shuttle valve 3-fold, OR
Material no.

1827003147

Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit,


pressure at actuator port A is pending if supply pressure is available
either at port E1 or E2.

Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold


independent OR functional units, with plug-in connection 4 mm,
with mounting system for grooved plate.
Material number: 0821000008
Dimensions

mm (L x W x H)

110 x 70 x 60

Weight

278

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80

Two-pressure valve 3-fold, AND


Material no.

1827003148

Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit,


pressure at actuator port A is pending if the pressure at ports E1
and E2 is equal.
Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold
independent AND functional units, with plug-in connection 4 mm,
with mounting system for grooved plate.
Material number: 0821001008
Dimensions

mm (L x W x H)

110 x 70 x 60

Weight

271

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80

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Pneumatic components | Pneumatics training system 75
Valves

Logic valves
Shuttle valve G1/8, OR
Material no.

1827003382

Logic valve 1-fold, inherent controlled, 3 ports, 3 per logic unit,


pressure at actuator port A is pending if the pressure at ports E1
and E2 is equal.

Seat valve, housing made of aluminum, elastic Perbunan seal, with


plug-in connection 4 mm, with mounting system for grooved plate.
Material number: 0821000002
Dimensions

mm (L x W x H)

74 x 50 x 48

Weight

156

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

640

Connection thread

G1/8

Two-pressure valve M5, AND


Material no.

1827003383

Logic valve 1-fold, inherent controlled, 3 ports, pressure at actuator


port 2 is pending if the pressure at both ports 1 is equal.
Seat valve, housing made of plastic, NBR seal, with plug-in connection 4 mm, with mounting system for grooved plate.

Material number: 0821001004


Dimensions

mm (L x W x H)

70 x 60 x 46

Weight

130

Operating pressure

(min./max.) bar

1..10

Nominal flow

l/min

80

Connection thread

M5

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Pneumatics training system | Pneumatic components


Valves

Valve support system


Valve block with 4 directional valves, Profibus DP
Material no.

R961003081

Valve support system, with Profibus DP connector, 2 x 5/2 directional valve monostable, 2 x 5/2 directional valve operated on both
sides, manual override, terminating resistor, Profibus connection
cable, voltage supply with contact-protected connection cables.
Dimensions

mm (L x W x H)

160 X 160 X 92

Weight

kg

1.22

Protection class

IEC 60529

IP 65

Operating voltage

V DC

24

Operating pressure

(min./max.) bar

3..8

Valve support system LP04 multi-pole


Material no.

R961004464

Valve support system, with multi-pole connector, 2 x 5/2 directional


valve monostable, 5/2 directional valve operated on both sides,
5/3directional valve blocked central position, manual override, with
plug-in connection 4 mm, with mounting system for grooved plate.
Dimensions

mm (L x W x H)

160 x 160 x 92

Weight

910

Protection class

IEC 60529

IP 65

Operating voltage

V DC

24

Operating pressure

(max.) bar

Accessories
Mat. no.

Quantity

Recommended accessories

R961004621

Cable LP04, 7-pin/4 mm

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Pneumatic components | Pneumatics training system 77


Special components

Special components / maintenance units


Filter controller G1/8, 0.1-3 bar
Material no.

1827003387

Pressure control valve, 2 ports, 1 free hole, with pressure gauge,


with hand wheel, air filtration and pressure control, feed pressure is
controlled to set secondary pressure.

Diaphragm pressure controller, housing made of zinc, pressure


gauge, hand wheel for the manual adjustment of the secondary
pressure, filter unit flanged to pressure control valve, vertical installation position, fine filter, exchangeable filter insert: borosilicate
glass fiber, with plug-in connection 4 mm, with mounting system
for grooved plate.
Industrial type: NL1 series, Material number: 0821302728
Dimensions

mm (L x W x H)

160 x 165 x 140

Weight

880

Operating pressure

(min./max.) bar

0.5..16

Nominal flow

l/min

600

Control range

(min./max.) bar

0.1..3

Filter controller 3/2 directional valve; 0.5 - 10 bar


Material no.

1827003410

Pressure controller with 3/2 directional valve, manually operated,


filter with downstream pressure control valve for reduced compressed air supply, with pressure gauge, with isolator valve, 2 ports,
1 free hole.

Diaphragm pressure controller with secondary bleeding, lockable


ball isolator valve, housing made of zinc die casting, hand wheel for
adjusting the secondary pressure, vertical installation position, filter
insert: Cellpor, exchangeable, semi-automatic drain valve, open at
zero pressure, with plug-in connection 6 mm, with mounting system for grooved plate.
Industrial type: NL1 series, Material number: 0821300750, 0821300772
Dimensions

mm (L x W x H)

158 x 161 x 142

Weight

955

Operating pressure

(min./max.) bar

1.5..16

Nominal flow

l/min

950

Control range

(min./max.) bar

0.5..10

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Pneumatics training system | Pneumatic components


Special components

Pressure controller
Pressure control valve PN-ED02
Material no.

R961003950

E/P pressure control valve, pressure control range 0-6 bar, command value input 0-10 V, actual value output 0-10 V, electr. connection with connector M12 x 1, 5-pole, with plug-in connection4mm, with mounting system for grooved plate.
Industrial type: ED02 series, Material number: R414002403
Dimensions

mm (L x W x H)

94 x 76 x 76

Weight

433

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating current

mA

300

Operating pressure

(max.) bar

Connection thread
Pressure control range

G1/8
(min./max.) bar

0..6

Pressure controller G1/8, 0.5-10 bar


Material no.

1827003386

Pressure controller with pressure gauge, 2 ports, 1 free hole, secondary pressure manually adjustable, feed pressure is controlled to
secondary pressure.
Diaphragm pressure controller with unloading opening, housing
made of zinc, hand wheel for adjusting the secondary pressure, with
plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: NL1-RGS series, Material number: 0821302730
Dimensions

mm (L x W x H)

70 x 82 x 100

Weight

420

Operating pressure

(min./max.) bar

0.5..16

Nominal flow

l/min

600

Connection thread
Control range

G1/8
(min./max.) bar

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Pneumatic components | Pneumatics training system 79


Special components

Pressure gauge
Pressure gauge 0-10 bar
Material no.

1827003406

Pressure gauge, analog pointer instrument, 2 ports.


Bourdon tube pressure gauge, connection block made of aluminum,
with plug-in connection 4 mm, with mounting system for
groovedplate.

Industrial type: PG1-SNL series, Material number: 1827231024


Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

222

Operating pressure

(min./max.) bar

0..10

Connection thread

G1/8

Area of application

(min./max.) bar

0..8

Display range

(min./max.) bar

0..10

Scale value

0.5

Pressure gauge 0-2.5 bar


Material no.

1827003407

Pressure gauge, analog pointer instrument, 2 ports.


Bourdon tube pressure gauge, connection block made of aluminum,
with plug-in connection 4 mm, with mounting system for
groovedplate.

Industrial type: PG1-SNL series, Material number: 1827231048


Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

222

Operating pressure

(min./max.) bar

0..2.5

Connection thread
(min./max.) bar

0..1.7

Display range

(min./max.) bar

0..2.5

Scale value

G1/8

Area of application

0.1

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Pneumatics training system | Pneumatic components


Special components

Pressure gauge
Pressure gauge 1/0 bar
Material no.

1827003408

Pressure gauge for vacuum display, analog pointer instrument,


2ports.
Bourdon tube pressure gauge, connection block made of aluminum,
with plug-in connection 4 mm, with mounting system for
groovedplate.
Industrial type: PG1-SNL series, Material number: 1827231053
Dimensions

mm (L x W x H)

70 x 50 x 88

Weight

222

Operating pressure

(min./max.) bar

1..0

Connection thread

G1/8

Area of application

(min./max.) bar

0.8..0

Display range

(min./max.) bar

1..0

Scale value

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Pneumatic components | Pneumatics training system 81


Special components

P/E transformer
Mechanical pressure switch 1 - 16 bar
Material no.

1827003428

Pneumatic / electric pressure switch, manually adjustable, with


spring pretensioning, changeover contact, with contact protected4mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal.
Diaphragm with spring pretensioning, with device socket, form A,
with plug-in connection 4 mm, with mounting system for
groovedplate.

Industrial type: PM1 series, Material number: 0821100013


Dimensions

mm (L x W x H)

101 x 50 x 103

Weight

311

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating pressure

(min./max.) bar

0.5..16

Connection thread

G1/4

Switching current

A max.

10

Switching pressure

(min./max.) bar

0.5..16

Mechanical pressure switch -1 to 0 bar


Material no.

1827003434

Pneumatic / electric pressure switch, manually adjustable, with


spring pretensioning, changeover contact, with contact protected4mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal.

Diaphragm with spring pretensioning, with device socket, form A,


with plug-in connection 4 mm, with mounting system for
groovedplate.
Industrial type: PM1 series, Material number: 0821100010
Dimensions

mm (L x W x H)

107 x 50 x 103

Weight

318

Protection class

IEC 60529

IP 65

Supply voltage

V DC

24

Operating pressure

(min./max.) bar

0.9..0

Connection thread

G1/4

Switching current

A max.

10

Switching pressure

(min./max.) bar

0.9..0

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Pneumatics training system | Pneumatic components


Special components

P/E transformer
Pressure switch 0 to 16 bar
Material no.

R961003948

Electronic pressure sensor with sensor element on piezo-resistant


basis, switching pressure range 0 - 16 bar, output signal 1 x PNP and
1 x analog, electr. connection with connector M12 x 1, 5-pole, with
plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type: PE2 series, Material number: 0821100111
Dimensions

mm (L x W x H)

113 x 50 x 65

Weight

210

Protection class

IEC 60529

IP 65

Supply voltage

V DC

15..32

Operating current

mA

< 50

Ambient temperature

(min./max.) C

10..60

Connection thread
Switching current

G1/4
A max.

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Pneumatic components | Pneumatics training system 83


Special components

Reflex nozzle / suction nozzle


Reflex nozzle
Material no.

1827003403

Reflex nozzle, measuring nozzle with pneumatic signal recording of


the back pressure, 1 measuring port and measuring nozzle, positive
signal at the measuring port in case of distance recording of a solid
body. For the contactless recording of moveable parts, e.g. tubular
bags in packaging machines. For reducing the pressure at the input,
upstream connection of a pressure controller (0.1 to 3 bar) is necessary, Mat. no. 1827003387. For the further processing of the
measurement signal, the downstream connection of a directional
valve with pressure amplifier is necessary, Mat. no. 1827003389.
Housing and internal part made of brass, mounted at an aluminum
angle in an adjustable form, with plug-in connection 4 mm, with
mounting system for grooved plate.

Material number: 1827020028


Dimensions

mm (L x W x H)

70 x 63 x 61

Weight

154

Operating pressure

(min./max.) bar

0.1..0.4

Vacuum ejector
Material no.

1827003225

Suction nozzle, 3 ports, vacuum is generated by compressed air


flow from port 1 through venturi nozzle to port 3. Vacuum results at
the smallest nozzle cross-section at port 2 leading to the vacuum
suction cup, for grabbing plane material with smooth surface.

Aluminum housing, nozzle system made of brass, flat vacuum suction cup, Perbunan material with internal thread, with plug-in connection 4 mm, with mounting system for grooved plate.
Industrial type ejector: EBP series, Material number: 1820455077.
Industrial type vacuum suction cup: FSG series,
Material number: 1820455077
Dimensions

mm (L x W x H)

88 x 57 x 54

Weight

210

Operating pressure

(min./max.) bar

0..7

Connection thread
Air consumption

G1/8
l/min

20

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Pneumatics training system | Pneumatic components


Special components

Counter
Counter timer box 8 bar
Material no.

1827003593

Preset summation counter for pneumatic pulses, 4 ports, reset button, preset pushbutton, preset and actual display 3-digit. If the preselected target pulse number corresponds to the pneumatically
generated actual pulse number, the integrated 3/2directional pulse
valve will switch, reset manually or pneumatically.

Plastic housing with aluminum front plate, 4 plug-in connections4 mm, with mounting system for grooved plate or electricalattachment.
Dimensions

mm (L x W x H)

150 x 85 x 123

Weight

644

Operating pressure

(min./max.) bar

2..8

Control pressure

bar

0.8..1.5

Summation counter pneumatic, 6-digit


Material no.

1827003404

Pneumatic-mechanical summation counter, 2 ports, counting frequency depends on the pressure and the pipe length (values have
to be determined) / reset: Manually via manual button or pneumatically > 2 bar / counting: Pneumatic pulse length > 18 ms
Plastic housing, white numbers, 6-digit display, any installation position, with plug-in connector 4 mm, with mounting system for
grooved plate.
Material number: 0821304018
Dimensions

mm (L x W x H)

115 x 70 x 58

Weight

225

Operating pressure

(min./max.) bar

2..8

Connection thread

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Pneumatic components | Pneumatics training system 85


Special components

Distributor
Distributor 6-fold
Material no.

1827003411

Pneumatic distributor 6-fold, 6 actuator ports, 1 port as supply, flow


release in discharge direction after insertion of the plastic pipe.
Housing made of anodized aluminum, port for supply with plug-in
connection 6 mm, ports for every discharge with plug-in connection 4 mm blocked in discharge direction, with mounting system
for grooved plate.
Dimensions

mm (L x W x H)

71 x 75 x 53

Weight

224

Operating pressure

(min./max.) bar

0.95..16

Connection thread

M5

Distributor 6-fold 3/2 directional valve


Material no.

1827003577

Pneumatic distributor 6-fold, 6 ports for discharges, 1 port as supply, 3/2 directional manual spool valve with detent and 1 free hole,
spool position 1: supply blocked, spool position 2: supply open,
free hole closed.

Housing made of anodized aluminum, with plug-in connection6mm for supply, with plug-in connection 4 mm for discharge, with mounting system for grooved plate.
Manual spool valve ML series, Material number: 0820402007

Dimensions

mm (L x W x H)

157 x 55 x 53

Weight

282

Operating pressure

(min./max.) bar

0..10

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Pneumatics training system | Pneumatic components


Special components

Pipe bracket
Terminal 5-fold
Material no.

1827003574

5-fold terminal strip for mounting pipes.


Terminal strip made of plastic, with mounting system for
groovedplate.
Dimensions

mm (L x W x H)

70 x 50 x 40

Weight

98

Terminal strip 5-fold with designation label PAL


Material no.

1827003553

5-fold terminal strip for mounting pipes, with designation label.


Terminal strip made of plastic, designation label made of aluminum,
with mounting system for grooved plate.
Dimensions

mm (L x W x H)

90 x 50 x 40

Weight

116

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Electric components | Pneumatics training system 87

Electric components

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Pneumatics training system | Electric components

Table of Contents Electric components

Operating modules

89

Position switches

97

Relays 100
Operating and display elements

102

Measuring lines

106

Accessories 109
PLC 112

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Electric components | Pneumatics training system 89


Operating modules

Operating modules
Relay box 24 V, 4 changeovers
Material no.

1827003583

Relay with 4 changeover contacts, direct-switching, indicator lamp


is illuminated in switched condition.
Plastic housing with aluminum front plate, contact protected 4 mm
measuring sockets, relay and control circuit designed as slide-in
unit with printed circuit board, with mounting system for grooved
plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

386

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

60

Contact load

A max.

Relay box 24 V, with pick-up delay


Material no.

1827003584

Relay with 1 normally open contact and 1 normally closed contact,


switching with pick-up delay, continuously adjustable time delay,
indicator lamp is illuminated in the switched condition.

Plastic housing with aluminum front plate, contact protected 4 mm


measuring sockets, relay and control circuit designed as slide-in
unit with printed circuit board, with mounting system for grooved
plate or grooved plate case.

Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

362

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

80

Contact load

A max.

Delay time

0.5..15

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Pneumatics training system | Electric components


Operating modules

Operating modules
Relay box 24 V, with release time delay
Material no.

1827003585

Relay with 1 normally open contact and 1 normally closed contact,


switching with dropout delay, continuously adjustable time delay,
indicator lamp is illuminated in the switched condition.

Plastic housing with aluminum front plate, contact protected 4 mm


measuring sockets, relay and control circuit designed as slide-in
unit with printed circuit board, with mounting system for grooved
plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

365

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

A max.

Delay time

0.5..15

Display box 24 V, optical / acoustic


Material no.

1827003586

Optical and acoustic signal display, optical display 4 x LED red,


acoustic display with buzzer, displays are active if there is voltage at
the socket pair (+, ).
Plastic housing with aluminum front plate, contact protected 4 mm
measuring sockets (4 x 2 for optical, 1 x 2 for acoustic display), designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

346

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

20

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Electric components | Pneumatics training system 91


Operating modules

Operating modules
Distributor box 24 V
Material no.

1827003587

Distributor box for 24 V and 0 V, 10 sockets (red for 24 V) are electrically connected, 10 sockets (blue for 0 V) likewise.
Plastic housing with aluminum front plate, with 10 red and 10 blue
contact protected 4 mm measuring sockets, designed as slide-in
unit on printed circuit board, with mounting system for grooved
plate or for electrical attachment.
Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

369

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Switch and button box 24 V


Material no.

1827003588

Switch and button box, 1 switch with 2 detents, 1 normally closed


contact, 1 normally open contact, operation by turning the switch
toggle, 2 buttons with spring return, 1 normally closed contact and
1 normally open contact each, operation by jogging the button.

Plastic housing with aluminum front plate, contact protected 4 mm


measuring sockets. Designed as slide-in unit with printed circuit board,
with mounting system for grooved plate or for electrical attachment.

Dimensions

mm (L x W x H)

150 x 85 x 85

Weight

376

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

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Pneumatics training system | Electric components


Operating modules

Operating modules
Switch box 24 V, 2-fold
Material no.

1827003589

Switch box with 2 pushbuttons, 2 normally open contacts and


2normally closed contacts each, switch with signal lamp, can be
separately operated via 2 connection sockets.

Plastic housing with aluminum front plate, with 2 pushbuttons, with


16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit
board, with mounting system for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 79

Weight

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

Button box 24 V, 2-fold


Material no.

1827003590

Button box with 2 pushbuttons, 2 normally open contacts and


2normally closed contacts each, button with signal lamp, can be
separately operated via 2 connection sockets.
Plastic housing with aluminum front plate, with 2 pushbuttons, with
16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit
board, with mounting system for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 79

Weight

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load


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Electric components | Pneumatics training system 93


Operating modules

Operating modules
Switch box emergency off 24 V
Material no.

1827003591

Switch for emergency off, mechanical locking in switched position,


mechanical unlocking by turning the control button, 1 normally
open contact, 1 normally closed contact.

Plastic housing with aluminum front plate, contact protected 4 mm


measuring sockets, designed as slide-in unit, with mounting system
for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

150 x 85 x 97

Weight

324

Protection class

IEC 60529

IP 50

Contact load

Counter timer box 24 V


Material no.

1827003592

Counter timer box with potential-free changeover contact, when the


counter value is reached, the contact switches, reset of the counter
reading by reset pulse or manually using the button, setting the
counter value by 3-digit decade switch.
Plastic housing with aluminum front plate, manual reset button,
contact protected 4 mm connection sockets, designed as slide-in
unit on printed circuit board, with mounting system for grooved
plate or grooved plate case.

Dimensions

mm (L x W x H)

150 x 85 x 71

Weight

382

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Current consumption

mA

80

Contact load

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Pneumatics training system | Electric components


Operating modules

Operating modules
Input / output box 24 V, 16-fold
Material no.

1827003595

Adapter for 16 signals from D-SUB connector to measuring sockets,


2 measuring sockets for supply voltage 24 V and 0 V connected with
D-SUB connector, assignment of the connector-pin assignment to
measuring sockets according to plan.
Plastic housing with aluminum front plate, with contact protected
4mm measuring sockets, 16 x for signals black, 1 x for 24 V red,
1xfor 0 V blue, D-SUB connector 26-pin, designed as slide-in unit
on printed circuit board, with mounting system for grooved plate or
electrical attachment.
Dimensions

mm (L x W x H)

150 x 85 x 72

Weight

386

Protection class

IEC 60529

IP 50

Operating voltage

V DC

24

Contact load

Operating module BPS 6.1 + BPS 21.0


Material no.

R961004432

Operating module BPS 6.1 command/actual value display,


2 digital voltmeters, display 3 digits, digit height 13 mm,
measurement range +/20 V DC.
Operating module BPS21.0, adapter for pressure control valve ED02
with 7-pin connector plug to laboratory sockets,
contact protected 4 mm laboratory sockets for command value and
voltage supply, 2 mm laboratory sockets for actual values.
Aluminum front plates with scratch-proof labeling,
with mounting system for grooved plate.
Dimensions

mm (L x W x H)

280 x 150 x 160

Weight

kg

1.4

Supply voltage

V DC

24

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Electric components | Pneumatics training system 95


Operating modules

Operating modules
Operating module BPS 5.2 + BPS 20.0
Material no.

R961004431

Operating module BPS 5.2 with 10-gear potentiometer and scale for
manual command value specification, +/10 Volt output, 1 rotary
switch with 3 positions, optical indicator for selected polarity,

operating module BPS 20.0 for command value generation, 4 callable command values, 5 ramps per command value,
aluminum front plates with scratch-proof labeling,
contact protected 4 mm laboratory sockets,
with mounting system for grooved plate.
Dimensions

mm (L x W x H)

280 x 150 x 160

Weight

kg

1.6

Supply voltage

V DC

24

Power supply unit 230 V/24 V with distributor


Material no.

R961001099

Power supply unit with mains switch and operation lamp, contact
protected 4 mm measuring sockets, 1 x red for DC 24 V, 1 x blue for
0 Volt.
Distributor plate with contact protected 4 mm measuring sockets,
10 x red for DC 24 V and 10 x blue for 0 Volt.

Plastic housing with aluminum front plate, with mounting system


for grooved plate or for electrical attachment.

Dimensions

mm (L x W x H)

280 x 142 x 190

Weight

kg

4.05

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

50

Output voltage

V DC

24

Current consumption

6.5

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Pneumatics training system | Electric components


Operating modules

Operating modules
Table power supply unit 0-30 V/ 3 A
Material no.

R901229673

Power supply unit with controllable output 0-30 V DC, 3 A and output 3-6 V DC, 2 A,
with contact protected 4 mm safety sockets, table unit with fold-out
feet, with mains connection cable.
Dimensions

mm (L x W x H)

255 x 245 x 11

Weight

kg

5.3

Protection class

IEC 60529

IP 20

Supply voltage

V AC

230

Mains frequency

Hz

50

Output voltage

V DC

0..30

Short-circuit-proof

Bosch Rexroth AG, 06.2012, R999000218

Yes




Electric components | Pneumatics training system 97


Position switches

Position switches
Electric position switch with roller lever
Material no.

1827003421

Electric position switch with roller lever, operation via trip cam.
1 changeover contact, 3 contact protected 4 mm measuring sockets, middle contact (1, red), normally closed contact (2, blue), normally open contact (4, black), with mounting system for grooved
plate or grooved plate case.
Dimensions

mm (L x W x H)

70 x 72 x 85

Weight

165

Protection class

IEC 60529

IP 00

Operating voltage

V DC

24

Switching current

Electric position switch with roller lever


Material no.

1827003569

Electric position switch with roller lever, operation via trip cam.
1 changeover contact, 3 screw terminals, middle contact, normally
closed contact, normally open contact, with mounting system for
grooved plate.

Dimensions

mm (L x W x H)

70 x 59 x 57

Weight

120

Protection class

IEC 60529

IP 00

Operating voltage

V DC

24

Switching current

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Position switches

Position switches
Inductive sensor
Material no.

1827003422

Inductive proximity switch NJ2-12GM40-E2 with PNP NO contact


function, switching distance 2 mm, measuring distance mechanically adjustable.

Flush mounting, voltage supply 10...60 V (DC), switching status display, LED yellow, bracket for sensor made of anodized aluminum
sheet, contact protected 4 mm safety sockets,
with mounting system for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

70 x 92 x 84

Weight

318

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Operating current

mA

0 200

Switching frequency

Hz

0 3000

Switching distance

mm

Installation type

Flush

Optical sensor
Material no.

1827003424

Optical sensor, reflection light scanner OF5010, operating display


LED green, functional display LED yellow, current carrying capacity200 mA, switching frequency 400 Hz.
Switching element function PNP NO contact, bright-/dark-switching
electronically switchable.
Bracket anodized ALUMINUM sheet, 3 contact protected 4 mm safety sockets for voltage supply 10...36 V (DC) and switching signal,
with mounting system for grooved plate or grooved plate case.
Dimensions

mm (L x W x H)

70 x 98 x 84

Weight

184

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Switching frequency

Hz

400

Scanning width

mm

200

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Electric components | Pneumatics training system 99


Position switches

Position switches
Capacitive sensor
Material no.

1827003423

Capacitive proximity switch CBB4-12GH70-E2, with PNP NO contact


function, switching distance 4 mm, adjustable via potentiometer.
Flush mounting, operating voltage 10...36 V (DC), bracket for sensor made of anodized aluminum sheet, contact protected 4 mm
safety sockets,

with mounting system for grooved plate or grooved plate case.


Dimensions

mm (L x W x H)

70 x 95 x 84

Weight

185

Protection class

IEC60529

IP20

Supply voltage

V DC

24

Operating current

mA

0 100

Switching frequency

Hz

0 50

Switching distance

mm

Installation type
Switching current

Flush
A

0.2

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Pneumatics training system | Electric components


Relays

Relays
Time relay, with pick-up or dropout delay
Material no.

R961002710

Multifunction time relay, pick-up or dropout delayed operating mode


selectable, 2 changeover contacts, 6 function types and 4 time periods manually adjustable, optical display of the set time value.

Plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699


Dimensions

mm (L x W x H)

48 x 48 x 93

Weight

91

Protection class

IEC 60529

IP 40

Operating voltage

V DC

24

Switching current

A max.

Time period 1

0.05s..5h

Time period 2

0.05s..10h

Time period 3

0.05s..50h

Time period 4

0.05s..100h

Relay with 3 changeovers


Material no.

R961002709

Relay with 3 changeover contacts.


Transparent plastic housing, pluggable on 11-pin socket,
Mat.no.:R961002699
Dimensions

mm (L x W x H)

36 x 33 x 66

Weight

82

Protection class

IEC 60529

IP 40

Operating voltage

V DC

24

Switching current

A max.

10

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Electric components | Pneumatics training system 101
Relays

Relays
Relay socket
Material no.

R961002699

Socket for the relay assembly on fastening rail (top hat rail), for accepting an 11-pin plug-in relay,
blue plastic housing, with screw terminals.

Dimensions

mm (L x W x H)

71 x 38 x 26

Weight

50

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

10

Connection cross-section

mm

0.5..2.5

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Operating and display elements

Operating and display elements


Indicator light 24 V
Material no.

1827001988

Indicator light for displaying electric signals.


Display opal white, electrical connection via plug terminal, mounting in the carrying angle Mat. no.: 1827003558, indicator unit can
be separated from the contact unit.
Dimensions

mm (L x W x H)

71 x 44 x 30

Weight

34

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Operating current

mA

50

Electr. button 1 NC contact/1 NO contact


Material no.

1827001991

Button with 1 normally closed and 1 normally open contact.


By pushing the actuation element, one contact is opened, the other
one is closed. Upon release, a return spring makes the switching
contacts return into the rest position.
Actuation element black, electrical connection via screw terminal,
mounting in the carrying angle Mat. no.: 1827003558, actuation
element can be separated from the contact unit.
Dimensions

mm (L x W x H)

52 x 41 x 30

Weight

36

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

A max.

10

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Electric components | Pneumatics training system 103


Operating and display elements

Operating and display elements


Electr. switch 1 NC contact/1 NO contact
Material no.

1827001992

Rotary switch with detented position, 1 NC and 1 NO contact. By


turning the actuation element, one contact is opened, the other one
is closed.

Actuation element black, electrical connection via screw terminal,


mounting in the carrying angle Mat. no.: 1827003558, actuation
element can be separated from the contact unit.
Dimensions

mm (L x W x H)

70 x 41 x 30

Weight

42

Protection class

IEC 60529

IP 20

Operating voltage

V DC

24

Contact load

A max.

10

Socket with LED form A


Material no.

1827003352

Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical
display, can be used for valves.

Plastic housing with contact protected 4 mm measuring sockets,


contacting to the valve coil via coupling socket according
toDIN43650, form A.

Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

35

Protection class

IEC 60529

IP 20

Operating voltage

V DC

22..26

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Operating and display elements

Operating and display elements


Socket with LED form B
Material no.

1827003353

Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical
display, can be used for valves.

Plastic housing with contact protected 4 mm measuring sockets,


contacting to the valve coil via coupling socket according
toDIN43650, form B.
Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

35

Protection class

IEC 60529

IP 20

Operating voltage

V DC

22..26

Socket with LED form C


Material no.

1827003354

Mating connector with 2 connections for laboratory connectors,


forwarding of the signals to valve coil, signal rectification; thus, reverse polarity protection, optical display.
Plastic housing with contact protected 4 mm measuring sockets,
contacting to the valve coil via coupling socket according
toDIN43650, form C.
Dimensions

mm (L x W x H)

39 x 17 x 28

Weight

18

Protection class

IEC 60529

IP20

Operating voltage

V DC

24

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Electric components | Pneumatics training system 105


Operating and display elements

Operating and display elements


Socket P/E form A
Material no.

1827003355

Mating connector with 3 connections for laboratory connectors,


suitable for pressure switches Mat. no.: 1827003428, 1827003434.
Plastic housing with contact protected 4 mm measuring sockets,
contacting via coupling socket according to DIN 43650, form A.

Dimensions

mm (L x W x H)

50 x 35 x 28

Weight

39

Protection class

IEC 60529

IP 20

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Pneumatics training system | Electric components


Measuring lines

Measuring lines
Measuring line 250 mm, red
Material no.

1827003212

Flexible laboratory cable with 4 mm laboratory connector, socket


and pin part with contact protection, stackable, for establishing
safe electrical plug-in connections for exercise installations.
Length

mm

250

Weight

22

Color
Protection class

Red
IEC 60529

IP 20

Measuring line 250 mm, blue


Material no.

1827003213

Color

Blue

Measuring line 250 mm, black


Material no.

1827003214

Color

Black

Measuring line 500 mm, red


Material no.

1827003215

Flexible laboratory cable with 4 mm laboratory connector, socket


and pin part with contact protection, stackable, for establishing
safe electrical plug-in connections for exercise installations.
Length

mm

500

Weight

28

Color

Red

Protection class

IEC 60529

IP 20

Connection cross-section

mm

Measuring line 500 mm, blue


Material no.

1827003216

Color

Blue

Measuring line 500 mm, black


Material no.

1827003217

Color

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Electric components | Pneumatics training system 107


Measuring lines

Measuring lines
Measuring line 1000 mm, red
Material no.

1827003218

Flexible laboratory cable with 4 mm laboratory connector, socket


and pin part with contact protection, stackable, for establishing
safe electrical plug-in connections for exercise installations.
Length

mm

1000

Weight

40

Color
Protection class

Red
IEC 60529

IP 20

Measuring line 1000 mm, blue


Material no.

1827003219

Color

Blue

Measuring line 1000 mm, black


Material no.

1827003220

Color

Black

Measuring line, 1500 mm, red


Material no.

1827003464

Flexible laboratory cable with 4 mm laboratory connector, socket


and pin part with contact protection, stackable, for establishing
safe electrical plug-in connections for exercise installations.
Length

mm

1500

Weight

50

Color
Protection class

Red
IEC 60529

IP 20

Measuring line 1500 mm, blue


Material no.

1827003465

Color

Blue

Measuring line, 1500 mm, black


Material no.
Color

1827003466
Black

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Pneumatics training system | Electric components


Measuring lines

Measuring lines
Connection line 1500 mm, red and blue
Material no.

1827003005

Flexible laboratory cables with 4 mm laboratory connector and wire end


ferrule, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations.
Length

mm

1500

Weight

83

Color
Protection class

Red, blue
IEC 60529

IP 20

Cable 7-pin/4 mm
Material no.

R961004621

Cable for controlling the valve support system LP04 multi-pole in


the E2C handling module device set.
25-pin D socket, 7 contact protected 4 mm connectors.
Length

Weight

170

Cable 10-pin/4 mm
Material no.

R961004552

Cable for the voltage supply of the 8 end switches and for forwarding the 8 signals to the PLC, in the E2C handling module device set.
10-pin round socket, 10 contact protected 4 mm connectors.
Length

Weight

225

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Electric components | Pneumatics training system 109
Accessories

Accessories
Carrying angle, 4-fold
Material no.

1827003558

Carrying angle for the safe acceptance of 4 operating elements


(e.g. switches, pushbuttons, indicator lights).
Anodized aluminum sheet, with mounting system for grooved plate
or grooved plate case.
Dimensions

mm (L x W x H)

260 x 70 x 69

Weight

262

Top hat rail 250 mm


Material no.

1827003560

Mounting rail for accepting electrical installation elements, e.g. for


max. 6 relay sockets or max. 35 terminals.
Sheet steel, with long holes, mounting with screw and nut in
8mmgroove.
Dimensions

mm (L x W x H)

250 x 35 x 7

Weight

91

Wire end ferrule 0.75 mm


Material no.

R900016169

Wire end ferrule with gray flange, as clamping protection for flexiblewires.
Weight
g
11
Delivery quantity

Quantity

100

Line cross-section

mm

0.75

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Pneumatics training system | Electric components


Accessories

Accessories
Electr. line, blue, 0.75 mm, 25 m
Material no.

1827003031

Flexible electric line, 1-pin.


Length

25

Weight

300

Color
Line cross-section

Blue
mm

0.75

Bridge, 10-fold, for terminals


Material no.

1827003037

Via a screw connection, the bridge establishes a safe electrical connection between neighboring terminals. A max. of 10 terminals can
be connected.
Dimensions

mm (L x W x H)

50 x 20 x 5

Weight

15

Terminal 2.5 mm
Material no.

1827003141

Individual terminals, for snapping onto the mounting rail


Mat.no.:1827003560
Dimensions

mm (L x W x H)

48 x 45 x 5

Weight

Delivery quantity

Quantity

Line cross-section

mm

2.5

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Electric components | Pneumatics training system 111
Accessories

Accessories
Terminal designation 01-40
Material no.

1827003142

Pluggable terminal designations with the numbers 1 to 40, suitable


for terminal Mat. no.: 1827003141 and 1827003559
Weight

Terminal, 35-fold
Material no.

1827003559

Terminal, 35-fold, for wiring with individual wires.


Installed on mounting rail with end angles and stop plate, terminals
made of nickel-plated brass with clamping ring, plastic body,
mounting with screw and nut in 8 mm groove.

Dimensions

mm (L x W x H)

250 x 56 x 55

Weight

356

Line cross-section

mm

2.5

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Pneumatics training system | Electric components


PLC

PLC
PLC module 2 analog outputs
Material no.

R911289381

PLC module with 2 analog outputs, for attachment to the L20, output voltage 0-10 V.
Weight

71

Output voltage

0..10

PLC module 2 analog inputs


Material no.

R911289306

PLC module with 2 analog inputs, for attachment to the L20,


4-20mA, 0-10 V
Weight

70

Input voltage

0..10

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Electric components | Pneumatics training system 113
PLC

PLC
PLC L20, 12 I/O
Material no.

R961004428

Programmable logic control L20 with digital inputs/outputs, 2 Sub-D


sockets for the connection of 2 I/O boxes. Firmware on
CompactFlash card.

1 IndraControl L20 with PROFIBUS DP, Ethernet, RS232,


1 CompactFlash card firmware L20, 12 digital inputs, 12 digital outputs 0.5 A, mounting system for grooved plate and grooved
platecase
2 safety sockets 4 mm (red/blue), 2 Sub-D sockets 26-pin,
IndraWorks software.
Dimensions

mm (L x W x H)

280 x 150 x 130

Weight

kg

1.7

Supply voltage

V DC

24

Digital I/O

DI / DO

12 / 12

Profibus module 8 I/O


Material no.

R961004467

Profibus module with 8 digital inputs and outputs each, M12 x 1


plug-in connection, short-circuit and overload protection of the outputs and sensor supply, max. output current per channel 500 mA,
2connections for BUS IN and BUS OUT, 4 connections for voltage
supply load and logic, 16 LEDs for status I/O, 4 LEDs for status voltage supply load and logic, 3 LEDs for diagnosis, 2 rotary encoding
switches for station address, with mounting system for
groovedplate.

Material number: R911307247

Dimensions

mm (L x W x H)

178 x 70 X 80

Weight

600

Protection class

IEC 60529

IP 67

Supply voltage

V DC

24

Operating temperature

(min./max.) C

25..60

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PLC

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Pneumatic accessories | Pneumatics training system 115

Pneumatic accessories

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Pneumatics training system | Pneumatic accessories

Table of Contents Pneumatic accessories

Plug-in connectors

117

Fittings 119
Pneumatic silencers

121

Pipes 122
Compressor and accessories

123

Cable channels

125

Snap-in elements

126

Tools 129
Consumables 131

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Plug-in connectors

Plug-in connectors
Angular connector 4 mm
Material no.

1823380019

Angular connector, 2 connections, 90 degree angle, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe with O-ring is securely sealed and at
the same time secured against pulling out.

Brass housing, nickel-plated, with spring sleeve, pressure ring and


O-ring demountable, for plastic pipe calibrated on the outside; the
pipe is held by a sharp edge of the spring sleeve that is installed in
the housing with a conical seat.
Industrial type: QR2 series - heat-resistant, Material number: 1823380019
Dimensions

mm (L x W x H)

22 x 22 x 9

Weight

10

Operating pressure

(min./max.) bar

0.95..16

Plug-in connection

mm ()

T plug-in connector 4 mm
Material no.

1823381043

T plug-in connector with 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection with the
basic body is securely sealed; at the same time secured against
pulling out.
Brass housing nickel-plated, spring sleeve, pressure and O-rings
demountable. The pipe is held by a sharp edge of the spring sleeve
that is installed in the housing with a conical seat.

Industrial type: QR2-RTK series, Material number: 1823381043


Dimensions

mm (L x W x H)

35 x 22 x 9

Weight

15

Operating pressure

(min./max.) bar

0.95..16

Plug-in connection

mm ()

T plug-in connector 4 mm
Material no.

2121104000

T plug-in connector, 3 connections, for the installation of pneumatic


circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pullingout.

Gray PBT plastic housing, POM loosening ring, the pipe is held
byasharp edge of the toothed washer, Perbunan form ring for
thesealing.
Industrial type: QR1-S-RTK series, Material number: 2121104000

Dimensions

mm (L x W x H)

37 x 25 x 10

Weight

Operating pressure

(min./max.) bar

0.95..10

Plug-in connection

mm ()

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Pneumatics training system | Pneumatic accessories


Plug-in connectors

Plug-in connectors
T plug-in connector 6 mm
Material no.

2121106000

T plug-in connector, 3 connections, for the installation of pneumatic


circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pullingout.

Gray PBT plastic housing, POM loosening ring, the pipe is held
byasharp edge of the toothed washer, Perbunan form ring for
thesealing.
Industrial type: QR1-S-RTK series, Material number: 2121106000
Dimensions

mm (L x W x H)

41 x 27 x 12

Weight

10

Operating pressure

(min./max.) bar

0.95..10

Plug-in connection

mm ()

End plug 4 mm
Material no.

2123204000

End plug, for plug-in connections that are not necessary, tool in the
commissioning, assembly and troubleshooting.
Industrial type: QR1-RBS series, Material number: 2123204000
Dimensions

mm (L x )

28 x 4

Weight

0.4

Operating pressure

(min./max.) bar

0.95..10

Plug-in connection

mm ()

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Pneumatic accessories | Pneumatics training system 119
Fittings

Fittings
Straight fitting G1/8, 4 mm
Material no.

1823373041

Straight fitting for producing a flow connection from internal thread


to plug-in connection for plastic pipe.
Brass, nickel-plated. Sealing of the fitting to the connection surface
and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge
of the spring sleeve and is secured against pulling out.

Industrial type: QR2-S-RPN series, Material number: 1823373041


Dimensions

mm (L x )

28 x 13.5

Weight

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

G1/8
mm ()

Straight fitting M5, with check valve, 4 mm


Material no.

1827003124

Straight fitting for establishing a flow connection from internal


thread to plug-in connection for plastic pipe, the installed check
valve blocks the flow in outflow direction, release is granted by
plugging the plastic pipe into the plug-in connection, inlet direction
is always free.

Brass, nickel-plated, seat valve, sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each
case effected by means of an O-ring. The plastic pipe is held by
asharp edge of the spring sleeve and is secured against pulling out.
Dimensions

mm (L x )

32 x 9

Weight

10

Operating pressure

bar

10

Connection thread
Plug-in connection

M5
mm ()

Straight fitting M5, 4 mm


Material no.

1823373038

Straight fitting for producing a flow connection from internal thread


to plug-in connection for plastic pipe.
Brass, nickel-plated. Sealing of the fitting to the connection surface
and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge
of the spring sleeve and is secured against pulling out.

Industrial type: QR2-S-RPN series, Material number: 1823373038


Dimensions

mm (L x )

20.5 x 9

Weight

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

M5
mm ()

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Pneumatics training system | Pneumatic accessories


Fittings

Fittings
Straight fitting G1/8, 6 mm
Material no.

1823373043

Straight fitting for producing a flow connection from internal thread


to plug-in connection for plastic pipe.
Brass, nickel-plated. Sealing of the fitting to the connection surface
and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge
of the spring sleeve and is secured against pulling out.

Industrial type: QR2-S-RPN series, Material number: 1823373043


Dimensions

mm (L x )

24 x 13.5

Weight

11

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

G1/8
mm ()

Straight fitting G1/4, 4 mm


Material no.

1823373045

Straight fitting for producing a flow connection from internal thread


to plug-in connection for plastic pipe.
Brass, nickel-plated. Sealing of the fitting to the connection surface
and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge
of the spring sleeve and is secured against pulling out.

Industrial type: QR2-S-RPN series, Material number: 1823373045


Dimensions

mm (L x )

21 x 17

Weight

12

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

G1/4
mm ()

Elbow swivel connector M5, 4 mm


Material no.

1823391549

Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe.
The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to the connection surface, to the hollow bolt and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The pipe is held
by a sharp edge of the spring sleeve that is installed in the housing
with a conical seat.
Industrial type: QR2-S-RW1, Material number: 1823391549
Dimensions

mm (L x W x H)

18 x 22 x 7

Weight

10

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

M5
mm ()

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Pneumatic accessories | Pneumatics training system 121


pneumatic silencers

Fittings / pneumatic silencers


Elbow swivel connector G1/8, 4 mm
Material no.

1823391551

Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe.
Brass, nickel-plated. The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to
the connection surface, to the hollow bolt and sealing of the plastic
pipe to the housing is in each case effected by means of an O-ring.
The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat.

Industrial type: QR2-S-RW1, Material number: 1823391551


Dimensions

mm (L x W x H)

28 x 28 x 14

Weight

24

Operating pressure

(min./max.) bar

0.95..16

Connection thread
Plug-in connection

G1/8
mm ()

Pneumatic silencer G1/8


Material no.

1827000000

Pneumatic silencer for reducing the venting noises in valve switching


processes. By means of an enlarged outlet area in the flow-through
of hollow spaces in the sintered metal, the air velocity is reduced.

Flow-through cone made of sintered bronze with optimized graining


for flow-through volume and noise reduction, thread made of brass.
Industrial type: SI1 series, Material number: 1827000000
Dimensions

mm (L x )

24 x 16

Weight

10

Operating pressure

bar

10

Nominal flow

l/min

1500

Connection thread

G1/8

Bosch Rexroth AG, 06.2012, R999000218

122

Pneumatics training system | Pneumatic accessories


Pipes

Pipes
Plastic pipe 6 x 1.05, PU, 25 m, black
Material no.

1820712012

Plastic hose for the installation of pneumatic circuits.


Hose made of polyester-polyurethane 6 x 1.05 mm, calibrated on
the outside, for compressed air according to ISO 8573-1:2001; thermal application range: 30 C to +80 C.

Industrial type: TU1-S series, Material number: 1820712012


Length

25

Weight

500

Color

Black

Operating pressure

(min./max.) bar

0.95..+10

External diameter

mm

Internal diameter

mm

3.9

Bending radius

mm

18

Plastic pipe 4 x 0.75, PU, 25 m, black


Material no.

1820712010

Plastic hose for the installation of pneumatic circuits.


Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on
the outside, for compressed air according to ISO 8573-1:2001; thermal application range: 30 C to +80 C.

Industrial type: TU1-S series, Material number: 1820712010


Length

25

Weight

225

Color

Black

Operating pressure

(min./max.) bar

0.95..+10

External diameter

mm

Internal diameter

mm

2.5

Bending radius

mm

12

Plastic pipe 4 x 0.75, PU, 25 m, transparent


Material no.

1820712000

Plastic hose for the installation of pneumatic circuits.


Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on
the outside, for compressed air according to ISO 8573-1:2001; thermal application range: 30 C to +80 C.
Industrial type: TU1-S series, Material number: 1820712000
Length

25

Weight

225

Color

Transparent

Operating pressure

(min./max.) bar

0.95..+10

External diameter

mm

Internal diameter

mm

2.5

Bending radius

mm

12

Bosch Rexroth AG, 06.2012, R999000218




Pneumatic accessories | Pneumatics training system 123


Compressor and accessories

Compressor and accessories


Compressor 230 V
Material no.

R900891168

Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low
noise level, suitable for operation in the classroom.

Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for
one-phase electrical connection.
Dimensions

mm (L x W x H)

570 x 380 x 380

Weight

kg

24.4

Operating voltage

V AC

230

Mains frequency

Hz

50

Operating pressure

bar

6..8

Compressor 110 V
Material no.

R961003963

Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low
noise level, suitable for operation in the classroom.

Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for
one-phase electrical connection.
Dimensions

mm (L x W x H)

570 x 380 x 380

Weight

kg

24.4

Operating voltage

V AC

110

Mains frequency

Hz

60

Operating pressure

bar

6..8

Device set compressor 230 V incl. accessories


Material no.

1827008426

Compressor unit for one-phase electrical connection


Low noise level, suitable for operation in the classroom
Max. noise 40 dB, max. air quantity 50 l/min, operating pressure6..8 bar, voltage 230 VAC, frequency 50 Hz

Device kit components:

R900891168

Compressor 230 V

R900891177

Coupling plug

2121106000

T plug-in connector 6 mm

R961007740

Plastic pipe 6 x 1.05, PU, 8 m

Bosch Rexroth AG, 06.2012, R999000218

124

Pneumatics training system | Pneumatic accessories


Compressor and accessories

Compressor and accessories


Device set compressor 110 V incl. accessories
Material no.

R961003964

Compressor unit for one-phase electrical connection


Low noise level, suitable for operation in the classroom
Max. noise 40 dB, max. air quantity 50 l/min, operating pressure6..8 bar, voltage 110 VAC, frequency 60 Hz
Device kit components:
R961003963

Compressor 110 V

R900891177

Coupling plug

2121106000

T plug-in connector 6 mm

R961007740

Plastic pipe 6 x 1.05, PU, 8 m

Bosch Rexroth AG, 06.2012, R999000218




Pneumatic accessories | Pneumatics training system 125


Cable channels

Cable channels
Cable channel 200 mm
Material no.

1827003561

Cable channel laterally slotted, with moveable cover that can be


engaged, mounting with nut in 8 mm groove or with pressure sensitive tapes on smooth surface, for accepting cables and plastic
pipes, improves the clarity of the installation.

Gray plastic PVC.


Dimensions

mm (L x W x H)

200 x 23 x 23

Weight

40

Cable channel 235 mm


Material no.

1827003562

Dimensions

mm (L x W x H)

235 x 23 x 23

Weight

45

Cable channel 300 mm


Material no.

1827003564

Dimensions

mm (L x W x H)

300 x 23 x 23

Weight

52

Cable channel 400 mm


Material no.

1827003566

Dimensions

mm (L x W x H)

400 x 23 x 23

Weight

72

Cable channel 500 mm

Material no.

1827003567

Dimensions

mm (L x W x H)

500 x 23 x 23

Weight

83

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Pneumatic accessories


Snap-in elements

Snap-in elements
Carrier plate 1 LO
Material no.

1827003455

Carrier plate with snap-in, with asymmetric hole pattern and


24bores, for mounting components with self-tapping screws;
clamping by means of spring preload on clamping piece in 8 mm
groove, loosening using pressure against loosening slide, can be
mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in
"Hole at top" position.
Dimensions

mm (L x W x H)

70 x 50 x 30

Weight

94

Load-bearing capacity

50

Installation surface

mm (L x W)

70 x 40

Carrier plate 1 LU
Material no.

R961002281

Carrier plate with snap-in, with asymmetric hole pattern and


24bores, for mounting components with self-tapping screws;
clamping by means of spring preload on clamping piece in 8 mm
groove, loosening using pressure against loosening slide, can be
mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in
"Hole at bottom" position.
Dimensions

mm (L x W x H)

70 x 50 x 30

Weight

94

Load-bearing capacity

50

Installation surface

mm (L x W)

70 x 40

Carrier plate 2 with LU long holes


Material no.

R961002283

Carrier plate with snap-in, with asymmetric hole pattern and


10bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload
on clamping piece in 8 mm groove, loosening using pressure against
loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, 2x snap-in, with
connecting rod, carrier plate with long holes, mounted on base
plate in "Holes at bottom" position.
Dimensions

mm (L x W x H)

70 x 50 x 42

Weight

96

Load-bearing capacity

50

Installation surface

mm (L x W)

40 x 32

Bosch Rexroth AG, 06.2012, R999000218




Pneumatic accessories | Pneumatics training system 127


Snap-in elements

Snap-in elements
Carrier plate 2 LO
Material no.

1827003456

Carrier plate with snap-in, with asymmetric hole pattern and


10bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload
on clamping piece in 8 mm groove, loosening using pressure against
loosening slide, can be mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate with long holes, mounted on
base plate in "Holes at top" position.
Dimensions

mm (L x W x H)

70 x 50 x 42

Weight

96

Load-bearing capacity

50

Installation surface

mm (L x W)

40 x 32

Carrier plate 3
Material no.

1827003457

Carrier plate with snap-in, with asymmetric hole pattern and


10bores, for mounting components with self-tapping screws,
clamping by means of spring preload on clamping piece in 8 mm
groove, loosening using pressure against loosening slide, can be
mounted rotated in steps of 90 degrees.

Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate.
Dimensions

mm (L x W x H)

110 x 69 x 30

Weight

138

Load-bearing capacity

50

Installation surface

mm (L x W)

110 x 55

Loosening slide extension


Material no.

1827003349

Extension of the release mechanics, carrier plates with assembly


widths of more than 50 mm require the extension of the loosening
slide for unlocking.

Plastic body block, with 2 bores for 2 extension dimensions, for


assembly on connecting rod.

Dimensions

mm (L x W x H)

45 x 29 x 13

Weight

14

Bosch Rexroth AG, 06.2012, R999000218

128

Pneumatics training system | Pneumatic accessories


Snap-in elements

Snap-in elements
Snap-in, right, with screw
Material no.

R961004089

Snap-in clamping element, "Right" design: Moveable clamping


pieceis assembled vis--vis the loosening slide, with self-tapping
M3x8screw and Belleville washer for mounting.

Loosening slide made of plastic, snap-in mechanism made of aluminum die casting.
Dimensions

mm (L x W x H)

40 x 21 x 21

Weight

22

Snap-in, left, with screw


Material no.

R961004090

Snap-in clamping element, "Left" design: Moveable clamping


pieceis assembled on the same side as the loosening slide, with
self-tapping M3 x 8 screw and Belleville washer for mounting.

Loosening slide made of plastic, snap-in mechanism made of aluminum die casting.
Dimensions

mm (L x W x H)

40 x 21 x 21

Weight

22

Connecting rod for snap-in


Material no.

1827003351

Connecting rod for snap-in, for the synchronous operation of two


loosening slides assembled next to each other, in grid width 50 mm.
Brass, nickel-plated, diameter 6 mm.
Dimensions

mm (L x )

46 x 6

Weight

11

Bosch Rexroth AG, 06.2012, R999000218


Pneumatic accessories | Pneumatics training system 129
Tools

Tools
Pipe cutter
Material no.

1823391390

Pipe cutter, manually operated, the blade cuts the lead pipe free
ofburs.
Body of gray plastic (polyamide), blade of stainless steel.

Material number: 1823391390


Replacement blade, Material number: 1823391389
Dimensions

mm (L x W x H)

80 x 25 x 30

Weight

30

Pneumatic tool kit


Material no.

1827003025

The assortment consists of:


Double open-ended wrench 6 x 7; 8 x 9; 12 x 13; 13 x 14,
slotted screwdriver 3.0 x 80; 5.5 x 100,

Allen wrench 2.5,


cross-head screwdriver size 1,
olling bag made of hard-wearing soft PVC.
Dimensions

mm (L x W)

400 x 320

Weight

620

Torx screwdriver T10


Material no.

R900043942

TORX screwdriver, size T10,


with shaft made of hardened tool steel and a handle made of plastic.

Length

mm

200

Weight

30

Bosch Rexroth AG, 06.2012, R999000218

130

Pneumatics training system | Pneumatic accessories


Tools

Tools
Loosening tool
Material no.

1823391651

Forked lever as loosening aid for plug-in connectors, for pipe diameters 4, 5, 6, 8, 10, 12, 14 mm.
Galvanized sheet steel.
Material number: 1823391651
Dimensions

mm (L x W x H)

98 x 25 x 4

Weight

22

Bosch Rexroth AG, 06.2012, R999000218


Pneumatic accessories | Pneumatics training system 131
Consumables

Consumables
Cable fastener L = 130 mm
Material no.

1821025000

Cable fastener for mounting pipes or lines.


Length

mm

130

Weight

72

Delivery quantity

Quantity

50

Designation label 15 x 6
Material no.

1829929200

Self-adhesive labels for labeling the components used in the pneumatic system,
can be written with pencil and pen, easily formable, the adhesive
used is water-resistant.

80 adhesive labels on a sheet.

Dimensions

mm (L x W)

15 x 6

Weight

Delivery quantity

Quantity

80

Bosch Rexroth AG, 06.2012, R999000218

132

Pneumatics training system | Pneumatic accessories


Consumables

Bosch Rexroth AG, 06.2012, R999000218

Directories | Pneumatics training system 133




Directories

Bosch Rexroth AG, 06.2012, R999000218

134

Pneumatics training system | Directories

Bosch Rexroth AG, 06.2012, R999000218

Directories | Pneumatics training system 135



Material number overview

Material number overview

Mat. no.

Product name

Page

1820712000

Plastic pipe 4 x 0.75, PU, 25 m, transparent

122

1820712010

Plastic pipe 4 x 0.75, PU, 25 m, black

122

1820712012

Plastic pipe 6 x 1.05, PU, 25 m, black

122

1821025000

Cable fastener L = 130 mm

131

1823219007

Trip cams steel M10 x 1.25

57

1823373038

Straight fitting M5, 4 mm

119

1823373041

Straight fitting G1/8, 4 mm

119

1823373043

Straight fitting G1/8, 6 mm

120

1823373045

Straight fitting G1/4, 4 mm

120

1823380019

Angular connector 4 mm

117

1823381043

T plug-in connector 4 mm

117

1823391390

Pipe cutter

129

1823391549

Elbow swivel connector M5, 4 mm

120

1823391551

Elbow swivel connector G1/8, 4 mm

121

1823391651

Loosening tool

130

1827000000

Pneumatic silencer G1/8

121

1827001988

Indicator light 24 V

102

1827001991

Electr. button 1 NC contact/1 NO contact

102

1827001992

Electr. switch 1 NC contact/1 NO contact

103

1827003005

Connection line 1500 mm, red and blue

108

1827003025

Pneumatic tool kit

129

1827003031

Electr. line, blue, 0.75 mm, 25 m

110

1827003037

Bridge, 10-fold, for terminals

110

1827003098

Quick-exhaust valve G1/8

68

1827003124

Straight fitting M5, with check valve, 4 mm

119

1827003141

Terminal 2.5 mm

110

1827003142

Terminal designation 01-40

111

1827003147

Shuttle valve 3-fold, OR

74

1827003148

Two-pressure valve 3-fold, AND

74

1827003212

Measuring line 250 mm, red

106

1827003213

Measuring line 250 mm, blue

106

1827003214

Measuring line 250 mm, black

106

1827003215

Measuring line 500 mm, red

106

1827003216

Measuring line 500 mm, blue

106

1827003217

Measuring line 500 mm, black

106

1827003218

Measuring line 1000 mm, red

107

1827003219

Measuring line 1000 mm, blue

107

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Pneumatics training system | Directories


Material number overview

Material number overview


Mat. no.

Product name

Page

1827003220

Measuring line 1000 mm, black

107

1827003221

Adapter for electric cylinder switch

55

1827003224

PN proximity switch with holder

56

1827003225

Vacuum ejector

83

1827003299

Grooved plate 565 x 700 x 30 mm

14

1827003349

Loosening slide extension

127

1827003351

Connecting rod for snap-in

128

1827003352

Socket with LED form A

103

1827003353

Socket with LED form B

104

1827003354

Socket with LED form C

104

1827003355

Socket P/E form A

105

1827003365

Basic pneumatic kit according to BiBB

26

1827003371

Single-acting cylinder d = 25 mm, H = 50 mm

51

1827003372

Double-acting cylinder d = 25 mm, H = 100 mm

51

1827003374

3/2 directional valve G 1/8, spring return

65

1827003375

3/2 directional valve G1/8, pulse

65

1827003376

5/2 directional valve G1/8, spring return

66

1827003377

5/2 directional valve G1/8, pulse

66

1827003378

5/3 directional valve G1/8, blocked in central position

67

1827003379

Throttle check valve G1/8

73

1827003381

Quick-exhaust valve G1/4

68

1827003382

Shuttle valve G1/8, OR

75

1827003383

Two-pressure valve M5, AND

75

1827003385

3/2 directional valve G1/8, time-delayed

69

1827003386

Pressure controller G1/8; 0.5-10 bar

78

1827003387

Filter controller G1/8, 0.1-3 bar

77

1827003388

3/2 directional valve M5 adjustable 2-8 bar

69

1827003389

3/2 directional valve G1/8 amplifier 2-stage

67

1827003392

3/2 directional valve M5 button

58

1827003393

3/2 directional valve G1/8 button

58

1827003394

3/2 directional valve M5 rotary switch

59

1827003395

3/2 directional valve G1/8 EMERGENCY STOP

59

1827003396

5/2 directional valve G1/8 button

60

1827003397

5/2 directional valve G1/8 with rotary switch

60

1827003399

3/2 directional valve M5 roller

63

1827003400

3/2 directional valve G1/8 roller

63

1827003401

3/2 directional valve M5 roller lever with idle return

64

Bosch Rexroth AG, 06.2012, R999000218

Directories | Pneumatics training system 137



Material number overview

Material number overview

Mat. no.

Product name

Page

1827003402

3/2 directional valve G1/8 roller lever with idle return

64

1827003403

Reflex nozzle

83

1827003404

Summation counter pneumatic, 6-digit

84

1827003406

Pressure gauge 0-10 bar

79

1827003407

Pressure gauge 0-2.5 bar

79

1827003408

Pressure gauge 1/0 bar

80

1827003410

Filter controller 3/2 directional valve; 0.2 - 10 bar

77

1827003411

Distributor 6-fold

85

1827003412

3/2 directional solenoid valve M5 spring return

70

1827003413

5/2 directional solenoid valve G1/8, with spring return

70

1827003414

5/2 directional solenoid pulse valve G1/8

71

1827003415

5/3 directional solenoid valve G1/8 block. centr. pos.

71

1827003421

Electric position switch with roller lever

97

1827003422

Inductive sensor

98

1827003423

Capacitive sensor

99

1827003424

Optical sensor

98

1827003428

Mechanical pressure switch 1 - 16 bar

81

1827003434

Mechanical pressure switch 1 to 0 bar

81

1827003436

Cable set BiBB electropneumatics

34

1827003437

Electric cylinder switch with adapter

54

1827003455

Carrier plate 1 LO

126

1827003456

Carrier plate 2 LO

127

1827003457

Carrier plate 3

127

1827003464

Measuring line, 1500 mm, red

107

1827003465

Measuring line 1500 mm, blue

107

1827003466

Measuring line, 1500 mm, black

107

1827003469

3/2 directional valve G1/8 with rotary switch

61

1827003550

Basic pneumatic kit according to PAL

35

1827003551

Electrical extension kit pneumatics according to PAL

38

1827003552

Portable device carrier EcoCase

13

1827003553

Terminal strip 5-fold with designation label PAL

86

1827003554

Distance bolt for grooved plate

17

1827003555

5/2 directional solenoid valve G1/8, PAL

72

1827003556

5/2 directional solenoid pulse valve G1/8, PAL

72

1827003557

3/2 directional valve G1/8, rotary switch

61

1827003558

Carrying angle, 4-fold

109

1827003559

Terminal, 35-fold

111

Bosch Rexroth AG, 06.2012, R999000218

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Pneumatics training system | Directories


Material number overview

Material number overview


Mat. no.

Product name

Page

1827003560

Top hat rail 250 mm

109

1827003561

Cable channel 200 mm

125

1827003562

Cable channel 235 mm

125

1827003564

Cable channel 300 mm

125

1827003566

Cable channel 400 mm

125

1827003567

Cable channel 500 mm

125

1827003569

Electric position switch with roller lever

97

1827003570

Cylinder switch with holder

56

1827003574

Terminal 5-fold

86

1827003577

Distributor 6-fold 3/2 directional valve

85

1827003578

Electrical extension kit: Pneumatics according to BiBB

32

1827003583

Relay box 24 V, 4 changeovers

89

1827003584

Relay box 24 V, with pick-up delay

89

1827003585

Relay box 24 V, with release time delay

90

1827003586

Display box 24 V, optical / acoustic

90

1827003587

Distributor box 24 V

91

1827003588

Switch and button box 24 V

91

1827003589

Switch box 24 V, 2-fold

92

1827003590

Button box 24 V, 2-fold

92

1827003591

Switch box emergency off 24 V

93

1827003592

Counter timer box 24 V

93

1827003593

Counter timer box 8 bar

84

1827003595

Input / output box 24 V, 16-fold

94

1827003700

Movable device carrier DS3 ProLine

11

1827003703

Electrical attachment S

17

1827003705

Writing surface

22

1827003721

Information board

20

1827003722

Rag holder

22

1827003724

Mains connection cable for Germany

19

1827003725

Screen support arm

20

1827003740

Power supply unit for DS3 and DS4 115 V~/4.5 A

19

1827003742

Mains connection cable for USA

20

1827003743

Electro. installation set US

21

1827008426

Device set compressor 230 V incl. accessories

123

1827020069

Clamping holder

54

1829929200

Designation label 15 x 6

131

2121104000

T plug-in connector 4 mm

117

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Directories | Pneumatics training system 139



Material number overview

Material number overview

Mat. no.

Product name

Page

2121106000

T plug-in connector 6 mm

118

2123204000

End plug 4 mm

118

R900016169

Wire end ferrule 0.75 mm

109

R900043942

Torx screwdriver T10

129

R900783082

Exercise series "Practical course of pneumatic lectures" trainer manual EN

26

R900783083

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN

32

R900891168

Compressor 230 V

123

R900891177

Coupling plug

62

R901005712

Exercise series "Practical course of pneumatic lectures" trainer manual DE

26

R901005726

Exercise series "Practical course of pneumatic lectures" trainer manual ES

26

R901005727

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE

32

R901005735

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES

32

R901005737

Exercise series "Practical course of pneumatic lectures" trainee manual DE

26

R901005738

Exercise series "Practical course of pneumatic lectures" trainee manual ES

26

R901005741

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE

32

R901005744

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES

32

R901229673

Table power supply unit 0-30 V/ 3 A

96

R911289306

PLC module 2 analog inputs

112

R911289381

PLC module 2 analog outputs

112

R927001115

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN

32

R927001116

Exercise series "Practical course of pneumatic lectures" trainee manual EN

26

R961000168

Grooved plate 1130 x 700 x 30 mm

14

R961000170

Power supply unit for DS3 and DS4 230 V~/4.5 A

18

R961000171

Electro. installation set D

21

R961000279

Electrical attachment control carriage

18

R961000287

Roller container

15

R961000439

Electro. installation set CH

21

R961000563

Assortment of drawer dividers DS 100

15

R961000564

Assortment of drawer dividers DS 150

16

R961000568

Slip-resistant mat

16

R961001099

Power supply unit 230 V/24 V with distributor

95

R961001666

Set of perforated sheets for container

16

R961002281

Carrier plate 1 LU

126

R961002283

Carrier plate 2 with LU long holes

126

R961002699

Relay socket

101

R961002709

Relay with 3 changeovers

100

R961002710

Time relay, with pick-up or dropout delay

100

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140

Pneumatics training system | Directories


Material number overview

Material number overview


Mat. no.

Product name

Page

R961003081

Valve block with 4 directional valves, Profibus DP

76

R961003214

Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg

53

R961003221

Rubber feet set for grooved plate

17

R961003826

Device carrier EcoDesk

13

R961003948

Pressure switch 0 to 16 bar

82

R961003949

3-axis handling device

53

R961003950

Pressure control valve PN-ED02

78

R961003963

Compressor 110 V

123

R961003964

Device set compressor 110 V incl. accessories

124

R961003980

Electronic cylinder switch with 3-pole cable (short-circuit-proof)

55

R961004089

Snap-in, right, with screw

128

R961004090

Snap-in, left, with screw

128

R961004131

Electropneumatic control technology

43

R961004144

Cable holder, 50-fold

22

R961004419

Project manual Electropneumatic control technology, trainer manual DE

42

R961004420

Project manual Electropneumatic control technology, trainee manual DE

42

R961004426

Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm

52

R961004428

PLC L20, 12 I/O

113

R961004431

Operating module BPS 5.2 + BPS 20.0

95

R961004432

Operating module BPS 6.1 + BPS 21.0

94

R961004436

Project manual Electropneumatic control technology, trainer manual EN

42

R961004437

Project manual Electropneumatic control technology, trainee manual EN

42

R961004464

Valve support system LP04 multi-pole

76

R961004467

Profibus module 8 I/O

113

R961004472

E2C handling module device kit

47

R961004514

Project manual Electropneumatic control technology, trainee manual ES

42

R961004515

Project manual Electropneumatic control technology, trainer manual ES

42

R961004552

Cable 10-pin/4 mm

108

R961004621

Cable 7-pin/4 mm

108

R961004655

Project manual Electropneumatic handling technology, trainer manual DE

46

R961004826

Project manual Electropneumatic handling technology, trainer manual EN

46

R961004827

Project manual Electropneumatic handling technology, trainee manual EN

46

R961004865

Project manual Electropneumatic handling technology, trainee manual DE

46

R961005661

DS3 assembly kit

12

R961006487

Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm

52

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Directories | Pneumatics training system 141


Index

Index

Product name

Mat. no.

Page

3-axis handling device

R961003949

53

3/2 directional solenoid valve M5 spring return

1827003412

70

3/2 directional valve G 1/8, spring return

1827003374

65

3/2 directional valve G1/8 amplifier 2-stage

1827003389

67

3/2 directional valve G1/8 button

1827003393

58

3/2 directional valve G1/8 EMERGENCY STOP

1827003395

59

3/2 directional valve G1/8 roller

1827003400

63

3/2 directional valve G1/8 roller lever with idle return

1827003402

64

3/2 directional valve G1/8 with rotary switch

1827003469

61

3/2 directional valve G1/8, pulse

1827003375

65

3/2 directional valve G1/8, rotary switch

1827003557

61

3/2 directional valve G1/8, time-delayed

1827003385

69

3/2 directional valve M5 adjustable 2-8 bar

1827003388

69

3/2 directional valve M5 button

1827003392

58

3/2 directional valve M5 roller

1827003399

63

3/2 directional valve M5 roller lever with idle return

1827003401

64

3/2 directional valve M5 rotary switch

1827003394

59

5/2 directional solenoid pulse valve G1/8

1827003414

71

5/2 directional solenoid pulse valve G1/8, PAL

1827003556

72

5/2 directional solenoid valve G1/8, PAL

1827003555

72

5/2 directional solenoid valve G1/8, with spring return

1827003413

70

5/2 directional valve G1/8 button

1827003396

60

5/2 directional valve G1/8 with rotary switch

1827003397

60

5/2 directional valve G1/8, pulse

1827003377

66

5/2 directional valve G1/8, spring return

1827003376

66

5/3 directional solenoid valve G1/8 block. centr. pos.

1827003415

71

5/3 directional valve G1/8, blocked in central position

1827003378

67

Adapter for electric cylinder switch

1827003221

55

Angular connector 4 mm

1823380019

117

Assortment of drawer dividers DS 100

R961000563

15

Assortment of drawer dividers DS 150

R961000564

16

Basic pneumatic kit according to BiBB

1827003365

26

Basic pneumatic kit according to PAL

1827003550

35

Bridge, 10-fold, for terminals

1827003037

110

Button box 24 V, 2-fold

1827003590

92

Cable 10-pin/4 mm

R961004552

108

Cable 7-pin/4 mm

R961004621

108

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142

Pneumatics training system | Directories


Index

Index
Product name

Mat. no.

Page

Cable channel 200 mm

1827003561

125

Cable channel 235 mm

1827003562

125

Cable channel 300 mm

1827003564

125

Cable channel 400 mm

1827003566

125

Cable channel 500 mm

1827003567

125

Cable fastener L = 130 mm

1821025000

131

Cable holder, 50-fold

R961004144

22

Cable set BiBB electropneumatics

1827003436

34

Capacitive sensor

1827003423

99

Carrier plate 1 LO

1827003455

126

Carrier plate 1 LU

R961002281

126

Carrier plate 2 LO

1827003456

127

Carrier plate 2 with LU long holes

R961002283

126

Carrier plate 3

1827003457

127

Carrying angle, 4-fold

1827003558

109

Clamping holder

1827020069

54

Compressor 110 V

R961003963

123

Compressor 230 V

R900891168

123

Connecting rod for snap-in

1827003351

128

Connection line 1500 mm, red and blue

1827003005

108

Counter timer box 24 V

1827003592

93

Counter timer box 8 bar

1827003593

84

Coupling plug

R900891177

62

Cylinder switch with holder

1827003570

56

Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm

R961006487

52

Designation label 15 x 6

1829929200

131

Device carrier EcoDesk

R961003826

13

Device set compressor 110 V incl. accessories

R961003964

124

Device set compressor 230 V incl. accessories

1827008426

123

Display box 24 V, optical / acoustic

1827003586

90

Distance bolt for grooved plate

1827003554

17

Distributor 6-fold

1827003411

85

Distributor 6-fold 3/2 directional valve

1827003577

85

Distributor box 24 V

1827003587

91

Double-acting cylinder d = 25 mm, H = 100 mm

1827003372

51

DS3 assembly kit

R961005661

12

E2C handling module device kit

R961004472

47

Bosch Rexroth AG, 06.2012, R999000218

Directories | Pneumatics training system 143


Index

Index

Product name

Mat. no.

Page

Elbow swivel connector G1/8, 4 mm

1823391551

121

Elbow swivel connector M5, 4 mm

1823391549

120

Electr. button 1 NC contact/1 NO contact

1827001991

102

Electr. line, blue, 0.75 mm, 25 m

1827003031

110

Electr. switch 1 NC contact/1 NO contact

1827001992

103

Electric cylinder switch with adapter

1827003437

54

Electric position switch with roller lever

1827003421

97

Electric position switch with roller lever

1827003569

97

Electrical attachment control carriage

R961000279

18

Electrical attachment S

1827003703

17

Electrical extension kit pneumatics according to PAL

1827003551

38

Electrical extension kit: Pneumatics according to BiBB

1827003578

32

Electro. installation set CH

R961000439

21

Electro. installation set D

R961000171

21

Electro. installation set US

1827003743

21

Electronic cylinder switch with 3-pole cable (short-circuit-proof)

R961003980

55

Electropneumatic control technology

R961004131

43

End plug 4 mm

2123204000

118

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE

R901005741

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN

R927001115

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES

R901005744

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE

R901005727

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN

R900783083

32

Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES

R901005735

32

Exercise series "Practical course of pneumatic lectures" trainee manual DE

R901005737

26

Exercise series "Practical course of pneumatic lectures" trainee manual EN

R927001116

26

Exercise series "Practical course of pneumatic lectures" trainee manual ES

R901005738

26

Exercise series "Practical course of pneumatic lectures" trainer manual DE

R901005712

26

Exercise series "Practical course of pneumatic lectures" trainer manual EN

R900783082

26

Exercise series "Practical course of pneumatic lectures" trainer manual ES

R901005726

26

Filter controller 3/2 directional valve; 0.2 - 10 bar

1827003410

77

Filter controller G1/8, 0.1-3 bar

1827003387

77

Grooved plate 1130 x 700 x 30 mm

R961000168

14

Grooved plate 565 x 700 x 30 mm

1827003299

14

Indicator light 24 V

1827001988

102

Inductive sensor

1827003422

98

Bosch Rexroth AG, 06.2012, R999000218

144

Pneumatics training system | Directories


Index

Index
Product name

Mat. no.

Page

Information board

1827003721

20

Input / output box 24 V, 16-fold

1827003595

94

Load simulator d = 25 mm, H = 100 mm, m= 3.4 kg

R961003214

53

Loosening slide extension

1827003349

127

Loosening tool

1823391651

130

Mains connection cable for Germany

1827003724

19

Mains connection cable for USA

1827003742

20

Measuring line 1000 mm, black

1827003220

107

Measuring line 1000 mm, blue

1827003219

107

Measuring line 1000 mm, red

1827003218

107

Measuring line 1500 mm, black

1827003466

107

Measuring line 1500 mm, blue

1827003465

107

Measuring line 1500 mm, red

1827003464

107

Measuring line 250 mm, black

1827003214

106

Measuring line 250 mm, blue

1827003213

106

Measuring line 250 mm, red

1827003212

106

Measuring line 500 mm, black

1827003217

106

Measuring line 500 mm, blue

1827003216

106

Measuring line 500 mm, red

1827003215

106

Mechanical pressure switch 1 to 0 bar

1827003434

81

Mechanical pressure switch 1 - 16 bar

1827003428

81

Movable device carrier DS3 ProLine

1827003700

11

Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm

R961004426

52

Operating module BPS 5.2 + BPS 20.0

R961004431

95

Operating module BPS 6.1 + BPS 21.0

R961004432

94

Optical sensor

1827003424

98

Pipe cutter

1823391390

129

Plastic pipe 4 x 0.75, PU, 25 m, black

1820712010

122

Plastic pipe 4 x 0.75, PU, 25 m, transparent

1820712000

122

Plastic pipe 6 x 1.05, PU, 25 m, black

1820712012

122

PLC L20, 12 I/O

R961004428

113

PLC module 2 analog inputs

R911289306

112

PLC module 2 analog outputs

R911289381

112

PN proximity switch with holder

1827003224

56

Pneumatic silencer G1/8

1827000000

121

Pneumatic tool kit

1827003025

129

Portable device carrier EcoCase

1827003552

13

Bosch Rexroth AG, 06.2012, R999000218

Directories | Pneumatics training system 145


Index

Index

Product name

Mat. no.

Page

Power supply unit 230 V/24 V with distributor

R961001099

95

Power supply unit for DS3 and DS4 115 V~/4.5 A

1827003740

19

Power supply unit for DS3 and DS4 230 V~/4.5 A

R961000170

18

Pressure control valve PN-ED02

R961003950

78

Pressure controller G1/8; 0.5-10 bar

1827003386

78

Pressure gauge 1/0 bar

1827003408

80

Pressure gauge 0-10 bar

1827003406

79

Pressure gauge 0-2.5 bar

1827003407

79

Pressure switch 0 to 16 bar

R961003948

82

Profibus module 8 I/O

R961004467

113

Project manual Electropneumatic control technology, trainee manual DE

R961004420

42

Project manual Electropneumatic control technology, trainee manual EN

R961004437

42

Project manual Electropneumatic control technology, trainee manual ES

R961004514

42

Project manual Electropneumatic control technology, trainer manual DE

R961004419

42

Project manual Electropneumatic control technology, trainer manual EN

R961004436

42

Project manual Electropneumatic control technology, trainer manual ES

R961004515

42

Project manual Electropneumatic handling technology, trainee manual DE

R961004865

46

Project manual Electropneumatic handling technology, trainee manual EN

R961004827

46

Project manual Electropneumatic handling technology, trainer manual DE

R961004655

46

Project manual Electropneumatic handling technology, trainer manual EN

R961004826

46

Quick-exhaust valve G1/4

1827003381

68

Quick-exhaust valve G1/8

1827003098

68

Rag holder

1827003722

22

Reflex nozzle

1827003403

83

Relay box 24 V, 4 changeovers

1827003583

89

Relay box 24 V, with pick-up delay

1827003584

89

Relay box 24 V, with release time delay

1827003585

90

Relay socket

R961002699

101

Relay with 3 changeovers

R961002709

100

Roller container

R961000287

15

Rubber feet set for grooved plate

R961003221

17

Screen support arm

1827003725

20

Set of perforated sheets for container

R961001666

16

Shuttle valve 3-fold, OR

1827003147

74

Shuttle valve G1/8, OR

1827003382

75

Single-acting cylinder d = 25 mm, H = 50 mm

1827003371

51

Slip-resistant mat

R961000568

16

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Pneumatics training system | Directories


Index

Index
Product name

Mat. no.

Page

Snap-in, left, with screw

R961004090

128

Snap-in, right, with screw

R961004089

128

Socket P/E form A

1827003355

105

Socket with LED form A

1827003352

103

Socket with LED form B

1827003353

104

Socket with LED form C

1827003354

104

Straight fitting G1/4, 4 mm

1823373045

120

Straight fitting G1/8, 4 mm

1823373041

119

Straight fitting G1/8, 6 mm

1823373043

120

Straight fitting M5, 4 mm

1823373038

119

Straight fitting M5, with check valve, 4 mm

1827003124

119

Summation counter pneumatic, 6-digit

1827003404

84

Switch and button box 24 V

1827003588

91

Switch box 24 V, 2-fold

1827003589

92

Switch box emergency off 24 V

1827003591

93

T plug-in connector 4 mm

1823381043

117

T plug-in connector 4 mm

2121104000

117

T plug-in connector 6 mm

2121106000

118

Table power supply unit 0-30 V/3 A

R901229673

96

Terminal 2.5 mm

1827003141

110

Terminal 5-fold

1827003574

86

Terminal designation 01-40

1827003142

111

Terminal strip 5-fold with designation label PAL

1827003553

86

Terminal, 35-fold

1827003559

111

Throttle check valve G1/8

1827003379

73

Time relay, with pick-up or dropout delay

R961002710

100

Top hat rail 250 mm

1827003560

109

Torx screwdriver T10

R900043942

129

Trip cams steel M10 x 1.25

1823219007

57

Two-pressure valve 3-fold, AND

1827003148

74

Two-pressure valve M5, AND

1827003383

75

Vacuum ejector

1827003225

83

Valve block with 4 directional valves, Profibus DP

R961003081

76

Valve support system LP04 multi-pole

R961004464

76

Writing surface

1827003705

22

Bosch Rexroth AG, 06.2012, R999000218

Bosch Rexroth AG
Drive & Control Academy
Bahnhofplatz 2
97070 Wrzburg
Phone: +49 (0) 9352 18-1920
Fax:
+49 (0) 9352 18-6882
Email: academy@boschrexroth.de
www.boschrexroth.com/academy

For your local contact partner, please refer to:


www.boschrexroth.com/adressen-dcl

Document no.: R999000218


Version no.: Edition 06.2012
Replaces: RE 00874