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AGA KHAN RURAL SUPPORT PROGRAMME
(AKRSP)
Table of Contents
INTRODUCTION: ..............................................................................................................................................4
1.
2.
3.
List of Figures
Figure 1-1 Plugging the PV350 ports into the DMM............................................................................................... 8
Figure 1-2 Part of DMM the pointer is set to mV................................................................................................. 8
Figure 1-3 Showing Pressure/Vacuum Module....................................................................................................... 9
Figure 1-4 DMM displaying zero............................................................................................................................. 1
Figure 1-5 FLUKE PV 350 and DMM system is connected to selected hose/fitting by sensor. ............................... 1
Figure 1-6 The DMM displays a reading in mV....................................................................................................... 1
Figure 2-1 Location for attaching Transmitter to penstock for measuring Flow rate............................................. 1
Figure 2-2 Use of chains to fix the transmitter ....................................................................................................... 1
Figure 2-3 Picture identifying the attachment point for transmitter on penstock.................................................. 1
Figure 2-4 UFM-610 Flow Meter............................................................................................................................. 1
Figure 2-5 Diagonal position for Transmitters...................................................................................................... 20
Figure 3-1: power reading screen display ............................................................................................................... 1
Figure 3-2 the wires coming out of the generator .................................................................................................. 1
Figure 3-3 Parts of Clamp Meter........................................................................................................................... 25
Figure 3-4: Press button to open and depress to close jaws................................................................................. 26
Figure 3-5 Insert red lead in the voltage slot and black lead in the ground slot..................................................... 1
Figure 3-6 reading single phase power................................................................................................................. 27
Figure 3-7 Measuring power of the red phase........................................................................................................ 1
Figure 3-8 Knob setting for 3-phase ..................................................................................................................... 28
Figure 3-9: MEASURING three phase power......................................................................................................... 28
Figure 3-10: gEnerator specification plate........................................................................................................... 29
Figure 3-11 Electronic Load Controller.................................................................................................................. 29
INTRODUCTION:
The formula for finding the efficiency of micro-hydro turbine is:
x100
Where:
P=
=
=
g=
Q=
H=
Density of water () and acceleration due to gravity (g) are constants. This manual
demonstrates the use of following three instruments to measure effective pressure head,
volume flow rate and power output for the calculation of efficiency of Micro-hydro Power
Plants.
1. PV 350 Pressure/ Vacuum Transducer Module
2. UFM 610 P FLOW METER
3. Power Quality Clamp meter
Note:
Effective Head (H) is the net head available at the turbine inlet after accounting for fluid
friction losses in pipes
1. Measurement of
Effective Pressure Head
using PV 350
PRESSURE TRANSDUCER
MODULE
SAFETY PRECAUTIONS
To avoid eye injury, always wear approved safety glasses when working with this
instrument.
To avoid injury from pressure explosion: Be sure that pressure is removed before
disconnecting any hoses or tubing from the PV350 transducer. Follow accepted safety
procedures for systems on which pressure or vacuum measurements are made.
To ensure that the module is used safely, follow all safety and operating instructions in
this Instruction Sheet. If the module is not used as described in the Instruction Sheet, the
safety features of the module might be impaired.
To avoid electrical shock disconnect the module from all devices before opening the
case. Be sure to completely reassemble the module before attempting to use it.
BOX CONTENTS
Within the pressure transducer box, you will find:
Pressure/Vacuum Transducer Module
1/4 in. male flare to 1/4 in. female pipe thread connector
9 V battery
Instruction Sheet
Quick Reference Guide
Insertion of PV350
ports into DMM
Figure 1-1 Plugging the PV350 ports into the DMM
Transducer
is
further
connected to area of
turbine where pressure is
to be measured
Figure 1-5 FLUKE PV 350 and DMM system is connected to selected hose/fitting by sensor.
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Example:
The reading displayed on the [Fig. 6] is 225.9 mV which is equivalent to 225.9 kPa.
Applying the conversion factor: 10kPa = 1m of H2O. The effective Pressure Head at
this point can be calculated as: 225.9/10 = 22.59 m of H2O.
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2. Measurement of
Flow Rate
Using UFM 610
FLOW METER
12
INTRODUCTION:
A flow meter is generally a device used to measure the flow of a fluid.
The UFM 610 P is a portable flow meter designed for use on liquid flows in full pipes. The UFM 610
P has an easy to read Graphics Display. This Flow Meter Manual has been specially designed to
facilitate the users determining volumetric flow, velocity etc for Micro-hydro Power Plants.
The flow meter comes in an easy to carry case with the other following equipments; ensure that
these are present before actually setting-up the meter:
Transmitter Module
Receiver Module
Conducting Gel
Chains
Connecting wires
Meter Battery Charger
SAFETY PRECAUTIONS
Avoid any contact of the gel with your eyes and excessive contact with your skin.
Use syringe and gloves to apply and spread gel, respectively.
Rinse thoroughly with plenty of water if it comes into contact with eyes and
consult a doctor.
Do not turn the knurly knobs forcefully lest they make strong contact with pipe
surface. Only finger tight contact is enough.
13
SPECIFICATIONS OF EQUIPMENT
TEMPERATURE INDICATION/RANGE:
The transducers work over two temperature ranges. The standard temperature range is from-20
0
C to +100 0C and high temperature is from 20 0C to +200 0C. The application temperature is
displayed when in flow mode only if the prop/temp sensor cable is connected.
FLUID TYPES:
The types of fluids that can be measured with the UFM 610 P are clean liquids or oils etc that have
less than 3% by volume of particulate content. Liquids that are cloudy, like river water, effluent
etc. can be measured and also liquids that are clean, like demineralised water. During the set up
procedure the user is asked to select from a list of liquids (See fluid list table below) which
includes water and oils. If the liquid to be measured is not listed it is possible for the instrument to
measure the propagation rate automatically, but only when pipes sizes are greater than 40 mm
internal diameter.
Applications include: - River water, Seawater, Potable water, De-mineralized water, Treated
effluent, Water/Glycol systems, Hydraulic systems and Diesel oil.
Water
Glycol/water 50/50
Lubricating oil
Diesel oil
Freon
Measure
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Figure 2-1 Location for attaching Transmitter to penstock for measuring Flow rate
4. Get hold of the ultrasound transmitter (which is the longer module) and put it against
the penstock-pipe from which flow reading has to be taken.
5. Once you have determined the appropriate position (on penstock) to place the
transmitter, mark that position (using a marker). Apply a small amount of gel on the
transmitter module under the transmitter part. Spread the gel so as to form an even
layer of suitable thickness. Also apply a fine layer of gel on the penstock in the previously
marked area. The layer of gel is the critical thing in receiving the signals from the
transmitter so application of an even and suitable layer of gel is necessary.
15
6. Place the transmitter and use a chain [Fig. 2.2] to fix it in proper place. Clamp one end of
the chain of the module and make it go one rotation around the pipe and then, clamp
the free chain end to the other chain link on the module. Screws like ends are available
on the modules to tighten the chains. Dont make it too tight just yet since it will have to
be adjusted time and again. Also you will need two or three people for performing this
procedure.
Figure 2-3 Picture identifying the attachment point for transmitter on penstock
7. It should be of due importance that the sensor set is touching the surface of the pipe.
This can be ensure by seeing the [Fig. 2.3] as the two points are touching the pipe, if
these two points are touching the surface then in turn the sensor is also touching the
surface.
16
8. Next, connect the black, blue and red wires to the module, and into the appropriate
colored parts on the meter as shown in Fig. 2.4.
The transmitter and receiver are place diagonally across the pipe if its diameter is
generally large (more than 300 mm). This position is termed diagonal by the
meter [Figure 2.5].
II.
The transmitter and receiver are placed in a straight line if the pipe diameter is
small (less than 300 mm). This position is termed as reflex by the meter.
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Diagonal Position
13. Usually though the diameter is large enough that the diagonal position will be used. The
meter will tell you the most suitable position to use, in the given circumstances. Once
the transmitter and receiver have been clamped, set the separation distance indicated
by the meter.
I.
II.
If the reflex mode is being used this pertains to the distance between the end of
the fixed transducer (transmitter) and the beginning of the floating transducer
(receiver).
If diagonal mode is selected, the separation distance is fixed as the distance from
the ending of the off-white plate (transmitting part), then moving along the
calibration by an amount equal to the separation distance and then going around the
pipe, and that spot on the receiver. The off-white plate on the receiver should start
from this point.
14. Connect the red lead into the receiver module and also in the meter. The red cable
indicates positive flow if upstream.
15. Now turn the knurled knobs anti-clockwise, until in finger tight contact with the pipe
surface.
16. After taking various readings at different flow rate, tabulate the results in prescribed
manner; then carefully disconnect and unclamp the instruments, and put them back in
their appropriate place.
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CHECKLIST:
Check the meter to see signal strength. It should be around 80% to give a good reliable
reading. Sometimes it can give an appreciable reading at 50% signal strength. To make sure,
check the velocity (of the fluid) by pressing Button 4, and check whether this velocity
reading corresponds to the velocity specified on the turbine specification plate or if its
around 2.5-4 m/s. If this is so then the flow rate reading is probably correct. Try to vary the
signal strength, and see if flow rate reading fluctuates to be sure of the accuracy of the
obtained reading.
KEYPAD OPERATIONS:
By selecting keys 4, 7, 8 and 9 it is possible to change the velocity and volumetric flow
readings. Press the key more than once to change the display into other units. To move the
cursor on the display left and right as well up and down press keys 5 (left) and 6 (right).
The meter also displays the temperature of the fluid flowing through the pipe.
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3. Measuring
Power Output
Using FLUKE 345 POWER
CLAMP METER
20
INTRODUCTION
FLUKEs Power Quality Clamp Meter is like a standard Digital Multimeter (DMM), except
with slightly enhanced functions. This manual shows you the correct way of using the Clamp
Meter and to ensure that you get accurate results from your measurements and that you
interpret them correctly.
Flukes345 is more than an electric power meter. Combining the functions of a clamp meter,
oscilloscope, data logger and digital power meter into one handy device. The Fluke 345 is
ideal for working with variable frequency motor drives, high efficiency lighting and other
loads using switching electronics.
As can be seen in the Fig. 3-1, the power clamp meter can measure seven distinct
parameters in a power line without the need to break the circuit. Because the circuit does
not need to be broken, a clamp meter not only is safer than a standard multimeter but also
allows much quicker testing.
These parameters along with the units in which they are measured are:
Real power, kW
Apparent power, kVA
Reactive power, kVAR
Voltage, Vrms
Current, Arms
Power Factor
Frequency, Hz
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SAFETY FIRST
Always wear safety gloves (rubber gloves) when handling electrical equipment and working
with electrical wires.
22
REACTIVE POWER
Reactive Power is power stored in and discharged by inductive motors, transformers and
solenoids. It is measured in volt-amperes reactive (VAR).
REAL POWER
The actual amount of power being used, or dissipated, in a circuit is called Real power, and it
is measured in watts
APPARENT POWER
The combination of reactive power and Real power is called apparent power, and it is the
product of a circuit's voltage and current, without reference to phase angle. Apparent
power is measured in the unit of Volt-Amps (VA)
FREQUENCY
Another important parameter that appears quite often in electrical quantities is Frequency,
measured in HERTZ (Hz).It is the number of cycles that a waveform completes in one second.
Note: The typical frequency of distributed electricity in Pakistan is 50 Hz.
23
POWER FACTOR
Power factor is best described as the ratio of the active power to the total power in the
circuit. As shown in the figure below, total power is a vector sum of active and reactive
power. Power factor is mathematically equal to the cosine of phase angle o between the
voltage and the current wave forms. The power factor relationship and terms are
summarized below.
The following formulas are derived from the vector relationships shown in the diagram
above:
24
Voltage V
LED
Back-lit
Display
Off position
W-Single phase
power reading
25
There are two leads provided with the power clamp meter, one red and one black.
4. The red lead is for positive and the black one is for common or ground.
5. Insert the red lead into the slot with the symbol V or
, as shown in Fig. 3.5.This is
used to measure positive voltage.
6. Insert the black lead into the slot with the symbol
, also shown in the Fig. 3-5.
This is used as a reference voltage or ground potential.
7. These leads when placed on metallic contacts will read the voltage across the two
points. This will be explained in detail later.
8. The picture below shows the correct method of inserting the leads into the meter
.
Figure 3-5 Insert red lead in the voltage slot and black lead in the ground slot
26
2. Clamp the jaws of the meter around the phase (wire) whose power is to be
measured and then using the probes; place the read lead on the metallic contact of that
particular phase and the black lead on the metallic contact of the black (ground) wire
[Fig 3-7].
2. Clamp the meter to any one phase, lets say the red phase and put the probes on the
metallic contacts of the other two phases. This is shown in the diagram below. The
meter will display the total power being consumed by the load in kW and the total
power being supplied by the generator in kVA.
28
All readings following this have to be taken at 10% decreasing load by turning the guide
vane of the turbine to decrease the flow. This will in turn reduce the frequency but the
frequency has to be adjusted back to 50Hz. This value of frequency should be used when
taking all the readings.
The frequency can be adjusted using the Electronic Load Controller (if installed) or by using
the hydraulic governors. There are special knobs on the load controller which can be used to
regulate the frequency.
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