Beruflich Dokumente
Kultur Dokumente
DISTILATIO
N
UNIT
CONTENT
➢INTRODUCTION
➢PRINCIPLE OF DISTILLATION
➢AFFECTING CONDITIONS
➢TYPES OF DISTILLATION COLUMNS
➢BASIC DISTILLATION EQUIPMENT
AND OPERATION
➢BASIC OPERATION AND
TERMINOLOGY
BASIC DISTILLATION UNIT
INTRODUCTION:
Distillation is a method of separating mixtures based on differences in their
volatilities in a boiling liquid mixture. Distillation is a unit operation, or a physical
separation process, and not a chemical reaction
PRINCIPLE OF DISTILLATION:
In distillation unit (column) mixtures can be separated with distillation if the
components of the mixture have different boiling points. The substance in the
mixture with the lowest boiling point vaporizes first, travels through the tubing and
then is condensed in the test tube that sits in the cool water.
The material that remains in the distilling flask is known as the residue. The
substance that travels through the tubing and is later condensed in the test tube is
known as the distillate or condensate.
The apparatus for distillation can be more sophisticated than the one shown here.
AFFECTING CONDITIONS:
1) Pressure and Temperature: They can determine how good or how easy the
separation can be, since a different T /or P can give you different equilibrium
conditions, probably determining how theoretical stages are needed, or moving
towards/away from an azeotropic point.
2) Feed condition: It will alter the vapor/liquid content or flow inside the unit, and
it can influence the reboiler duty also: if you use a saturated or subcooled liquid as
a feed, the reboiler will need more heat to evaporate, while this heat is "saved" if
the feed has some vapor phase or is saturated vapor.
3) Reflux ratio: It will determine how pure your overhead product will be, by
means of sacrifying distillate flow rate. If you use more reflux, the separation will
be better, but producing less distillate since you are recirculating it to the column.
If you use less reflux, you will produce more reflux, but most probably with a
lower purity in the light component.
4) Reboiler duty: It will determine how much heavy vapor phase is present in the
column, thus it will determine also how much heavy component is evaporated,
affecting the heavy composition in the bottoms product. The reboiler, duty must be
balanced to generate enough vapor avoiding the contamination of the overhead
product with heavy component.
TYPES OF DISTILLATION COLUMNS
1. Batch Distillation
2. Continuous Distillation
Batch Distillation
Batch distillation refers to the use of distillation in batches, meaning that a mixture
is distilled to separate it into its component fractions before the distillation still is
again charged with more mixture and the process is repeated.
Batch distillation has always been an important part of the production of seasonal,
or low capacity and high-purity chemicals. It is a very frequent separation process
in the pharmaceutical industry and in wastewater treatment units.
The vapour moves up the column, and as it exits the top of the unit, it is cooled
by a condenser. The condensed liquid is stored in a holding vessel known as the
reflux drum. Some of this liquid is recycled back to the top of the column and
this is called the reflux. The condensed liquid that is removed from the system
is known as the distillate or top product.
Thus, there are internal flows of vapour and liquid within the column as well as
external flows of feeds and product streams, into and out of the column.