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B series

Kawasaki Robot

B series

ROBOT DIVISION
Tokyo Head Office/Robot Division

1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan


Phone: +81-3-3435-6852
Fax: +81-3-3437-9880

Akashi Works/Robot Division

1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, Japan


Phone: +81-78-921-2946
Fax: +81-78-923-6548

Global Network
Kawasaki Robotics (USA), Inc.

28140 Lakeview Drive, Wixom, MI 48393, U.S.A.


Phone: +1-248-446-4100
Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.

Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington


Cheshire, WA5 7ZB, United Kingdom
Phone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robot
CAUTIONS TO BE TAKEN
TO ENSURE SAFETY
l For those persons involved with the operation / service of
your system, including Kawasaki Robot, they must strictly
observe all safety regulations at all times. They should
carefully read the Manuals and other related safety
documents.

Kawasaki Robotics Korea, Ltd.

l Products described in this catalogue are general industrial


robots. Therefore, if a customer wishes to use the Robot
for special purposes, which might endanger operators or
if the Robot has any problems, please contact us. We will
be pleased to help you.

Kawasaki Robotics (Tianjin) Co., Ltd.

l Be careful as Photographs illustrated in this catalogue are


frequently taken after removing safety fences and other
safety devices stipulated in the safety regulations from
the Robot operation system.

Kawasaki Robotics GmbH

29 Sperberweg, 41468 Neuss, Germany


Phone: +49-2131-34260
Fax: +49-2131-3426-22
43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 405-817,
Korea
Phone: +82-32-821-6941
Fax: +82-32-821-6947
Bldg 3, No.16, Xiangan Road, TEDA, Tianjin 300457 China
Phone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.

(Rayong Robot Center)


119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140
Thailand
Phone: +66-38-955-040-58 Fax: +66-38-955-145

https://robotics.kawasaki.com/

ISO certified in Akashi Works.

] Materials and specifications are subject to change without notice.

Cat. No. 3L1510 May 15 M


Printed in Japan

Spot welding robots

Our advanced robotics technologies


streamline the spot welding process.
The B series is a line of spot welding robots that perfectly embodies the expertise
we have cultivated in the field of spot welding, effectively taking performance to
the next level.

Features
High-speed spot welding
The B series robots come with lightweight arms and high-output, high-revolution motors, and
utilize the latest in anti-vibration control technology. These features help to reduce the time
needed for short-pitch movements, which constitute the main part of spot welding. The improved
sequence of axial operations performed by the servo welding guns also leads to a significant
reduction in cycle time.

Integrated dress package


Exposed cable harnesses on conventionally dressed robots present a number of drawbacks, such
as interference caused by adjacent robots or peripheral devices during in-field teaching or while
executing playback after offline programming. The B series eliminates this problem by housing the
cable harness within the robot arm. The arm and wrist of the B series robot are hollow, allowing
the cable harness for spot welding to be internally routed between the base and wrist. This greatly
boosts the efficiency of both offline programming and in-field teaching.

Higher density installation


Compared to conventional robots, the B series robots have a much smaller footprint and an even
thinner body. Coupled with the cable harnesses housed within the robot arm, these features make
it possible to install a large number of BX series robots within a confined space.

BX100S
1

BX100N

BX100L

BT200L

BX130X

BX165N

BX165L / BX200L

BX250L / BX300L
2

Standard specifications

BX100S

BX100N

Type
Degree of freedom (axes)

Max. reach (mm)


Positional repeatability (mm)

Max.
speed
(/s)

Moment
(Nm)

Moment
of Inertia
(kgm2)

]1

BX165N

BX165L

BX200L

BX250L

BX300L

BT200L

Articulated robot
6

100

100

100

130

165

165

200

250

300

200

1,634

2,200

2,597

2,991

2,325

2,597

2,597

2,812

2,812

3,151

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

Arm rotation

(JT1)

160

160

160

160

160

160

160

180

180

160

Arm out-in

(JT2)

+120 - 65

+120 - 65

+76 - 60

+76 - 60

+76 - 60

+76 - 60

+76 - 60

+76 - 60

+76 - 60

+80 - 130

Arm up-down

(JT3)

+90 - 81

+90 - 77

+90 - 75

+90 - 75

+90 - 75

+90 - 75

+90 - 75

+90 - 120

+90 - 120

+90 - 75

Wrist swivel

(JT4)

210

210

210

210

210

210

210

210

210

210

Wrist bend

(JT5)

125

125

125

125

125

125

125

125

125

125

Wrist twist

(JT6)

210

210

210

210

210

210

210

210

210

210

Arm rotation

(JT1)

135

135

105

105

105

120

105

125

125

105

Arm out-in

(JT2)

125

110

130

90

130

110

90

120

102

85

Arm up-down

(JT3)

155

140

130

130

130

130

100

100

85

100

Wrist swivel

(JT4)

200

200

200

200

120

170

120

140

105

120

Wrist bend

(JT5)

160

200

160

160

160

170

120

140

110

120

Wrist twist

(JT6)

300

300

300

300

300

280

200

200

180

200

Wrist swivel

(JT4)

830

588.4

830

830

930

952

1,334

1,800

2,300

1,334

Wrist bend

(JT5)

830

588.4

830

830

930

952

1,334

1,800

2,300

1,334

Wrist twist

(JT6)

441

294.2

441

441

490

491

588

750

1,000

588

Wrist swivel

(JT4)

85

60

85

85

99

99

199.8

200

240

199.8

Wrist bend

(JT5)

85

60

85

85

99

99

199.8

200

240

199.8

Wrist twist

(JT6)

45

30

45

45

49.5

49.5

154.9

165

200

154.9

720

740

930

970

903

930

930

1,460

1,460

1,100

Mass (kg)
Body color

Munsell 10GY9/1 equivalent

Installation
Environmental
condition

BX130X

Max. payload (kg)

Motion
range
()

BX100L
Articulated robot

Munsell 10GY9/1 equivalent

Floor
Temperature (C)
Humidity (%)

Power requirements (kVA)

]2

Degree of protection

Floor

0 - 45
35 - 85 (No dew, nor frost allowed)
5.0

Shelf
0 - 45

35 - 85 (No dew, nor frost allowed)


7.5

7.5

Wrist : IP67 Base axis : IP54

Wrist : IP67 Base axis : IP54

E02

E02

America
Controller

Europe
Japan & Asia

]1: conforms to ISO9283 ]2: depends on the payload and motion patterns

Motion range & dimensions

BX100S

BX130X
JT1

2-16H9

50

340

50
195

0.05

8-22

4,026

30

1,035

160

90
800

0.06

30

75

6-M10 Dp20

190

(h
o
di llow
a
6 met
er
3
)

JT2

0.3

25

00

(h
o
dia llow
6 met
er
3
)

JT2

60

Option

Option

Dimension : 245

Dimension : 245
530

465

2-10H7 Dp14

76

25

JT3

00

2,578

JT2

0.3

1,160

1,899

81

0.3

Dimension : 225

30

6-M10 Dp20

190

12 0

65

er

60

300
580

JT2

1,650

2-10H7 Dp14

JT3

6-M10 Dp19
Standard

200

a w
6 me
t

JT3

Installation dimensions

Dimension : 225

(h
o
di llo

Working range
based on point P

2-16G8

22

: Unnecessary to
tighten bolts

190

90

200

0.3

2-10H7 Dp12

60

6-M10 Dp19
Standard

Working range
based on point P

JT3

Installation dimensions

r)

230

22

te

1,634

30

i o
6 ame w

2,991

50

(h
d oll

626

30

160

30

390

500

410

364

190

2,260

6-M16 Dp30

JT1

: Unnecessary to
tighten bolts

60

70

JT6210
JT4210

2-10H7 Dp12

160

JT1

30

160

JT4210

70

320

500

JT6210

50

30

205
70

205

250

60

2- 22

JT5125
390

JT5125

3,356

0.05

230

160

4,211

250

340

390

JT1 16
0

2-22H9

VIEW A

VIEW A

679

652

855

949

(mm)

BX100N

(mm)

BX165N
JT1

JT1 160

250

JT5125

50

390

50

50

50

: Unnecessary to
tighten bolts

(h
di ollo
6 ame w
3 te
r)
6-M10 Dp19

22
Installation dimensions
200

Standard

JT3
90

1100

0.3

ol

te

r)

30

6-M10 Dp19

0.3

Dimension : 225

90

Installation dimensions

30

X
2-10H7 Dp14

200

1,250

X
2-10H7 Dp14

60

JT2

JT3

76

60

00

JT2

25

(h
o
di llow
6 ame
te
3
r)

00

0.3

465

3,560

12

2
1

(h
o
di llow
a
6 met
er
3
)

2,681

60

0.3

JT2

6-M10 Dp20

190

6-M10 Dp20

190

75

65

880

JT2

JT3

2,465

77

210

Working range
based on point P

JT3

(h

Standard

0.06
22

880

2,325

2-16G8

ia ow
6 me

60

792

Dimension : 225

30

: Unnecessary to
tighten bolts

Working range
based on point P

2-10H7 Dp12

190

160

50

0.06

60

2-16G8

3,117

30

50

2,200

JT1
500

3,007
807

30
JT6210
JT4210

390

160

8-22

2-10H7 Dp12

JT4210

30

JT1

340

390

50

190

30

250
340
195

30

JT6210
500

160

JT5125

8-22

3,209

195

230

340

340

390
50

Option
Dimension : 245

Option
Dimension : 245

VIEW A

808

(mm)

528

1,095

675

530

VIEW A

(mm)

Motion range & dimensions

BX100L / BX165L / BX200L

BT200L
160

JT5125

195

8-22

390

50

50

30

1
JT3

0.3

Standard

50
390

50

30

JT2
13
0

190

25

2-10H7 Dp14

2-10H7 Dp14

60

4,844

75

76

350

Dimension : 245

JT4210

JT2 8

Option

JT3

1,266

530

JT5125

1,963

VIEW A

JT6210
Working range
based on point P

460

746

VIEW A

JT3

(mm)

Dimensions of the wrist


JT5125

100
300
500

750

300

180
JT1

2,812

6-M10 Dp12

0.15

12

160

0.05

28

R2

100

500

Working range
based on point P

8-22

875

Option

2-25G8

300

2-10H7 Dp12

158

100

3,370
558

0.15

30

JT6210
JT4210

2-10H7 Dp12
6-M10 Dp12

30

BX100S
BX100N
BX100L
BX130X
BX165N
BX165L
BX200L
BT200L

187

180
JT1

100

(mm)

210

BX250L / BX300L

90

25

JT2

0.3

1,250

3,420

75

1,160

0.3

00

60

Dimension : 245

(h
o
di llow
6 ame
te
3
r)

JT2

Option

230

6-M10 Dp20

190

1,160

450

JT3

6-M10 Dp20
720

2,960

230

60

100

Installation dimensions

1250

2-16G8

22

Dimension : 225

90

200

(h
di ollo
am w
et
er
)

0.06

0.3

Standard
Dimension : 225

30

Installation dimensions

6-M10 Dp19

Working range
based on point P

22

6-M10 Dp19

: Unnecessary to
tighten bolts

3,407
3,151

0.06

2-10H7 Dp12

60

2-16G8
30

(h
o
di llo
6 ame w
te
3
r)

2,597

30

50

3,631

60

JT1
160
256

: Unnecessary to
tighten bolts

500

340

390

2-10H7 Dp12

190

1,035

8-22

30

JT4210
JT1
160

190

50
195

JT6210

500

250
340

2,881

50

340

340

30

50

250

30

JT1
390

(h
o
di llo
am w
et
e
6 r)
3

JT1
160

138

225
363

30

30

: Unnecessary to tighten bolts


2-10H7 Dp12

: There are two available specifications for the tool-mounting tap holes in the adapter bracket:
1) combination of 125 PCD (pitch circle diameter) and 160 PCD and 2) combination of 92 PCD and 125 PCD.

30

(22)
408

543

210 185

1,350

343
10-M10 Dp13

0.15

160

BX250L
BX300L

10-M10 Dp13
2-10H7 Dp12

30

0.15 X

00

1 p11
D

30

3,393

JT3
90

3,536

270

60

JT2
76

237

1,100

GUN BRACKET 160


JT2

VIEW A

200

Installation dimensions

160
JT3

196

12

144

00

H7

670

70
R2 1
1
Dp

343

(mm)

(mm)

Controller

E series
The E-Controller, with unprecedented quality and compact size, was created in response to customer demand.
Kawasakis collaboration of past achievements and experience has lead to the development of the most technically
advanced controller available. This industry leading design provides increased performance and easy operation that
exceeds expectations.

Specifications
Standard
America
Europe

Option

E02

Japan & Asia


Dimensions (mm)

Features
Compact
Small footprint of the E controller makes it easy to
achieve high-density layouts. And overall volume has
been reduced greatly compared with the previous model.
As a result, an upright-position installation or stacked
installation is possible, in order to save installation space.

User-friendly operation system


The operation system has now fully developed into a
more user-friendly design. The operator can turn on the
motors and activate the cycle start all from the teach
pendant, thereby realizing a more convenient system
control. The two information screens can be displayed
simultaneously, enabling the operator to view different
types of information easily (for example, positional and
signal information).

E02
]Option

Teach pendant

Abundance of functions

Large, color LCD touch


screen display.
The key arrangement
has been optimised
through extensive
studies of operator
hand movements.
Equipped with Enable
switches.

E02
100%
ON

TEACH

REPEAT

OFF

(mm)

260

550

18

580

Transformer unit ]

580
]Option

550

18

170

POWER

Structure

Coordinate systems

Joint, Base, Tool

Types of motion control

Point to point teaching or language based programming

Memory capacity (MB)

External operation

Motor power off, Hold

Input (Channels)

32

Max. 96

Output (Channels)

32

Max. 96

E-Stop switch, teach/repeat switch, control power light


(Cycle start, motor-on, hold/run, and error reset are activated from the
teach pendant.)

Rapid-feed check mode switch

10, 15

Operation panel
Teach pendant (m)
Robot-controller (m)

Mass (kg)

10, 15

40

Transformer unit: 45

AC200-220V 10%, 50/60Hz, 3

]Transformer unit
AC380-415V 10% or AC440-480V 10%
50/60Hz, 3

Power requirements

Incorporating the latest technologies

Teach pendant

The enhanced CPU capacity allows for more accurate


trajectory control, faster program execution, and quicker
saving and loading of files, and countless other
advantages. In addition, the memory has been expanded
to answer the need for higher program storage capacity.
A USB port is equipped as a external storage conduit.

Auxiliary storage unit

Class-D earth connection


(Earth connection dedicated to robots), leakage current: Maximum 100mA
Environmental Ambient temperature (C)
condition
Relative humidity (%)

0 - 45 (0 - 40 for E7x in vertical use)


35 - 85 (no dew, nor frost allowed)
Munsell 10GY9/1 equivalent
TFT color LCD display with touch-panel, E-Stop switch,
teach lock switch, Enable switch

Interface

USB Memory

USB, Ethernet (100BASE-TX), RS-232C

System configuration diagram


Optional board
DIO board

Optional device
Rapid-feed check
mode switch

Standard
Option

Brake release
switch
Transformer
unit

Highly expandable
This is expandable to up to three external axes with
additional amplifiers.
The system is compatible with a large number of field
buses that are used for controlling peripheral devices.
Users can combine the Kawasaki KLogic software
sequencer function, which can be edited on the teach
pendant, with the user-customizable interface panels to
create a highly sophisticated system.

Fixed tool point

Joint/Linear/Circular Interpolated motion

Programming

Cable
length

Max. 9

Full digital servo system

Body color

With modular components and fewer cables, Kawasaki


has developed a controller that is compact and easy to
maintain. A host of maintenance functions are available,
including the DIAG function for self-diagnostics, a
maintenance support function that can handle not only
hardware errors but also application errors. In addition to
the DIAG function, there are other additional functions,
such as a Web server that enables engineers to perform
remote diagnostics.

Drive system

General
purpose
signals

Transformer unit: W580D580H178

Enclosed structure / Indirect cooling system

Number of controlled axes

The large variety of unique functions makes it possible to


support a wide range of applications. These functions can
be combined and easily configured within a system to
suit a particular application. Likewise, the built-in
KawasakiAS Languageprovides sophisticated robot
motion and sequence controls.

Easier maintenance
External view & dimensions

W550D580H278

RS-232C

External-axis motor

USB Memory

Teach pendant

USB

Ethernet

Terminal
software

DIO board: 32 points each


max. 3 boards (96 points)
DeviceNet board,
master/slave
CC-Link board,
master/slave
PROFIBUS board,
master/slave
PROFINET board,
master/slave
Ethernet/IP board,
master/slave
CAN open board, slave

Terminal
software

EtherCAT board,
master/slave

Vision
controller

Conveyor I/F board

Cubic-S (area monitor


/speed monitor)
10

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