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Lubricantes para Cojinetes de

Molinos
Bernardo Vianna

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Typical Sugar Mill Layout


Layout tpico de un Ingenio de Azcar
Layout tpico de uma Usina de Acar
Talbar Coupling
Acople
Acoplamento

Crushing Roller

Open gear

Rlos

Catarina
Volandeira

Low speed gear


Mancais dos Rlos

Crushing Bearing
Open gear Bearing

Intermediria

Mancais
Das Engrenagens
Coupling
Abertas
Redutor de Alta

Acoplamento

Gear

Turbina

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High Speed gear


Turbine Unit

Crushing Bearings (or Journal Bearings)


Cojinetes Planos del Molino (Chumaceras)
Mancais da Moenda

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Option A
Asphaltic Products

Adhesive
Available at different viscosities

Viscosity
cSt at
40C
Viscosity
cSt at
40C

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Sugartex

Sugartex
Heavy

Sugartex
Extra
Heavy
729895

221931

221987

4,333

6,575

11,546

113

137

185

Option B
Semi Synthetic Products

Available at different viscosities


Sugartex
Semi
Sintetico
7000
743112
Viscosity
cSt at
40C
Viscosity
cSt at
40C

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Sugartex
Semi
Sintetico
12500
743113

Sugartex
Semi
Sintetico
18000
743097

7,142

12,514

18,370

245

390

555

Sugartex 12,500 validation at Ingenio Taboga (Costa Rica)


2003/2004 Season

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Sugartex 12,500 validation at Ingenio Taboga (Costa Rica)


Temperature monitoring

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Sugartex 12,500 validation at Ingenio Taboga (Costa Rica)


Product application during the test

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Product validation at Ingenio Taboga (Costa Rica)


Aspect after season

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Option C
Talcor Product : Mill Brass Compound

Specifically compound product developed for Slow


Rotating High load Steel on Brass Journal Bearings
Talcor Mill Brass
Compound
571379
NLGI Grade
Base Oil Viscosity cSt at
40C

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1
1,200

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Talcor Mill Brass Compound


Field Trail at Usina Estivas (Brazil)

Season 2003 -2004


1,550,000 TCM

Type of Mills : 01 Dedini (37x 78) and


04 Zanini (36x 72)
Mill tested : #1 (37 x 78)
Nominal crushing capacity: 11 000 Tons/day
Consumption (l-kg/day/Stand):
Previous product: Usina EP 11,000 : 18,86
Mill Brass Compound: 2,43
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Usina Estivas
Average temperatures at each bearing
Temperaturas Mdias por Mancal
45,0

ELOA
43,0

RLOA
41,0

RLA

SdLA

Temperatura (C)

ELA

39,0

37,0

35,0

33,0

SpLA
31,0

SpLOA
29,0

SdLOA

27,0
AGO

SET

OUT

NOV

DEZ

Ms

Entrada LA
Entrada LOA
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Superior LA
Superior LOA

Sada LA
Sada LOA

Press Roller LA
Press Roller LOA

JAN

Usina Estivas
Consumption and Pumping time

0,220= 9/41 0,075= 4/53

0,069= 2/29

0,059= 2/34

0,051= 2/39

Relao TI/TP x Consumo

0,041= 2/49

2 minutes pumping and


49 minutes stopped

Data
0,275

0,30

0,25

0,225

TI/TP

0,175
0,15
0,125
0,10
0,075

0,05

Data
TI / TP (em minutos)

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Consumo dirio (g/TCM)

16/1

10/1

4/1

29/12

23/12

17/12

11/12

5/12

29/11

23/11

17/11

11/11

5/11

30/10

24/10

18/10

12/10

6/10

30/9

24/9

18/9

12/9

6/9

31/8

25/8

19/8

13/8

7/8

0,00

1/8

0,025

Consumo

0,20

Usina Estivas
Top roller after season

Drive
Side

Axle

Brass Bearing

Driven
Side
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Talcor Mill Brass Compound


Field Trail at Usina Uruba (Brazil)

Season 2003 -2004


917,000 TCM

Type of Mills : 05 Zanini (30x 60)


Mill tested : #5 (30 x 60)
Nominal crushing capacity: 5,000 Tons/day
Consumption (l-kg/day/Stand):
Previous product: Sugartex Heavy: 9,75
Mill Brass Compound: 3,90

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Usina Uruba
Average temperatures at each bearing
Temperaturas Mdias por Mancal

45,0

Temperatura (C)

40,0

35,0

30,0

25,0
1

Ms
Entrada LA

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Superior LA

Sada LA

Entrada LOA

Superior LOA

Sada LOA

Usina Uruba
Consumption and Pumping time
Relao TI/TP x Consumo
0,769 = 10/13

0,167 = 4/24

0,300 = 6/20

0,250 = 6/24

0,825

1,20

0,725
1,00
0,625

TI / TP

0,425

0,60

0,325
0,40

0,225
0,20

Data
TI / TP (em minutos)

Consumo dirio (g/TCM)

No perodo de Outubro a Dezembro a MBC foi utilizada apenas no 5 Terno.


A partir de Janeiro at Maro a MBC passou a ser utilizada, tambm, no 4 Terno
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16/3

10/3

4/3

29/2

23/2

17/2

11/2

5/2

29/1

23/1

17/1

11/1

5/1

30/12

24/12

18/12

12/12

6/12

30/11

24/11

18/11

12/11

6/11

31/10

25/10

19/10

13/10

7/10

0,025

1/10

0,125
0,00

Consumo

0,80
0,525

Usina Uruba
Aspect of Top Roller Drive Side (Bearing and Axle)
Before season

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After season

Usina Uruba
Aspect of Top Roller Driven Side (Bearing and Axle)
Before season

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After season

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Important for all products !

Plain bearing water cooling


system temperature
Temperatura del agua de
enfriamento de los
cojinetes planos
(chumacheras)
Temperatura da agua de
resfriamento dos mancais
do moinho
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