QUALITY ASSURANCE DEPARTMENT

QUALITY CONTROL PLAN

S. NO.

INSPECTION ACTIVITIES

NATIONAL REFINERY LIMITED

LP Separator Vessel Hydrobon
102-V-5

REFERENCE
DOCUMENTS/STANDARD

INSPECTION POINTS
W
H
SIGNATURE

CONSTRUCTION DRAWINGS
1.1 Manufacturing Drawings

Approved Drawings &

Specifications by NRL
Engineering Dept.

MATERIAL INSPECTION & VERIFICATION

PRESSURE RETAINING PARTS

2-a

2.1 Mill Test Certificate

2.2

Visual Inspection includes, Dimensions, Grading,

Heat No. Identification, Quality etc.

2.3 Material Substitution

2.4 Welding Material (Including electrode)
2.5 Review of the welding Material

Specification & Relevant

Standard

Mill Test Certificate & relevant

Standards

Mill Test Certificate & relevant

Standards

Specification & Relevant

Standard

Mill Test Certificate & relevant

Standards

Mill Test Certificate & relevant

Standards

MATERIAL INSPECTION & VERIFICATION

NON-PRESSURE RETAINING PARTS

2-b

2.1 Mill Test Certificate

2.2

Visual Inspection includes, Dimensions, Grading,

Heat No. Identification, Quality etc.

2.3 Material Substitution

2.4 Welding Material (Including electrode)
2.5 Review of the welding Material
3

PROJECT
PRODUCT
ITEM

TECHNICAL PROCEDURE DOCUMENT

3.1 Welding Procedure Specification (WPS)

ASME SEC IX

3.2 Proedure Qualification Record (PQR)

ASME SEC IX

3.3 Welder Qualification Record (WQT)

4

ASME SEC IX

Approved Drawings / WPS

PROGRESSIVE QUALITY CHECK FABRICATION

4.1 Marking & Cutting
4.2 Shell & Dish End Fitup & Welding
4.3 Welding

AJC ENGINEERING (PVT) LTD.

Approved Drawings
Approved WPS

A
W
A
A : AJC INSPECTION
W : WITNESS BY NRL
H : HOLD POINT

Rev. 0
DATE : 8-May-2015
PAGE 1 OF 2

INSPECTION DOCUMENTS

Mill Test Certificate

Material Inspection Report
Material Substitution Request
Welding Material Requisition
Quality Certification

Mill Test Certificate

Material Inspection Report

WPS, PQR, WQT

QUALITY ASSURANCE DEPARTMENT

QUALITY CONTROL PLAN
S. NO.
5

INSPECTION ACTIVITIES
Nozzel Oriention
5.1 Marking & Dimension
5.2 Fitup & Alignment & Welding
SADDLES, REPAD & NAME PLATE BRACKET
6.1

NATIONAL REFINERY LIMITED

LP Separator Vessel Hydrobon
102-V-5

REFERENCE
DOCUMENTS/STANDARD
Approved Drawings
Approved Drawings
Approved Drawings

Fit up and welding of saddles, reinforcement pads Approved Drawings / ASME Sec. VIII Div. 1 /
and name plate bracket with shell
ASME Sec. IX

A
A
A
A

INSPECTION POINTS
W
H
W
W
H
W

ASME SEC V & VIII

ASME SEC VIII Div. 1

NDT EXAMINATION
NDT Examination as per Scope, DPT, Visual
Examination and spot RT of welds
7.1
100% DPT of all weld seams
10% RT of LS and CS of each weld seam

PROJECT
PRODUCT
ITEM

PRESSURE TESTING
8.1 Hydro pressure testing of vessel
8.2 Pneumatic testing of all reinforcement pads

SAND BLASTING & PAINTING APPLICATION

9.1 Sand blasting and Painting

10

FINAL INSPECTION
10.1 Over All Inspection
10.2 Delivery to Site

Approved Drawings and SA 2 1/2

Approved Drawings / ASME Sec. VIII

W
A

11

MANUFACTURING DATA RECORD (MDR)

AJC ENGINEERING (PVT) LTD.

A : AJC INSPECTION
W : WITNESS BY NRL
H : HOLD POINT

NERY LIMITED
ssel Hydrobon
V-5

CTION POINTS
SIGNATURE

Rev. 0
DATE : 8-May-2015
PAGE 2 OF 2

INSPECTION DOCUMENTS
As Per Client Requirement

All NDT Reports

Complete Pressure Test Reports

ECTION
BY NRL
NT

1)
2)
3)
4)
5)

All MTC Reports

WPS/PQR/WQT Reports
All NDT Reports
Complete Hydro Testing Report
Final Dimension Records