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Bicycle Maintenance Manual

Copyright 2012, World Bicycle Relief

Frame

Fork
Top Tube
Steerer Tube
Seat Stay
Head Tube

Seat Tube

Fork Leg
Rear Dropout
Down Tube
Saddle
Handlebar
Chainstay

Bottom Bracket Shell

Tire

Fork Dropout

Stem
Saddle Rails
Seatpost

Carrier

Lamp Bracket

Frame

Tread

Headset

Fork

Mudguard

Spoke
Spoke Head

Spoke
Sidewall
Casing
Bead
Rim
Tire

Rim Strip (Inside)

Tube (Inside)

Washer
Chainguard

Chain
Chain Adjuster

Bottom Bracket
Nipple

Crankset
Pedal

Valve Stem

Stand

Mudguard Stay

Rear Hub

Front Hub
Valve Types

Hub

Hub Flange

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 1

Schrader

Dunlop

Presta

Hub Shell

Components

Tire Lever
Hacksaw Blade
Cutting Tool
Patching Glue

Remove tube

Hold underwater to locate hole

Cut patch from old tube

3 min

Scratch patch area with hacksaw blade


or sandpaper

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 3

Add patching glue to tube and patch

Press patch down hard on tube

Tube Repair

10mm spanner
K

15mm spanner
J

26mm spanner
36mm spanner
Lockring spanner

Hammer
C

Cotter Anvil

I
B
F

GREASE
C
D

Frame

G
I

BB Spindle

BB Bearings (2)

Right Crank Arm


and Chainring

Cotter Pins (2)

Cotter Pin Washers (2)

Cotter Pin Nuts (2)

Adjustable Cup

Lockring

Fixed Cup

Left Pedal

Left Crank Arm

Right Pedal

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 4

L
E

K
J

Bottom Bracket

13mm spanner
A

Frame

Fork

K
30mm spanner

GREASE

Headset Bearing (2)

Upper Headset Race

Lamp Bracket

L
N

Headset Spacer

Lock Nut

Expander Bolt

A
I

Washer
F

Handlebars

Handlebar Grips (2)

Stem

Stem Bolt

Expander Wedge

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 5

Headset

Pliers
A

GREASE

D
A
B
A

Master Link

Master Link
Side Plate

Retaining Clip

Chain

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 6

Chain

15mm spanner
17mm spanner

15mm cone spanner


E

F
B

Axle

Hub Shell

Bearing (2)

Cone

Locknut

GREASE

G
F

Axle Washers (2)

Axle Nuts (2)

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 7

Fork

Front Hub

10mm Spanner

D
E

C
A

15mm Spanner
M
17mm Spanner
Screwdriver
15mm cone spanner

R
O

Axle Nut (2)

Hub Driver

Axle Washers (2)

Large Bearings (2)

Brake Cone

Snap Ring

Hub Shell

Left Dust Cover

Cog

Axle

Brake Arm

Right Dust Cover

Clutch Cone
V

Washer

Lock Nuts (2)

Clutch Washer

Bolt

Bearing Shield

Clutch Spring

Brake Arm Clip

Cone

Spring Holder

Nut

Small Bearing

Brake Shoes

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 8

U
V

GREASE

KT Rear Hub

# of crossings Hub holes

2
A

4x

10

3x

2x

1x

D
A

5
4
3
2

-or3
A

C
E

intertwine
intertwine

G
G
F

H
E

Copyright 2012, World Bicycle Relief


Rev. 15-02-12 - PAGE 9

Wheel Lacing

Spoke Wrench

Truing

Rounding

Dishing

+
-

Rim Off Center

+
Tighten
Copyright 2012, World Bicycle Relief
Rev. 15-02-12 - PAGE 10

Correctly Dished

Rim Off Center

Loosen

Wheel Alignment

World Bicycle Relief


1333 N. Kingsbury, 4th Fl.
Chicago, IL 60642
tel: +1.312.664.3836
www.worldbicyclerelief.org