Beruflich Dokumente
Kultur Dokumente
Research School of Engineering, Australian National University, Canberra, ACT 0200, Australia
School of Materials Science and Engineering, University of New South Wales, Sydney, NSW 2052, Australia
Abstract: In this paper, effective thermal conductivity of fiber-reinforced composites are estimated by the
newly developed hybrid finite element method (FEM). In the hybrid FEM, foundational solutions are employed
to approximate the intra-element displacement field in any given element, while the polynomial shape functions
used in traditional FEM are utilized to interpolate the frame field. The homogenization procedures using the
representative volume element are integrated with the hybrid fundamental solution based finite element method
(HFS-FEM) to estimate the effective thermal conductivity of the composites and to investigate the effect of fiber
volume fraction and fiber arrangement pattern on the effective thermal conductivity. A special element with an
inclusion is constructed by means of related special fundamental solutions. Due to the fact that the proposed
special element exactly satisfy its boundary conditions along the fibre-matrix interface, only element boundary
integrals are involved and significant mesh reduction can be achieved. Mesh regeneration may be avoided as
well when the fiber volume fraction is slightly changed. The accuracy of the numerical results obtained by
the proposed method is verified against with that obtained from commercial software package ABAQUS. The
results indicate that the proposed method is efficient and accurate in analyzing the micromechanical thermal
behavior of fiber-composites and has the potential to be scaled up to macro-scale modeling of practical problems
of interest.
Keywords: Thermal conductivity, fiber-reinforced composites, representative volume element, hybrid finite
element method, fundamental solutions, special element
1 INTRODUCTION
the general hybrid element is used, however, the presented HFS-FEM has no significant improvement in
efficiency for handling heterogeneous composites.
In the present work, the formulations of HFS-FEM
for the heat conduction problem is presented to model
heterogeneous fiber-reinforced composites and to investigate the applicability of the new method in predicting
the effective thermal conductivity of ideal fiber reinforced composites. Both of general element and special
element for circular fiber inclusions are proposed based
on the relevant fundamental solutions. The special element is based on a special fundamental solution which
analytically satisfies the continuity of temperature and
heat flux on the interface between fiber and matrix
and is constructed to reduce the mesh refine effort in
modeling heterogeneous composites. Then, independent intra-element and frame fields as well as a modified variational functional are constructed to derive
final stiffness equations and determine the unknowns.
The RVE is utilized for estimating the effective thermal property of the composites. Two examples are
presented in order to get insight into the influence of
fiber volume fraction and fiber arrangement pattern to
the effective thermal conductivity. The accuracy of the
numerical results obtained by the proposed method is
verified against by those calculated by commercial software package ABAQUS. The results indicate that the
proposed method is efficient and accurate in analyzing
the thermal behavior of fiber-composites and has the
potential to be scaled up to macro-scale modeling of
large-scale practical problems of considerable interest.
The paper is organized as follows: the governing
equations of the heat conduction problem and the basic
concepts of RVE and homogenization procedures are
first introduced in Section 2. Then, the fundamental
solutions for interpolation of temperature field within
element domain are given out in Section 3. Further,
the detailed solution procedures for the derivation of
the HFS-FEM are presented in Section 4. Finally, two
numerical examples for RVEs with simple and complex
fiber patterns are considered in Section 5, and some
concluding remarks are presented in Section 6.
15
q = 0
(1)
= on ,
h=qn=h
on k
(2)
(3)
2.2 Representative
(RVE)
Volume
Elements
16
(9)
and
For the case that a central circular inclusionis embedded in an infinite domain m , if a unit heat source is
applied
at the source point z0 in m , as shown in Figso that hqi = Q, where Q and G are controlled
2,
the
temperature responses Gm and Gf at any
ure
constant vectors.
field point z in matrix or fiber regions can be obtained
Previous investigations have found that the PR- by using the complex potential theory by considering
BC is much more accurate in micromechanical anal- the interface (| z | = R) continuity conditions between
ysis of composite materials for both periodic materials inclusion and matrix as (Chao and Shen 1997):
h+ = h
(10)
17
where ns is the number of source points outside the element domain, which is equal to the number of nodes of
an element in the present research based on the generation approach of the source points; ce is an unknown
coefficient vector (not nodal temperatures); and Ne is
the fundamental solution matrix which can be written
as:
Figure 2. Fundamental solutions for plane heat conduction problems in fiber-reinforced composites
(16)
Gm (x, ysj ) x m
Gi (x, ysj ) =
(17)
Gf (x, ysj ) x f
It is noted that since the fundamental solutions already include the presence of interface between the
2km
z m
km kf
(k
+
k
)
m
f
f
ns
X
j=1
x e , ysj 6 e
(14)
Figure 3. Intra-element field, frame field in a particular element in HFS-FEM for a particular element
18
h
,i
,i
x1 x2
2
e
qe
me
(25)
Z
h( )d
in which the governing equation, i.e., Eq. (1), is assumed to be satisfied a priori. The boundary e of a
particular element consists of the following parts:
To enforce conformity on the field variable , for instance, e = f on e f of any two neighboring elements e and f , an auxiliary inter-element frame field
e = e he Ie
(26)
is used and expressed in terms of nodal displacement
where Ie represents the inter-element boundary of the
vector, d, as used in conventional FEM. In this case,
element e.
is confined to the whole element boundary, that is
Applying the divergence theorem, we can eliminate
e (x)de x e
(22) the domain integral and obtain the final form of the
e (x) = N
the HFS-FE model.
which is independently assumed along the element functional for
Z
Z
Z
Y
1
boundary in terms of nodal degree of freedom (DOF)
d
+
hd
h
hd
(27)
=
e
qe
e
e
interpolating functions. For example, a simple interpoFinally, substituting Eqs. (14), (19) and (22) into the
lation of the frame field on the side with three nodes of
functional
Eq. (27) produces:
a particular element as shown in Figure 4 can be given
Y
1
in the form:
= cTe He ce dTe ge + cTe Ge de
(28)
2
= N1 1 + N2 2 + N3 3
(23)
e
R
R
e d and
i (i = 1, 2, 3) stands for shape functions in where He =
QTe Ne d, Ge = e QTe N
where N
e
R
T hd.
terms of natural coordinate defined in Figure 4.
ge = qe N
e
To enforce inter-element continuity on the common
element boundary, the unknown vector ce should be
expressed in terms
Q of nodal DOF de . Minimization of
the functional e with respect to ce and de , respectively, yields:
Q
e
cT = He ce + Ge de = 0
Qe
(29)
=Ge ce ge = 0
dTe
from which the optional relationship between ce and
de , and the stiffness equation can be produced as:
ce = H1
e Ge de
(30)
and
Ke de = ge
(31)
GTe H1
e Ge
Figure 4.
frame field
where Ke =
stands for the symmetric element stiffness matrix. It is worth pointing out that the
Typical quadratic interpolation for the evaluation of the vector in Eq. (31) is the same as that
in the conventional FEM, which is obviously convenient
19
In the first example, a square RVE with only one reinforced fiber, as shown in Figure 5, is investigated by the
proposed method. The thermal conductivities of the
fiber and matrix are respectively assumed as k2 = 20,
and k1 = 1. The mismatch ratio between fiber and matrix m = k2 /k1 = 20 will be maintained in this analysis
unless otherwise specified. For verification and come (x) = Ne (x)ce + c0
(32)
parison purpose, the numerical results from traditional
where the undetermined rigid-body motion parameter FEM (here we employ ABAQUS for the analysis) are
c0 can be calculated using the least square matching of also given in the analysis as well. It should be pointed
e and e at element nodes.
out that a constant temperature gradient G = [1, 0]T
Z n
2
or G = [0, 1]T is applied in the analysis and the PRe (x) e (x) = min
(33) BC illustrated in Section 2 are employed for both the
i=1
HFS-FEM and ABAQUS modeling.
which finally gives:
Z
1 n
c0 =
M ei
(34)
n i=1
in which M ei = (e Ne ce )|node i and n is the number
of element nodes.Once the nodal field is determined by
solving the final stiffness equation, the coefficient vector ce can be evaluated from Eq. (30), and then c0 is
evaluated from Eq. (34). Finally, the temperature field
at any internal point in an element can be determined
by means of Eq. (32).
Convergence Verification
Before we employ the proposed method for heat transfer analysis of composite materials, the convergence
study is first carried out by checking against the concerned variables. Three different meshes: Mesh 1 (128node elements and one 16-node special elements with a
total of 60 nodes), Mesh 2 (328-node elements and one
16-node special elements with a total of 128 nodes),
and Mesh 3 (618-node elements and one 16-node special element with a total of 220 nodes) are employed.
The results calculated by ABAQUS are employed as
a reference benchmark for comparison, which are obtained using a very fine mesh (as shown in Figure 6,
1940 3D8R element with 5941 nodes).
Figure 7 presents the effective thermal conductivities
k versus the number of element meshes or nodes. It
is shown that the results obtained from HFS-FEM are
20
(b) ABAQUS
Figure 6. Mesh configurations for RVE by (a) for HFS-FEM and by (b) for ABAQUS
converging to the benchmark values with the increase
of number of DOF. It is also noted that HFS-FEM is
able to give similar accuracy, when using 128 nodes
only, to that from ABAQUS using thousands of nodes.
along an increase in the FVF. However, the increasing rate becomes larger along with an increase in the
FVF. When the FVF increases to 63.62%, the effective
thermal conductivity k of the composite reaches up to
more than four times of that of the matrix. It is also
observed from Figure 8 that, for all the cases investigated here, better accuracy can be achieved by HFSFEM with special elements than that from ABAQUS.
Compared to the results calculated from ABAQUS,
which are achieved by refined meshes around and
within the fiber, the specially purposed inclusion elements can achieve very good accuracy. This conclusion can also be confirmed by Figures 9 and 10,
which presents the variations of the effective thermal
conductivities k varies with the materials mismatch
ratio m = k2 /k1 or 1/m = k1 /k2 .
Figure 7. RVE with one central fiber: Convergence of the effective thermal conductivity
21
Figure 8. Effective thermal conductivities k of composite for different fiber volume factions
Effect of Material Mismatch Ratio on the Effective the effect will become weaker after the thermal conducThermal Properties
tivity of fiber larger than 20 times of that of the matrix. For comparison, the predicted results obtained
Figure 9 shows the effective thermal conductivity k from ABAQUS are also presented in Figure 9. The
of the heterogeneous composite for different material same conclusion can be obtained from the results and
mismatch ratios when the thermal conductivity k2 of both methods provide equivalent accuracy.
the fiber is larger than the thermal conductivity k1
Figure 10 presents the variation of the effective therof the matrix, i.e., a conducting fiber embedded into mal conductivity k for the different material mismatch
an insulated matrix. The FVFis constant at 19.63%, ratios when the thermal conductivity k2 of the fiber
i.e., R = 2.5. It can be seen from Figure 9 that for is smaller than the thermal conductivity k1 of matrix,
a given matrix the effective thermal conductivity in- i.e., an insulated fiber embedded into a conducting macreases with the increasing conductivity of the fiber trix. The FVF also keeps constant at 19.63%. Comand the heat conduction performance can be dramat- pared with Figure 9, it is obvious that the nearly linear
ically improved when adding the conducting fiber but relationship between effective thermal conductivity k
Figure 9. Effective thermal conductivity k of the composite for different mismatch ratios when k2 > k1
22
Figure 10. Effective thermal conductivity k of the composite for different mismatch ratios when k1 > k2
Figure 11. Contour plots of the temperature and heat flux distribution in the RVE (m = 20, FVF=19.63%)
Figure 12. Contour plots of the temperature and heat flux distribution in the RVE (1/m = 20, FVF=19.63%))
23
24
(a) Pattern 1
(b) Pattern 2
Figure 13. RVEs of the composite with two different fiber configurations
(a) Pattern 1
(b) Pattern 12
(a) Pattern 1
(b) Pattern 2
Figure 16. Effective thermal conductivity k of the composite for different mismatch ratios when k2 > k1
Figure 17. Effective thermal conductivity k of the composite for different mismatch ratios when k1 > k2
26
Figure 18. Contour plots of the temperature and heat flux distribution in the RVE (m = 20, FVF=15.71%)
Figure 19. Contour plots of the temperature and heat flux distribution in the RVE (1/m = 20, FVF=15.71%)
27
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