PPRC PIPING PRESENTATION

By VIRAJ ENGINEERING

CHARACTERISTICS PROPERTIES OF THE SYSTEMS:

Tolerances of Operational pressure (safety factor = 1.5bar)

PIPE SERIES
NOMINAL PRESSURE
PN 10
PN 16
PN 20

TEMP.

SERVICE
LIFE

20 C

1
5
10
25

15.10
14.00
13.50
13.20

24.10
22.40
21.70
21.10

30.10
28.00
27.10
26.60

50

12.90

20.70

25.90

30 C

1
5
10
25
50

12.80
12.00
11.70
11.30
11.10

20.50
19.20
18.80
18.10
17.70

25.60
24.00
23.50
22.70
22.10

40 C

1
5
10
25
50

11.10
10.40
10.10
9.70
9.20

17.70
16.60
16.20
15.60
14.70

22.10
20.80
20.30
19.60
18.40

50 C

1
5
10
25
50

9.50
8.90
8.70
8.00
7.30

15.10
14.30
13.90
12.80
11.70

18.90
17.90
17.30
16.00
14.70

60 C

1
5
10
25
50

8.30
7.60
7.20
6.10
5.50

13.20
12.20
11.50
9.80
8.70

16.50
15.20
14.40
12.30
10.90

CHARACTERISTICS PROPERTIES OF THE SYSTEMS:

Tolerances of Operational pressure (safety factor = 1.5bar)

PIPE SERIES
NOMINAL PRESSURE
PN 10
PN 16
PN 20

TEMP.

SERVICE
LIFE

65 C

1
5
10
25
50

7.50
6.70
6.20
5.30
4.90

11.90
10.80
10.00
8.50
7.20

14.90
13.50
12.60
10.70
9.70

70 C

1
5
10
25
30
50

6.70
6.00
5.30
4.50
4.40
4.30

10.70
9.60
8.50
7.30
7.00
6.60

13.30
12.00
10.70
8.10
8.80
8.50

75 C

1
5
10
25

6.20
5.30
4.60
3.70

9.90
8.60
8.60
6.10

12.30
10.70
9.30
7.50

80 C

1
5
10
15

8.70
4.30
3.90
3.70

10.90
6.90
6.30
5.90

11.80
8.70
7.90
7.30

85 C

1
5
10

4.90
3.90
2.90

7.90
6.30
4.90

9.80
7.90
6.10

90 C

1
5

4.30
3.30

6.90
5.40

8.60
6.60

POTABLE WATER (COLD)

POTABLE WATER HOT

1 BAR = 1 atm = 1 x 105N/m = 1kg/cm (14.22 p.s.i)

4 STEP SOCKET FUSION WELDING PROCESS

Cut Pipe
To The Marking
3

Heat Pipe & Fitting

To Specified Time Simultaneously

Mark Pipe
To Required Socket Length
4

Remove Pipe & Fitting Simultaneously

After Achieving The Heating Time
& Insert Pipe in To Socket of Fitting

INSTALLATION OF POLYMER PIPES

Polypropelene Random Copolymer Pipes & Fittings
Supports Span Intervals PPR vis--vis S.S.
S.S.

PPR-C

WATER SERVICE

PIPE SIZE

TEMPERATURE

PIPE SIZE

Inch/MM

Inch/MM

Inch/MM

N.B.

O.D.

B 31.1

B 31.3

B 31.9

O.D.

200C

400C

600C

800C

1/2"

0.84

1/2"

2.13

2.00

1.90

1.58

15

21.3

1.8

1.8

2.1

20

0.65

0.61

0.58

0.48

3/4"

1.05

3/4"

2.46

2.30

2.17

1.84

20

26.7

2.1

2.1

2.4

25

0.75

0.70

0.66

0.56

1"

1.315

1"

2.96

2.83

2.63

2.30

25

33.7

2.1

2.1

2.7

32

0.90

0.86

0.80

0.70

1 1/2"

1.9

12

1 1/2"

4.10

3.78

3.45

2.96

40

48.3

2.1

2.1

3.7

50

1.25

1.15

1.05

0.90

2"

2.375

10

10

13

2"

4.59

4.27

3.94

3.45

50

60.3

3.1

3.1

63

1.40

1.30

1.20

1.05

PLUMBING CONCERNS

PPR Metal Threaded Fittings

Does the Metal Inserts Slips, rotates if being
Over Tightened By Technician???

Protruded metal on
the periphery Prevents
Circular Displacement
while the Slots made on
the length of insert
prevents Linear
Displacement while the
fitting is Over tightened
by plumber.

PLUMBING CONCERNS
Alterations /
Extensions in
concealed Piping in
PPR is not possible ?

Fusion Welding M/C is

designed Taper in shape
and
Portable
in
Handling to Reach to
the Repair Work Area
Conveniently

PIPE SUPPORTS

Dos & Donts

FIXING PIPE SUPPORTS
Proper Supports throught Ducts are very Nessessary

Dos & Donts

UNIONS & THEIR USAGE

UNION PARTS
WITH METAL SCREW & SPIGOT
METAL BODY UNION ASSEMBLY
TO AVOID THREAD SLLEPING IN PLASTIC BODY UNIONS

Dos & Donts

PLUMBING CONCERNS

Only when the length of pipe exceeds 5 meteres, it is absolutely

recommended to use expansion pipe segment.
A U loop as shown in the fig. should be made to adjust the Linear
Expansion.
OR if the space doesnt permit an OFFSET can be made to
Compensate Linear Expansion

Dos & Donts - Stub End & Union

Always try to use Stub End in place of Union if possible

Stub Ends allow FLEXIBILITY With Higher Joint RELIABILITY than UNIONS
while Facilitates Easy, Convenient INSTALLATION & MAINTENANCE

Polypropylene
PP

Homopolymer
PPH

Blockcopolymer
PPB-C

Random Co-polymer means random array of

organic structure in Co-polymer family
resulting in Higher Physical Properties
as compared to Block Co-polymer Or
Homopolymer.

Co-polymer
PP-C

Random Co-polymer has

High Viscocity giving Lower MFI
resultinging in Extreme
Temperature Resistance
and also HighPressure and
High Impact Resistance

Random
Copolymer
PPR-C

PP-R thus derived is

Called as..

Polypropylene Random
Co-polymer (PPR-C)

END USERs NEEDS OF IDEAL PLUMBING

COST
EFFECTIVE

LEAK PROOF
JOINERY

END USER s NEEDS

OF
IDEAL PLUMBING

SAFE & HYGENIC

WATER SUPPLY

LONG
SERVICE LIFE

UNIQUE TRIPLE LAYER PLUMBING SYSTEM

The Outer Layer is UV Stabilized PPR-C Layer for External Applications.

The Middle Layer is Plain PPR-C Layer.
The Inside Layer is Anti Microbial PPR-C Layer to prevent breeding of
Microbes in Stagnant Water.

Polypropelene Random Copolymer Pipes & Fittings

BENEFITS TO SITE ENGINEERS

LESS PRONE TO THEFT

AS LESS RECOVERABLE VALUE

CHOICE AS PER PRESSURE RATINGS

PIPES AVAILABLE IN
PN10 COLD WATER
PN16 HOT & COLD WATER
PN20 SOLAR/CENTRAL HEATING SYSTEMS/
ACIDS @ TEMP AS PER SERVICE LIFE CHART.
FITTINGS IN PN25 TO ADOPT WITH ALL PIPES

LIGHT WEIGHT

EASE OF TRANSPORATATION ESPECIALLY

IN HIGHRISE BUILDING PROJECTS

BSP THREADED FITTINGS

ALL TRANSITION FITTINGS ARE DEZINCIFIED

BRASS BSP THREADED TO ACCOMMODATE
LOCAL VALVES/TAPS ETC.

OMISSION OF CONSUMABLES WITH

FUSION WELDING M/C

ONLY FUSION WELDING MACHINE WITH 240

V & 5 AMP POWER CONNECTION IS
SUFFICIENT

Polypropelene Random Copolymer Pipes & Fittings

BENEFITS TO CONTRACTORS

EASE OF WELDING

GIVES QUICKER & HASSLE FREE

INSTALLATION

SPEEDY JOINTING

SAVING ON LABOUR COST

CORROSION FREE

SAVING ON ANTI-CORROSIVE
TREATMENT

POOR THERMAL CONDUCTIVITY

SAVING ON INSULATION FOR HOT

WATER PIPING IN TOILETS

FUSION WELDING JOINERY

SINGLE TOOL OPERATION

BENEFITS TO ARCHITECTS/CONSULTANTS AND OWNERS

50 YERS SERVICE LIFE

AT 70 DEG C. AT 10 BAR PRESSURE

(ACCORDING TO DIN 2000)

BURSTING PRESSURE OF 106

BARS

AT 30 DEG C. FOR PN 20 PIPES

HIGH MODULUS OF ELASTICITY

ENHANCES RUPTURE RESISTANCE

AND GIVES SLOW PROPOGATION TO
CRACK GROWTH

BEING THERMOPLASTIC
MATERIAL NO RESSONANCE

MINIMISES WATER HAMMERING

EFFECT

POOR THERMAL CONDUCTIVITY

ELEMINATION OF INSULATION IN
CONCEALED PIPING

INERT TO ACIDS & IMURITIES

IN WATER

MAKES A CARCINOGENIC FREE

SYSTEM

PLUMBING CONCERNS

Is it Compatible with Local Metal

Fittings & Valves ???

Integrates Well
With Local
Piping System
(BS 6920),
BSP Threads

PLUMBING CONCERNS

Is it easy to maintain
Exact Right Angle of
the Fittings with Pipe
while Welding ?

Yes its very easy by

using the Reference
Coloured Line on
the Pipe and the
Right
Angle
Markings
on
the
Fittings periphery

COMPHRENSIVE PRODUCT RANGE

From 20 mm To 160 mm
Wide range of Pipes
Monolayer Pipes
Triple Layer Pipes
FRPP Pipes

Polypropelene Random Copolymer Pipes & Fittings

APPLICATIONS
HOT & COLD potable water Piping For Residential & Commercial Buldings
Industrial Piping Network for transportation of Aggressive
Fluids like Chemicals, Acids, Alkalis & All Solvents.

Sewage Treatment Plants Piping / Effluent Treatment Plants Piping

Reverse Osmosis Plants / Mineral Water Bottling Plants
Liquid Foods Transportation
Chilled Water Piping
Compressed Air Supply Piping
Swimming Pools Piping
Piping for Pharmaceutical Industries / Textile / Chemical / Sugar /
Paper Pulp Industries etc

10 PROMINENT REASONS
TO INSTALL PPRC PIPES

N
O

IN SHORT
LEAKAGE
CORROSION
SCALING
CLOGGING
MAINTENANCE

L THERMAL CONDUCTIVITY
FRICTIONAL RESISTANCE
O HAMMERING EFFECT
W COST IN INSTALLATION
LONG SERVICE LIFE OF MORE THAN 50 YEARS

CONTACT DETAILS
For any Techno commercial Inputs for
Installations of PPRC:
Please contact M/s VIRAJ ENGINEERING
9987557248