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METAL CASTING

1).Cast iron is a
(a) Ductile material
(b) Malleable material
(c) Brittle material
(d) None of the above
2. Investment casting uses
pattern made of
(a) Wax
(b) Clay
(c) Metal
(d) Wood
3. What Type of Core is used in
Centrifugal Casting?
(a) Horizontal.
(b) Vertical.
(c) No Core is used
(d) Core with abrasive.
4. Slush Casting is used for
(a) Pipes and Taps
(b) Ornaments and toys
(c) Pumps and Engine
Casing.
(d) Only aircraft Materials.
5. Fettling is an operation
performed
(a) Before casting
(b) During casting
(c) After casting
(d) After heat treatment

6).Chills placed in mould walls


is to
(a) Decrease the freezing
rate.
(b) Increase the freezing
rate.
(c) Help directional
Solidification.
(d) Prevent directional
Solidification.
7. Shell Moulding Requires
(a) Sand.
(b) Heat treated Sand.
(c) No Patterns.
(d) Abrasive material
Pattern
8. In the foundry sand
Bentonite is used as
(a) Plasticizer
(b) Surface finish improver
(c) Binder
(d) Refractory power
9. Cupola furnace is used to
produce
(a) Cast iron
(b) Wrought iron
(c) Pig iron
(d) Steel
10. Which of the following is not
a casting defect?
(a) Swab.
(b) Scab.
(c) Shift.
(d) Swell.

11). Large and heavy castings


are made by
(a) Green sand Moulding
(b) Pit Moulding
(c) Dry sand Moulding
(d) Pressure Moulding
12. Pouring Temperature for
Cast Iron is
(a) 912oC
(b) 1503oC
(c) 1673oC
(d) 1400oC
13. Loam sand is a Mixture of
(a) 70% Clay 18% Moisture
(b) 50% Clay 18%
Moisture
(c) 30% Clay 18% Moisture
(d) 20% Clay 18% Moisture
14. Flogging in Foundry refers
(a) A casting defect.
(b) Removal of slag during
pouring
(c) Removal of spure
and riser.
(d) Removal of Casting.
15. The Purpose of Gate is
(a) Deliver Molten Metal in
Mould
(b) Act as a reservoir.
(c) Feed molten metal
in mould
(d) Its used to strengthen
the mould
16).Fin in casting refers to
(a) Removed sprue.

(b) Removed riser.


(c) A casting defect.
(d) A vent pin.
17. Sand used on the faces of
pattern before Moulding is
(a) Facing sand.
(b) Parting sand.
(c) Loam Sand.
(d) Dry sand.
18. The property of sand in
which the grains stick together
is called
(a) Cohesiveness
(b) Adhesiveness
(c) Binder
(d) Permeability
19. Slick is used to
(a) Repairing and
finishing mould
(b) Ramming the Mould
(c) Breaking the Mould
(d) Cleaning the Mould
20. Steel pipes are produced by
(a) Die Casting.
(b) Slush Casting.
(c) Vacuum Casting.
(d) Centrifugal Casting.
21). When a pattern is made up
of three parts the middle part is
(a) Cope
(b) Drag
(c) Midas
(d) Cheek

22. The surface to be left


unmachined is marked on the
pattern by
(a) Red color
(b) Black color
(c) Yellow color
(d) Green color
23. The ratio between the
pattern shrinkage allowance
of steel and cast iron is about
(a) 1:1
(b) 2:1
(c) 1:2
(d) 1:1.5
24. Draft on pattern for casting
is
(a)shrinkage allowance
(b) Identification number
marked on it
(c) Taper to facilitate its
removal from mould
(d) For machining
allowance.
25. The addition of coal dust to
the green Moulding sand is to
improve
(a) Permeability
(b) Surface finish
(c) Mould ability
(d)green strength
(e) Its used to
strengthen the mould
26).sand used for making core is
(a) Green sand.
(b) Loam sand.
(c) Oil sand.
(d) Dry sand.

27. In Hot chamber die casting


machine
(a) Melting Pot is separate
from Machine
(b) Melting Pot is
integral part of Machine
(c) Melting Pot Away from
location.
(d) No Melting Pot is used.
28. Metal Patterns are used for
(a) Small Casting
(b) Large Casting
(c) Large Scale
Production of casting
(d) Complicated Objects
29. Metal Pattern Casted from
Wood Pattern, the Wood
Pattern is known as
(a) Master
(b) System Master
(c) Original Master
(d) System Model.
30. Gagger is a
(a) Cleaning tool.
(b) Ramming tool.
(c) Stripper plate.
(d) Not a Tool.
31). Jolt machine produces
(a) Uniform ramming
above the pattern.
(b) Uniform ramming
above the flak
(c) Uniform distribution
thought

(d) Pack sand loosely all


around
32. The machining allowance
provided on the pattern
depends upon
a) Type of casting Metal.
(b) Size and Shape of
casting.
(c) Method of Casting
(d) All the above
33. When a hole to be cored is
not in line with the parting
surface then a
(A) Horizontal core
(b) Vertical core
(c) Drop core
(d) Balanced core
34. The ability of sand to
permit the metal to
Shrink when it solidifies is
(a) Plasticity
(B) Permeability
(C) Collapsibility
(D) Cohesiveness
35) The crank shaft of a 300
HP IC engine is
a)hot forged
b)shell moulded
c)cold forged
d)obtained through
investment casting
36.Misrum is a casting defect
which occurs when
(a)the pauring temperature
is very high

(b)gases have been


absorbed by the liquid
metal
(c)sufficient superheat
has not been provided
to the liquid metal
(d)the alignment is
improper
37. A sand slinger is used to
(a) Ram the sand harder at
the back of the mould and
softer on the pattern face
(b) Ram the sand harder at
the pattern face with
decreasing hardness
towards the back of the
mould
(c) Produce uniform
packing of sand in the
mould
(d) Give uniform sand
hardness throughout the
mould
38. the most suitable material
for die casting is
(a)steel
(b)cast iron
(c)nickel
(d)copper
39. Shrinkage allowance is
made up by
(a)adding to external and
internal dimensions
(b) Subtracting from
external and internal
dimensions
(c) Subtracting from
external dimensions and

adding to internal
dimensions
(d)adding to external
dimensions and
subtracting from
internal dimensions.

44. Shell Moulding is


also known as
(a) Parting.
(b) Winging
(c) Croning
(d) Plating.

40. Sweep pattern is used for


Moulding parts having
(a) Rectangular shape
(b) Elliptical shape
(c) Circular shape
(d) Complicated shape
having intricate details

45. Which of the


following is not a type
of pattern?
(a) Lagged up Pattern.
(b) Built up Pattern
(c) Slip up pattern.
(d) Skeleton Pattern.

41. Which of the following


material has more shrinkage
allowance?
(a) Cast iron
(b) Brass
(c) Lead
(d) Steel

46. Green strength of sand is


referred to
(a) When it is in moist state
(b) When it is in baked state
(c) When the sand is porous

42. Two stream of liquid metals


which are not enough to fuse
properly results into
(a) Cold Shut
(b) Swell
(c) Sand Wash
(d) Scab

47. Grain Size of sand is


designated by a number called
(a) Grain abrasive number
(b) Grain fineness
number.
(c) Grain permeability
number.
(d) Grain strength number.

43. Which of the following


materials requires the largest
shrinkage allowance, while
making a pattern for casting?
(a) Aluminum
(b) Brass
(c) Cast Iron
(d) Plain Carbon Steel

48. The allowances to be


provided in disposable patterns
are
(a) Shrinkage and finish
(b) Distortion
(c) Draft.
(d) Shake.
(e) (a) and (b)

49. Antioch process is a


(a) Continuous casting
(b) Process making of
porous mould
(c) There is nothing like
Antioch process
(d) Steel casting process
50. The tolerance produced by
investment casting?
(a) a few microns.
(b) 0.05 mm.
(c) 5 mm
(d) 0 .1 mm
(e) None of the above
51. Drossing in foundry refers
to casting?
(a) A method for inspecting
the casting.
(b) Cleaning of casting.
(c) a method of deoxidizing
of molten casting
(d) a method of
improving the finished
casting.
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