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JOSEPH BRADLEY
A Dissertation submitted to the Faculty of Claremont Graduate University in
partial fulfillment of the requirements for the degree of Doctor of Philosophy
in the Graduate Faculty of Executive Management
CLAREMONT, CALIFORNIA
2004
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PauKGray, B a b .
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Copyright 2004 by
Bradley, Joseph
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We, the undersigned, certify that we have read this dissertation o f F. Joseph Bradley and
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Date
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9.,
JOSEPH BRADLEY
CLAREMONT GRADUATE UNIVERSITY: 2004
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Are the companys specific goals for embarking on an ERP project related
to project success?
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ACKNOWLEDGMENTS
The journey to a PhD is not completed without the support, friendship and
advice of numerous people and organizations.
The College of Business at Central Washington University provided me
financial support for the production and mailing of my questionnaires and travel
to Houston to conduct three case studies.
Loren Carroll, a friend and business associate since 1965, was kind
enough to allow me to conduct case studies in the two companies he manages,
M-l Drilling Fluids and Smith International Inc. Janet Hall, Director of Information
Technology at M-l Drilling Fluid, arranged the details my case study visits at both
M-l and Smith and proof read the M-l case for accuracy. Many other Smith and
M-l employees took their time to discuss their involvement in the ERP project.
The faculty at the Drucker Graduate School of Management all contributed
to my education in management. I like to mention a few who had a special
impact.
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TABLE OF CONTENTS
CHAPTER 1- INTRODUCTION
11
13
15
16
DEFINITION OF SUCCESS
22
IMPORTANCE OF TOPIC
24
26
28
OVERVIEW
28
28
37
PLANNING
38
ORGANIZING
40
STAFFING
42
LEADING
47
CONTROLLING
51
MEASURES OF SUCCESS
53
viii
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METHODS
65
CASE STUDIES
65
QUESTIONNAIRE
66
73
INTRODUCTION
73
77
91
93
103
117
125
CASE 6 - HALLIBURTON
136
145
153
159
162
DEMOGRAPHIC INFORMATION
163
166
HYPOTHESES
168
OTHER FINDING
225
COMPANY GOALS
225
ix
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COMPETITIVE ADVANTAGE
PRIOR MAJOR SYSTEMS IMPLEMENTATION
EXPERIENCE
229
231
233
262
274
276
278
280
288
295
309
REFERENCES
312
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Index of Tables
Table No.
Chapter 1
1-1
I-2
Chapter II
11-1
II-2
Chapter IV
IV-1
IV-2
Chapter V
V-1
V-2
V-3
V-4
V-5
V-6
V-7
V-8
V-9
V-10
V-11
V-12
V-13
V-14
V-15
V-16
V-17
V-18
V-19
V-20
V-21
V-22
V-23
Description
Page
6
21
29
35
76
160
to V18
162
164
164
164
165
165
166
166
168
173
175
176
to V18
177
to V22
to V22
178
179
180
182
to V22
183
to V37
184
185
186
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188
V-24
V-25
V-26
V-27
V-28
V-29
V-30
V-31
V-32
V-33
V-34
V-35
V-36
V-37
V-38
V-39
V-40
V-41
V-42
V-43
V-44
V-45
V-46
V-47
V-48
V-49
V-50
V-51
V-52
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190
192
193
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197
200
201
202
204
205
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211
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213
214
215
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219
220
222
224
V-53
V-54
V-55
V-56
V-57
V-58
V-59
Chapter VI
VI-1
225
235
225
228
229
229
231
231
Index of Figures
11-1
II-2
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56
CHAPTER I
INTRODUCTION
Enterprise systems appear to be a dream come true. These
commercial software packages promise the integration of all the
information flowing through the company - financial and accounting
information, human resource information, supply chain information,
customer information. For managers who have struggled, at great
expense and with great frustration, with incompatible information
systems and inconsistent operating practices, the promise of an offthe-shelf solution to the problem of business integration is
enticing.(Davenport, 1998)
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the marketplace improved (Applegate, McFarlan, & McKenney, 1999). However,
ERP systems are expensive and difficult to implement, often imposing their own
logic on a companys strategy and existing culture (Pozzebon, 2000). ERP
implementations are often complex and experience serious problems. The
determinants of a successful ERP system implementation are still poorly
understood. (Davenport, 1998) A recent summary of ERP literature states that
while the difficulties and failures or ERP implementations have been widely cited
in the literature, research on critical success factors (CSFs) in ERP
implementation is rare and fragmented. (Nah, Lau, & Kuang, 2001)
ERP implementations can be characterized by three distinguishing
characteristics. (Somers, Ragowsky, Nelson, & Stern, 2001)
1.
processes and procedures, may induce customization, and leave the firm
dependent on the vendor for support and updates (Lucas, Walton, & Ginsberg,
1988).
3.
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MRP systems were developed in the 1960s and 1970s as the central
activity in material planning and control. The managerial objectives of MRP are
to provide the right part at the right time to meet the schedules for completed
products. (Vollmann, Berry, & Whybark, 1984) MRP systems work backwards
from the required delivery date of a product to the date raw material orders need
to be placed and the date production of the product should begin. MRP
accomplished these tasks by considering required production time, inventory on
hand, inventory on order, and work in process. Based on this analysis, the MRP
system recommends when additional material should be purchased and in what
quantities. When properly used, this technique reduces the level of inventory
necessary and still ensures raw materials will be on hand when needed for
production. Reducing the amount of inventory required to be on hand frees up
cash for other purposes and minimizes the firms exposure to inventory losses
from obsolescence. A weakness of MRP systems was that these systems use
an infinite capacity-planning model (Palaniswamy & Frank, 2000). This model
does not take into account the capacity of each work center and can suggest an
unrealistic schedule that would overload individual work centers.
An extension of MRP is manufacturing resource planning or MRP II. In
addition to planning inventory purchases, MRP II used the database to calculate
expected cash flows, machinery and equipment needs, labor needs and tooling
requirements (Schonberger, 1986). MRP II is a sequential technique that is
used for converting a master production schedule (MPS) of the end products into
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a detailed schedule for raw materials and components. It starts with sales and
operation planning and demand management and ends with a detailed schedule
for components to be made in-house as well as purchased from vendors.
(Palaniswamy & Frank, 2000)
MRP II is an automated system that makes scheduling and planning of all
of a manufacturing enterprises resources practical. (Gray, 1986) Gray points
out the MRP II solves what Oliver Wight, a pioneer in the inventory and
production control field, defined as the universal manufacturing equation; what
are we going to make? What does it take to make it? What do we have? What
do we need to get? MRP II answers the question, What do we really need, and
when do we need it? by taking a companys high level plans and breaking them
down to detailed schedules for material, capacity, cash and the like.
ERP expands the functionality of MRP and MRP II by integrating
information throughout the entire organization in a single database. A typical
ERP system offers functionality in financial information, human resources,
operations and logistics, and sales and marketing, in addition to operations and
logistics. The great appeal of ERPs is that employees enter information only
once and that information is then available to all systems companywide....This
means everyone in the company can make decisions based on accurate, real
time information (Laughlin, 1999).
Laughlin describes the typical processes involved in processing an order
using an ERP system. For example, a customer service agent receives a phone
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call from an existing customer. The agent quickly locates the customers
account, records the order details, prices the order, and checks the availability
date. The customer confirms the order details and the agent books the order.
That single entry triggers everything from the allocation of the finished product
against the order to delivery and billing. That is, based on existing demand and
allocation rules, the ERP will determine whether the product should come from
current finished goods in a warehouse, in-process goods, scheduled production,
or new production. It will set the order up for shipment based on information from
either the customer or the customer master record, and, once the order is
shipped, prepare an invoice and an accounts receivable entry (Laughlin, 1999).
TABLE 1-1. SOME FUNCTIONS AVAILABLE IN SAP R/3
Financials
Accounts receivable and payable
Asset accounting
Cash management and forecasting
Cost-element and cost-center
Executive information systems
Financial consolidations
General ledger
Product-cost accounting
Profitability analysis
Profit-center accounting
Standard and period-related costing
Human Resources
Human-resources time accounting
Payroll
Personnel planning
Travel expenses
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The ability to quote realistic delivery dates based on current inventory and
shop capacity,
Standardize data,
Y2K compliant
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maintenance costs),
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chaos, with 64 different systems running its critical tasks. The chemical industry
was at an all time low and despite sales increases from $3.7 billion to $5.3 billion,
headcount had doubled and return on equity fell by more than half to 12%.
Rohm and Haas spent over $300 million on the project. As of 2003, 80% of the
company is using SAP. (Schoenberger, 2003) For Rohm and Haas, the huge
expenditure of ERP was a strategic necessity, not a luxury.
A further reason for the adoption of complex information technologies,
such as ERP, arises from the examination of the process of information adoption.
Social groups that have a vested interest in their promotion promote the ideas
and knowledge underlying complex information technologies. Many firms
adopted these technologies with very little real understanding about their
complexity, with a resultant high level of failure (Newell, Swan, & Galliers, 2000).
New institutional theory provides further support for the adoption of
information systems marketed aggressively to CEOs and CFOs. Top managers
may adopt new system through a process of mimetic isomorphism, that is,
organizations seek legitimacy by imitating other organizations in their institutional
fields or organizations that interact in networks- i.e., customers, suppliers,
competitors. The adoption of much of the quality movement can be attributed to
this phenomenon (DiMaggio & Powell, 1983). ERP may be another example.
The role of information technology in creating sustainable competitive
advantage may be another reason for adopting new information systems.
Information technology may have a role in creating sustained competitive
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advantage. This belief is based on the two assertions underlying a resourcebased view of the firm: 1.) that resources and capabilities are different in different
firms, 2.) and these differences can be long lasting. (Barney, 1991) Standard, off
the shelf software packages, like ERP solutions, are available to all firms that can
afford to pay for them, so ERP systems would not be the source of resource
heterogeneity. However, the capability of using packaged software system
effectively may not be homogeneous among firms. If K-Mart could imitate
WalMarts system (i.e., the hardware and software), but could not use it as
effectively as WalMart, WalMarts system could still be a source of sustained
competitive advantage (Mata, Fuerst, & Barney, 1995).
WHY FIRMS DO NOT ADOPT ERP SYSTEMS
Markus and Tanis (2000) identified three very broad categories of reasons
why firms that otherwise have all or some of the reasons to adopt ERP systems,
do not adopt it or only adopt ERP in part. These firms may adopt only certain
modules and rely on legacy systems or new custom systems for their needs.
Other firms may begin an implementation only to discontinue it for a variety of
reasons. The reason for this non-adoption or partial adoption can be categorized
as follows:
1.
2.
3.
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Lack of feature-function fit may be due to the design of most ERP for
discrete manufacturing. Many companies have specialized processes common
to their industry, which may not be solved by the best practices embedded in
ERP systems. The various modules may not fully support process
manufacturing industries, such as food processing and paper manufacturing,
project industries, such as aerospace, or industries that manufacture products
with dimensionality, such as clothing or footwear.
Companies concerned with maintaining rapid growth rates, those needing
strategic flexibility and those without a top down decision making style may be
non-adopters or partial adopters of ERP systems. Dell Computer Corp. planned
full implementation of SAP R/3 but discontinued the implementation after
installing the human resource module. Dells CIO expressed concern with the
softwares ability to keep pace with Dells extraordinary growth rate. Visio, a
software company subsequently acquired by Microsoft, expressed concern with
the ability of SAP to handle the frequent changes it required to its sales analysis
and commission requirements (Markus & Tanis, 2000).
The experiences of Dell and Visio focus on the need for efficiency and
flexibility in dealing with the external environment and internal processes. In a
stable environment, mechanistic structures are appropriate consisting of high
degrees of standardization, formalization, specialization and hierarchy. In a
dynamic environment, organic structures are needed to enable organizations to
be flexible to change products, processes and structures. In these organizations
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low level of standardization, formalization, specialization and hierarchy are most
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Project leadership, limiting project scope, avoiding customization, and a phased
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2.
3.
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4.
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Temporal factors - areas can be critical over a short period of time
5.
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The organizational reporting level of the project manager was not related to
improved performance and user satisfaction in the implemented system.
The use of a formal tracking system by the steering committee was not
related to improved performance and user satisfaction in the implemented
system.
Other lists of critical success factors abound in both popular and
scholarly articles, but these lists are generally based on experience or casual
observation, not controlled research.
McDonnell (2000) offered the ten critical success factors for ERP
upgrades summarized below. Although these CSFs relate to upgrading ERP
systems to a newer version I believe they may be equally applicable to new
implementations.
Spell out the strategic, tangible business and operational benefits
and find ways to measure success in achieving them. Assign
accountability and authority for those goals.
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Make sure all top management is united behind the business goals
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Your organization needs to understand why the project is worth the
pain of change. Your project team needs full-time members, minus the
distractions of their real jobs. Your scope needs to be tightly focused to
resist the temptation of widening the scope and reworking the project plan
(McDonnell, 2000).
Another view of ERP success is provided by Laughlin (1999), who
identifies six components of a winning game plan for implementing ERP.
The six components are:
A motivating business justification,
Internal business support,
A strong internal owner,
An empowered and influential internal team,
Management driven change, and
A proven external partner (Laughlin, 1999).
Nah (2001) reviewed ten articles written by academics and
practitioners between 1998 and 2000 discussing What are the key critical
factors for ERP implementation success? These articles discussed eleven
critical success factors listed in Table I-2 together with the number of articles
discussing each of the factors. Nah did not distinguish whether empirical
research, case studies or other methods determined the factors mentioned.
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TABLE I-2
Nahs Critical Success Factors
Critical Factor
No of articles
mentioning
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7
6
6
6
22
Brown and Vessey (2003) identify five success factors based on case
studies of a dozen ERP implementations. The five factors are:
Project leaders are veterans and team members are decision makers
critical for successful implementation. A study based on four cases identified the
following CSFs: support of senior management, redesign of business process to
fit what the software will support, investment in user training, and use of
business analysts with knowledge of both business and technology (Sumner,
1999). One study identified factors such as commitment from top management,
selection and management of consultants and employees and training on the
new system (Bingi, Sharma, & Godla, 1999). Another study identified success
factors in software projects (Reel, 1999). An additional study developed a
framework grouping success factors into strategic and tactical factors based on
eight cases and a review of the literature (Holland & Light, 1999).
DEFINITION OF SUCCESS
Snellers study relied on two dimensions, improved performance and
user satisfaction, to define a successful MRP implementation. Snellers
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Systems quality,
Information quality,
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User satisfaction,
Organizational impact.
The selection of these six dimensions is discussed more fully in Chapter II.
IMPORTANCE OF TOPIC
Despite the large sums of money spent annually by business on
implementation of ERP systems the reports of implementation failures abound.
Hershey Foods embarked on an ERP investment in mid-1996 to solve its Y2K
problem and improve its ability to perform just-in-time store deliveries to its
customers (Severance & Passino, 2002). After spending $112 million on an ERP
project, Hershey Foods Corporation was unable to fill Halloween candy orders in
October 1999, resulting in a 19% drop in third quarter profits (Stedman, 1999).
As a result of Hersheys problems its stock price fell by a third and the firm lost
market share to Mars and Nestle (Severance & Passino, 2002). Hershey
estimates it suffered a 3% permanent decrease in market share from this
experience (Sutton, 2003).
A study by the PA Consulting Group found that 92% of companies are
dissatisfied with results achieved to date from their ERP implementation and only
8% achieved a positive improvement in their performance ("ERP Implementation
Disappoints Companies," 2000).
Davenport (1998) identifies several unsuccessful implementation efforts:
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Dell found that its ERP system did not support its new
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where MRP primarily affected the material management and production and
inventory management sub-organizations.
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Sneller concluded his work on MRP with the observation that, There
appears to be a lack of good old fashioned discipline in the implementation
approaches used for projects that were unsuccessful. American management
has become very undisciplined as society itself has become undisciplined.
(Sneller, 1986) As American industry has improved its global competitiveness
during the nineties, have the values of classical management been a factor?
The IT community of professionals now has over 15 years experience in
implementing complex systems since Sneller studied MRP. Why are we not
more successful in obtaining results with ERP systems? Has organizational
learning been offset by the increasing complexity of systems implementations?
Future Enterprise Systems.
Brown and Vessey (2003) view ERP as the first wave of a series of
enterprise systems projects to be followed by customer relationship management
(CRM) and supply chain management (SCM). They believe that the lessons
learned in ERP implementations will enable management to better manage risks
of the next wave of enterprise systems. The second wave of ERP is discussed
more fully in the next chapter.
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CHAPTER II
REVIEW OF LITERATURE
OVERVIEW
In this chapter the literature relating to the following topics is examined.
Success measurement
While practitioner literature on ERP abounds, academic literature is
28
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lJOs
1 y()s MRP II
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systems they were often loosely coupled, usually manually, rather than tightly
integrated (Markus & Tanis, 2000).
Data was often described differently in different functional systems.
Attempts to combine data across various systems were difficult and error-prone.
Material requirement planning systems were first developed in the 1960s
to help manufacturers produce the right part at the right time with a minimum
investment in inventory. Manufacturers had used inventory as a buffer to keep
from running out of product that is needed to meet customer demand. The
combined result of buffers at all levels of production cause inventory investment
to increase dramatically. Not only did this increase in inventory put demands of
the firms cash flow to support the investment, but also made the firms more
vulnerable to write-offs resulting from inventory obsolescence.
APICS, the professional society that has promoted the adoption of MRP
and ERP systems and provided user education, describes MRP as follows.
A set of techniques that uses bill of material data, inventory data, and the
master production schedule to calculate requirements for materials. It makes
recommendations to release replenishment orders for material. Further, because
it is time-phased, it makes recommendations to reschedule open orders when
due dates and needed dates are not in phase. Time-phased MRP begins with
the item s listed on the MPS and de te rm in e s (1) the quantity of all components
and materials required to fabricate those items and (2) the date that the
components and material are required. Time-phased MRP is accomplished by
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scheduling reports and purchasing requisitions for materials based on the time
phased production schedule.
Without MRP as a tool to time phase material requirements, materials may
either arrive earlier than needed for production resulting in higher than necessary
inventory levels or later than needed resulting in the inability to deliver the end
product as promised to the customer. A properly operating MRP system
minimizes inventory investment, while improving customer service levels.
A major limitation of MRP systems is that unlimited capacity was
assumed. The planned order release of work orders to the manufacturing floor
did not take into account the capacity limitation of the work center and their
machinery and labor availability.
Manufacturing Resource Planning (MRP II)
MRP II overcame some of the drawbacks of MRP. It provided finite
capacity planning scheduling and shop floor control capability (manufacturing
execution systems). MRP II includes more business functionality than MRP,
dealing with sales, production, inventory, schedules, and cash flows.
(Palaniswamy & Frank, 2000)
APICS describes manufacturing resource planning (MRP II) as follows. A
method for effective planning of all resources of a manufacturing company.
Ideally, it addresses operational planning in units, financial planning in dollars,
and has a simulation capability to answer what-if questions. It is made up of a
variety of functions, each linked together: business planning, sales and
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operations planning, production planning, master production scheduling, material
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technical requirements such as graphical user interface, relational database, use
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Technical Factors.
Davenport (2000) identifies several technical factors that distinguish ERP
systems from predecessor systems. These technical factors include modular
construction, client/server architecture, configuration, common central database,
and variable interfaces.
Modular construction. ERP systems are a collection of application
modules representing various business processes. SAP, a leading ERP systems
vendor, includes the following modules in its SAP R/3 software:
Table 11-1
Typical SAP Functions
Financial Accounting
Materials Management
Treasury
Plant Maintenance
Controlling (financial control)
Quality Management
Enterprise Controlling (management
Project Systems (project management)
reporting
Investment Management
Sales and Distribution
Production Planning
Fluman Resource Management
Advanced Planner and Optimizer
Companies can install all modules or only the modules they select. Client
may also substitute modules written by other software firms which fit their
functional needs better than the comparable modules of their main vendor.
Client/server Architecture. In this architecture, a server does some
processing and a desktop personal computer (the client) does the rest. Large
and complex ERP systems may require one server for application programs and
another server for the database.
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and collaboration. ERP is no longer about your business, its about your supply
chain, states a J.D. Edwards executive ("Taking the Pulse of ERP," 2001).
Brian Zrimsek, research director of the Gartner Group, identifies six key
areas of difference between ERP and ERP II ("Taking the Pulse of ERP," 2001).
Role. ERP attempts to optimize the enterprise. ERP II is concerned with
supply chain optimization by collaboration with trading partners.
Domain. ERP focuses on manufacturing and distribution. ERP II will
cross all sectors.
Function. Current ERP systems cross all industry segments and sectors.
ERP II vendors will specialize in deep functionality for specific industries.
Process. Business processes are focused within the four walls of the
organization. ERP II will go beyond the four walls to business trading partners.
Architecture. ERP systems are monolithic and closed. ERP II will be
Web-based, open to integrate and interoperate with other systems.
Data. ERP information is generated and consumed within the enterprise.
ERP II information is available across the supply chain.
Gartner does not expect to see ERP II systems fully deployed before
2005.
OPERATIONAL PLANNING MODEL
Koontz (1980) summarizes classical management theory in his systems
approach to management. Inputs to the Koontz model include human, capital,
management and technology. A managerial transformation process converts
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these inputs into outputs, such as products, services, profits, satisfaction, and
goal integration. The managerial transformation process consists of planning,
organizing, staffing, leading and controlling. The process is supported by a
communications system, which links the various elements to each other and to
outside stakeholders and the environment (Koontz, O'Donnel, & Weihrich, 1980).
Planning
Koontz describes planning as a function that precedes all other
management functions. Planning identifies the organizations objectives and
describes how the organization will attain these objectives. The other functions,
organizing, staffing, leading and controlling, support the planning function
(Koontz et al., 1980).
The implementation of an ERP system is a massive task involving to some
degree a large part of an organizations employees. For a group effort such as
this to be successful people must know what tasks they are expected to
accomplish and when the tasks need to be completed. Planning is deciding in
advance what to do, how to do it, when to do it and who is to do it. Planning
bridges the gap from where we are to where we want to go (Koontz et al., 1980).
Integration o f Information Systems Planning and Business Planning
Teo and King (1997) investigate the integration between business
planning and in form ation syste m s planning. Inform ation syste m s p lanning is the
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1997). The linkage of IS plans with organizational objectives has been among
the top problems reported by information systems (IS) managers and business
executives (Reich & Benbasat, 1996). Another research paper cited an A.T.
Kearney study that demonstrated that firms that integrate business plans with
information systems plans outperform those that do not (Das, Zahra, &
Warkentin, 1991). Severance and Passino (2002) state that most executives do
not understand the connection between modern business and technology and
leave technology compartmentalized within the l/T department with disastrous
effects.
King (1978) recognized the importance of business planning (BP) and
information systems planning (ISP) integration, seeing the integration as one
directional only, flowing from business planning to information systems planning
(King, 1978). King and Zmud (1981) later expanded the concept into a two-way
integration (King & Zmud, 1981). Synnott (1987) develop five levels of
integration:
1. No planning: No formal BP or ISP.
2. Stand-alone planning: Presence of either business plan or IS plan but
not both.
3. Reactive planning: IS function reacts to business plans and has no
input in the BP process.
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Organizing
Koontz et al. (1980) defines organizing as the establishment of an
intentional structure of roles through determination of the activities required to
achieve goals of an enterprise and each part of it, the grouping of these activities,
the assignment of such groups of activities to a manager, the delegation of
authority to carry them out, and provision for coordination of authority and
informational relationships horizontally and vertically in the organization
structure. Daft (2000) provides a simpler definition of organizing as the
deployment of organizational resources to achieve strategic goals. Organizing
encompasses such issues as organizational structure, delegation of authority,
and staff versus line functions.
The function of organizing is based in the foundations of management
literature. Organizations arise out of the need for cooperation among people.
Uncertainty in the environment reduces the level of cooperation (Barnard, 1938 &
1968). The adoption of an ERP system would cause uncertainty and thus reduce
cooperation in the organization.
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Project Management
Common organizational structures are based on functional areas,
geographic areas, divisions, strategic business units or matrix organizations.
Where tasks impact several areas of an organization the use of a project
manager is frequently used to provide lateral coordination.
Full time Project Leader
The Sneller study examined the relationship between a full-time project
leader and project success. At the time of this study, the systems literature was
divided on whether a full time project leader with MRP systems experience was
required. One view is that a user must head up the project team and that it must
be a full time job (Wight, 1974). Another perspective is that, The last thing (a
Project Manager) really needs is some systems knowledge or technical
knowledge. That is probably the least important of the skills needed in a Project
Manager (Flosi, 1980).
Level o f Project Leader
The reporting level and rank of the project manager are important factors
in project success. The project manager needs the authority to make difficult
decisions. Without decision-making authority, groups with vested interests in the
affected process will either proceed very slowly or resist the project entirely. The
project manager, with higher organizational position than personnel in the
affected groups, may be more effective. Cisco Systems overcame organizational
inertia only when its ERP project was led by the CIO and the vice president of
manufacturing, who reported directly to the board of directors (McAfee, 2003).
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Staffing
Staffing is the management function that fills the roles within an
organization with competent people who can operate the firm now and in the
future. Staffing involves effective recruitment, selection, placement, appraisal,
and development of people to occupy the role in the organizational structures
(Koontz et al., 1980).
Skills of Project Manager
Current literature concerning the role of the project manager is more
concerned with the business skills of the manager, rather than the managers
information skills. Brown and Vessey (2003) found that to increase the likelihood
of success, project leaders must be veterans who have already earned their
stripes leading projects.
Motivation of the project manager to succeed may be an important issue
in ERP implementation. Firms can use either formal or informal reward to
encourage its employees. Formal rewards can be structured to benefit
individuals or groups, can be long term or short term and may include
promotions. Informal rewards can include providing recognition or status for the
successful project leader. The intrinsic satisfaction of the project manger or team
members may also suffice as an informal reward (Maciariello & Kirby, 1994).
T ea m m em bers. T eam m em b ers m ust have deep busin e ss process
knowledge and the power users from functional units on the team-must be
among the best in the business, if not the best. Also team members must be
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empowered to make decisions for their business units or functions (Brown &
Vessey, 2003).
Training
Lassila and Brancheau found that a positive initial experience for users of
a new software package was important. Further, they found that a tendency to
cut training and associated implementation cost in the adoption of commercial
software packages could result in negative user attitudes and a low-integration
equilibrium. They further found that enhanced training on both the packaged
systems features and related work processes could be important factor in
overcoming this problem. (Lassila & Brancheau, 1999) A study by Gartner
Group indicates that 25% of the ERP budget should be dedicated to training
users. (Coetzer, 2000) A study by Benchmarking Partners found that training
averaged 8 percent of total project cost, but varied from 1 percent to 30 percent.
(Wheatly, 2000)
Kydd (1989) discussed that uncertainty and equivocality are often
responsible for the failure in the development of new management information
systems. (Kydd, 1989) Training is one of the IT tools to overcome both
uncertainty and equivocality.
Training should include the following major items:
Basic manufacturing concepts
> Computer literacy classes
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at ALVEO, a European manufacturer states, The success of a project depends
strongly on the capabilities of the consultants because the consultant is the only
one with in-depth knowledge of the software. Hence good consultants have a
major impact on the throughput time and the quality of a project. This same
project manager (Welti, 1999) defined the tasks and responsibilities of the
consultant as follows:
meeting deadlines
solving problems with specialists from SAP and the consulting company
help. Choosing the right consultants and using their skills and knowledge
appropriately, as well as transferring and retaining essential knowledge within the
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Leading
Daft (2000) defines leadership as the ability to influence people toward
the attainment of goals.
Executive Support
Few nostrums have been prescribed so religiously and ignored as
regularly as executive support in the development and
implementation of management information systems (MIS)
(Jarvenpaa & Ives, 1991).
Executive support has generally been regarded as critical to the
development and implementation of management information systems. As early
as 1968 Rockwell observed a good MIS must begin at the top with the chief
executive officer. In 1985 Doll warned that, information systems are just too
important to leave development in the hands of technician (Jarvenpaa & Ives,
1991).
Kotter (1990) describes the role of the leader as coping with change,
setting a direction for the organization and developing a vision of the future.
Major changes are more and more necessary to survive and compete effectively
in this new environment. More change always demands more leadership (Kotter,
1990). Much of the leaders work is accomplished by informal relationships,
aligning people to create a coalition committed to the vision.
The terms executive participation and executive involvement can
describe executive support. Involvement describes a psychological state.
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McAfee (2003) describes inertia and resistance as two major pitfalls in the
implementation of complex systems, such as ERP. He defines inertia as lack of
progress over time on implementation milestones and decisions, even after all
parties have agreed that the effort is a good idea. Factors contributing to inertia
are the introduction of many new processes at once and the complexity of the
processes being automated. Both of these factors are characteristic of ERP
implementations.
Resistance occurs when users are not in agreement about how or whether
a project should proceed. Resistance arises when new business processes
required by the project are a large departure from the current way of doing
things. Resistance also can result from misalignment of incentives. A
m an u fa ctu rin g m a n a g e r w h o se e va luatio n d e p e n d s on m eeting produ ction
targets may well oppose a large project that has the potential to disrupt output
temporarily (McAfee, 2002).
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Brown and Vessey (2003) found that change management planning must
Controlling
Koontz (1980) defines controlling as the managerial function of
measuring and correcting performance of activities of subordinates in order to
assure that enterprise objectives and plans are being accomplished. Daft (2000)
defines organizational control as the systematic process of regulating
organizational activities to make them consistent with the expectations
established in plans, targets, and standards of performance.
Management steering committees for information systems implementation
projects have been a common method of control. These committees can be
viewed as a method to get top management involved, ensure IS/BP planning fit,
improve communication and change user attitudes toward IS. A typical steering
committee includes the senior business unit manager, however, the
membership, chairmanship, reporting level, procedure, and frequency of
meeting may differ (Gupta & Raghunathan, 1989). In examining the impact of
steering committees on information systems planning efforts in organizations,
Gupta and Raghunathan (1989) found that IS steering committees have a high
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52
to medium impact on the majority of IS planning factors. The impact was high in
industries such as mining, wholesale trade and financial institutions and low in
manufacturing and construction. This study also found steering committees have
a significant impact on hardware integration, achievement of planned goals,
integration of IS into business, and coordination of planning activities. The
impact was much less for resource limitations for implementation, software
systems integration, and the level of project planning details. (Gupta &
Raghunathan, 1989)
A study of 12 manufacturing firms found that steering committees with
executive leadership were one of the characteristics of companies that stayed
on-time and on/under-budget with their implementation projects. (Mabert et al.,
2003)
In his study of MRP systems implementation, Sneller found that a steering
committee chaired by the senior business unit manager is positively related to
implementation outcomes. The study also found that steering committees that
meet at least every four weeks are positively related to implementation
outcomes. The use of a formal tracking system by these committees was not
supported. (Sneller, 1986)
Welti (1999) views a capable and powerful steering committee as
absolutely crucial for a project. He describes the duties of the steering
committee as follows:
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53
SUCCESS MEASUREMENT
Peter Keen posed five issues at the first meeting of the International
Conference of Information Systems in 1980 that needed to be resolved to
establish coherent research in the field of information science. The issue
important to this study was What is the dependent variable? (William H.
DeLone & McLean, 1992) How do we measure success in the information
sciences?
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DeLone and McLean reviewed 180 articles published between 1981 and
1987 and developed a taxonomy and model based on six dimensions of I/S
success - systems quality, information quality, use, user satisfaction, individual
impact and organizational impact.
Systems Quality. The systems quality dimension includes measures of
performance such as reliability, response rate, error rate and ease of use.
Information Quality. The information quality dimension measures the
perceived usefulness and importance of systems output, usually in the form of
reports.
Use. One of the most frequently used dimensions is use, describing the
use of information by managers.
User Satisfaction. User satisfaction is another frequently used dimension
although it raises the question of whose satisfaction should be measured. A
more recent study supports the case that user satisfaction is made up of five
variables: content, accuracy, format, ease of use and timeliness. (Doll, Xia, &
Torkzadeh, 1994)
Individual Impact. Individual impact describes the effect of information on
the behavior of the recipient is one of the most difficult dimensions to measure.
Organizational Impact. The final dimension is organizational impact or the
effect of information on organizational performance. The difficulty with
measuring organizational performance is isolating the effects of the information
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systems effort from other influences on organizational performance. (William H.
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Use
Individual
Impact
Information
Quality
Organizational
Impact
User
Satisfaction
From DeLone, W.H. and McLean, E.R. (1992). Information systems success: The quest for the
dependent variable, Information Systems Research, 3, 1, pp. 60-95.
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where information systems are concerned. Success can be viewed in terms of
C o n tin u o u s b usiness im p ro ve m e n t
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CHAPTER III
RESEARCH QUESTION FRAMEWORK AND METHODS
Management Information Systems (MIS) research involves the
systematic investigation of the management, development,
operation, use and impact of computer-based organizational
information systems. As with all investigations of organizational
phenomena, MIS research can be, should be, and is addressed via
many paradigms (Morgan, 1986) and multiple research strategies
(McGrath, 1982). (Zmud & Boynton, 1991)
This study is based on the premise that a classical management model,
such as the Operational Management model presented by Koontz, ODonnell,
and Weihrich (1980), can be used to evaluate ERP implementation projects. The
durability of the Koontz model is shown by the use of a substantially identical
model in a more current management text, such as Daft (2000). The Koontz
model uses five broad functional areas of management: planning, organizing,
staffing, leading and controlling. The Daft model uses four areas, including
staffing functions under organizing and leadership. (See Chapter 2, Operational
Planning Model, for a more complete discussion of the Koontz and Daft models.)
Based on the review of the literature in Chapter II, this chapter identifies
specific hypotheses for testing the individual functions of managers: planning,
organizing, staffing, leading and controlling. Where feasible, the hypotheses
developed by Sneller for testing MRP systems implementation are used. In
areas where the expanded functionality of ERP systems requires or where new
issues are addressed in the literature, new hypotheses are added or substituted.
59
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A questionnaire
Hypotheses to be examined in this research are defined below. A
Planning
Hypothesis I
The level of integration of IS planning and business planning is positively
related to implementation project success.
Variables to be examined for this hypothesis are:
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Organizing
Hypothesis II
Organizing the ERP implementation project under the direction of a project
manager whose sole responsibilities are project implementation is positively
related to implementation project success.
Variables to be examined for this analysis are:Assignment of specific
project manager.
Chartering Phase
Project Phase
Shakedown Phase
Hypothesis III
An organizational structure in which the Project Manager reports directly
to the business units senior manager is positively related to project success.
Variables to be examined for this analysis are:
Staffing
Hypothesis IV
Staffing the project manager position with an individual with extensive
experience is positively related to implementation project success.
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Hypothesis V
A. The quantity and quality of training is positively related to
implementation project success.
B. The use of testing, together with training, is positively related to
implementation project success.
The variables to be used for this analysis are:
Hypothesis VI
Use of an ERP consultant for guidance in the system implementation
process is positively related to implementation project success.
Variables to be examined for this analysis are:
Use of consultant
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For training,
For project direction, or
For organizational change.
Leading
Hypothesis VII
CEO involvement in the planning and implementation of ERP systems is
positively related to implementation project success.
Variables used in this analysis are:
Hypothesis VIII
The existence of a champion is positively related to implementation project
success.
Variables used to analyze this hypothesis are:
Effectiveness of champion
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Hypothesis IX
Managements effectiveness in reducing user resistance to change is
positively related to implementation project success.
Variables used to analyze this hypothesis are:
Controlling
Hypothesis X
The use of a steering committee that:
a) Is headed by the CEO and
b) Meets at least every four weeks
Is positively related to implementation project success.
Variables used to analyze this hypothesis are:
METHODS
CASE STUDIES
A multiple case study design is used in this study.
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Eight companies that installed ERP systems at least two years ago were
Questionnaire
Data Collection
Manufacturing companies were surveyed with a mail questionnaire.
These firms were selected from the Harris Manufacturing Database, 2003.
Manufacturing firms with sales in excess of $500 million were selected for the
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66
sample because this group represents firms targeted by ERP vendors. The
manufacturing sector represents the largest single user of ERP systems
accounting for $6.8 billion in 1996 ERP systems sales out of total sales that year
of $8.7 billion. (Somers et al., 2001)
Harris provided a list of 1,995 firms with primary SIC codes indicating the
firms were classified as manufacturers. SPSS 11.0 was used to randomly select
the 1,500 firms included in the sample.
Pilot Study. A pilot study was used to test the questionnaire before it was
distributed. The objective of the pilot study was to ensure that respondents
would be able to answer the questions without confusion. Faculty members at
Central Washington University were used for the pilot study.
and in some case a third request. Telephone calls were made to many
companies to verify addresses and names in an attempt to improve the response
rate.
The questionnaire is constructed around the five functional areas of
management. The Sneller survey questionnaire consisted of 50 questions. A
sample of the Sneller questionnaire is shown in Appendix II. Sneller grouped his
questions under the titles Background, Planning, Organizing, Staffing, Leading,
and Controlling. This study utilizes the same groupings, but will add a
demographic section not used in the earlier study. The current study
questionnaire is shown in Appendix VI.
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67
Part 2 has been added to the questionnaire to make use of questionnaires
that have been directed to firms that have not implemented an ERP system. This
section asks if an ERP system has been considered and was rejected or if an
implementation is currently in progress. If ERP was considered but not adopted
the reasons for non-adoption are explored.
Background
The first ten questions, which Sneller described as Background, were his
success measures. Sneller used a two dimensional model of success consisting
of improved performance and user satisfaction. The first question asked the
subject to describe the overall MRP implementation as successful or
unsuccessful. The next five questions, no. 2 through no. 6, asked for changes in
performance metrics, specifically:
Inventory turnover,
On-time deliveries,
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retained. In other areas, new questions were added or Snellers questions were
modified.
For example, Sneller asked if management considered the the MRP
system has a positive rate of return? The questionnaire for this research asks
1.) whether the overall firm performance as measured by operating profit has
improved and 2.) does management consider the ERP system worth the
investment?
Systems quality. This dimension required the addition of a question
concerning the reliability and ease of use of the implemented system.
Information quality. This dimension required a question on the usefulness
of systems reports.
User satisfaction. This dimension required a question relating to user
satisfaction.
Use. This dimension of the model is of limited use for ERP systems since
users have no choice with regard to use of the system. But the behavioral
attitude toward use will impact user resistance and user satisfaction.
Individual impact. This dimension required the addition of a question
dealing with individual user impact.
Organizational impact. This dimension is closely equivalent to the
performance measures used by Sneller.
Question 1 was retained from the Sneller study requesting the respondent
to subjectively classify the implementation being described as successful or
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The amount of time the project manager is able to allocate to the project,
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And, the degree of support given the project manager by the units senior
manager.
Staffing
The staffing section consists of six questions relating to the background of
the Project Manager and the utilization of consultants. Supporting questions deal
with the experience and motivation of the project manager and the specific role
filled by consultants. Questions in the area of training and testing have been
transferred to the staffing section from placement in the planning section in the
Sneller study. Numeric questions ask about the percentage of time a consultant
was used during implementation and the percentage of the total project budget
that was spent on training.
Leading
The leading section consists of six questions concerning top management
involvement, user resistance and the existence of a champion.
The first question asks about the perceived level of involvement by the
senior business unit executive. Several questions deal with user resistance
including the level of such resistance, managements awareness of resistance
during implementation and managements effectiveness in dealing with such
resistance.
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Controlling
The controlling section consists of four questions concerning the review of
the project by the senior business manager, the use of a steering committee, the
organizational level of head of the steering committee, and the monitoring of
project costs.
Demographic information
This section asks the respondent about prior systems implementation by
the organization, products manufactured or industry, type of manufacturing, and
size of company.
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CHAPTER IV
CASE STUDIES
INTRODUCTION
A multiple case study approach is used in this research in addition to the
questionnaire described in Chapter III. The conceptual framework used in the
case studies is the same as in the survey, the Operational Planning Model
(Koontz, 1980) described in Chapter II.
Eight sites were selected for the case studies. Table IV-1 summarizes the
case study sites. The ERP implementation projects began in 1990 in the earliest
case and 2001 in the most recent case. Company size varied from $11 million to
$12.5 billion. The companies operate in a variety of industries including
aerospace, transportation, oil and gas supplies and building products.
An open-ended list of questions, shown in Appendix V, was used to begin
discussions with employees and managers interviewed by the researcher. Some
of the interviews were conducted in person and others were conducted by e-mail.
The cases are presented in this chapter in chronological order of the dates of
each companys ERP project, beginning with the earliest implementation project
start date. The first case study site, Pacific Clay Products, Inc., involves an
implementation early in the development of ERP. The company is a mid-sized
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division of a $1 billion holding company. The project was initiated in 1990. The
term ERP was not used in connection with the project, but the functionality of the
software matched that of SAP discussed in Chapter 1 and met all the criteria for
ERP described by Davenport (2002) except the client server architecture, which
was introduced shortly after the project was completed. Methodology for this first
site is action research (Stringer, 1999), since the researcher was the project
manager and controller for the second implementation attempt of the project.
The second site was also an early adopter of ERP. Smith International is
a provider of products and services to the oil and gas industry. The firms two
major divisions, Smith Bits and Smith Services, began their ERP implementation
project in 1993. The site is one of Oracles earliest ERP installations.
The third site is M-l, LLC, a drilling fluids manufacturer, serves the oil
exploration and drilling industry. Smith International holds a majority ownership
of the company. M-l began its ERP project, called Transformation 2000, in 1995,
with Year 2000 problems as the catalyst for the project. The interviews were
supplemented by substantial archival data in the form of employee and
management presentations on the project and project status reports prepared by
the consultants and provided by the firm.
The fourth case study site is Pacific Aerospace and Electronics based in
Wenatchee, WA. PA&E is a mid-sized aerospace and electronics supplier.
Case 5 is the Aerospace and Design Division of Northrop Grumman
Corporation. The division was part of Litton Industries, Inc. during the ERP
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Table IV-1
SUMMARY OF CASE STUDY SITE CHARACTERISTICS
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Company
Name
Pacific Clay
Products,
Inc.
Smith
International
Divisions
M-l Drilling
1993
1995
1997
Kenworth
Mexicana,
S.A. de C.V.
(Kenmex)
1998
Northrop /
Grumman
Corp.
1990
Litton /
Northrop
Grumman
Corp.
1996
Halliburton
Project
Beginning
Date
Software
Vendor
Pacific
Aerospace
&
Electronics
1995
qad, inc
Oracle
Oracle/
Datalogix
ESI
SAP
Baan
Revenue
$30 million
$1 billion
$11 million
$12.6 billion
$500 million
Best of
Breed for
Industry a.)
$600 million
Project
Cost
$100,000
<$500
million
Not provided
Best of
Breed for
Industry a.)
$600 million
$7 million
US only
Not provided
$15.7 million
$325 million
Not provided
Not provided
e-mail and
phone
Interviews
e-mail
Interviews
Interviews
Interviews
Action
and archival
research
data
and archival
a.) WDS (now Manugistics) for manufacturing and procurement, Oracle for financials, TIP QA
for quality assurance, PeopleSoft for HR/Payroll, Matrix One for product data management.
Data
Source
2001
77
Case 1
Pacific Clay Products, Inc.
The Company
Pacific Clay Products, Inc. (PCP) is a privately owned manufacturing
company founded in 1886 and located in southern California. The company
consisted of two manufacturing divisions during the period 1990-1995 when the
ERP system was considered, selected and implemented. Each division had its
own manufacturing facilities and own management structure, but the divisions
shared certain key business functions, including accounting, data processing,
personnel, clay mining and research.
The pipe division manufactured clay sewer pipe in diameters from 4 to 42
inches. The brick division manufactured a wide variety of clay brick products.
Together, the two plants employed about 300 people with combined annual sales
of about $30 million. The pipe division business was sold to a competitor in 1997
due to weak market conditions and the plant was closed shortly thereafter. The
brick division is still a major factor in its industry with sales exceeding $27 million
in 2001. The division manufactures bricks in a wide range of shapes, sized and
colors for residential and architectural use. The brick division also manufactures
pavers and pottery.
The Project
In mid-1990, the PCP controller convinced the companys management to
embark upon the purchase and installation of an integrated accounting and
manufacturing system to replace aging and hard to maintain legacy systems.
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system would track machine maintenance, while in fact that package had not
been purchased or even quoted.
The project was sold to management based on achieving the following
results:
A. Improve the accuracy and timeliness of management information;
B. Reduce the reliance upon printed information hence focusing management on
current, on-line data; and,
C. Reduce manpower requirements and standardize functions to allow easier
transitions when manpower turnover occurs.
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Inadequate training,
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were expected to occur within the accounting department. Potential benefits of
the ERP system, other than replacing the legacy accounting systems, were not
even considered. Little thought was given to the effect or capabilities of the new
system outside of accounting. Manufacturing at both divisions resisted any
changes in their business processes to accommodate the ERP system.
Organizing
H-ll. Full time project manager.
In neither phase of the implementation was the project manager, the
controller, fully dedicated to the project. In the first attempt, the controller did
devote the majority of his time to the implementation, at the expense of being
fired for neglecting the normal accounting duties such as timely and accurate
monthly financial statement closings and management of annual audit, and other
accounting and financial functions for which the controller position was
responsible. In the second attempt, the controller devoted about one third of his
time to the project. The company obtained outside help for the implementation
project from consultants and was able to complete the implementation while the
controller was able to keep up with other accounting responsibilities. With
adequate consulting support and a realistic implementation timetable, the lack of
a full-time project manager was not detrimental to the project.
H-lll. Reporting level of project manager.
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years experience in project management and some ERP experience. His ERP
experience was limited because ERP was still relatively new.
The most significant contribution of the consultants was their ability to
focus exclusively on getting the project implemented by the target date. The
consults did not have the day-to-day distractions that company personnel
encountered.
Leading.
H-VII. CEO involvement.
The CEOs of both the pipe and brick divisions were only minimally
involved in planning and implementing of the project. Their major involvement in
the project was signing off on the capital project request and authorizing the
additional budget for the consultants.
Support for the project by senior management was limited to financial
support. Senior management spent little time on the project. At a kick off
training session conducted by the software vendor for the second attempt of the
project, pipe division management did not attend and brick division management
left after the first few minutes, clearly giving the signal to the other employees
that this training was not important.
H-VII. Champion.
No champion surfaced during the implementation at either of the divisions.
The project managers for both the first and second attempts and the accounting
manager were advocates for the project, but did not rise to the level that would
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departments other than the implementation team. Progress was also briefly
reported in formal quarterly review meetings with parent company management.
Project Completion
This project, which started in June1990, was up and running before
December 31, 1991. All January 1992 accounting transactions were processed
by the ERP system. In terms of replacing the legacy system, the ERP system
could be deemed a success. However, replacing the legacy system and some
relatively minor cost reductions were about all the ERP system accomplished at
the time. The manufacturing portion of the system was still not fully implemented
in 1994 when the project manager left the company. Manufacturing successfully
resisted adopting the production modules which would require manufacturing
management to understand the ERP system and manufacturing personnel to
input transactions. An old, spreadsheet generated cost book was still used for
pricing and estimating instead of the standard costs generated by the ERP
system, despite numerous demonstrated errors in the cost book.
Information provided by the new system was timelier and more accurate
than information from the legacy systems. Printed reports were not replaced by
the new system and were still generally run in the data processing department
because of its high-speed printers. Few managers invested the time to learn to
use the query screen, preferring the printed reports provided by the new system.
User satisfaction was still low. Terminals gathered dust on managers desks and
were gradually eliminated. Very little of the promise of ERP systems was
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than anticipated1. During this time, periodic maintenance costs were incurred on
2.
3.
1 Original implementation plan called for disposal of IBM System 3 in January 1991. The actual
disposal date was over a year later.
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effectiveness was not improved significantly. Since organizational effectiveness
is the most important of the six goals the implementation fails to meet the
requirements of the model. On other dimensions systems performance did not
improve from the users perspective and user satisfaction was low in all areas
outside of accounting.
Using other success measures, the project was not completed on time or
on budget. Nevertheless, the company believed its specific goals of cost
reduction and replacing the legacy systems were met. Results on cost saving
were likely more modest than expected as some personnel cut backs in the
information technology area resulted in additional personal in the user
departments. Not all data entry was eliminated. Some was just shifted to other
functional areas.
In the late 1990s, Pacific Clay Products felt it needed to upgrade its
systems to insure Y2K compatibility. The costs to upgrade MFG/PRO were more
than the company was willing to spend. The company converted to MANAGE
2000 by ROI Systems. The manufacturing portion of ERP has still not been
adopted.
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Cases 2 and 3
Smith International, Inc.
The Smith International, Inc. 2001 Annual Report indicates that the
company manufactures and markets premium products and services to the oil
and gas exploration and production and petrochemical industries and other
industrial markets. The firm generated revenues for 2002 totaling $3.2 billion
with 53 per cent coming from areas outside of the U. S. Net income exceeded
$53 million in 2002. Smith employs over 11,000 workers (Smith International
Inc., 2002).
The company reports its operations in four business segments, three
manufacturing segments and one distribution segment. For these case studies
we are interested in the three manufacturing segments that implemented ERP.
These segments are:
1. Smith Bits which designs, manufactures and sells three-cone drill bits,
diamond drill bits and turbines used in the oil and gas industry.
2. Smith Services which manufactures and markets products and
services used for drilling, workover, well completion and well re-entry.
3. M-l, which provides drilling and completion fluid systems, engineering
and technical services for the oil and gas industry through its M-l Fluids
division. M-Is SWACO division manufacturers and markets ... solidscontrol and separation equipment waste-management services.
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Smith Bits and Smith Services manufacture some products to stock while
other products are custom and made to order. The divisions also rent and repair
their products (Smith International Inc., 2002).
Two ERP implementation cases were examined at Smith International
presented as Cases 2 and Case 3. Although the same parent company was
involved the ERP implementations are distinctly different. Case 2, Smith Bits and
Smith Services, began their ERP implementation in 1993. Case 3, M-l, LLC.,
began its implementation in 1995. The M-l operation was not included in the
earlier Smith implementation as it was acquired while the Smith project was in
progress and because the company is only partially owned by Smith.
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CASE 2
Smith Bits and Smith Services2
The Company.
Smith Bits designs, manufactures and sells three-cone drilling bits and
diamond drilling bits and related products. Smith Services manufactures and
sells products and services used in drilling and related operations.
The Project.
Smith Bits and Smith Services began their ERP project in 1993. The
operations were using MSA financials and payroll and a heavily customized
Martin-Marietta manufacturing package. Martin-Marietta discontinued support of
the version of the manufacturing package that Smith was using prior to 1993 and
provided no continuing support. The heavy customization of the system created
an obstacle to upgrading within Martin-Marietta software, because of the time
and cost of incorporating the changes made by Smith in the newer software. But
the IT department needed to change to some package that they could more
easily support.
Smith corporate management required the project team to select a system
that would operate on an open platform, with all software provided by one
vendor. A software selection committee at the Smith divisions was assigned to
2 A special thank you to the following Smith International employees for taking the time to discuss
their implementation project with me: Sherry Wheatley, Director, Telecommunications; Ron
Phillips, Manager, Accounting Services; and Jack Kardow, Director of Procurement and Logistics.
And thank you to Loren Carroll, Executive VP of Smith International, for making the research site
available.
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look at potential software packages but deadlocked with each member favoring a
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The Oracle ERP package was only installed in one other firm;
Results.
The project was completed and considered successful, but painful by the
company. Firm performance was initially impacted negatively by the project, but
rapidly improved as employees became more familiar with the tools the ERP
system provided. The project was completed on time, but over budget. Post
implementation support by the consultants was higher than the amount in the
budget and accounted for most of the cost over-run.
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Organizing.
H-l I. Full-time project manager.
An employee of Arthur Andersen & Co. (AA&Co.), consultants on the
project, filled the full-time project management role. Smith employees
participated significantly in the project under the direction of the project manager.
H-lII. Reporting level of project manager.
The project manager reported to the Steering Committee, which in turn
reported to the top management team. The steering committee met weekly and
more often when dictated by project needs.
Staffing.
H-IV. Experience of the project manager.
The Smith team members describe the project manager as having
excellent project management skills. Since the Oracle software was so new, no
one on the project team, AA&Co. or Smith or Oracle, had much experience or
expertise with the ERP software package.
The project manager had adequate authority to manage the project by
working through the steering committee. The project manager and other AA&Co.
consultants did not know Smiths business requirements at a detail level, which
occasionally created problems. The project manager was motivated to succeed
by the fees charged by his firm and because Smith was a valued and long-time
AA&Co. audit client.
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The Smith organization was fully committed to the project. The project
team members described implementation as life or death importance to the
company. The ERP implementation project was given top priority by
management.
Smith employees who were members of the implementation team devoted
up to 50% of their time to the project. The balance of their time was used to keep
the legacy systems going.
H-V. Training.
The project provided training in the use of the new software only. No
business process training was provided. Team members described the training
as generally weak for both financials and manufacturing modules. Smith and the
consultants had to write software training manuals. None existed because
software was so new.
Smith approached training by having key employees attend Oracle
classes to train the trainer. Most of the training was provided to Smith
employees as the system was going live. The project members interviewed
generally thought the training was given too late. Only a minimal budget for
training was provided in the project budget but specific numbers were not
available.
H-VI. Use of Consultants.
Smith used Arthur Andersen & Co. as consultants for the project and to fill
the project manager role. Team members expressed satisfaction with the job
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done by the consultants given the limitations created by their lack of specific
business knowledge of the Smith divisions and the newness of the Oracle
software.
Leading.
H-VII. CEO Involvement.
CEO involvement was limited to approving and supporting the project.
Team members did not mention any direct involvement by the CEO.
H-VIII. Champion.
Team members could not identify anyone emerging as a champion during
the implementation project.
H-IX. Managements effectiveness in reducing resistance.
Members of the implementation team describe user resistance as
extreme. Manufacturing was especially skeptical saying the project would never
work. Information technology sophistication was very low at the Smith divisions.
Most employees had never used a computer. The resistance was very visible to
management. Management gave constant support to the project letting
employees know that the project was going to succeed and they had better get
on board.
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Controlling.
H-X. Steering committee.
A steering committee was used for project control. The committee met on
an as needed basis. Regular meetings were weekly, but implementation issues
frequently resulted in daily meetings. The executive staff reviewed the project
monthly.
AA&Co monitored project costs, which were reviewed weekly with Smiths
Chief Information Officer.
Success.
The project was considered to be successful by management and the
project team.
ERP hurt on-time deliveries initially, but the MRP modules of the ERP system
gave management new tools and soon led to improved delivery times.
ERP negatively impacted lead times initially. A factor in this performance was
that many data files were not converted during implementation. Once the
data problems were eliminated, performance improved.
Systems performance initially was very poor. The hardware specified by the
implementation consultants was not adequate. The consultants had specified
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the HP 3000 Model H, which the highest performing HP CPU at the time it
was specified. This CPU proved inadequate to support the user base of
about 60 concurrent users. The hardware was upgraded 60 days after going
live to a Model I and again after 6 month to a Model K, as faster mainframes
became available. Smith later upgraded to a V-2250 and then a HP
Superdome as its needs increased.
The first six months were described as painful. MRP had to be run on the
weekends as it took 16 hours to process. Many late nights and weekends
were required to accomplish even a late accounting close. The quality of
reports from the ERP system reflected unbelievable improvement according
to Smith employees. Until the mainframe was upgraded, many reports had to
be scheduled to run overnight to keep from dragging down the system during
the day. This situation was inconvenient, but the hardware upgrades
described above soon solved this problem.
The accuracy and timeliness of the reports was also a great improvement.
Although the change in systems was painful to most users, once ERP was
implemented most users felt they had more effective tools to do their jobs.
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Smith could not have seamlessly integrated these acquisitions into its
operations and financial reporting without the ERP system.
The project was over budget due to more extensive post implementation
consulting by AA&Co than was estimated in the budget.
Summary.
Although the employees involved in the project describe it as successful,
the feeling expressed was that it was very painful. One key team member stated
the project just about killed everyone. Team members reported that the
company felt the implementation of the ERP system lead to temporary advantage
over its competitors by providing better cost visibility and improved inventory
accuracy.
Although the company had previous experience at implementing the
Martin-Marietta system, team members felt generally that the experience was of
no benefit in the ERP implementation project since most of the employees
involved in the Martin-Marietta project had either left the company or been
reassigned to different duties.
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CASE 3
M-l, LLC3
Mission
M-l Drilling Fluids exists to be an innovative and respected global
energy services company, recognized for providing industry driven
total solutions for our customers through our products and services,
and to be the standard by which our competitors are measured.
(Computer Sciences Corporation, 1995)
The Project.
Prior to the ERP project, M-l was using a homegrown information system
on an outsourced IBM platform. The system was composed of islands of
automation. Information provided was accounting oriented, not operations
oriented. Districts, made up of many field locations, reported manually on a
batch basis to corporate headquarters. No communications network was in
place.
The legacy information systems provided accounting information, but very
little operating information, other than inventory. Even the inventory information
was of limited use because incomplete, inaccurate and late data for receipts and
shipments from the regions caused inventory detail to be incorrect. Accrual
adjustment could be made to the financial data to correct these inaccuracies, but
3 Special thanks to Loren Carroll, President and CEO of M-l, LLC for allowing this research, and
to Janet Hall, Director of Information Technology, for arranging the schedule during my visit, and
to Vern Cooper, M-l Business Unit Application Manager, Lizette Hinojosa, Invoicing Supervisor;
Charles Berta, Manager, Supply Chain Management Worldwide, John Newcaster, VP Supply
Chain Management and eBusiness, Linda Norvell, Credit Manager, and David Bunch, Eastern
Hemisphere Controller, for taking the time to discuss their implementation experiences with the
researcher.
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these adjustments were not reflected in the computerized detail inventory records
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Smith International Inc. had purchased a 64% interest in M-l from Dresser
Industries in 1993. Halliburton owned the remaining 36% of M-l at this time.
Computer applications were still running on the Dresser Industries mainframe.
Moving IT applications off the Dresser main frame on to a Smith/M-I mainframe
was an important goal of the project to complete the ownership change.
Supply Chain Management. Supply chain management process at M-l
was poor when Smith took over from Dresser. Andersen Consulting was
engaged to improve the system by looking at best practices. Information that
was adequate for financial purposes was not providing enough operational data
to improve supply chain management. Piecemeal attempts to improve the
situation did not work. An attempt to implement a warehouse management
system failed. Since many other companies were looking to ERP as a solution
for their information needs, M-l decided to move forward in that direction. In
1995, Computer Sciences Corporation (CSC) was hired to conduct a feasibility
study and software search.
Transformation 2000.
CSC was also selected as consultants for the implementation project. M-l
named its ERP implementation project Transformation 2000, shortened to T2000. The T-2000 theme tied into the well-publicized Y2K problems most
companies were facing. In December 1995, CSC led a Financial Applications
Initiation Workshop for the M-l project. The objectives of the workshop were to:
Achieve consensus on the projects goals, objectives and vision of the future.
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data entry required, repetitive data entry, the length of time required for monthend closings, process complexity requiring workarounds and informal networks
and the general timeliness of data as major problems. CSC observed poor
communications between districts and M-l corporate and inaccurate and invalid
information on customer billing submitted to M-l by the field locations, resulting in
extended days sales outstanding.
CSC and M-l created a Solution Design Lab (SDL) consisting of project
leadership from both partners and application champions. The SDL had several
purposes including:
Identify how M-l will change existing business processes using Oracle
Financials.
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Start user acceptance test planning (Computer Sciences Corporation, 1995).
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Oracle discrete package may have been a better fit with M-Is business needs
than the GEMMS process package that was adopted.
An interesting sidelight and a source of implementation problems was that
Oracle acquired Datalogix during the course of the M-l project. Unfortunately,
the acquisition caused an exodus of Datalogix personnel with expertise in the
GEMMS software. M-l experienced a shortage of trained GEMMS support staff
during the implementation.
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A major problem relating to training developed during implementation. On
the advice of the consultants, M-l had left report writing to the users. These
users were provided with training on the report writer software, however, this
training proved inadequate. When the system went live very few reports were
available. The M-l systems staff worked with users to get the reports up and
running. The complexity of Oracle report writing proved too much for the
average user, despite what the software vendor considered adequate training.
As a result, more reports were generated with the ERP system than by the
legacy systems. Users, supported by M-l IT staff, designed reports to meet the
needs of individual employees rather than designing multi-purpose reports. This
result was the opposite of what M-l had anticipated.
H-VI. Use of Consultants.
M-l selected CSC as consultants for the implementation project. The
consultants participated in a feasibility study and were subsequently selected to
manage the implementation project.
A particularly interesting comment by the M-l project co-leader was that
the project really started going well when the company started managing the
consultants rather than letting the consultants manage them. I concluded what
she was really saying was that when the company personnel felt they had gained
sufficient knowledge about the project and self confidence in their abilities, they
took ownership as their project, not the consultants project.
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One of the team members expressed the need for the right balance of
internal employees and consultants on the project. The consultants drove the
project forward so there is no going back, but the employees knew the customer
needs and the internal business processes.
Leading.
H-VII. CEO Involvement.
The CEO did not play an active role in the project, although he supported
it fully. Two members of the top management team were directly involved in the
project and on the steering committee. These managers were the CFO and the
VP of Supply Chain Management.
H-VIII. Champion.
Team members identified the two M-l co-project managers. Janet Hall and
David Bunch, as champions for the project. These implementation team
members worked to reduce user resistance and coordinate the needs of the
various functional areas of the business.
H-IX. Managements effectiveness in reducing resistance.
Management used an active employee communications program to inform
employees of the importance and progress of the T-2000 program. The culture
of M-l is that of a top-down style of management. Management made it clear to
all employees that the project was going to happen and that they might as well
get on board.
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Reduction of user resistance was key to the projects success. Few of tol
l's employees had ever worked anywhere else. They lacked IT sophistication
and had no vision of how a well-designed system could help them do their jobs
better. One of the implementation team members recalled that after a visit to a
small warehouse for implementation and training. The warehouse employee
called her after the team left and did not know how to turn on the computer. Most
employees had never used a mouse.
Controlling
H-X. Steering committee.
A steering committee, which included members of top management,
controlled the project. Top management representatives included the CFO and
VP of Supply Chain Management. The CEO was not a member of the
committee. Other members included the IT Director of M-l, the Project Manager
from CSC and the IT Director from Smith International, M-Is majority owner that
had already implemented ERP in most of its operations (see Case 2).
At least one steering committee member believed the committee could
have been more effective. This member believes the committee did not
represent a broad enough base of the company to accomplish its goal. The
spotty attendance at steering committee meetings by some functional members
also contributed to the lack of a broad base input to decision making. This
member felt that IT, a part of the financial organization, drove the committee
agenda. Operations did not play a major role. This member felt a lack of
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communications between finance and the other functions affected the linkage
between the GEMMS process manufacturing system and the Oracle financial
system.
ERP Upgrade
It is interesting to note that M-l recently upgraded to Oracle 11 .i with little
trouble. Lessons learned in the original implementation seemed to have made
the recent conversion seamless. The whole organization had a much higher
level of IT sophistication based on its experience with the T-2000 project. Very
little user resistance was experienced in this conversion. Some employees
expressed that they were now getting some on the features they had expected
on the initial installation.
Summary
During the course of this research, implementation team members
contributed their thoughts on critical success factors. Chuck Berta, Manager,
Supply Chain Management Worldwide, and a steering committee member,
believes the following items were CSFs for the M-l implementation.
Get the right people on the project, people who care about doing a
good job.
Have top down support giving a clear message that its going to
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Have the right mix of internal people and consultants. Consultants
2.
3.
4.
5.
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6.
Web based training was nice, but should not replace hands-on
training.
Hall indicated some areas where things should have been done
differently.
1.
Reports were a huge gap when the system went live. Users
were just not able to program their own reports effectively. The result
was non-standardized reporting and more reports on the new system
than on the old system.
2.
3.
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chain employees do not feel it fully met their needs, although they acknowledged
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CASE 4
Pacific Aerospace & Electronics, Inc.4
Mission Statement
Our mission is to expand our position as the industry leader and
innovator o f hermetically sealed interconnect systems, ceramic EMI
filters, precision machined components, and bonded metal
technologies. We are focused on being the quality leader and
preferred supplier to world-class enterprises in the aerospace,
aviation, defense, energy, medical, and telecom industries. (Pacific
Aerospace & Electronics Inc., 2003b)
The Company.
Pacific Aerospace & Electronics, Inc. is an engineering and manufacturing
company based in Wenatchee, WA. The company designs, manufactures and
sells components and subassemblies used in technically demanding
environments. Products produced for the aerospace, defense and transportation
industries include machined, cast and formed metal parts and subassemblies,
using aluminum, titanium, magnesium and other metals. Products produced for
the defense, electronics, telecommunications and medical industries include
components such as hermetically sealed electronic connectors, instrument
packages and ceramic, filters and feedthroughs. Sales for the year ended May
31, 2003 totaled $65 million. U.S. operations generated $33 million of this
amount. The company employed 614 people at May 31, 2003
4 Information for this case was obtained in an interview with Dan Paquette of ESI International.
Dan was formerly employed by Pacific Aerospace and Electronics and was the ERP project
manager and manufacturing manager. Thanks also to Don Wright, president, and Kevin Batman
for setting up the contact with Dan.
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tailored to companies with from 10 to 500 employees. Cashmere had operated
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Organizing.
H-l I. Full-time project manager.
A formal project was not established with a project manager. The
manufacturing manager also filled the role of IT manager and was responsible for
the ERP implementation project. The majority of the project managers time
during the project was spent on the ERP implementation. The project manager
indicated that he had adequate authority to complete the project. The project
was a top priority of the management team.
H-lll. Reporting level of project manager.
The project manager reported to the president and CEO during the course
of the project. A matrix structure was not used in the project.
Staffing.
H-IV. Experience of the project manager.
The project manager had substantial project management experience and
ERP experience prior to the project. He had implemented ERP at Cashmere
Manufacturing in 1988 and was in charge of the system from 1988 through 1994.
He was new to the business requirements of the PCT division and needed to
learn much about the needs of the business. Top management provided full
support according to the project manager. No special incentives were provided
to the project manager for successful completion of the project. Personal pride in
accomplishment was the prime motivating factor. The informal reward of
recognition of a job well done and intrinsic pride of accomplishment were
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of the manufacturing management to let sales have visibility of their operations.
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improved as a result of entering data once in the integrated ERP system. Users
were satisfied with the new system and used it. Individual users were satisfied
that the system improved their job performance and the organizational
performance improved with the addition of timely and accurate financial and
operating information. The organization was able to grow without adding
significantly to its administrative support staff.
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Case 5
Litton Industries, Inc
Aerospace Design and Manufacturing Division5
The Company
5 Thank you to William Weber for providing the information on the implementation at Litton
Industries, Inc. Bill was project manager in this implementation and is currently Director, Sensor
Engineering, Northrop Grumman Electronic Systems, Navigation Systems Division. Thanks also
to William Allison, a fellow Drucker student and former head of the division, for additional input on
the case and putting me in touch with Bill Weber.
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The Project
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At the time of the decision on the ERP project, one division was in the
process of implementing a standard, out of the box Baan ERP system, another
division was using a heavily customized version of WDS, and a third division had
no IT infrastructure. A joint oversight team was established to analyze the
options. The team outcome was the combination of packages described above.
WDS (now Manugistics) was selected as the core, with the incorporation of best
of breed bolt-on packages such as PeopleSoft for human resource management
and Hyperion for program financials.
The project implemented modules that covered all business processes
from forecasting to sales, as well as post delivery support. Implementation
occurred as a big bang for each of the divisions three facilities. The division
completed the implementation project in 30 months. The Director of Information
Technologys greatest concerns embarking on the project were maintaining
continuing senior management support for the project and the ability to convince
the user community to make the process changes required by the new software.
The project began in 1996 and was completed in 1998. The project leader was
able to successfully maintain senior management support and confidence
throughout the project.
Project Goals
Managements goal for the project included the following:
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Senior managements number one goal for the ERP project was cost
savings. After the project was completed management determined that an
annual savings of $15 million was realized and was convinced the project was
successful. Management believed the other goals were met also.
Specific metrics tracking success were not accumulated. The new ERP
system provided visibility of these metrics, such as inventory turnover, on-time
deliveries, and delivery lead times. The company knew these metrics were poor
before the ERP system, but they were much more visible after the system and
could be easily tracked and used to set financial and operational performance
goals.
In the area of systems performance, the change from batch type legacy
systems to close to real time processing improved overall performance. Data
accuracy improved because of 1.) the integration of the data across the system
resulting in fewer data entry errors and 2.) the ease of use of the new system.
The overall quality of reports was better with the new system and the volume of
reports more than tripled. Sharing information in a common database improved
the accuracy of the reports.
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User satisfaction was initially worse with the ERP system, however, in
about three months it began to improve rapidly. Today, satisfaction is definitely
better than with the legacy systems.
Organizational performance increased as the discipline was improved by
the availability of near real time metrics. Single data entry reduced data
processing costs. Documented work process and instructions improved
efficiency and standardization.
When asked, does management consider the ERP project worth the
investment? the Director of Information Technology responded that
management may not like the investment, however they believe there are not
any viable alternatives.
The ERP implementation project was completed on time only if a
contingency allowance was considered. The original timetable was 24 months
but a 6-month contingency period was allowed over the 3 sites. The project was
completed in 30 months.
The results were similar for the project budget. The original budget was
$14 million, with an additional $2 million set aside as a reserve. The project was
completed at a cost of $15.7 million.
The division had no previous experience with an IT project of the
magnitude of this ERP implementation project.
Now we will examine the hypothesized critical success factor in the Litton
implementation.
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Planning.
H-l. Integration of business and information technology planning.
The business side of the division initiated the ERP project with IT as a
strong implementation partner. During the ERP project, business planning and
information technology reported to separate organizations within Litton
Industries. The level of integration prior to-the project was reactive planning,
where the information technology function supports the business plan, but has no
input into the plan.
Currently, the business side and IT agree on an annual operating plan
with covers the details of the IT projects for the year. This arrangement is
moving the company closer to linked planning where business planning is
interfaced with information systems planning.
The IT manager believes the business executives and IT executives share
the same vision of the role of IT in the firms mission. The role of the business
side is to initiate the projects. The role of IT is that of an implementation partner.
IT executives understand current business objectives and business executives
understand current IT objectives.
Organizing.
H-ll. Full-time project manager.
The Director of Information Technology performed the project manager
leadership role and was assisted by a project control specialist. The project
manager devoted about 75% of his time to the ERP implementation project.
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The project manager believed he had adequate authority to complete the
project. A high level of importance was given to the ERP implementation project
compared to other business goals.
A matrix structure was used in the project. Each functional area provided
a representative to the Core Team.
H-l 11. Reporting level of project manager.
The project manager reported to a Vice President, but had direct access
to the President.
Staffing.
H-IV. Experience of the project manager.
The IT manager, who served as project manager for the ERP
implementation project, had substantial experience and knowledge of the
business and in management. An engineer by training, he had almost 25 years
of experience working in engineering, while supporting manufacturing, materials
and finance. His comprehensive knowledge of how a company worked across
the entire business environment coupled with his drive for improving the
divisions business processes made his leadership indispensable to the project.
ERP knowledge was gained rapidly during the project.
For future major projects, the company developed what it calls the project
management homeroom, which supplies highly experienced project managers
when the business side needs them.
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The division did not use specific financial or other incentives to motivate
the project manager. The project managers motivation was to build a reputation
for success with the executive team. In this case, the informal reward of
recognizing the project managers accomplishments sufficed as a source of
motivation, without formal rewards such as a bonus or promotion.
H-V. Training.
Initially, the software vendors provided training to the Core Team and
Super Users in each business area. These implementation team members then
became trainers and prepared and delivered area-specific courses. Both
business process training and software training were provided.
The timing of training varied with the employees position. Super Users
were trained prior to system testing. The balance of company employees was
trained prior to implementation. Testing was used in connection with training.
The key to training, according to the project manager, was to practice real life
business scenarios spanning order entry through simulated product shipment.
Timing of training was also important because the bulk of the employees to be
trained were still required to maintain the day-to-day business with the legacy
systems until the cut over to the ERP system. The key to training was for each
employee to gage for himself or herself their readiness to go live.
H-VI. Use of Consultants.
Consultants were used during the project for up-front planning,
requirements planning, conference room pilot preparation, and testing. Individual
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consultants were used rather than a firm. Use was heaviest during the first twothirds of the project with only a couple of business specialists remaining through
implementation.
Leading.
H-VII. CEO Involvement.
The role of the president was to drive and communicate the need for
change. The presidents support was demonstrated in special newsletters,
articles in the monthly division newspaper, hosting program review sessions with
the project leaders and addressing the project during weekly staff meetings.
H-VIII. Champion.
A champion played a significant role in the project, providing pep talks to
management and the project team as needed. The champion at this Litton
project was a senior consultant with several years experience within aerospace.
He had spent the last ten years implementing ERP systems. He played a dual
role as a mentor to the senior staff on the dos and donts of implementing ERP,
and teaching the ultimate potential of how an ERP system could benefit the firm.
H-IX. Managements effectiveness in reducing resistance.
Resistance to the ERP project varied by management level. Upper
management level did not show much resistance. Lower management levels
and employees showed more resistance. Management dealt with the resistance
by conveying that they could not live with disparate systems in the division.
Management used education, progress reviews with employees and re-emphasis
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of the need for change. Management also implied that those who could not
embrace these changes might consider moving on to another job.
Controlling
H-X. Steering committee.
A steering committee headed by the IT Director/Project Manager met
monthly to review project progress and resolve outstanding implementation
issues. Project costs were tracked by the divisions accounting system.
Summary.
The ERP project at Litton is viewed by management as successful and
meets the success criteria of the DeLone-McLean model. Systems quality and
information quality improved with the project. Users were satisfied they had
better tools to do their jobs. The organization benefited for timelier and more
accurate financial and operational information.
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CASE 6
Halliburton Company6
The Company.
Halliburton describes itself on its web site as one of the worlds largest
providers of products and services to the petroleum and energy industries. In
2002 the company revenues totaled $12.6 billion and it employed approximately
83,000 workers. Halliburton conducts business operations in over 100 countries
throughout the world and in 2002 revenues from locations outside the United
States represented 67 percent of the companys revenues (Halliburton, 2002).
The company is made up of two major groups. The Energy Services
Group supplies products and services to upstream crude oil and natural gas
customers worldwide. The Engineering and Construction Services Group
provides engineering, procurement, construction, project management, facilities
operations and maintenance services for hydrocarbon processing and other
industrial and governmental customers. (Halliburton, 2002)
The Project.
In December 1994, the Energy Services Group outsourced all of its IT
applications to joint vendor group. In December 1995, the Energy and
Construction Services Group did the same. The joint vendor group, which
represented a best of breed approach by Halliburton, included Andersen
6 The author would like to thank Gary Tyler, Director - SAP Project at Halliburton for taking the
time to discuss this ERP project.
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Consulting, Philips/Origin and l-Net. The agreement was a $750 million, 10-year
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Halliburton team co-leaders were picked for their functional knowledge
of the companys business, not IT skill.
Planning.
H-l. Integration of business and IT planning.
Pre-ERP planning at Halliburton can best be described as reactive
planning. The IT function reacted to the business plan but had no input to it. IPlan, operational in 1994-6, was an effort by the IT function to find out from the
business side of Halliburton, what was needed in the area of large IT projects in
the future.
Integration has improved post-ERP project. SAP has created higher
visibility of IT in almost everyone in the organization. Wide organizational
involvement in the SAP project seems to have fueled a more detail level of
thinking about IT and its capabilities.
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O rganizing.
H-ll. Full-time project manager
Halliburton had a full time project manager. The VP & CIO, H.D. Dick
Teel, gave up his post as CIO to head up the HALCO 21 project and many of his
key people followed him. Teel would best be described as the executive
administrative head of the project. Accenture consultant Paul Calvin, now
managing partner of Accentures Energy industry group in North America, was
the day-to-day project manager.
Teel was relatively new to Halliburton. He joined the company in 1994.
Speculation among team members was that Teel was hired to prepare
Halliburton for an ERP implementation. He paved the way for the SAP project.
H-lll. Reporting level of project manager.
The project manager reported to the Steering Committee, which included
several representatives of top management. The project manager exercised
adequate authority to manage the project. Both Teel and the Accenture staff met
with the Board of Directors at regular quarterly meetings and Teel had informal
access to the CEO.
Staffing
H-IV. Experience of the PM.
The project manager was the former CIO of Halliburton who gave up the
CIO post to head the project. He had business experience and project
management experience, but only a few years at Halliburton.
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The Accenture project manager had extensive project management and
Leading.
H-VII. CEO Involvement.
The CEOs involvement began with the hiring of Dick Teel as CIO. Some
believe Teel was hired to prepare Halliburton for an ERP implementation. The
CEO was involved in the approval of the SAP project. Project team members
believe informal communications channels existed between Teel and the CEO
during the project. The CEO put in brief appearances at initial SAP training
sessions to signal his support.
The Board of Directors met with Teel and the Accenture project manager
during the course of the implementation at the regular quarterly meetings.
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Support for the project was strong, especially on the Energy Services Group side
of the business.
H-VIII. Champion.
The most significant champions were the steering committee members
assigned to functional areas as mentors. See the discussion below on user
resistance.
H-IX. Managements effectiveness in reducing resistance.
User resistance was encountered primarily at the middle management
level. The top and bottom of the organization was not a problem. In fact the
lower level employees were very supportive. Management addressed this
resistance among middle managers by assigning a steering committee member
to each functional area.
Another means of reducing user resistance is the Halliburton reward
structure. Throughout the company a bonus system is used to tie compensation
to results delivered. Successful SAP implementation was a key goal in the
bonus system.
Controlling.
H-X. Steering committee.
A steering committee met at least monthly and more often during the heat
of implementation. This committee had overall responsibility for the HALCO 21
project. The committee included members at the VP level from both operations
and overhead areas. Both of the major groups, the Energy Services Group and
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144
would just naturally happen, but they dont. Spaulding developed 28 key
performance indicators (kpi), including inventory turns and accounts receivable
days outstanding, as well as 100 secondary indicators, to help assess the
effectiveness of the R/3 implementation. A value delivery group, separate from
the implementation project team monitored these indicators. (Osterland, 2000)
Post-Implementation Observation
It is interesting to observe that ERP did not solve all of Halliburtons IT
problems. After implementing ERP, Phil Defilippo, Halliburtons IT manager,
acknowledged the need to improve inventory accuracy in its warehouse, which
stood at less than 80%. That meant that we had a one-in-five chance of being
wrong whenever we went looking for a part...Data integrity was on a downhill
slide, and if you cant find the raw materials or finished goods, then your delivery
schedule goes awry. Using a wireless bar code data collection system and a
middleware package, Halliburton was able to improve accuracy to 93%,
increasing on time deliveries 10% and improving customer satisfaction.
(Anderson, 2003)
In 2003, Halliburton is implementing a data warehousing system for
information delivery. SAP is proving too difficult for casual users to obtain
needed information.
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Case 7
Kenworth Mexicana, S.A. de C.V.7
KENMEX
C.V,
The Company
Kenworth Mexicans, S.A. de C.V. (Kenmex) is a subsidiary of PACCAR,
Inc., a major international truck manufacturer. PACCAR trucks are marketed
under the trade names of Peterbilt, Kenworth, DAF and Foden. The vehicles are
manufactured in four plants in the United States, three in Europe and one each in
Australia, Canada, and Mexico.
PACCARs revenue for the year ended December 31, 2002 was nearly
$6.8 billion. Although this sales revenue exceeded 2001 revenue of $5.6 billion,
2002 revenue was substantially below sales volumes for 1999 and 1998 of $8.6
billion and $7.6 billion, respectively. The weak US economy contributed to the
decline in sales from the 1998-9 period to 2002. (PACCAR, 2002)
The parent company, PACCAR, does not have an ERP system. The firm
began an SAP implementation in the late 1990s, but the financial impact of falling
capital goods expenditures in a declining world economy caused the project to be
abandoned. However, the PACCAR subsidiary in Mexico implemented a Baan
ERP system and the subsidiary in England implemented an Oracle ERP system.
7 Thank you to Lilli Ley for providing information on the Kenmex ERP implementation project.
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Kenmex is located in Mexicali, Mexico, where the company employs about
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Mexico were well ahead of Kenmex in implementing state-of-the-art information
processing technology.
Baan IV c2 Multicurrency was selected as the software package for the
project following a request of proposal issued to several ERP vendors. The
following modules were implemented:
Table IV-2. Baan Modules Installed at Kenmex
Finance
General Ledger
Account Payable
Account Receivable
Financial Statements
Cash Management
Cost Allocation
Subsidiary Finance
Budget System
Distribution
Purchase Control
Inventory Control
Location Control
Cost Accounting
Manufacturing
MRP
Shop Floor Control
Project Control
BOMs & Routings
Cost Accounting
MPS
CRP
The project began in March 1998 with two phases. Phase A, the initial
project, consisted of distribution modules and most of the financial process
modules. Phase B, the second phase of the project, consisted of
manufacturing modules and the remaining financial application modules. Phase
A was scheduled to be completed in December 1998 and go live in January
1999. Phase B was to be completed in May 2000 and to go live in June 2000.
The major concerns of the project manager at the start were 1.) Whether
users on the project team would be able to fulfill their time commitments and 2.)
Whether management would remain committed to the project through the first
phase. The company addressed these concerns with steering committee
involvement and by assigning a sponsor role in each functional area.
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We will now examine the critical success factors hypothesized in Chapter
III.
Planning.
H-l. Integration of business and information technology planning.
Kenmex aligns its business and IT planning by having an IT representative
on its strategic planning team. Methodology has been established to define key
strategic objectives for key projects. The IT manager believes that IT executives
absolutely understand the current business objectives. Yearly a steering
committee approves the alignment of business and IT objectives.
Organizing.
H-ll. Full-time project manager.
The Kenmex project was organized with a full-time project manager who
reported to the steering committee. A matrix organization was used. The ERP
project was given a high level of importance by the steering committee, which
reviewed progress on a monthly basis.
In addition, the core project implementation team and the key user
members were involved 100% on the project. The project manager had
adequate authority to complete the project.
H-lll. Reporting level of project manager.
The project manager reported to a steering committee.
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Staffing
H-IV. Experience of the Project Manager.
The project manager was selected from the managers in the company.
The individual selected had wide experience in the business and in project
management. Knowledge of ERP was developed during the project with the
support of the consultants.
H-V. Training.
Training for both business processes and software was provided. Training
was structured to meet the needs of the users. Some training focused on the
needs of the end user. Other training focused on technical skills.
The project work program included training, which was provided on
schedule. At the beginning of each phase of the project general concepts of the
project were covered, explaining the project goals, objectives and scope.
Testing was used in the form of simulations. Each sim tested new user
skills.
H-VI. Use of Consultants.
Kenmex used IBM and Wilson Solutions (specialists in Baan systems) as
consultants on the project. Consultants filled the role of project manager,
business consultants and technical consultants. Kenmex believes the
consultants contributed to the projects success.
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Leading.
H-VII. CEO Involvement.
The division manager was totally involved in the project. He knew each
task of the Gantt chart: he understood every phase, component of the project.
The division manager held weekly meeting to review progress, address delays
and review outstanding implementation issues. He also reviewed the project
budget at these meetings.
H-VIII. Champion.
A champion was involved throughout the project. He helped the project
management team resolve project issues, clarify business requirements and
facilitate resources. He was a constant source of support and advice to the
project team.
H-IX. Managements effectiveness in reducing resistance.
The company experienced some resistance to change throughout the
project. Management was aware of these problems. Consultants supported a
change management team in dealing with the resistance. Through internal
communications and meetings management expressed the need for the system
and the benefits that ERP will provide the organization.
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Controlling.
H-X. Steering committee.
A steering committee reviewed the project progress, problem, delays and
expenditures on a weekly basis. The steering committee was composed of top
management of Kenmex. Senior management reviewed the project monthly.
Success Measures.
Phase A and Phase B were each completed on time and on budget.
Management considered the project successful. Reviewing specific business
process measures verifies this conclusion.
Inventory Turnover. Pre-project inventory turnover was 16 times. The
target was to increase turnover to 25 times. The turnover after the project was
completed increased to 32 times.
Receiving. The material receiving process was reduced from 3 days to
1.5 days.
Delivery times. Shipping logistics was reduced from two days to one day.
Reports. ERP systems reports are more flexible and easy to handle
compared to legacy system reports. A significant improvement in the ERP
systems is that reports are produced much faster, because the computer
infrastructure was improved along with the ERP software installation. Computer
response time was also significantly improved.
Users are now more satisfied with the ERP systems than with the legacy
systems. Organizational performance improved after the project but ERP was
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not the only reason. As part of the project training Windows tools and group
collaboration were introduced in addition to ERP.
Management felt the project was worth the investment, but no return on
investment calculations were made available for this research. The companys
main goals in the project were cost savings and working capital improvement as
well as combining several legacy systems into one integrated system.
Management felt that each goal was accomplished.
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Case 8
Northrop Grumman Corp.8
Inertial Navigation Systems
The Company.
8 Thank you to Howard Zillman for providing information about the Northrop Grumman Corp.
implementation.
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The Decision.
Following the acquisition of Litton Industries, Inc., Northrop Grumman
Corporation management decided to form the Navigation Systems Division by
combining multiple Litton divisions into one division. The divisions were
operating using various forms of legacy systems. To provide for effective
interchange of information and standardization of financial and operating reports,
the best of breed ERP system described in Case 5 was adopted as the
standard for the new division since most of the businesses combined in the new
division already had this software installed. This project started in September
2001 .
One of the major concerns of the project was accommodating the needs
of the commercial business unit. After assessing the needs of this unit, some
new software was written to meet these needs.
The project was structured in four phases. At the time of this case three of
the four phases were successfully completed. The first three phases were
completed on or ahead of schedule and about $1 million under budget. The
fourth phase encountered some technical problems and will be two months
behind schedule and about $300,000 over budget. Despite these budget and
timing problem, the project manager expects to successfully complete phase
four.
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Planning.
H-l. Integration of business and information technology planning.
Business planning and information technology planning are conducted by
two separate organizations at Northrop Grumman. However, a good working
relationship exists between the two groups. The level of planning can be
described as reactive planning, where the information systems function reacts to
the business plan, but has no input into the business planning process.
Business executives and IT executives at Northrop Grumman share a
common vision of the role of information technology in the organization.
Information technology executives have some knowledge of business objectives
but are not involved in forming the goals. Business executives have some
knowledge of information technology objectives.
Organizing.
H-ll. Full-time project manager.
The project was run by a full time project manager, who spent at least
75% of his time on the project. The project manager believes he has adequate
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authority to complete the project. The project has support of the executive staff
as a high priority compared to other division objectives.
H-lll. Reporting level of project manager.
Under the matrix structure of the project the project manager reported to
the Vice President of Business Management for the division and the ERP Project
Office at the Sector level.
Staffing
H-IV. Experience of the project manager.
The project manager has been with the company for over 20 years and
was previously Senior Manger of Finance. He has been involved in prior ERP
conversions. No special incentive was offered for successful project completion.
The project manager considered the project a regular part of his job and no
further motivation was required.
H-V. Training.
Training in both business processes and software were provided. The
current systems core users conducted the training. A small group of power users
were trained early in the project to assist in testing and to help train the end
users. The end users were trained just prior to the go-live date of the processes.
H-VI. Use of Consultants.
Two consultants were involved in the project, both from vendors. One
was from Oracle and the other was from Manugistic. The consultants played a
limited role, assisting in data mapping and process evaluation. The project
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manager believes the consultants made a significant contribution to the projects
success.
Leading.
H-VII. CEO Involvement.
The CEOs main involvement was to establish the need for one common
ERP system throughout the division to provide uniform operational and financial
visibility.
H-VII I. Champion.
Several champions contributed to the project. Their main role was to
communicate the benefits that would result from the project to employees
throughout the division.
H-IX. Managements effectiveness in reducing resistance.
Some user resistance was experienced. Most employees realized that the
project had full senior management support and this resistance quickly faded.
Management was aware of user resistance and effectively conveyed their
support of the project to all levels of the organization.
Controlling.
H-X. Steering committee.
Top management reviewed the project quarterly and at the end of each
phase. A steering committee helped resolve issues that the core team could not
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resolve within the team. The ERP Project Office at the sector level monitored the
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SUMMARY OF CASE STUDIES
The potential critical success factors for all seven cases are summarized
in Table IV-3. Results of the case studies and questionnaire are discussed in
Chapter VI.
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Successful
H-l. Integration
of BP and IT
planning
H-ll. Full Time
PM
H-lll.
Reporting level
of PM
H-IV.
Experience of
PM
H-V. Training
H-VI. Use of
Consultants
H-VII. CEO
Involvement
H-VIII.
Champion
H-IX.
Managements
effectiveness
in reducing
resistance
H-X. Steering
Committee
Table IV-3
Summary of Case Study Findings
Case 4
Case 5
Case 3
M-l
Pacific
Litton
Aerospace
Yes
Yes
Yes
Low
High
Low
Case 6
Halliburton
Case 7
Kenmex
Yes
Low
Yes
High
Case 8
Northrop
Grumman
Yes
Low
Yes (75%)
Yes
Yes
Yes (75%)
CEO
IT Director
Steering
Committee
Steering
Committee
V P - Bus. M gt
and E R P
pro ject office
PM-yes
ERP-yes
PM-yes
ERP-yes
PM-yes
ERP-no
PM-yes
ERP-yes
PM-yes
ERP-no
PM-yes
ERP-yes
Software
only
Yes
Software
only
Yes
BP and
Software
No
BP and
Software
Yes
BP and
Software
Yes
BP and
Software
Yes
BP and
Software
Yes
Minimal
minimal
minimal
Low
Yes
Minimal
Yes
Minimal
No
No
Yes
No
Yes
Yes
Yes
Yes
Low
Good
Good
Good
Good
Good
Good
Good
Yes, in
form only
Case 1
Yes
Yes
No
Yes
Yes
Yes
Yes
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 1
PCP
Case 2
Smith Intl
No
None
Yes
Low
No
Yes
Yes
No
GM
TMT
CFO
PM-yes
ERP-no
PM-yes
ERP-no
Software
only
Yes
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PCP
Smith Intl
On-time
No
Yes
On/under
budget
No
No
Table IV-3
Summary of Case Study Findings
M-l
Pacific
Litton
Aerospace
Yes
No formal
Yes
plan
No formal
Yes
Yes
budget
Halliburton
Kenmex
Yes
Yes
Yes
Yes
Northrop
Grumman
Yes, with
contingency
Yes, with
contingency
CHAPTER V
ANALYSIS METHODS AND SURVEY RESULTS
This chapter discusses the results of the survey and the methods of
analysis.
The survey instrument was distributed as described in Chapter III. The
results of the survey mailing and responses are summarized in Table V-1
Table V-1
Questionnaire Mailing Summary
Number of
Questionnaires
1995
1500
1498
44
1454
36
12
7
17
The initial mailing included 1498 firms selected at random from a listing of
1,995 firms with SIC codes indicating manufacturing prepared by Harris
Information Systems. Questionnaires were personally addressed to the CEO,
Chairman, CFO or CIO of the firm. Initial response to the survey was very poor.
In an effort to improve responses:
1. Second requests were mailed
2. Phone calls were made to encourage response
3. The questionnaire was reformatted to reduce physical size
162
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164
Table V-2
Primary Products of Respondents (V57)
Aluminum Die Cast Products
High Temperature Materials
Beer (2)
Movies and TV Shows
Compound Substrate
Pharmaceuticals
Cultured Dairy Products
Pipeline Equipment
Poultry
Dram Modules
Electrical/Electronics
Rock Crushing and Processing Equip.
Food/Liquid Products
Semiconductors
Frozen Food Entrees
Wine
Table V-4
Implementation Completion Dates (V59
2
15.4%
3
23.1%
3
23.1%
2
15.4%
3
23.1%
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packages. The three most popular packages among the group were J.D.
Edwards, SAP, PeopleSoft and Oracle but these packages only accounted for
53% of the implementations. The sample results in a wide variety of software
packages.
Table V-5
ERP Software Used by Respondents (V60)
J.D Edwards (3)
Solomon (Microsoft)
SAP (2)
BPCS
PeopleSoft (2)
MAPICS
Oracle (2)
IFS
Ross Systems
Western Data Systems
Expandable
CMS
Syspro
V61 reports the implementation method used by the company. The big
bang approach converts all application to the new ERP system at one time. The
rollout approach implements one application at a time over a period until the
entire system is in use. Table V-6 reports the survey results indicating the roll
out method was used by 62.5% of implementations.
Big Bang
Roll out
Table V-6
Implementation Method (V61)
6
10
37.5%
62.5%
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166
Table V-7
Functional Area of Respondent (V62)
General Management
4
Finance and Accounting
6
2
Operations
Sale and Marketing
0
IT/IS
5
23.5%
35.3%
11.8%
29.4%
V1
Table V-8
Variable V1 Success
How would you rate the ERP system implementation experience you are
referencing for this questionnaire?
Successful
(1)
Partly Successful
(2)
Barely Successful
Unsuccessful
(3)
(4)
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167
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168
significant at the <.100 level. Only V3 and V4 failed to be significant. Removing
V3 and V4 from the calculation of V101 did not affect the classification of cases
as successful or unsuccessful in V100.
The original intent was to include V11, does management consider the
ERP system worth the investment, in the calculation of V100. However, the
results were such that V11 was almost a constant and would not contribute to
differences in groupings. Only one respondent indicated no on this question.
Table V-9
Background Information Results
V1 Respondents subjective perception of the outcome of the ERP system
implementation.
Value Label
Value
Frequency
Percent
Successful
1
10
71.4%
2
Partly Successful
3
21.4%
Barely Successful
3
1
7.1%
Unsuccessful
4
0
0%
Total
14
100%
Mean
1.36
Std Dev
.633
V2 Respondents performance rating on inventory turnover.
Value Label
Value
Frequency
Percent
1
Decreased
0
2
Slightly decreased
3
17.6%
Same
3
6
35.3%
4
Slightly increased
5
29.4%
Increased
5
3
17.6%
Total
17
100%
Mean
3.47
Std Dev.
1.007
V3 Respondents performance rating of on-time deliveries.
Value Label
Decreased
Slightly decreased
Same
Slightly increased
Increased
Value
1
2
3
4
5
Frequency
Percent
0
0
10
2
4
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62.5%
12.5%
25.0%
169
Table V-9
Background Information Results
Total
165
Mean
3.63
Std Dev
V4 Respondents performance rating of delivery lead times.
Value Label
Value
Frequency
Increased
1
1
Slightly increased
2
1
Same
3
7
Slightly decreased
4
4
Decreased
5
3
Total
16
Mean
3.44
Std Dev
V5a. ERP Systems performance - Relia Dility
Value Label
Value
Frequency
Decreased
1
Slightly decreased
2
4
Same
3
1
Slightly increased
4
3
Increased
5
9
Total
17
Mean
4.00
Std Dev
V5b. ERP Systems performance- response rates
Value Label
Value
Frequency
Decreased
1
1
Slightly decreased
2
1
Same
3
3
Slightly increased
4
2
Increased
5
10
Total
15
Mean
4.12
Std Dev
V5c. ERP Systems performance - accuracy of data
Value Label
Value
Frequency
Decreased
1
0
Slightly decreased
2
0
Same
3
5
Slightly increased
4
2
Increased
5
10
Total
17
Mean
4.29
Std Dev
V5d. ERP Systems performance-ease of use
Value Label
Value
Frequency
100%
.885
Percent
6.3%
6.3%
43.8%
25.0%
18.8%
100%
1.094
Percent
23.5%
5.9%
17.6%
52.9%
100%
1.275
Percent
5.9%
5.9%
17.6%
11.8%
58.8%
100%
1.269
Percent
29.4%
11.8%
58.8%
100%
.920
Percent
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170
Table V-9
Background Information
1
2
3
4
5
Decreased
Slightly decreased
Same
Slightly increased
Increased
Total
Mean
4.00
V6 Quality of Reports
Value Label
Value
Decreased
1
Slightly decreased
2
Same
3
4
Slightly increased
Increased
5
Total
Mean
4.47
V7. Use of Reports
Value Label
Value
Decreased
1
Slightly decreased
2
Same
3
Slightly increased
4
Increased
5
Total
Mean
4.38
V8. Accuracy and timeliness of reports
Value Label
Value
Decreased
1
Slightly decreased
2
Same
3
Slightly increased
4
Increased
5
Total
Mean
4.13
V9 user satisfaction
Value Label
Value
Decreased
1
Slightly decreased
2
Same
3
4
Slightly increased
Results
3
1
6
7
17
Std Dev
Frequency
17.6%
5.9%
35.3%
41.2%
100%
1.118
Percent
2
5
10
17
Std Dev
Frequency
11.8%
29.4%
58.8%
100%
.717
Percent
1
2
3
10
16
Std Dev
6.3%
12.5%
18.8%
62.5%
100%
.957
Frequency
0
0
4
6
6
16
Std Dev
Percent
Frequency
Percent
41.2%
35.3%
25.0%
37.5%
37.5%
100%
0.806
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171
Table V-9
Background Information Results
Increased
5
4
23.5%
Total
17
100%
Mean
3.41
Std Dev
1.278
V10 Organizational Performance-Operating profit
Value Label
Value
Frequency
Percent
Decreased
1
0
Slightly decreased
2
0
Same
3
9
56.3%
Slightly increased
4
5
31.3%
Increased
5
2
12.5%
Total
16
100%
Mean
3.56
Std Dev
.727
V11- Does management consider the ERP system worth the investment
Value Label
Value
Frequency
Percent
Yes
1
16
94.1%
No
2
1
5.9%
Total
17
100%
Mean
1.06
Std Dev
.243
V12 Was the project completed on time?
Value Label
Value
Frequency
Percent
Early
1
1
6.3%
On time
2
3
18.8%
3 mo. late
3
2
12.5%
6 mo. Late
4
5
31.3%
1 year late
5
3
18.8%
Over 1 year late
6
2
12.5%
Total
16
Mean
3.75
Std Dev
1.483
V13 Was the project completed on budget?
Value Label
Value
Frequency
Percent
Under budget
1
0
On budget
2
6
35.3%
1%-10% over budget
3
4
23.5%
10%-25% over budget
4
2
11.8%
26%-50% over budget
54
5
29.4%
>50% over budget
6
0
Total
17
100.0
Mean
3.35
Std Dev
1.272
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172
A correlation matrix of the background data was prepared and analyzed.
HYPOTHESES
The data testing each hypothesis is evaluated using the following
statistical techniques. These are the same statistical techniques used in the
earlier Sneller (1986) study of MRP critical success factors.
Independent t-Tests. Responses for successful and unsuccessful
implementations were compared using the t-test for significance.
The t-test is used to test for statistically significant differences
between the means of the responses of the implementations
classified as successful and those considered unsuccessful.
Multiple regression analysis. Multiple regression analysis uses V101 as a
dependent variable. This analysis identifies the best combination of
independent variables to predict the dependent variable, success.
Multivariate discriminant analysis. Multivariate discriminant analysis uses
the dependent variable V100. This analysis is useful in identifying
the ability of the dependent variable to predict membership in a
group, i.e., successful or unsuccessful.
In addition to examining the data for the dependent success variables, the
independent variables relating to each hypothesis are also examined with
dependent variables of on time project completion and on/under budget project
completion. This analysis for each hypothesis uses the same statistical analysis
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173
techniques as used for project success. Results are presented following for each
V15
V-10
Planning Variables - V15 through V18
Which statement below describes best the status of Business Planning
and Information Systems Planning at the organization?
a. No planning:
No formal business planning or ERP systems
planning.
(1)
b. Stand-alone
Presence of either business plan or ERP systems
planning:
plan, but not both.
(2)
c. Reactive planning:
ERP systems function reacts to business plan but
has no input in the business planning process.
(3)
d. Linked planning:
Business planning is interfaced with ERP
systems planning. Systems resources are
(4)
matched against business needs.
e. Integrated planning: Business planning is indistinguishable for ERP
systems planning. They occur simultaneously
(5)
and interactively.
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174
V16
V17
V18
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175
Variable
Table V-11
T-test for Variables V15 to V18
Mean
Number
Standard
t-value
of cases
deviation
V15 Respondents
Successful
Unsuccessful
V16 Respondents
Successful
Unsuccessful
V17 Respondents
objectives
Successful
Unsuccessful
V18 Respondents
objectives
Successful
Unsuccessful
Degrees
of
Freedom
1-tail
probability
3.22
3.75
.972
.707
-1.265
15
.112
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176
coefficients between each predictor and the dependent variable are presented in
Table V-12.
Table V-12
Multiple Regression Results of Variables V15 to V18 with V12
R
.769
Analysis of Variance
R Square
.591
df
Sum of Squares
Adjusted R
.523
Regression
2
19.478
Square
Standard
1.059
Residual
12
13.455
Error
F=
8.686
Sig F = .005***
s in the Equati Ul
Variable
B
SE B
t
Beta
S ig t
(constant)
-6.150
1.236
4.977
.000***
-2.484
V16
.641
-1.474
-3.879
.002***
V17
1.688
.637
1.008
2.651
.021**
*p < .10** p < .05 ***<.01
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Ml
that significantly predict on budget project completion, R2=.738, R2adj=.544,
F(1,14,)=16.733, p<.01. This model accounts for 73.8% of the variance in on
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178
Organizing
Hypothesis II. Organizing the ERP implementation project under the
direction of a project manager whose sole responsibilities are project
implementation is positively related to implementation success.
The four independent variable used to examine this hypothesis are V19
through V22 shown in Table V-14.
V19
V20
V21
Table V-14
Organizing Variables - V19 through V22
Was a project to implement ERP formally established with a Project
Manager? Yes No
(1) (2)
What was the approximate percentage of the Project Managers time
devoted to the implementation project during each project phase?
20a. Chartering Phase
%
20b. Project Phase
%
20c. Shakedown Phase
%
20d. Onward and Upward Phase
%
What was the degree of authority given to the Project Manger to
complete the implementation?
Average -Authority only covered personnel assigned to specific
implementation tasks.
Low - below average - average - above average - high
V21a
V22
(1)
(2)
(3)
(4)
(5)
Did the project manager have the authority to accept or reject
implementation team members? Yes(1) No (2)
What was the level of importance given to the ERP implementation
project in relation to accomplishing other business unit objectives?
Low - below average - average - above average - high
(1)
(2)
(3)
(4)
(5)
Table V-15 shows the results of the t-test of the successful and
unsuccessful implementations. Variables V19, V20, V21, and V22 were
examined for significant differences in the mean values at the .05 level. None of
the variables had significant differences in their mean values between successful
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179
and unsuccessful implementation projects at the p<.05 level, however, V20c and
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1-tail
probability
.468
.278
.442
.062*
.091*
.462
.451
.255
180
R
R Square
Adjusted R
Square
Standard
Error
Multiple
.683
.467
.378
.5152
Table V-16
Regression Results of Variables V19 to V22
Analysis of Variance
df
Sum of Squares
Regression
2
1.395
Residual
F=
------------------------------------------------ V CM I C iU lO O
Variable
(constant)
V20b
V20c
B
3.634
2.252
-2.119
SE B
.496
.915
.654
12
5.257
1 n the Equatic
Beta
.825
-1.086
**p< 05
.265
Sig F =
.023**
T
7.328
2.462
-3.241
Siq T
.000
.030**
.007**
9 Backward multiple regression initially enters all predictors into an equation. A significance test
is then conducted as if each were entered last. If not significant, the variable is removed. The
process continues until only significant predictors remain within the equation.
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181
troubled implementation lead to more time spent in the shakedown and
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182
Table V-17
Multiple Regression Results of Variables V19 to V22 with V12
R
.473
Analysis of Variance
.223
R Square
df
Sum of Squares
Adjusted R
.159
Regression
1
6.125
Square
Standard
1.332
Residual
12
21.304
Error
F=
3.450
Sig F = .088*
. . . . . . . . . I . . . . . . . . . . V C ll l u U I C > 5 in the Equati
B
SE B
Variable
Beta
t
Sig t
7.071
(constant)
1.918
3.688
.003**
V22
-.875
.471
-1.857
-.473
.088*
*p < .10 ** p < .05
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183
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184
the on budget group and all cases more than 10% over budget as the over
budget group. The analysis generated one function, which was not significant.
V23
Table V-19
Organizational Variables - V23 through V26
What was the level of management to which the Project Manager
reported?
B oard o f D irectors - C E O /G e n e ra l M a n a g e r - D e p a rtm e n t M a n a g e r - L o w e r-le v el m a n a g e r
V24
V25
V26
(4)
(3)
(2)
(1)
Was a matrix organization structured for the project manager?
Yes
No
(1)
(2)
What percentage of the project groups time was allocated solely to the
ERP implementation?
1%-20%
21%-40%
41%-60%
61%-80%
81%-100%
(1)
(2)
(3)
(4)
(5)
What was the degree of project support given by the business units
senior manager?
Average - Occasional support given by the business units senior
manager.
Low - below average - average - above average - high
(1)
(2)
(3)
(4)
(5)
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185
unsuccessful implementations. Variables V23, V24, V25, and V26 were
examined for significant differences in the mean values at the .05 level.
Independent variables V25 and V26 show significant differences in their mean
values between successful and unsuccessful implementation projects at the
P<.10 level.
Table V-20
f-test for Variables V23 to V26
Variable
Number
of cases
Mean
Standard
deviation
t-value
Degrees
of
Freedom
1-tail
probability
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186
can correctly classify successful and unsuccessful implementations. No model
project completion. A summary of the regression model and bivariate and partial
correlation coefficients between each predictor and the dependent variable are
presented in Table V-21.
Table V-21
Multiple Regression Results of Variables V31 to V37 with V12
R
.451
Analysis of Variance
R Square
.204
df
Sum of Squares
Adjusted R
.142
Regression
1
6.709
Square
Standard
1.420
Residual
13
26.225
Error
F=
3.326
Sig F = .091*
5 in the Equati
Variable
B
SE B
Beta
t
S igt
(constant)
5.428
.999
5.434
.000***
V25
-519
.284
-.451
-1.824
.091*
* p < . 1 0 ***p<.001
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187
Interpretation of these results indicates that the higher the percentage of
time spent by the project team solely on project implementation the more likely
the project will be completed on-time.
A discriminant analysis was conducted to determine the ability of the four
variables, V23 through V26, to predict on-time project completion. For purposes
of this test a variable, V12r, was defined classifying all cases reporting their ERP
projects were completed early, on-time or three months late as the on-time group
and all cases more that 3 months late as the late group. The analysis generated
one function, which was not significant.
On budget project completion. Regression results indicate that the overall
model of four predictors (V23 through V26) that significantly predict on-time
project completion. No significant model was generated.
A discriminant analysis was conducted on the four variables and one
function was generated. The function was not significant.
Staffing
Hypothesis IV. Staffing the project manager position with an individual
with extensive business experience is positively related to system success.
The four independent variables used to examine this hypothesis are
shown in Table V-22.
V27
Table V-22
Staffing Variables - V27 through V-30
Approximately how many years of ERP systems experience did the
Project Manager have?
None 1-2 years 3-4 years Over 4 years
(0)
(1)
(2)
(3)
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188
V28
V29
V30
Table V-22
Staffing Variables - V27 through V-30
Approximately how many years of project management experience did the
Project Manager have?
None 1-2 years - 3-5 years - 5-10 years - Over 10 years
(0)
(1)
(2)
(3)
(4)
How motivated was the Project Manger to achieve success of the
implementation project?
Average -Just motivated enough to complete
Low - below average - average - above average - high
(1)
(2)
(3)
(4)
(5)
Were any monetary or non-monetary rewards promised for successful
completion to the project manager?
Yes
No
(1)
(2)
If yes, describe: (V30a)
Table V-23 shows the results of the t-test of the successful and
unsuccessful implementations. Variables V27, V28, V29, and V30 are examined
for significant differences in the mean values at the .05 level.
Variable
Table V-23
T-test for Variables V27 to V30
Number
Mean
Standard
t-value
of cases
deviation
Degrees
of
Freedom
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2-tail
probability
.005***
.475
.236
.020**
189
Stepwise multivariate regression was conducted to determine the
accuracy of the independent variable, V27 thorough V30, predicting project
success. The results will be shown on Table V-24. Regression results indicate
that a model consisting of V27, the years if ERP experience of the project
manager, and V30, the use of monetary or non-monetary rewards, predicts ERP
implementation success, R2=.629, R2adj=-561, F(1, 11 )=5.710, p<.05. This model
accounts for 62.9% of the variance in project success (V101).
R
R Square
Adjusted R
Square
Standard
Error
Table V-24
Multiple Reg ression Results of Variables V27 to V30
.793
Analysis of Variance
.629
df
Sum of Squares
.561
Regression
2
4.260
.4639
Residual
11
2.368
F=
9.308
Sig F = .004***
-------------------------Variables in the Equation-----------------------Variable
B
SE B
Beta
t
Si gt
(constant)
2.241
.555
4.034
.002***
V27
.304
.097
.583
3.125
.010**
V30
.733
.307
.446
2.389
.036**
**p < .05 ***<.01
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190
function: the number of years of ERP experience of the project manager (V27)
and the use of monetary or non-monetary rewards to the project manager (V30).
The variables project management experience of the project manager (V28) and
the project managers motivation level (V29) were excluded. Table V-25
presents the standardized function coefficients and correlation coefficients.
Original classification results demonstrated that 100 percent of successful ERP
implementation projects were correctly classified, while 100 percent of
unsuccessful projects were correctly classified. For the overall sample, 100% of
original grouped cases were correctly classified. Cross-validation derived 71.4%
accuracy for the total sample. The results suggest that projects with project
managers with three years or more ERP experience are likely to be classified as
successful. The mean of the discriminant functions are consistent with these
results. Successful implementations had a mean of 1.068, while unsuccessful
implementation projects had a mean o f-1.424. These results suggest that ERP
implementation projects with project managers that have three or more years of
ERP systems experience and do not use monetary or non-monetary rewards are
likely to be classified as successful.
Table V-25
Standardized Coefficients and Correlations of Predictor Variables V27 and V30
Variable
Correlation coefficients
Standardized
with discriminant function
coefficients
V27 Years of ERP
1.177
.530
experience
V30 Monetary rewards
.843
.505
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191
Hypothesis IV is supported with respect to the ERP systems experience of
the project manager. In addition, firms that do not promise monetary or non
monetary rewards are more likely to succeed.
On time and on/under budget.
Further exploration of the independent variables for this hypothesis was
conducted. Backward multiple regression analyses were conducted to determine
the accuracy of the independent, variables V27 through V30, predicting on-time
project completion (V12) and on-budget projects (V13).
On-time project completion. Regression results indicate that the overall
model of two predictors (years of ERP experience of the project manager-V27
and monetary rewards to the project manager-V30) that significantly predict ontime project completion, R2=.731, R2adj=-535, F(211,)=6.323, p<.05. This model
accounts for 73.1% of the variance in on-time project completion. A summary of
the regression model and bivariate and partial correlation coefficients between
each predictor and the dependent variable are presented in Table V-26
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192
Table V-26
Multiple Regression Results of Variables V27 to V30 with V12
R
.731
Analysis of Variance
R Square
.535
df
Sum of Squares
Adjusted R
.450
Regression
2
15.892
Square
1.121
Standard
Residual
11
13.823
Error
F=
6.323
Sig F = .015**
Veil IcaUltsi5 in the Equati
B
Variable
SE B
Beta
t
Sig t
(constant)
.647
1.342
.482
.639
V27
-.494
-.556
.235
-2.365
.038**
V30
.741
.632
2.243
3.025
.012**
* p < . 1 0 * * p < . 05 ***<.01
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193
(V30) and ERP experience (V27) were most associated with the function.
Original classification results showed that 80% of both the on-time cases and
100% of the late cases were correctly classified. For the overall sample, 92.9%
were correctly classified. Cross-validation derived 78.6% accuracy for the total
sample. The means of the discriminant functions are consistent with these
results. On-time projects had a function mean o f-1.704, while late projects had
a function mean of .946. These results suggest that companies that select a
project manager with ERP experience and do not offer monetary rewards to the
project manger are likely to be classified as on-time.
CT5
O
Table V-27
Standardized Coefficients and Correlations of Predictor Variables V27 to V30
with V12r
Variable
Correlation coefficients
Standardized
with discriminant function
coefficients
V30 Rewards to PM
.716
1.045
V27 ERP experience of PM
-.526
V28 Project mgt. exp. of PM
-.381
-.415
V29 Motivation of PM
-.153
-.059
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194
Table V-28
Multiple Regression Results of Variables V27 through V30 with V13
R
.867
Analysis of Variance
.6752
R Square
df
Sum of Squares
707
Adjusted R
Regression
2
14.448
Square
Standard
.658
11
Residual
4.766
Error
F=
16.673
Sig F = .000****
5 in the Equati
Variable
B
SE B
Beta
t
Sig t
ooo****
(constant)
5.257
.365
14.421
V27
-.590
.147
-.651
-4.011
.021**
-2.314
V28
-.348
.151
-.376
.008***
**p < .05 ***p<.01 ****p<.0(31
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195
projects had a function mean of 1.711, while late projects had a function mean of
-1.711. These results suggest that projects with a project manager with both
ERP and project management experience are more likely to be completed on
budget.
Table V-29
Standardized Coefficients and Correlations of Predictor Variables V27 to V30
with V13r
Variable
Correlation coefficients
Standardized
with discriminant function
coefficients
V27
.659
1.028
V28
.430
.626
V30
-.096
-.555
V29
.000
-.085
Hypothesis V.
Hypothesis V(a). The quantity and quality of training are positively related
to the success of the implementation project.
Hypothesis V(b). The use of testing in connection with training is
positively related to the success of the implementation project.
The support hypothesis V(a) would confirm the literature, which generally
concludes that training is important to project success and often inadequately
provided for in implementation plans. The support of hypothesis V(b) would
confirm that Snellers finding of the importance of the use of testing in training to
MRP implementation success is also important for ERP system success. Testing
in conjunction with training is an area neglected in both academic and
practitioner implementation literature that needs to be addressed. Errors in using
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196
the ERP system can have consequences throughout the entire organization due
V31
Table V-30
Staffing Variables - V31 through V37
How much importance was placed on training during the
implementation project?
Average = Occasional user training on an as required basis
V32
V33
V34
No
(2)
No
(2)
No
(2)
No
(2)
How long before the actual start up of the ERP system was
software specific training started?
1-2 weeks 3-4 weeks 5-6 weeks More than 6 weeks(1)
(2)
(3)
(4)
After system was up and running
(5)
What was the quality of training during the system implementation
phase?
Average = Quality of training only included the minimum
requirements for implementation.
Low - below average - average - above average - high
(1)
V35
Yes
(1)
Yes
(1)
Yes
(1)
Yes
(1)
(2)
(3)
(4)
(5)
Rarely
(2)
Sometimes
(3)
Occasionally
(4)
Frequently
(5)
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V36
197
Was testing used to verify retention of training materials presented?
Never
(1)
V37
Rarely
(2)
Sometimes
(3)
Occasionally
(4)
Frequently
(5)
Table V-31 shows the results of the t-test of the successful and
unsuccessful implementations of variables V31 through V37. These variables,
V31 through V37, were examined for significant differences in their means.
Means for V34, the quality of training during the system implementation phase,
and V37, percentage of total budget spent on training, were significantly different
between the two groups at a p<.10 level.
Table V-31
T-test for Variables V31 through V37
Number
Variable
Mean
Standard
Degrees
t-value
1-tail
of cases
deviation
of
probability
Freedom
V31 How much importance was placed on training
4.11
Successful
9
.601
.507
15
.619
Unsuccessful
8
3.88
1.246
V32a. During which phase of the project was business process education
provided-chartering phase?
Successful
9
1.44
.527
.059
14
.477
7
Unsuccessful
1.43
.535
V32b. During which phase of the project was business process education
provided-project phase?
9
1.11
Successful
.333
-.290
13
.389
6
1.17
Unsuccessful
.408
V32c. During which phase of the project was business process education
provided-Shakedown phase?
7
1.57
Successful
.535
.813
11
.217
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198
Unsuccessful
6
1.33
.516
V32d. During which phase of the project was business process
provided-Onward and Upward Phase?
7
1.57
Successful
.535
.238
Unsuccessful
6
1.50
.548
V33 When was software specific training begun?
3.22
Successful
9
.833
.204
Unsuccessful
8
3.13
1.126
V34 Quality of 'raining during the implementation phase
Successful
9
3.56
.726
1.385
Unsuccessful
8
3.00
.926
V35 Repeating of testing
Successful
9
.867
3.00
1.000
Unsuccessful
8
2.63
.744
V36 Use of tesl ing
Successful
9
2.44
1.590
.098
Unsuccessful
8
2.38
1.302
V37 Percentage of project budget spent on training
Successful
9
2.67
1.000
1.384
Unsuccessful
7
1.86
1.345
* p<.10
education
11
.409
15
.421
15
.093*
15
.200
15
.462
14
.094*
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199
use of testing in connection with training (36) and percentage of project budget
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200
F(7,4,)=28.979, p<.05. This model accounts for 98.1% of the variance in on-time
project completion. A summary of the regression model and bivariate and partial
correlation coefficients between each predictor and the dependent variable are
presented in Table V-32.
Table V-32
Multiple Regression Results of Variables V31 to V37 with V12
R
.990
Analysis of Variance
R Square
.981
df
Sum of Squares
Adjusted R
.947
Regression
7
24.190
Square
Standard
.345
4
Residual
.477
Error
F=
28.979
Sig F = .003***
5 in the Equati
Variable
B
SE B
Beta
t
Si gt
(constant)
-8.207
1.399
.004**
-5.865
V31
-1.203
.202
-.827
-5.966
.004**
.337
V32a
2.531
7.517
.002**
.870
V32c
.756
.344
.260
2.198
.093*
V32d
1.268
.413
.037**
.436
3.073
V33
.204
.740
.477
.022**
3.635
V34
1.441
.260
.902
5.538
.005**
V36
1.079
.178
.820
.004**
6.063
*p < .10** p < .05 ***<.01
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201
purposes of this test a variable, V12r, was defined classifying all cases reporting
their ERP projects were completed early, on-time or three months late as the ontime group and all cases more that 3 months late as the late group. The analysis
generated two functions; however, only one function was significant, A = .024, X 2
(10, n=12) =18.612, p<.05, indicating that the function of predictors significantly
differentiated between on-time and late implementations. On-time status was
found to account for 97.6% of function variance. Table V-33 presents the
standardized function coefficients and correlation coefficients. Original
classification results demonstrated that 100% of both the on-time cases and the
late cases were correctly classified. For the overall sample, 100% were correctly
classified. Cross-validation derived 75% accuracy for the total sample. The
means of the discriminant functions are consistent with these results. On-time
projects had a function mean o f-6.862, while late projects had a function mean
of 4.902. These results suggest that companies that place an emphasis on
training are likely to be classified as on-time.
Table V-33
Standardized Coefficients and Correlations of Predictor Variables V31 to V37
with V12r
Variable
Correlation coefficients
Standardized
with discriminant function
coefficients
V33
3.035
.116
V32b
-.363
.064
V32c
1.504
.063
V32d
2.906
.052
V32a
5.522
.052
V31
-8.032
-.052
V34
9.844
-.035
V37
-.012
-.025
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202
V35
V36
2.282
4.778
.016
.006
R2=.629, R2adj=-506, F(3,9,)=5.096, p<.05. This model accounts for 62.7% of the
variance in on budget project completion. A summary of the regression model
and bivariate and partial correlation coefficients between each predictor and the
dependent variable are presented in Table V-34.
Table V-34
Multiple Regression Results of Variables V31 through V37 with V13
R
.793
Analysis of Variance
R Square
.629
df
Sum of Squares
Adjusted R
.506
Regression
3
12.105
Square
Standard
.890
Residual
9
7.126
Error
F=
5.096
Sig F = .025**
5 in the Equati
B
Variable
SE B
Beta
t
Si gt
(constant)
1.350
1.278
1.056
.318
.857
V33
.306
.641
.021
2.796
V36
-.689
.205
-.724
-3.360
.008
V37
.437
.227
.449
1.928
.086
**p < .05 ***<.01
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203
the on budget group and all cases more than 10% over budget as the over
budget group. The analysis generated one function that was not significant.
While training does not appear significantly related to project success,
seven training variables (Importance placed on training, business process
training in chartering, shakedown and onward/upward phases, timing of training,
quality of training and use of testing) are significantly related to on-time project
completion. Three training variables (timing of training, use of testing, and
budget spent on training) are related to on budget project completion.
Hypothesis VI. Use of an ERP consultant for guidance in the system
implementation is positively related to implementation success.
Consultants are used in most ERP implementations resulting in as much
cost to firms as the software cost or $10 billion annually (Davenport, 1998).
Sneller found no statistically significant relationship between the use of
consultants in MRP implementations and project outcomes, raising the question
of the effectiveness of such expenditures. The Sneller study, while determining
whether the consultant was used in a training or direction role, did not separately
examine the relationship between roles played and project success. This study
will examine the relationship between project outcomes and the role filled by the
consultant in training, direction or organizational change
The independent variables used to examine this hypothesis are given in
Table V-35.
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204
V38a
Table V-35
Staffing Variables - V38 through V41
Was a consultant used on the project?
Yes No
( 1)
(2 )
V38b
V38c
( 1)
V39
V40
(2 )
_%
_%
_%
a. Planning
b. Vendor selection
V41
(4)
(5)
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205
Table V-36 shows the results of the t-test of the successful and
unsuccessful implementations. Variables V38 through V41 are examined for
significant differences in their mean values. The difference in group means for
V39b, percentage of consultants time spent in the project phase, was significant
at the p<.05 level. V38a, the use of a consultant on the project, was significant at
the p<.10 level.
Table V-36
T-test for Variables V38 through V41
Variable
Number
Mean
Standard
t-value
Degrees
deviation
of cases
of
Freedom
V38a Was a consultant used on the project?
1.22
.441
Successful
9
1.420
15
Unsuccessful
8
1.00
.000
V38b Was the consultant he project manager?
7
.522
12
.488
Successful
1.71
7
1.57
Unsuccessful
.535
V38c Was the consultant an individual or firm?
7
Successful
1.86
.378
-.589
13
.535
Unsuccessful
8
2.00
V39a Percentage of consultant time in chartering phase
.334
Successful
6
.392
-.930
11
7
.584
.399
Unsuccessful
V39b Percentage of consultant time in the project phase
Successful
.775
.282
1.809
11
6
7
.414
.411
Unsuccessful
V39c Percentage of consultant time in the shakedown phase
Successful
.433
.398
.399
11
6
7
.350
.355
Unsuccessful
V39d Percentag e of consultant time in the onward and upward phase
.192
.174
-.592
11
Successful
6
Unsuccessful
7
.300
.416
V40a Use of consultant in planning
Successful
7
1.29
1.113
-1.179
12
7
1.155
Unsuccessful
2.00
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2-tail
probability
.088*
.306
.283
.186
.049**
.349
.283
.131
206
-.036
13
.486
-.277
13
.393
.483
12
.319
.632
.281
-.389
13
.352
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207
V16
V18
V42
Table V-37
Leading Variables - V16, V18, V42
IS and business executives share a common vision of the role and
contribution of IT to the organizations mission.
Strongly disagree - disagree - no opinion - agree - strongly agree
(1)
(2)
(3)
(4)
(5)
Business executives understand current IT objectives.
Strongly disagree - disagree - no opinion - agree - strongly agree
(1)
(2)
(3)
(4)
(5)
What level of involvement of the general manager/president did you
perceive?
Average - Occasional review of the implementation progress with
department heads.
low - below average - average - above average - high
(1)
(2)
(3)
(4)
(5)
Table V-38 shows the results of the t-test of the successful and
unsu ccessfu l im p lem entations. V a ria b le s V16, V18, and V 4 2 w e re e xam in ed fo r
significant differences in the mean values at the .05 level. None of the variables
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208
showed significant differences in means between implementations classified as
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209
V43
Table V-39
Leading Variables - V43 through V45
Did a champion play a significant role in the system implementation?
A champion is someone who vigorously promotes their vision of IT and
overcomes hurdles in the authorization and implementation process.
Very significant - significant - not important - no champion
(3)
(2)
(1)
(0)
V44
V45
(1)
(2)
(3)
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(4)
210
Table V-40 shows the results of the t-test of the successful and
unsuccessful implementations. Variables V43, V44 and V45 are examined for
significant differences in the mean values.
Variable
Table V-40
T-test for Variables V43 to V45
Number
Mean Standard
t-value
deviation
of cases
Multiple R
R Square
Adjusted R
Square
Standard
Error
Variable
Constant
V43
Degrees
of
Freedom
2-tail
probability
1.490
15
.079*
-1.000
14
.167
user resistance?
1.271
14
.112
Table V-41
Multiple Reg ression Results of Variables V43 to V45
.527
Analysis of Variance
.278
df
Sum of Squares
.226
Regression
1
1.947
.6010
B
2.816
.530
Residual
14
F=
5.392
Sig F =
.036**
SE B
.467
.228
Beta
T
6.031
2.322
Si gT
.000
.036**
.527
.361
**p<.05
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211
Regression results indicate that the model containing V43, the role of a champion
success.
A stepwise discriminant analysis was conducted to determine whether the
independent variable, V43 to V45, could predict project success. One function
was generated and was significant, A = .775, X 2 (1, n=16) =3.445, p<.100,
indicating that the function of predictors significantly differentiated between
successful and unsuccessful projects. One independent variable, role of the
champion (V43), was entered into the function. The variable on organizational
level of the champion (V44) and effectiveness of champion in reducing user
resistance were excluded. Table V-42presents the standardized function
coefficients and correlation coefficients. Original classification results determined
that 77.8% of successful ERP implementation projects were correctly classified,
while only 37.5% of the unsuccessful projects were correctly classified. For the
overall sample, 58.8% were correctly classified. Cross-validation derived 58.8%
accuracy. The means of the discriminant functions are consistent with these
results. Successful ERP implementation projects had a function mean of .504
while unsuccessful projects had a function mean o f -.504.
Table V-42
Standardized Coefficients and Correlations of Predicl or Variable V43
Variable
Correlation coefficients
Standardized
with discriminant function
coefficients
V43 Role of champion
1.000
1.000
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212
Hypothesis VIII is supported. A project champion is essential to project
success.
Further exploration of the independent variables for this hypothesis was
conducted. A backward multiple regression analyses were conducted to
determine the accuracy of the independent, variables V43 through V45,
predicting on-time project completion (V12) and on-budget projects (V13).
On-time project completion. Regression results indicate that the overall
model of one predictor (Did a champion play a significant role in the project V43)
that significantly predict on-time project completion, R2=.231, R2adr-231,
F(1,13,)=3.911, p<.10. This model accounts for 23.1% of the variance in on-time
project completion. A summary of the regression model and bivariate and partial
correlation coefficients between each predictor and the dependent variable are
presented in Table V-43.
Table V-43
Multiple Regression Results of Variables V43 to V45 with V12
R
.481
Analysis of Variance
R Square
.231
df
Sum of Squares
.172
Adjusted R
Regression
1
7.616
Square
Standard
1.396
Residual
13
25.317
Error
F=
3.911
Sig F = .070*
-------------------------Variables in the Equation-----------------------B
Variable
SE B
Beta
t
Sig t
(constant)
5.760
1.086
5.303
.000***
V43
-1.048
.530
-.481
-1.978
.070*
* p < .10** p < .05 ***<.01
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213
regression model and bivariate and partial correlation coefficients between each
predictor and the dependent variable are presented in Table V-44.
Table V-44
Multiple Regression Results of Variables V43 through V45 with V13
R
.570
Analysis of Variance
R Square
.325
df
Sum of Squares
.277
Adjusted R
Regression
1
8.381
Square
1.114
Standard
Residual
14
17.369
Error
F=
Sig F = .021**
6.755
-------------------------Variables in the Equation-----------------------B
SE B
Variable
Beta
t
Sig t
(constant)
5.505
.865
6.361
.000***
V43
-1.099
.423
-.570
-2.599
.021**
**p < .05 ***<.01
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214
A discriminant analysis was conducted to determine the ability of the three
V46
Table V-45
Leading Variables - V46 through V49
W hat was the level of user resistance during the ERP implementation project?
Average - Most users referred to the system as your system throughout the
implementation process.
V47
V48
V49
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215
Table V-46 will show the results of the t-test of the successful and
unsuccessful implementations. Variables V46 through V49 will be examined for
significant differences in their mean values at the .05 level.
Table V-46
T-test for Variables V46 through V4S
Variable
Number
Mean
Standard
t-value
Degrees
deviation
of
of cases
Freedom
V46 Level Of User Resistance
.444
14
Successful
8
3.13
1.126
Unsuccessful
8
2.88
1.126
V47 Management Awareness of User Resistance
.882
.383
15
Successful
9
3.56
Unsuccessful
8
3.38
1.061
V48 Management Communication of Need for System
3.67
15
Successful
9
.866
1.051
Unsuccessful
8
3.38
1.246
V49 How Effec live Was Management In Reducing User Resistance
9
3.44
.527
1.013
15
Successful
Unsuccessful
8
3.00
1.195
1-tail
probability
.332
.385
.155
.164
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216
F(1,13,)=9.674, p<.01. This model accounts for 42.7% of the variance in on-time
project completion. A summary of the regression model and bivariate and partial
correlation coefficients between each predictor and the dependent variable are
presented in Table V-47
Table V-47
Multiple Regression Results of Variables V46 to V49 with V12
R
.653
Analysis of Variance
R Square
.427
df
Sum of Squares
Adjusted R
.383
Regression
1
14.052
Square
Standard
1.205
Residual
13
1.452
Error
F=
9.674
Sig F = .008***
3 in the Equati
Variable
B
SE B
t
Beta
Sig t
(constant)
6.271
7.140
1.139
.000***
V49
-1.065
.342
.-.653
-3.110
.008***
* p < .1 0 **p < .05 ***<.01
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217
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218
V50
Table V-48
Leading Variables - V50 through V54
How often was the project reviewed by the senior business unit
manager?
Weekly - bi-weekly - monthly - longer - not at all
(1)
(2)
(3)
(4)
(5)
V51
V52
V53
If a steering committee was not used, was any other control mechanism
outside of the project team used?
Yes
(1)
V54
No
(2)
No
(2)
No
(2)
Table V-49 shows the results of the t-test of the successful and
unsuccessful implementations. Variables V50 through V54 were examined for
significant differences in their mean values. V52 indicates whether the steering
committee was headed by the president, CEO or General Manager. Steering
committees of successful firms were frequently headed by the top officer, while
the committees of unsuccessful firms tended not to be headed by the president,
CEO or General Manger. The difference in means is significant at the p<.10
level. V53 was only answered by firms indicating a steering committee was not
used. V53 indicates a significant difference in means at a p<.10 level with
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219
unsuccessful firms not using any control mechanism to replace the steering
committee.
Table V-49
T-test for Variables V50 to V54
Mean
Standard
t-value
Number
of cases
deviation
Degrees
of
Freedom
V50 Frequency of project review by senior business unit manager
Successful
9
3.00
.000
15
1.000
Unsuccessful
8
3.00
1.069
V51 Was Steering Commi ttee Used ?
Successful
9
1.33
.500
-.169
15
Unsuccessful
8
1.38
.518
V52 President/CEO/GM head steering commitl ee
-1.387
11
Successful
6
1.50
.548
7
Unsuccessful
1.86
.378
V53 Other Con trol Mechanism
2
4
Successful
1.50
.707
-1.633
4
Unsuccessful
2.00
.0
V54 Monitor Project Costs
1.11
Successful
8
.333
-.083.
15
.354
Unsuccessful
8
1.13
*p< 10
Variable
1-tail
probability
.500
.434
.097*
.089*
.468
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220
R2adj=-367, F(2,9,)=4.186, p<.10. This model accounts for 48.2% of the variance
in on-time project completion. A summary of the regression model and bivariate
and partial correlation coefficients between each predictor and the dependent
variable are presented in Table V-50.
Table V-50
Multiple Regression Results of Variables V50 to V54 with V12
R
.694
Analysis of Variance
.482
R Square
df
Sum of Squares
.367
Adjusted R
Regression
2
12.650
Square
1.229
Residual
Standard
9
13.600
Error
F=
4.186
Sig F = .052*
3 in the Equati
B
SE B
Variable
Beta
T
Sig t
(constant)
1.600
1.454
1.100
.300
V51
-2.800
1.289
-.706
.058*
-5.966
V54
1.738
.934
5.000
2.876
.018**
* p < . 10 ** p < .05 ***<.01
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221
Interpretation of these results indicate that not using a steering committee
and monitoring project costs are factors leading to on-time project completion.
The finding of the use a steering committee leading to late implementations was
the opposite of what the researcher expected. The processes of the steering
committee of planning, building consensus, resolving problems, and reducing
user resistance may cause delays in timely project completion. These processes
may, however, be an important factor in successful project implementations
using the broader DeLone-McLean definition of project success.
A discriminant analysis was conducted to determine the ability of the four
variables, V50 through V52 and V54, to predict on-time project completion. For
purposes of this test a variable, V12r, was defined classifying all cases reporting
their ERP projects were completed early, on-time or three months late as the ontime group and all cases more that 3 months late as the late group. The analysis
generated one function that was not significant.
On budget project completion. Regression results indicate that the overall
model of one predictor (review of project by senior manager-V50) that
significantly predicts on-time project completion, R2=.271, R2adj=-205,
F(1,11,)=4.087, p<.10. This model accounts for 27.1% of the variance in on
budget project completion. A summary of the regression model and bivariate
and partial correlation coefficients between each predictor and the dependent
variable are presented in Table V-51.
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222
Table V-51
Multiple Regression Results of Variables V50 through V52 and V54 with V13
R
.520
Analysis of Variance
R Square
.271
df
Sum of Squares
Regression
1
Adjusted R
.205
5.626
Square
11
Standard
1.173
Residual
15.143
Error
F=
4.087
Sig F = .068*
5 in the Equati
Variable
B
SE B
Beta
t
Sig t
(constant)
.905
1.232
.734
.478
V50
.857
.306
.520
2.022
.021**
*p<.10 * * p < . 05 ***p<.0'
Interpretation of these results indicate that the more frequently the project
is reviewed by senior management the more likely the project will be completed
on budget. This finding suggests that senior management is likely to focus more
attention on the cost of the project than the steering committee. If the senior
manager is not directly involved in the steering committee, cost may be the only
aspect of the project that he or she is interested in controlling.
A discriminant analysis was conducted to determine the ability of the
seven variables, V50 through V52 and V54, to predict on budget project
completion. For purposes of this test a variable, V13r, was defined classifying all
cases reporting their ERP projects were completed under budget or 10% or less
over budget as the on budget group and all cases more than 10% over budget as
the over budget group. The analysis generated one function that was not
significant.
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224
Six Dimensional Model
V100
V101
V100
On-Time
V12
V12r
On Budget
V13r
V13
4
V27 Years of ERP exp
V29 Motivation level of PM
H5
V32a Bus proc training- chartering ph
V32c Bus Proc trainmg-shakedown
32d B
V33 Timing of training
Quality of training
Repeating of training
c itt
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11
225
OTHER FINDINGS
COMPANY GOALS
Independent variables V14a1 through V14g2 examine the company
specific goals for undertaking an ERP implementation. The individual goals are
listed in Table V-53:
Variable
V14a1
V14b1
V14c1
V14d1
V14e1
V14f1
V14g1
Table V-53
Company Specific Goals for ERP Implementation (V14)
Goal
Reducing systems operating costs
Solving Y2K or other specific problems
Solving maintenance problems with legacy systems
Accommodate business growth
Improve business processes or standardize data
Reduce inventory carrying costs
Eliminate delays in filling customer orders
Value
Frequency
Yes
1
2
No
Total
Mean
1.41
V14a2. Reducing system operating costs
Value Label
Fully achieved
Mostly achieved
Some improvement
No change or worse
Total
Value
10
7
17
Std Dev
Frequency
1
2
3
4
Percent
58.8%
41.2%
100%
.507
Percent
3
5
1
1
30.0%
50.0%
10.0%
10.0%
10
100%
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226
Mean
2.00
V14 b1. Solving Y2K or other specific problems
Value Label
Value
1
2
Frequency
7
Yes
No
Total
Mean
1.59
V14b2. Solving Y2K or other specific problems
Value Label
Std Dev
Percent
41.2%
58.8%
100%
.507
10
17
Std. Dev
Frequency
Value
.943
Percent
1
6
Fully achieved
2
1
Mostly achieved
Some improvement
3
0
4
No change or worse
0
Total
7
Mean
1.14
Std Dev
V14 c1. Solving maintenance problems with legacy systems
Value Label
Value
Frequency
85.7%
14.3%
100%
.378
Percent
Yes
1
12
No
2
5
Total
15
Mean
1.29
Std. Dev.
V14 c2. Solving maintenance problems with legacy systems
Value Label
Value
Fully achieved
1
Mostly achieved
2
Some improvement
3
No change or worse
4
Total
Mean
1.42
V14 d1. Accommodate business growth
Value Label
Value
Value
Percent
58.3%
41.7%
5
0
0
12
Std. Dev.
Frequency
Yes
1
No
2
Total
Mean
1.18
V 14d2. Accommodate business growth
Value Label
Frequency
7
70.6%
29.4%
100
.470
100%
.515
Percent
14
3
15
Std. Dev
Frequency
82.4%
17.6%
100%
.393
Percent
Fully achieved
1
5
2
6
Mostly achieved
Some improvement
3
3
4
No change or worse
0
Total
14
Mean
1.86
Std. Dev
V14 e1. Improve business processes or standardize data
Value Label
Yes
Value
Frequency
1
35.7%
42.9%
21.4%
100%
.770
Percent
15
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88.2%
227
No
2
2
Total
15
Mean
1.12
Std. Dev.
V14 e2. Improve business processes or standardize data
Value Label
Value
Fully achieved
1
Mostly achieved
2
Some improvement
3
No change or worse
4
Total
Mean
2.20
V14 f1 . Reduce inventory carrying costs
Value Label
Value
Value
Percent
8
5
13.3%
53.3%
33.3%
13
Std. Dev.
100%
.676
Frequency
Yes
1
No
2
Total
Mean
1.35
V14 f2. Reduce inventory carrying costs
Value Label
Frequency
2
11.8%
100%
.332
Percent
11
6
15
Std. Dev.
Frequency
64.7%
35.3%
100%
.493
Percent
Fully achieved
1
1
Mostly achieved
2
4
Some improvement
3
6
4
No change or worse
0
Total
11
Mean
2.45
Std. Dev.
V 14g1. Eliminate delays in tiling customer orders
Value Label
Value
Frequency
9.1%
36.4%
54.5%
100%
.688
Percent
Yes
1
8
No
2
8
Total
16
Mean
1.50
Std. Dev.
V 14g2. Eliminate delays in filling customer orders
Value Label
Fully achieved
Mostly achieved
Some improvement
No change or worse
Total
Mean
Value
1
2
3
4
2.50
Frequency
2
50.0%
50.0%
100%
.516
Percent
1
4
1
8
Std. Dev.
25.0%
12.5%
50.0%
12.5
100%
1.069
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228
three predictors (eliminate delays in filling customer orders-V14g1, accommodate
business growth-V14d1, and improve business processes or standardize dataV14e1 - that significantly predict ERP implementation project success, R2=.452,
R2adj=-316, F(3, 12,)=3.306, p<.10. This model accounted for 45.2% of the
variance in ERP project success. A summary of the regression model is shown
in Table V-54. The results suggest that firms embarking on an ERP
implementation are more likely to be successful if the goal of the project is to
accommodate business growth, improve business processes or standardize
data, or eliminate delays in filling customer orders. Reducing systems costs
(V14a1), solving specific Y2K problems or other specific problems (V14b1), and
solving maintenance problems with legacy systems (V14c1), and reducing
inventory costs (V 14f 1) are not significantly associated with project success.
Table V-55
Mul tiple Regression Results of Variables V14a1 through V14g1
.67
Multiple R
Analysis of Variance
R Square
.452
df
Sum of Squares
Adjusted R
.316
Regression
3
3.190
Square
Standard
.5672
Residual
12
3.861
Error
F=
3.306
Sig F =
.057*
Variable
Constant
V14d1
V14e1
V14g1
B
5.340
1.231
-1.500
-.776
SE B
Beta
.695
.613
.613
.802
-.547
-.584
.306
*p<.10 p<.05
T
7.687
2.009
-1.870
-2.532
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SigT
.000
.068*
.086*
.026**
229
COMPETITIVE ADVANTAGE
Variable V55 asked the respondent if the completed ERP implementation
provided the firm with a competitive advantage over other firms in its industry. A
t-test was conducted. A significant difference in means between successful
cases and unsuccessful cases was shown.
Variable
Successful
Unsuccessful
Multiple R
R Square
Adjusted R
Square
Standard
Error
Variable
Constant
V55
Number
of cases
Table V-56
T-test for Variable V55
Mean
Standard
t-value
deviation
Degrees
of
Freedom
V55 ERP created competi tive advantage
12
1.38
-2.928
8
.518
6
.000
2.00
** p<.05
1-tail
probability
.007**
Table V-57
Multiple Regression Analysis Results of Variable V55
Analysis of Variance
.663
.439
df
Sum of Squares
.392
Regression
1
2.690
.5350
B
5.487
-.915
Residual
12
F=
9.399
Sig F =
.010**
SE B
Beta
.511
.298
-.663
*p<.10 **p<.05
T
10.745
-3.066
SigT
.000
.010**
.286
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230
success. Regression results indicate that the model significantly predicts project
success, R2=.439, R2adj=-392, F(1, 12,)=9.399, p<.05. This model accounts for
43.9% of the variance in project success. A summary of the regression
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231
Table V-58
Standardized Coefficients and Correlations of Predictor Variable V100
Correlation coefficients
Standardized
Variable
with discriminant function
coefficients
V100 Successful /
1.000
1.000
unsuccessful
1-tail
probability
.237
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CHAPTER VI
CONCLUSIONS
This chapter analyses the quantitative results from the survey information
presented in Chapter V and the qualitative results of the case studies described
in Chapter IV.
The findings of the survey and cases described in this study provide
management of firms implementing ERP systems or planning to implement ERP
systems projects with a better understanding of the underlying factors leading to
successful implementation. Each major hypothesis is discussed.
In addition to determining which of the ten hypotheses are associated with
successful implementations, this chapter discusses other findings of the study on
company goals and the relationship of the ten hypotheses to on-time and on
budget project performance.
Finally significance of the findings to practitioners, limitations of the study
and suggestions for further research are presented.
233
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234
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235
results, although not statistically significant, are the opposite of what the
hypothesis predicts.
Tablei VI-1
Levels of Business Planning and IT Planning Integration
Level of Integration
Case
No planning: No formal business
planning or ERP systems planning
Stand-alone planning: Presence of
either business plan or ERP systems
plan, but not both.
Reactive planning: ERP systems
Pacific Clay
function reacts to business plan but
Smith Bits and Services
has no input in the business planning M-l
process.
Litton Industries
Kenmex
Northrop Grumman
Linked planning: Business planning is Pacific Aerospace
Halliburton
interfaced with ERP systems
planning. Systems resources are
matched against business needs.
Integrated planning: Business
planning is indistinguishable for ERP
systems planning. They occur
simultaneously and interactively.
Although the hypothesis was not supported, some important information
was gathered. The case studies indicated that several organizations increased
their integration of business planning and information systems planning following
the ERP implementation. One case indicated that a higher awareness of
possible co n trib u tio n s o f IT to org a n iza tio n a l su cce ss in crea sed th is integ ra tion.
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236
data.
organizing
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237
Hypothesis II
Organizing the ERP implementation project under the direction of a
project manager whose sole responsibilities are project implementation is
positively related to implementation project success.
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238
for successful projects and a 1.13 mean for unsuccessful projects, where 1=yes
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239
members, 1.22 for successful and 1.25 for unsuccessful implementation, where
Hypothesis III
An organizational structure in which the Project Manager reports
directly to the business units senior manager is positively related to
project success.
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240
Manager level while 52.9% reported to a department manager. 5.9% reported to
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241
Senior management support was rated significantly higher in successful
STAFFING
Hypothesis IV
Staffing the project manager position with an individual with
extensive ERP implementation and project management experience is
positively related to implementation project success.
or
project management experience, combined with strong motivation are related to
project success. ERP implementation and project management experience were
both important in all the cases. In some cases project managers without prior
ERP experience gained ERP experience during the implementation.
Survey results indicate that for successful ERP implementations project
managers have over 2 years of ERP experience. For unsuccessful
implementations project managers have between 0 and 2 years experience.
These differences in means are significant at the p<.01 level. The hypothesis is
supported with respect to ERP experience.
No significant difference in project management experience with both
successful and unsuccessful projects reporting over two years experience. The
hypothesis was not confirmed with respect to project management experience.
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242
Despite this finding, personnel participating in the case studies mentioned and
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243
Hypothesis V
A. The quantity and quality of training is positively related to
implementation project success.
B. The use of testing, together with training, is positively related to
implementation project success.
This hypothesis tests the claim that level of training, quality of training,
type of training and the use of testing are related to project success. The results
of these questions should inform management about the importance of adequate
training to implementation success. Training is often reduced as a result of time
or budget overruns.
Over 88% of survey respondents reported the importance placed on
training as above average (64.7%) or high (23.5%). Case study results confirm
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244
the importance of training. No significant difference on the importance placed on
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245
Hypothesis VI
Use of an ERP consultant for guidance in the system
implementation process is positively related to implementation project
success.
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246
consultants on the project. In 35% of the projects the consultant was used as
project manager. In 80% of the implementation projects the consultant was a
firm rather than individual.
Consultant use during the chartering phase averaged 49.6% of the time
for this phase. The average was 58.1% for the project phase, 38.8% for the
shakedown phase, and 25.0% for the onward and upward phase. Successful
implementations use of consultants during the project phase averaged 77.5%,
while unsuccessful projects use of consultants during this phase averaged 41.1.
This difference is significant at the <.10 level. These finding differed from Sneller
(1986) who found no significant relationship between the use of consultants and
MRP implementation success.
Survey respondent reviewed consultant impact on the project as favorable
in 80% of the projects and very favorable in 7% of the projects. Impact was
reported as unfavorable in 13% of the projects. No significant difference was
observed in project impact between successful and unsuccessful projects. All
case studies using consultants reported favorable contributions to the project.
Hypothesis VI is not supported. However, both by the case studies and
survey data indicate a strong positive contribution to the project by consultants in
both successful and unsuccessful projects.
Hypothesis VII
CEO involvement in the planning and implementation of ERP
systems is positively related to implementation project success.
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247
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248
Hypothesis VIII
The existence of a champion is positively related to implementation
A champion can often generate support for a project and help surmount
obstacles. This hypothesis examines the relationship between the existence of a
champion and ERP project success. Confirmation of this hypothesis should
encourage management to seek out and encourage project champions.
Survey respondents reported champions played a very significant role in
29% of the projects and a significant role in 53% of the projects. In 62% of the
projects the champion was a member of senior management. In 38% of the
projects the champion was from middle management. No cases reported a
champion from lower level management.
Thirty-one percent of the projects reported the champion as very
effective in reducing user resistance. Fifty per cent reported the champion as
slightly effective and 14 per cent indicated the champion was ineffective or had
no effect. Responses from companies classified in the successful group
indicated a mean response of 2.11, between very significant (3) and
significant (2), while unsuccessful groups reported a mean of 1.63, between
not important (1) and significant (2). The difference is statistically significant
(p=.079) and indicates champions are likely to be important to project success.
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249
Hypothesis IX
Managements effectiveness in reducing user resistance to change is
positively related to implementation project success.
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250
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251
Hypothesis IX is not supported by case or survey data. However, most
Hypothesis X
The use of a steering committee that:
A. is headed by the CEO and
B. meets at least every four weeks
is positively related to implementation project success.
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252
indicated the project was just something they had to do. Most did not attempt to
measure return on the investment even when the projects were finished on time
and on/under budget. Firms should consider establishing formal measures of
success before embarking on such a complex, expensive, and time consuming
project.
2. Additional Findings
Specific company goals. The survey questionnaire inquired about the
respondents goals for its ERP project. Companies stating goal of eliminating
delays in customer orders, accommodating business growth and improving
business process or standardizing data were related to project success. Other
possible goals such as reducing systems costs, solving specific problems (such
as Y2K), solving maintenance costs of legacy systems and reducing inventory
carrying costs were not associated with project success.
Prior systems experience examined but not a factor. Either companies
had not been involved in a major systems implementation or it was so long ago
that with personnel turnover, no benefit was gained.
4. Significance of the Findings
The significant findings of this research are summarized in three
categories:
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253
A.
firms but used less or not at all by unsuccessful firms. These findings include the
experience of the project manager and the role of the champion.
Project Manager. Choosing the right project manager can be critical to
project success. Managers of successful projects had more ERP experience
than managers of unsuccessful projects. The promise of monetary or non
monetary rewards is not useful to motivate project managers. Experience and
motivation of the project manager are also significantly related to on-time and on
budget project completion.
Training. Training was regarded as important by both successful and
unsuccessful projects. The importance placed on training was not significantly
different between the groups, although successful implementations rated their
training quality higher and spent more on training. Although barely missing
statistical significance, the ten training variables predicted whether a project
would be classified as successful or unsuccessful. Timing of training was the
variable with the largest effect. Seven of the training variables were significantly
related to on-time project completion and predicted whether a project would be
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254
classified as successful or unsuccessful. Three training variables were related to
on budget project completion. While the statistical data is mixed, when combined
with case study analysis, training is critical to project success and very important
to on-time project completion.
Role of Champion. The use of a champion in a significant role is
important to project success. Implementations with a champion playing a
significant role were more successful than implementation without champions or
where the champions did not play a significant role.
B.
the literature to be essential, but the use of which does not separate successful
and unsuccessful firms. The practices may be essential, but are not sufficient to
result in project success. This set of findings includes: establishment of a project
headed by a project manager, training, use of consultants, and control of the
project by a steering committee.
Establishment of Project Headed by Project Manager. Both successful
and unsuccessful projects used formal project headed by a project manager.
The only significant relationship observed was that project managers of
unsuccessful projects spend more time on the projects during the shakedown
phase and on-ward and upward phase. Importance of ERP compared with other
organizational goal was related to on-time and on budget project completion.
Consultants. Both successful and unsuccessful implementations used
consultants and expressed belief that the impact of the consultants on the project
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255
was favorable. In about half the cases the consultant served as the project
manager with no significant difference reported between successful and
unsuccessful firms. Successful firms did report heavier use of the consultant
during the project phase with successful firms using the consultants for about
77% of the time and unsuccessful firms using the consultants for 41%. No
significant regression or discriminant analysis results were determined.
Consultant use had no impact on on-time or on budget performance.
Steering Committee. Both successful and unsuccessful projects generally
used a steering committee to review the project. CEOs of successful projects
were more likely to head the steering committee than CEOs of unsuccessful
projects, but even among the successful group, only half were headed by the
CEO.
C.
The third set of finding consists of practices that are discussed in the
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256
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257
recommendations were hypothesized and tested. These hypotheses were based
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258
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259
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260
implementing ERP systems and experiencing problems. Are the CSFs the same
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261
implementation projects, but not for others? Perhaps, rather than examining this
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APPENDIX I
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263
Partly successful
Barely successful
Unsuccessful
Key: D= Decreased, SD = Slightly Decreased, Sam e=rem ained the same, Sl= slightly increased,
l=lncreased
D SD Same SI
D SD Same SI
D SD Same
SI
D SD Same
SI
b. response rates
D SD Same
SI
c. accuracy of data
D SD Same SI
d. ease of use
D SD Same
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SI
264
Key: D= Decreased, SD= Slightly Decreased, Sam e=rem ained the same, Sl= slightly increased,
^Increased
6.
How did this implementation affect the overall
D SD Same
quality of the reports produced by the ERP system
compared to the older systems?
7.
How did this implementation affect your use of ERP
D SD Same
systems reports compared with your use of older system
reports?
8.
How did the ERP implementation affect the
D SD Same
accuracy and timeliness of financial reports, compared
with those from the older systems?
9.
How did the implementation affect the satisfaction
D SD Same
of the users of the ERP systems compared with their
satisfaction with older systems?
10.
How did organizational performance, as measured
D SD Same
by operating profit or similar measure, change since
implementing the ERP system?
10a. If other events overshadowed the impact of the ERP system, please
SI
SI
SI
SI
SI
explain: _____________________________________________________
11.
Does management consider the ERP system worth the
investment?
12. Was the project completed on time?
Early
On time
3 mo. late
Yes
No
6 mo. late
1 year late
More than 1
yr. late
10%-25%
over budget
26%-50%
over budget
More than
50% over
budget
On budget
1%-10%
over budget
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265
14. Indicate if any of the goals below describe reasons for adopting your project
and whether the goals were met by the project.
Reason
a. Reducing system
operating costs
Yes
b. Solving Y2K or
similar specific
problems
Yes
c. Solving maintenance
problems with legacy
system
Yes
d. Accommodate
business growth
Yes
e. Improve business
processes or
standardize data
Yes
f. Reduce inventory
carrying costs
Yes
g. Eliminate delays in
filling customer orders
Yes
No
No
No
No
No
No
No
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
Fully
achieved
Mostly
achieved
Some
improvement
No
change or
worse
PLANNING
15. Which statement below describes best the status of Business Planning and
Information Systems Planning at the organization? Circle the choice that best
describes the firm whose project you are discussing.__________________
a. No planning:
No formal business planning or ERP systems
planning.
b. Stand-alone planning:
Presence of either business plan or ERP
systems plan, but not both.
ERP systems planning function reacts to
c. Reactive planning:
business plan but has no input in the
business planning process.
d. Linked planning:
Business planning is interfaced with ERP
systems planning. Systems resources are
matched against business needs.
e. Integrated planning:
Business planning is indistinguishable for
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266
Strongly
disagree
Disagree
No
opinion
Agree
Strongly
agree
Strongly
disagree
Disagree
No
opinion
Agree
Strongly
agree
Strongly
disagree
Disagree
No
opinion
Agree
Strongly
agree
ORGANIZING
19. Was a project to implement ERP formally established with a
Yes No
project manager?______________________________________________________
20. What was the approximate percentage of the Project Managers time
devoted to the implementation project during each project phase?
Phase
Description
a. Chartering Phase
b. Project Phase
c. Shakedown
Phase
d. Onward and
Upward Phase
Percentage
of PM time
21. What degree of authority was given to the Project Manger to complete the
implementation?
Average - Authority only covered personnel assigned to specific
implementation tasks.
Low
Below
average
Average
Above
average
21a. Did the project manager have the authority to accept or reject
implementation team members?
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High
Yes
No
267
22. What level of importance was given to the ERP implementation project in
relation to accomplishing other business unit objectives?
Average - Level of importance less than most other business unit objectives.
Low
Below average
Average
High
Above average
23.What was the level of management to which the project manager reported?
Board of Directors
Department
Manager
CEO/General
Manager
Lower-level
Manager
Yes
No
25. What was the approximate percentage of the project groups time allocated
solely to the ERP implementation project?
_____________ ___________
1%-20%
21%-40%
41-60%
61-80%
81 %-100%
26. What degree of project support did the business units senior manager give?
Average - Occasional support given by the business units senior manager.
Low
Below average
Average
Above average
High
STAFFING
27. Approximately how many years of ERP systems experience did the Project
Manager have?_______________ _____________________________________
3-4 years
Over 4 years
None
1-2 years
28. Approximately how many years of project management experience did the
Project Manager have?_______ _____________ _____________ ___________
Over 10 years
1-2 years
3-5 years
6-10 years
None
29. How motivated was the Project Manager to achieve success of the
implementation project?
Average-just motivated enoug h to complete
High
Average
Above average
Low
Below average
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Yes
268
No
31. How much importance was placed on training during the implementation
project?
_________ Average = Occasional user training on an as required basis
Low
Below average
Average
Above average
High
32. During which phase or phases of the project was business process
education provided?__________________________________________
BP education conducted?
Phase
Description of Phase
a. Chartering Phase
b. Project Phase
c. Shakedown
Phase
d. Onward and
Upward Phase
Yes
No
Yes
No
Yes
No
Yes
No
33. How long before the actual start up of the ERP systems was software
specific training started:
1-2 weeks
3-4 weeks
5-6 weeks
34. What was the quality of training during the system implementation phase?
Average = Quality of training only included the minimum requirements for
implementation.
Low
Below average
Average
Above average
High
Never
Rarely
Sometimes
Occasionally
Frequently
Never
Rarely
Sometimes
Occasionally
Frequently
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269
materials presented?
37. Approximately what percentage of the total project budget was spent on
training?
None
1-5%
6-10%
11-15%
15-20%
Over 20%
Yes
No
Yes
Individual
No
Firm
39. What percentage of time was a consultant used during each phase of
system implementation?
Phase
Description
Percentage of
Consultant
total time in
each phase
Chartering Phase
Project Phase
Shakedown Phase
Onward and Upward
Phase
%
%
%
%
40. If a consultant was used, in which areas of the project was the consultant
used?
Areas
a.
b.
c.
d.
e.
Use of consultant
Planning
Vendor selection
Software installation
Change management
Other -Specify
Heavy
Heavy
Heavy
Heavy
Heavy
Moderate
Moderate
Moderate
Moderate
Moderate
Slight
Slight
Slight
Slight
Slight
Not
Not
Not
Not
Not
involved
involved
involved
involved
involved
41. What impact did the use of a consultant have on the success of the project?
Not used
Very
unfavorable
Unfavorable
No Impact
Favorable
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Very
favorable
270
LEADING
42. What level of involvement of the General Manager/President did you
perceive?
Average - Occasional review of the implementation progress with
department heads.
Low
Below
average
Average
Above
average
High
Significant
Not important
No Champion
Middle Management
Very ineffective
Slightly
ineffective
Slightly
effective
Very effective
46. What was the level of user resistance during the ERP implementation
project?
Average - Most users referred to the system as your system throughout the
implementation process.
Low
Below average
Average
Above average
High
47. What was the level of management awareness of user resistance during
implementation?
Average- Management aware of less than half of the user resistance problems.
Low
Below average
Average
Above average
High
48. How well did management communicate the need for a new system?
Average - Management only addressed about half the needs for a new system.
Low
Below average
Average
Above average
High
Below average
Average
Above average
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High
CONTROLLING
50. How often per month was the project reviewed by the senior business unit
manager?
______________
t___ _______
Weekly
Biweekly
Less than
monthly
Monthly
Not at all
54. Were project costs monitored during the course of the project?
55. Did the completed ERP system provide the organization with a
competitive advantage over other firms in its industry?_____________
55a If yes, how?
No
No
No
Yes No
Yes No
DEMOGRAPHIC INFORMATION
56. Did the company have previous experience in the implementation
Yes No
of major systems such as MRP or MRP II?_________________________________
56a. If yes, specify type of system: MRP
MRPII
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272
59. What was the approximate completion date of the project?______________
60. Which ERP vendor package was used in the project? If more than one
please indicalte all used.
SAP ORACLE BAAN
Other (please specify)
J. D.
Edwards
Big
bang
Roll
out
Finance and
Accounting
Operations
Sales and
marketing
Other (specify)
Part 2.
If you have not been involved in an ERP implementation, which of the reasons
below best describes the organizations decision concerning ERP?
A1. Never considered ERP.
Agree
Disagree
A2. ERP adopted, but not installed.
Agree
Disagree
Agree
Disagree
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Agree
Agree
Agree
Agree
Disagree
Disagree
Disagree
Disagree
Agree
Disagree
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274
APPENDIX II
March 3, 2003
E1PRE. E1FIRST E1LAST
E1TITLE
CONAME
ADDRESS
CITY, STATE ZIP
DearE1PRE. E1LAST:
As an executive with a firm that is a likely user of Enterprise Resource Planning systems
software, I would invite you to participate in a study that will identify critical success
factors leading to successful ERP implementations.
Enterprise Resource Planning systems claim to be off-the-shelf solutions to the
information needs of firm s like yours. Global businesses are spending over $20 billion a
year to implement ERP systems. Yet, the business press is filled with stories of firms
experiencing problems with implementation and some even terminating the
implementation projects.
You and your firm have been selected from the Harris Manufacturing Database to
participate in this survey. Your participation in this confidential study is completely
voluntary. You can withdraw from this study at any time and can refuse to answer any
questions on the questionnaire without any negative consequences. No risks have been
identified with participation in this project.
This research seeks to identify critical success factors related to the implementation of
ERP systems projects. Someone in your functional area familiar with your ERP
implementation project should complete the attached questionnaire. If you are not this
person, please pass this questionnaire with the accompanying cover letter on to the
appropriate person. The questionnaire is investigating how the project was
managed and the results, not the technical aspects of ERP. The results of individual
questionnaires will be held in strict confidence and no information about your company
or about the person completing the questionnaire will be released. All data will be
reported in aggregate form.
The results of this study will benefit firms implementing ERP or similar large systems
projects as well as academics studying such implementation projects
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275
If you would like to receive a summary of the research findings please fill out the contact
information on the questionnaire.
This study and its procedures have been approved by The Claremont Graduate
University Institutional Review Board, which may be contacted at 909-607-9406. This
board is responsible for ensuring the protection of research participants.
This doctoral dissertation research is conducted under the supervision of Dr. Paul Gray,
Emeritus Professor of Information Science at Claremont Graduate University. His
contact information follows:
Dr. Paul Gray
Claremont Graduate University
School of Information Science
130 East Ninth Street
Claremont, CA 91711,
909-621-8209
Paul.Grav@ cqu.edu.
The principal researcher is Joseph Bradley, EMBA, CPA, Kuolt Distinguished Executivein-Residence Professor at Central Washington University. His contact information
follows:
Prof. Joseph Bradley
Central Washington University
400 E. 8th Avenue, MS 7484
Ellensburg, WA 98926-7484,
509-963-3520
fax 509-963-2875
BradleJo@cwu.edu
Your participation in this study will help inform both firms implementing ERP projects and
academics studying the process. Please participate in this worthwhile study. I
encourage you to keep a copy of this invitation to participate for your records.
Very truly yours,
Joseph Bradley
Kuolt Distinguished Executive-in-Residence Professor
Central Washington University
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276
APPENDIX III
Letter to Obtain Consent at Case Study Sites
CWU Letterhead
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277
The principal researcher is Joseph Bradley, EMBA, CPA, who currently the Kuolt
Distinguished Executive-in-Residence Professor at Central Washington
University. His contact information follows:
Joseph Bradley
Kuolt Distinguished Executive-in-Residence Professor
Central Washington University
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278
APPENDIX IV
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279
The principal researcher is Joseph Bradley, EMBA, CPA, who currently the Kuolt
Distinguished Executive-in-Residence Professor at Central Washington
University. His contact information follows:
Prof. Joseph Bradley
Central Washington University
400 E. 8th Avenue, MS 7484
Ellensburg, WA 98926-7484,
509-963-3520
fax 509-963-2875
BradleJo@cwu.edu
This study and its procedures have been approved by The Claremont Graduate
University Institutional Review Board. This board is responsible for ensuring the
protection of research participants.
This doctoral dissertation research is conducted under the supervision of Dr.
Paul Gray, Emeritus Professor of Information Science at Claremont Graduate
University. His contact information follows:
Dr. Paul Gray
Claremont Graduate University
School of Information Science
130 East Ninth Street
Claremont, CA 91711,
909-621-8209
Paul.Grav@cqu.edu.
Please keep a copy of this consent/information document for your files.
Your participation in this study will help inform both firms implementing ERP
projects and academics studying the process. Please participate in this
worthwhile study.
Very truly yours,
Joseph Bradley
Kuolt Distinguished Executive-in-Residence Professor
Central Washington University
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280
APPENDIX V
Exhibit
Questions for Case Study Interviews
This list of questions is a guide only for face-to-face or telephone interviews of
participants in the case studies.
FIRMS BACKGROUND
1. What industry is the firm active?
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ERP PROJECT
8. Describe the state of the firms MIS before the ERP implementation, i.e.,
legacy systems.
15. How did management plan to measure success before the project actually
started? After completion?
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282
19. How did the ERP project affect delivery lead times?
20. How did the ERP project affect systems performance in terms of reliability?
Response rates? Accuracy of data? Ease of use?
21. How did the overall quality of reports from the ERP system compare with
those prepared by the older system?
22. How did the accuracy and timeliness of the ERP system produced reports
compare with those from the older system?
23. Compare user satisfaction of the ERP system with the older system.
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283
27. Does management consider the ERP implementation worth the investment?
PLANNING
32. Describe the relationship between business planning and information systems
in your organization.
33. Do business executives and IS executives share the same vision of the role
of IT in the firms mission?
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ORGANIZING
37. Was a project to implement ERP formally established with a project
manager?
38. How much of the project managers time was devoted to the ERP
implementation project?
39. Did the project manager (PM) have adequate authority to complete the
project?
40. What was the level of importance was given to the ERP implementation
project compared with other business goals?
STAFFING
43. How much time did project team members devote to the project?
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285
44. How much support was given to the project by senior management?
45. Discuss the experience of the project manager. ERP experience? Project
management experience? Knowledge of your business?
46. How was the PM motivated to achieve success for the project?
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LEADING
54. Describe the involvement of the General Manager/President.
55. Did a champion play a significant role in the project? Describe the champion
and how he/she contributed to the project.
59. How well did management convey the need for the system?
Controlling
60. How often did top management review the project?
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287
64. Did the project lead to competitive advantage over other firms in you
industry? Or enable you to keep up with competition?
65. Did the firm have previous experience with a major IT project? How did this
experience affect the current project?
66. Were all modules of the project implemented at once (big bang) or were
individual modules implemented separately over time?
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288
APPENDIX VI
MRP IMPLEMENTATION QUESTIONNAIRE
A n sw er C od e
(D) Decreased
(S) Same
(SD) Slightly Increased
(I) Increased
(SI) Slightly Increased
BACKGROUND
Successful
1.
For the system im plem entation you are describing, how would you
Unsuccessful
SD
SI
SD
SI
SD
SI
SD
SI
SD
SI
on inventory turn-over?
3.
4.
5.
6.
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289
Answer Code
(L) Low
7.
(A) Average
(H) High
L
BA
AA
BA
AA
9.
Yes
No
10.
Yes
No
PLANNING
11.
BA
A AA
BA
A AA
BA
How m uch planning was com pleted prior to beginning the system
im plem entation?
A verag e - Planning consisted of a very basic m ilestone chart.
1 3.
AA
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Yes
No
290
Answer Code
(L) Low
(A) Average
15.
16.
(H) High
Y es
No
BA
AA H
BA
AA H
BA
AA H
18.
19.
Yes
No
Yes
No
ORGANIZING
20.
20a.
21.
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291
Answer Code
(L) Low
22.
(A) Average
(H) High
L
BA
AA
BA
AA
24.
1. G e n . Mgr.
reported?
2. Dept. Hd.
3. Lower
25.
Yes
No
m an ager?
26.
27.
BA
AA
senior m anager?
Averag e - O ccasional support given by the business unit's senior
m anager.
STAFFING
28.
Yrs.
Project M a n a g e r have?
29.
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Yrs.
292
Answer Code
(L) Low
30.
(A) Average
(H) High
L
BA
AA H
31 .
im plem entation?
32 .
33.
Yes
No
a ) Training
direction, or both?
b ) Direction
c) Both
34.
Yes
No
LEADING
35.
BA
AA H
President?
Averag e - O ccasional review of the im plem entation progress with
d ep artm en t heads.
36.
W h a t are som e of the ways in which the senior m a n a g e r was involved in the
im plem entation?
37.
BA
AA
BA
AA
im plem entation?
A verag e - M ost users referred to the system as "your system"
throughout the im plem entation process.
38.
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293
Answer Code
(L) Low
39.
(A) Average
(H) High
L
BA
AA
BA
AA
system ?
A verag e - M a n a g e m e n t only addressed abo ut half th e needs for a new
material system .
40.
CONTROLLING
41.
Yes
No
purposes?
42.
How often per m onth w as the project reviewed by the senior business
1 2
unit m anager?
43.
Yes
No
Yes
No
Yes
No
progress?
44.
45.
46.
BA
AA H
BA
AA
im plem entation?
A verag e - 8 0 - 9 0 % accuracy.
47.
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294
Answer Code
(L) Low
48.
(A) Average
(H) High
BA
AA H
BA
AA H
im plem entation?
Averag e - 7 5 % accuracy.
49.
P lease give a brief description of the business and M R P system you referenced while
answ ering the above questions. Also, any com m en ts you m ay w ant to express abo ut the
im plem entation.
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APPENDIX VII
Value Label
Value
No Planning
Stand-alone Planning
Reactive Planning
Linked Planning
1
2
3
4
Frequency
2
2
Percent
12.5%
12.5%
31.3%
37.5%
5
6
Integrated Planning
1
5
Total
16
Mean
3.13
Std Dev
V16 IS and business executives share common vision of IT role
Value Label
Value
Frequency
6.3%
100%
1.147
Percent
Strongly disagree
1
Disagree
2
3
No opinion
3
1
Agree
4
12
Strongly agree
1
5
Total
17
Mean
3.65
Std Dev
V17 IS executives understand current business objectives
Value Label
Value
Frequency
17.6%
5.9%
70.6
5.9%
100%
.862
Percent
Strongly disagree
1
Disagree
2
2
No opinion
3
1
4
Agree
9
Strongly agree
5
5
17
Total
Mean
4.00
Std Dev
V18 Business executives understand curren IT objectives
Value Label
Value
Frequency
Strongly disagree
Disagree
No opinion
Agree
2
3
4
Strongly a g re e
Total
Mean
11.8%
5.9%
52.9%
29.4%
100%
.935
Percent
3.47
4
1
12
23.5%
5.9%
70.6%
17
Std Dev
100%
.874
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296
V19 Was a project formally established with a project manager
Value Label
Value
Frequency
Percent
Yes
1
15
No
2
2
Total
17
Mean
Std Dev
1.12
V20a Percentage of project manager time - Chartering Phase
Value Label
Value
Frequency
88.2%
11.8%
100%
.332
Percent
20%
30%
40%
50%
75%
80%
100%
20.0%
13.3%
13.3%
13.3%
6.7%
13.3%
20.0%
100%
.3064
3
2
2
2
1
2
3
Total
15
Mean
.557
Std Dev
V20b Percentage of project manager time - Project Phase
Value Label
Value
Frequency
Percent
30%
40%
45%
75%
80%
95%
100%
1
1
1
3
2
1
6
Total
15
Mean
.797
Std Dev
V20c Percentage of project manager time - Shakedown Phase
Value Label
Value
Frequency
10%
20%
30%
50%
75%
80%
90%
100%
Total
Mean
.660
6.7%
6.7%
6.7%
20%
13.3%
6.7%
40.0%
100%
.239
Percent
1
2
1
2
1
2
1
5
15
Std Dev
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6.7%
13.3%
6.7%
13.3%
6.7%
13.3%
6.7%
33.3%
100%
.335
297
V20d Percentage of project manager time - Shakedown Phase
Value Label
Value
Frequency
Percent
0%
10%
15%
20%
25%
30%
40%
75%
80%
100%
1
1
1
4
2
1
1
1
1
2
15
Std Dev
6.7%
6.7%
6.7%
26.7%
13.3%
6.7%
6.7%
6.7%
6.7%
13.3%
100%
.336
Frequency
Percent
Total
Mean
.380
V21 Authority of projec manager
Value Label
Value
Low
1
Below Average
2
Average
4
3
Above Average
4
10
High
5
2
Total
16
Mean
3.88
Std Dev
V21a Project Manager could accept/reject team members
Value Label
Value
Frequency
Percent
13
4
17
Std Dev
76.5%
23.5%
100%
.437
Value
Frequency
Percent
1
2
3
4
5
0
1
1
11
3
16
Std Dev
6.3%
6.3%
68.8%
18.8%
100%
.730
1
Yes
2
No
Total
Mean
1.24
V22 Level of importance given to ERP project
Value Label
Low
Below Average
Average
Above Average
High
Total
Mean
25.0%
62.5%
12.5%
100%
.619
4.00
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298
V23 Reporting level of project manager
Value Label
Value
1
Board of Directors
2
CEO/General Mgr.
Dept. Manager
3
Lower-level Mgr.
4
Total
Mean
2.47
V24 Was a matrix organization used?
Value Label
Value
Frequency
Percent
1
7
9
5.9%
41.2%
52.9%
17
Std Dev
100%
.624
Frequency
7
Percent
1
Yes
2
No
9
Total
17
Mean
1.56
Std Dev
V25 Project groups percentage of time on project
1
1%-20%
1
21%-40%
2
5
4
41%-60%
3
61%-80%
4
3
4
81%-100%
5
17
Total
3.24
Mean
Std Dev
V26 Degree of project support from senior management
Value Label
Value
None
1-2 years
3-4 years
Over 4 years
Total
Mean
5.9%
29.4%
23.5%
17.6%
23.5%
100%
1.3
Frequency
Percent
2
6
9
11.8%
35.3%
52.9%
17
Std Dev
100%
.712
Value
Frequency
Percent
0
1
2
3
5
4
2
5
16
Std Dev
31.3%
25.0%
12.5%
31.3%
100%
1.263
Low
1
2
Below Average
Average
3
Above Average
4
High
5
Total
3.41
Mean
V27 Project managers years of ERP experience
Value Label
43.8%
56.3%
100%
.512
1.44
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299
V28 Project managers years of project management experience
Value Label
Value
0
None
1
1-2 years
2
3-5 years
6-10 years
3
4
Over 10 years
Total
2.35
Mean
V29 How motivated was the project manager?
Value Label
Value
Frequency
2
Percent
2
4
6
3
17
Std Dev
11.8%
11.8%
23.5%
35.3%
17.6%
100%
1.272
Frequency
Percent
1
Low
2
Below Average
1
Average
3
6.3%
4
7
43.8%
Above Average
High
5
50.0%
8
100%
Total
16
4.44
.629
Mean
Std Dev
V30 Were monetary or non-monetary reward promised to the project mgr.?
1
3
20.0%
Yes
2
80.0%
No
12
15
100%
Total
.414
Mean
1.80
Std Dev
V31 Importance placed on training
Value Label
Value
Frequency
1
Low
1
2
Below Average
3
1
Average
Above Average
4
11
High
5
4
Total
17
Mean
4.00
Std Dev
V32a Was business process education provided in chartering phase?
Value Label
Value
Frequency
1
Yes
9
2
7
No
Total
16
1.44
Mean
Std Dev
V32b Was business process education provided in project phase?
Value Label
Yes
No
Total
Mean
Percent
5.9%
5.9%
64.7%
23.5%
100%
.935
Percent
56.3%
43.8%
100%
.512
Value
Frequency
Percent
1
2
13
2
15
Std Dev
87.6%
13.3%
100%
.352
1.13
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300
V32c W as business process education provided in shakedown phase?
Value Label
Value
Frequency
7
Percent
Frequency
Percent
6
7
13
Std Dev
46.2%
53.8%
100%
.519
Frequency
Percent
5
5
6
1
17
Std Dev
29.4%
29.4%
35.3%
5.9%
100%
.951
Frequency
Percent
1
53.8%
Yes
2
6
46.2%
No
13
100%
Total
1.46
.519
Mean
Std Dev
V32d Was business process education provided in onward and upward phase?
Value Label
Value
1
Yes
No
2
Total
1.54
Mean
V33 Time before start up the software training started
Value Label
Value
1
1-2 weeks
2
3-4 weeks
5-6 weeks
3
4
More than 6 weeks
5
After start up
Total
3.18
Mean
V34 Quality of training during project phase
Value Label
Value
1
2
3
4
5
Low
1
Below Average
Average
10
Above Average
5
High
1
17
Total
Mean
3.29
Std Dev
V35 Was training given too early, reguiring it to be repeated?
Value Label
Never
Rarely
Sometimes
Occasionally
Frequently
Total
Mean
5.9%
58.8%
29.4%
5.9%
100%
.849
Value
Frequency
Percent
1
2
3
4
5
1
4
10
1
1
17
Std Dev
5.9%
23.5%
58.8%
5.9%
5.9%
100%
.883
2.82
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301
V36 Was testing used?
Value Label
Value
1
Never
2
Rarely
3
Sometimes
4
Occasionally
5
Frequently
Total
2.41
Mean
V37 Percentage of pro ect budget spent on training
Value Label
Value
0
None
1
1-5%
2
6-10%
11-15%
3
4
15-20%
Over 20%
5
Total
1.195
Mean
V38a Was a consultanl used on the project?
Value Label
Value
1
Yes
2
No
Total
Mean
1.12
V38b Was the consultant the project manager?
Value Label
Value
1
Yes
2
No
Total
1.64
Mean
V38c Was the consultant an individual or firm?
Value Label
Individual
Firm
Both
Total
Mean
Value
1
2
3
1.93
Frequency
Percent
5
6
3
29.4%%
35.3%
17.6%
3
17
Std Dev
17.6%
100%
1.417
Frequency
Percent
1
3
5
4
3
6.3%
18.8%
31.3%
25.0%
18.8%
16
Std Dev
100%
1.195
Frequency
Percent
15
2
17
Std Dev
88.2%
11.8%
100%
.332
Frequency
Percent
5
9
14
Std Dev
35.7%
64.3%
100%
.497
Frequency
2
Percent
12
1
15
Std Dev
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
13.3%
80.0%
6.7%
100%
.458
302
V39a Percentage of consultants time used during chartering phase
Value Label
Value
.0
.2
.25
.3
.4
.5
.75
.8
1.0
Frequency
2
1
2
1
1
1
1
1
3
Total
13
.496
Mean
Std Dev
V39b Percentage of consultants time used during project phase
Value Label
Value
Frequency
.00
.15
.20
.25
.30
.40
.45
.80
1.00
1
1
1
1
1
1
1
1
5
13
Total
.581
Mean
Std Dev
V39c Percentage of consultants time used during shakedown phase
Value Label
Value
.0
.1
.2
.3
.5
.8
1.0
Total
Mean
.388
Frequency
2
3
1
1
3
1
2
13
Std Dev
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
Percent
15.4%
7.7%
15.4%
7.7%
7.7%
7.7%
7.7%
7.7%
23.1%
100%
.373
Percent
7.7%
7.7%
7.7%
7.7%
7.7%
7.7%
7.7%
7.7%
38.5%
100%
.391
Percent
15.4%
23.1%
7.7%
7.7%
23.1%
7.7%
15.4%
100%
.362
303
V39d Percentage of consultants time used during onward/upward phase
Value Label
Value
Frequency
Percent
.0
.1
.2
.3
.5
.8
1.0
3
5
1
1
1
1
1
13
Std Dev
100%
.320
Frequency
Percent
4
4
3
3
14
Std Dev
28.6%
28.6%
21.4%
21.4%
100%
1.151
Frequency
Percent
1
2
6
6
15
Std Dev
13.3%
6.7%
40.0%
40.0%
100%
.915
Frequency
5
4
Percent
Total
.250
Mean
V40a Consultant use in planning
Value Label
Value
Heavy
3
2
Moderate
1
Slight
0
Not Involved
Total
1.64
Mean
V40b Consultant use in vendor selection
Value Label
Value
Heavy
3
2
Moderate
1
Slight
Not Involved
0
Total
.87
Mean
V40c Consultant use in software installation
Value Label
Value
Heavy
3
2
Moderate
1
Slight
0
Not Involved
Total
Mean
1.80
V40d Consultant use in change management
Value Label
Value
Heavy
3
2
Moderate
1
Slight
0
Not Involved
Total
1.36
Mean
V40e Consultant use in other-specify
Value Label
Value
4
2
15
Std Dev
33.3%
26.7%
26.7%
13.3%
100%
1.082
Frequency
Percent
9
1
4
14
Std Dev
64.3%
7.1%
28.6%
100%
.929
Frequency
Percent
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
304
Heavy
3
2
Moderate
1
Slight
Not Involved
0
Total
Mean
1.33
V41 Impact of consultant on project
Value Label
Value
Not used
0
Very unfavorable
1
2
Unfavorable
No impact
3
Favorable
4
Very favorable
5
Total
Mean
3.80
V42 Level of general manager involvement
Value Label
Value
High
5
4
Above average
Average
3
Below average
2
Low
1
Total
Mean
3.0
V43 Did a champion play a significant role?
Value Label
Value
Very significant
3
2
Significant
Not important
1
No champion
0
Total
Mean
1.88
V44 Organizational level of champion
Value Label
Senior mgmt.
Middle mgmt.
Lower level mgmt.
Total
Mean
1
2
1
2
6
Std Dev
16.7%
33.3%
16.7%
33.3%
100%
1.211
Frequency
Percent
13.3%
12
1
15
Std Dev
80.0%
6.7%
100%
.775
Frequency
Percent
4
9
2
1
16
Std Dev
25.0%
56.3%
11.8%
5.9%
100%
.816
Frequency
5
Percent
9
5
29.4%
52.9%
17.6%
17
Std Dev
100%
.697
Value
Frequency
Percent
1
2
3
10
6
62.5%
37.5%
16
Std Dev
100%
.500
1.38
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305
V45 How effective was champion in reducing user resistance?
Value Label
Value
0
No effect
1
Very ineffective
2
Slightly ineffective
Slightly effective
3
4
Very effective
Total
Mean
3.13
V46 Level of user resis tance during project
Value Label
Value
Frequency
Percent
1
1
6.3%
6.3%
8
5
16
Std Dev
50.0%
31.3%
100%
1.204
Frequency
Percent
1
1
Low
2
Below average
5
Average
3
4
Above average
4
5
High
5
1
Total
16
Mean
3.0
Std Dev
V47 Level of management awareness of user resistance
Value Label
Value
Low
1
2
Below average
3
Average
4
Above average
High
5
Total
3.47
Mean
V48 Management communication of need for ERP
Value Label
Value
Frequency
Percent
5.9%
8
6
2
17
Std Dev
47.1%
31.3%
6.3%
100%
.943
Frequency
Percent
Low
1
1
2
2
Below average
Average
3
5
4
7
Above averaqe
High
5
2
Total
17
3.41
Mean
Std Dev
V49 Management effectiveness in reducing user resistance
Value Label
Low
Below average
Average
Above average
High
Total
Mean
6.3%
31.3%
25.0%
31.3%
6.3%
100%
1.095
5.9%
11.8%
29.4%
41.2%
11.8%
100%
1.064
Value
Frequency
Percent
1
2
3
4
5
1
1
9
5
1
17
Std Dev
5.9%
5.9%
52.9%
29.4%
5.9%
100%
.903
3.24
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306
V50 Frequency of senior management review
Value Label
Value
1
Weekly
2
Bi-weekly
3
Monthly
4
Less than monthly
5
Not at all
Total
Mean
V51 Was steering committee used?
Value Label
Value
1
Yes
2
No
Total
Mean
1.35
V52 Was CEO head of steering committee?
Value Label
Value
1
Yes
2
No
Total
Mean
1.69
V53 Other control mec nanism outside project team
Value Label
Value
1
Yes
2
No
Total
Mean
1.83
V54 Were project cost monitored?
Value Label
Value
1
Yes
2
No
Total
1.13
Mean
V55 Did ERP provide competitive advantage?
Value Label
Yes
No
Total
Mean
Value
1
2
1.69
Frequency
Percent
2
2
9
3
1
17
Std Dev
11.8%
11.8%
52.9%
17.6%
5.9%
100%
1.115
Frequency
Percent
11
6
17
Std Dev
64.7%
35.3%
100%
.493
Frequency
Percent
4
9
Std Dev
30.8%
69.2%
100%
.480
Frequency
Percent
1
5
6
Std Dev
16.7%
83.3%
100%
.408
Frequency
Percent
14
2
16
Std Dev
87.5%
12.5%
100%
.342
Frequency
4
Percent
9
13
Std Dev
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30.8%
69.2%
100%
.480
307
V56 Previous experience with major systems?
Value Label
Yes
No
Total
Mean
V58 Company sales volume
Value Label
Under $500 million
$500mm-1 billion
Over$1 billion
Total
Mean
V59 Project completion date
Value Label
Value
Value Label
Percent
1.86
12
14
Std Dev
30.8
69.2
100%
.363
Value
Frequency
Percent
1
2
3
1.63
10
2
4
16
Std Dev
62.5%
12.5%
25.0%
100%
.885
Value
Frequency
Percent
1994
1995
1999
2001
2002
2003/4
1
1
3
3
2
3
13
Value
Frequency
2
1
2
Total
Mean
V60 Software package used
SAP
Oracle
Baan
J.D. Edwards
OtherRoss Systems
Expandable
Syspro
Soloman(Microsoft)
BPCS
MAPICS
IFS
Western Data
CMS
PeopleSoft
Total
Frequency
2
1
2
3
4
5
Percent
11.7%
5.9%
17.6%
1
1
1
1
1
1
1
1
1
2
17
5.9%
5.9%
5.9%
5.9%
5.9%
5.9%
5.9%
5.9%
5.9%
11.7%
100%
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308
V61 Implementation method
Value Label
Value
1
Big bang
2
Roll out
Total
1.63
Mean
V62 Respondents functional area
1
General Mgmt.
2
Finance & Acctg
Operations
3
4
Sales/Marketing
5
Other-IT/IS/CIO
Total
Frequency
Percent
6
10
16
Std Dev
37.5%
62.5&
100%
.500
4
.6
2
23.5%
35.3%
11.8%
5
17
29.4%
100%
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309
APPENDIX III
GLOSSARY
Source: APICS DICTIONARY-9th Edition
Bill of materials (BOM) - 1) A listing of all the subassemblies,
intermediates, parts, and raw materials that go into a parent assembly showing
the quantity of each required to make an assembly. It is used in conjunction with
the master production schedule to determine the items for which purchase
requisitions and production orders must be released. A variety of display formats
exist for bills of material, including the single-level bill of material, indented bills of
materials, modular (planning) bill of material, transient bill of material, matrix bill
of material, and costed bill of material. 2) A list of all the materials needed to
make one production run of a product, by a contract manufacturer, of piece
parts/components for it customers. The bill of material may also be called the
formula, recipe, or ingredients list in certain process industries.
Capacity requirements planning (CRP) - The function of establishing,
measuring, and adjusting the limits or levels of capability. The term capacity
requirements planning in this context refers to the process of determining in
detail the amount of labor and machine resources required to accomplish the
tasks o f production. O pen sh o p ord e rs and planned orders in the M R P system
are input to CRP, which through the use of parts routings and time standards
translates these orders into hours of work by work center by time period. Even
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310
though rough-cut capacity planning may indicate that sufficient capacity exists to
execute the MPS, CRP may show that capacity is insufficient during specific time
periods.
Master production schedule (MPS) - 1) The anticipated build schedule for
those items assigned to the master scheduler. The master schedule maintains
this schedule, and in turn, it becomes a set of planning numbers that drives
material requirements planning. It represents what the company plans to
produce expressed in specific configurations, quantities, and dates. The master
production schedule is not a forecast that represents a statement of demand.
The master production schedule must take into account the forecast, the
production plan, and other important considerations such as backlog, availability
of material, availability of capacity, and management policies and goals. Syn:
master schedule. 2) The result of the master scheduling process. The master
schedule is a presentation of demand, forecast, backlog, the MPS, the projected
on-hand inventory, and the available-to-promise quantity.
Production plan - The agreed-upon plan that comes from the aggregate
(production) planning function, specifically the overall level of manufacturing
output planned to be produced, usually stated as a monthly rate for each product
family (a group of products, items, options, features, etc.). Various units of
measure can be used to express the plan: units, tonnage, standard hours,
number of workers, etc. The production plan is managements authorization for
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the master scheduler to convert it into a more detailed plan, that is, the master
production schedule.
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312
REFERENCES
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313
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
314
DAVENPORT, T. H. (2000). MISSION CRITICAL: REALIZING THE PROMISE
OF ENTERPRISE SYSTEMS. BOSTON, MA: HARVARD BUSINESS
SCHOOL PRESS.
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
315
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
316
KAPP, K. M., LATHAM, W. H., & FORD-LATHAM, H. (2000). FOR TRAINING
THAT WORKS, USE THE "GO-LIVE" PYRAMID. APICS-THE
PERFORMANCE ADVANTAGE, 10(10).
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317
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
318
KNOWLEDGE MANAGEMENT SYSTEMS IN TANDEM: FOSTERING
E F FIC IE N C Y AND INNOVATION COMPLEMENTARITY.
INFORMATION AND ORGANIZATION, 13, 25-52.
NEWELL, S., SWAN, J. A., & GALLIERS, R. D. (2000). A KNOWLEDGEFOCUSED PERSPECTIVE ON THE DIFFUSION AND ADOPTION OF
COMPLENTARY INFORMATION TECHNOLOGIES: THE BPR
EXAMPLE. INFORMATION SYSTEMS JOURNAL, 10, 239-259.
NORTHROP GRUMMAN CORPORATION. (2003). THE COMPANY NORTHROP GRUMMAN. RETRIEVED DECEMBER 16, 2003, 2003,
FROM
h t t p ://w w w .s s .n o r t h r o p g r u m m a n .c o m / c o m p a n y / c o m p a n y .
CFM
OSTERLAND, A. (2000). BLAMING ERP. RETRIEVED DEC. 23, 2003, 2003,
FROM
HTTP^/WWW.CFO.COM/PRINTARTICLE/0,5317,1684|C,OO.HTML?=OP
TIONS
PACCAR, I. (2002). PACCAR 2002 ANNUAL REPORT. BELLEVUE, WA.
PACIFIC AEROSPACE & ELECTRONICS INC. (2003A). FORM 10-K.
WENATCHEE, WA.
PACIFIC AEROSPACE & ELECTRONICS INC. (2003B). PACIFIC
AEROSPACE & ELECTRONICS, INC., FROM
HTTP:/WWW.PCTH.COM/COMPANYPROFILE.ASP
PACIFIC CLAY PRODUCTS INC. (1990). CAPITAL EXPENDITURE
REQUEST. CORONA, CA.
PALANISWAMY, R., & FRANK, T. (2000). ENHANCING MANUFACTURING
PERFORMANCE WITH ERP SYSTEMS. INFORMATION SYSTEMS
MANAGEMENT(SUMMER), 43-55.
POZZEBON, M. (2000). COMBINING A STRUCTURATION APPROACH WITH
A BEHAVIORAL-BASED MODEL TO INVESTIGATE ERP USAGE.
PAPER PRESENTED AT THE AMCIS 2000, LONG BEACH, CA.
QUINN, R. E., & ROHRBAUGH, J. (1983). A SPATIAL MODEL OF
EFFECTIVENESS CRITERIA: TOWARDS A COMPETING VALUES
APPROACH TO ORGANIZATIONAL ANALYSIS. MANAGEMENT
SCIENCE, 29(1), 363-377.
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.
320
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321
ZMUD, R. W., & BOYNTON, A. C. (1991). SURVEY MEASURES AND
INSTRUMENTS IN MIS: INVENTORY AND APPRAISAL. IN K. L.
KRAEMER (ED.), THE INFORMATION SYSTEMS RESEARCH
CHALLENGE: SURVEY RESEARCH METHODS (VOL. 3, PP. 149-180).
BOSTON: HARVARD BUSINESS SCHOOL.
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