REMACO GE Oil & Gas/MLNG

LONG TERM SERVICE AGREEMENT

(LTSA)
FY2007

Ahmad Fauzi Bin Rasdi

Engineer
Maintenance Services

Content
Introduction of MLNG & Plant Area
Inspection Schedule FY2007

Explanation of Activities
Introduction of Machine Type
New Experience
Summary

MLNG

Malaysian Liquefied Natural Gas

Tg, Kidurong, Bintulu, Sarawak
Consist of 3 major processing area i.e MLNG SATU, MLNG DUA & MLNG
TIGA.
Gas Turbine Driven Compressors which convert gas to liquid at cryogenic
temperature ( - 162 degree C)
http://en.wikipedia.org/wiki/Malaysia_LNG

Main Burner

MLNG PLANT AREA MAP

RD 2A

RD 60

RD 2C

RD 2B

Scrap Metal Yard

V-104

SLUGCATER 3

RD 2

SLUGCATCHER

RD 32

RD 62

RD 11

RD 21

RD 13

VENT

RD 64

RD 1

RD 17

CONTRACTOR
YARD

RD 65

MOD. 1
PROCESS

RD73

RD 68

RD 10
RD 71
MOD.2
UTY

DRINKING
WATER
TANK

ETHANE
PROPANE
STORAGE

RD 11

RD 21

MOD. 1
UTY

BEACH VALVE

GAS
METERING
STN

RD 61

RD 8

FUTURE TRAIN 9

RD 15

FIRE
WATER TANK

RD 70

RD 13

TO TERMINAL

MOD. 8
PROCESS

RD 66
RD 5

T 3201

RD 69

RD 6

RD 67

LP STEAM
TURBO
GENERATOR

MOD. 7
PROCESS

RD 1A

RD 34

RD 3

RD 9

RD 4

MOD. 2
PROCESS

FLARE

RD 12
RD 75
RD 7

MFS

RD 72

Ex Dotanah
Warehouse

RD 14
FLARE
MOD. 3
UTY

MOD. 3
PROCESS
LIQUID DISPOSAL
BURNER

LSTA/NP
Warehouse

PLANT
GUARD
HOUSE

RD 16

INCENARATOR
RD 21

RD 19

LEGEND

MOD. 4
PROCESS

Non Manufacturing Area

RD 18
OFFICE
AREA

MAIN
GUARD
HOUSE

MOD. 5
PROCESS

RD 17

RD 13

GTG94020 - CI

Guard House

Module 6 - MI

Module 7 - CI

Module 8 - CI

GTG4020 - HGPI

GTG94030 - CI

RD 20
RD 28

RD 22

SHUTDOWN
GATE &
GUARD
HOUSE

MOD. 6
PROCESS

GTG94010 - CI

Manufacturing Plant

GTG94050 - HGPI
Module 4 - CI

Inspection Schedule FY2007

MLNG TIGA Train/Module 7

Machine Type: i) GE GT Frame 7001 DLN1 (2 units) Mech. Drive
ii) Axial Compressor AN200
Inspection Type: i) Combustion Inspection
ii) Bearing Inspection

MLNG SATU GTG4020

Machine Type: i) GE/Hitachi GT Frame MS5001 Generator Drive
Inspection Type: i) Hot Gas Path Inspection CI parts, 1st, 2nd
Stage Buckets and 1st , 2nd Stage Nozzle replacement

MLNG TIGA - GTG94050

Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Hot Gas Path Inspection Transition Pieces
replacement and 2nd Stage Bucket replacement due to unacceptable
cracks

MLNG DUA Module 4

Machine Type: i) GE GT Frame MS7001 Mechanical Drive
ii) GE GT Frame MS6001B Mechanical Drive
Inspection Type: i) Combustion Inspection
ii) Mini Combustion Inspection

Mini CI Scope
Only selected CI parts removes as determine by GE Engineering. 6 out of 10
removed except TP which was not removed
Removed parts was inspected thoroughly (visual, NDT, measured, etc)

MLNG TIGA GTG94010

Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection (+) - Turbine Casing
Removal for 1st and 2nd Stage Buckets NDT Inspection + Exhaust Plenum
Repair

MLNG TIGA GTG94020

Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection Standard CI procedure
except removal of Transition Pieces + Exhaust Roof Repair

MLNG DUA Module 6

Major Inspection and Plant Turn Around for Module 6 Process Lines
Machine Type for C3 (Propane Refrigerant) Line:
i) GE GT Frame MS6001B Mechanical Drive
ii) Centrifugal Compressor 3MCL
iii) Small Steam Turbine Mechanical Drive
iv) Air Filter House
Inspection Type for PR Line:
i) Major Inspection
ii) Minor Inspection
iii) Bearing Inspection
iv) Air Filter replacement

MLNG DUA Module 6 (cont.)

Major Inspection and Plant Turn Around for Module 6 Process Lines
Machine Type for MR (Mix. Refrigerant) Line:
i) GE GT Frame MS7001 Mechanical Drive
ii) Axial Compressor AN200
iii) Small Steam Turbine Mechanical Drive
iv) Air Filter House
Inspection Type for PR Line:
i) Major Inspection
ii) Major Inspection
iii) Major Overhaul
iv) Air Filter replacement

UCP (Utilities Control Panel) major upgrading work

MLNG TIGA Train/Module 8

Machine Type: i) GE GT Frame 7001 DLN1 (2 units) Mech. Drive
ii) Axial Compressor AN200
iii) Centrifugal Compressor 3MCL
Inspection Type: i) Combustion Inspection
ii) Bearing Inspection and Variable Linkage Insp.
iii) Bearing Inspection

MLNG TIGA GTG94030

Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive
Inspection Type: i) Combustion Inspection - Standard CI procedure
except removal of Transition Pieces

GAS TURBINE FRAME MS5001 DLN1

Rated Capacity = 26.8MW (power gen.)

Shaft (Single/Two) = Single Shaft
Turbine Stage = 2 Stages
Compressor Stages = 17 Stages
Main Burner = Primary and Secondary Fuel
Nozzle
Manufacturer = Nuovo Pignone

Secondary Fuel Nozzle

Primary Fuel Nozzle

GAS TURBINE FRAME MS6001B

Rated Capacity = 43.5MW (Mech. Drive)

Shaft (Single/Two) = Single Shaft
Turbine Stage = 3 Stages
Compressor Stage = 17 Stages
Combustion Chamber = 10 chambers
Burner Type = Single Fuel Nozzle (Gas)
Manufacturer = Nuovo Pignone

GAS TURBINE FRAME MS7001/MS7001 DLN1

Rated Capacity = 87.3MW (Mech. Drive)

Shaft (Single/Two) = Two Shaft
Turbine Stages = 3 Stages
Compressor Stages = 17 Stages
Burner Type = Single Fuel Nozzle for MS7001 & Primary/Secondary
Fuel Nozzle for MS7001 DLN1
Manufacturer = Nuovo Pignone

3MCL & AN200

New Experiences
Safety
Mandatory requirement Safety Glass & Coverall (Dark Blue)
NPSP, MLNG Pass (Specific Safety Induction for working inside
MLNG), AE/SP Confined Space, PTW Taker

Work
Hold point no work can proceed unless inspected and
approved by QA/QC & TA
Witness point QA/QC & TA have to be present to witness the
activities
For GT Frame 5 DLN1, normal CI procedure practiced in MLNG
does not include removal of Transition Pieces

Summary
9 jobs 5 nos of GT Frame 5, 2 nos of GT Frame 6, 6 nos of GT
Frame 7, 2 nos of AN200 Compr., 1 no of 3MCL Compr. and 2 nos
of Steam Turbine
From March till December

Train/Module 7 March - CI
GTG4020 & GTG94050 April~Jun - HGPI
Module 4 Jun~July - CI
GTG94010 July - CI
GTG94020 August - CI
Module 6 August~October MI
Train/Module 8 November - CI
GTG94030 November~December - CI

Average 90 REMACO + 200 contractor manpower

Inspection to different type of Gas Turbine i.e Frame MS5001 DLN1
and Frame MS7001 / MS7001 DLN1
First time working on compressor (AN200 & 3MCL)

http://www.ge.com/oilandgas

THANK YOU