Beruflich Dokumente
Kultur Dokumente
here is an increasing need for electric utilities to employ assets to their fullest while maintaining system
reliability. Substantial benefits can be obtained by operating power transformers beyond current practices that
are based on nameplate ratings and thermal algorithms that
are general in nature and usually conservative. However,
since many of these transformers have already exceeded
their design life, and, one would assume, are approaching
the end of their operating life, it would be absurd to operate
them in this manner blindly. This is especially so since the
ageing infrastructure of large Generator Step-Up (GSU) and
EHV power transformers built in the 60s and 70s poses a
serious strategic issue for users worldwide. Catastrophic failures are escalating both in number and cost including environmental impacts. Extension of the useful life of power
transformers is the single most important strategy for extending the life of power transmission and distribution infrastructures starting with the GSU at the power plant itself.
Fortunately, there are many tools now available or currently under development that can be used to assist in performing transformer condition assessment. For example,
inception of combustible gases from excessive heating from
leakage flux or a bad joint, or the inception of moisture vapor bubbles, can be a precursor of true short-term and continuous loading limits. Inception or increase in partial
discharge activity is usually a precursor to incipient dielectric
faults, and knowledge of changes to the mechanical integrity
of the windings, due to through faults, can be gained by
monitoring other parameters such as mechanical vibration
and electrical transfer function. Monitoring chemical and
physical properties of the oil and paper can lead to diagnoses
of other abnormal conditions or just general deterioration
and an indication of the transformers true operating condition, not just its physical age. It is essential that some form of
diagnostic analysis of these parameters be performed, be it
either periodic or continuous monitoring, in order to operate this ageing population of power transformers safely.
16
Barry H. Ward
EPRI
0883-7554/01/$10.002001IEEE
Time in Days
Fig. 1. Daily fluctuations of gas in the head space over a one-month period.
Hollow Fibers
Gases, Moisture
and Volatiles
Oil
Outlet
Oil Inlet
(Lumen Side)
Gas
Outlet
(Shell Side)
2
1.8
1.6
Concentration (%)
1.4
CO2
C2H4
C2H6
C2H2
CH4
Poly. (C2H2)
1.2
1
0.8
0.6
0.4
0.2
0
20
40
60
80
100
Time (min.)
120
140
17
Any transformer insulation system comprises several different grades and various thicknesses of cellulose insulation and types, grades, and physical
60.00
condition of oil vary considerable from one unit to
50.00
another. Even without this complication, it has been
shown that moisture migration between the cellulose
40.00
ppm top
ppm bot.
and oil is a very complicated process. It is very tem30.00
KF
perature dependent, time constants for moisture
moving between the cellulose and oil are different for
20.00
each direction, moisture in the cellulose is not evenly
10.00
distributed, and not all of the moisture in the cellulose is available for transfer to the oil. In addition, dis0.00
solved moisture in oil can precipitate out during
rapid cool down periods and become free water,
Fig. 4. Example of water content in oil at different locations.
which may or may not re-dissolve. Therefore any
method of moisture determination that gives a single
On-line monitoring of gases will be a new experience.
value for the moisture content of the cellulose is by definiThe dynamic behavior of various gases has the potential to
tion global in nature and cannot give any indication of the
reveal much more about what is happening inside a transnon-linearity of the distribution of moisture and may give a
former than previously possible; however, the knowledge
false impression of the integrity of the insulation. This is parmust be developed along with field experience. This will
ticularly true in transformers that have load profiles that are
take time, effort, money, and ingenuity. But, dependable
cyclical and have periods of rapid change. It is recommended
on-line continuous condition assessment will be an inexpenthat if one of the global methods is used, such as RVM or
sive way to keep new transformers in pristine condition and
power factor, that, if possible, the transformer be first held at
get the most out of the old ones.
a constant temperature for several days. If this is not possible, the most effective use of these techniques is for trending
Moisture Analysis
purposes only and not for an indication of absolute wetness.
That water is bad for power transformers is well accepted,
A new technique is being developed [1] which uses a
however the specific effects of moisture are not so simple or
fuzzy-logic based identification technique to detect the wawidely known. In addition to accelerated paper aging over the
ter-in-paper activitywhich takes into account the moisture
long term, evolution of vapor bubbles or free water from paavailable for transfer to the oilfrom on-line measurements
per insulation can cause a transformer to fail in the short term.
of relative saturation of oil, top and bottom oil temperaIncreasingly stringent dryness criteria have evolved over the
tures, and load. In addition, some knowledge of the design
years with improved factory and field dryout processes, parcharacteristics of the transformer is required. Initial field triticularly for higher voltage and capacity ratings. Moisture
als are under way and initial results look promising. Figure 4
equilibrium characteristics between oil and paper insulation
are well established and often used. However, the dynamics of
is an example of the non-linearity of moisture distribution in
moisture movement back and forth between the paper and
the oil over space and time and Fig. 5 shows the evaluation of
the oil during temperature cycling is much more significant.
the moisture content in paper at two different places.
ppm
70.00
Dielectric Monitoring
5
0
4.5
20
40
4
3.5
60
80
2.5
100
2
1.5
1
0.5
0
18
0.2
The most effective technique for signaling imminent failure in electrical apparatus is the detection and measurement
of partial discharges (PD). Quality assurance testing, during
design and manufacture, is by far the largest application for
PD measurement in transformers. PD measurements are
used for the purpose of identifying defects and are normally
only made on insulation systems that are subject to a high
electrical stress and in a laboratory environment. Unfortunately, from an electrical standpoint, industrial and substation environments can be extremely harsh. Since PD signals
are extremely smallin the microvolt rangeelectrical interference can limit the sensitivity of the system and render
field testing using laboratory techniques, ineffective. After
installation and during their years of service, transformers
are subjected to many extreme conditions such as:
lightning and switching surges which cause internal localized overvoltages and
Acoustic Sensors
Partial discharges occurring under oil produce a pressure
wave that is transmitted throughout the transformer via the
oil medium. Techniques exist and commercial equipment
available in which piezoelectric sensors are connected to the
outside of the tank to measure the acoustic wave impinging on
the tank either directly or via wave guides. These systems can
become ineffective in high noise environments unless steps
are taken to enhance the signal to noise ratio by, for example,
advanced signal processing techniques. Bengtsson, et al. [4],
give a more in depth discussion of this diagnostic technique.
UHF Sensors
Discharges can be detected in several ways. Because of the
broad frequency content of the actual discharge, capacitive
coupling in the UHF region has been shown to be an effective technique under certain conditions [2]. ScottishPower
and Strathclyde University have developed a diagnostic tool
for transformers which uses UHF couplers operating in the
300-1500 MHz band [3]. Figure 6 is a photograph of one of
the couplers fitted to the top of a transformer.
The approach taken was to adapt technologies that were
Fig. 6. UHF coupler fitted to the top of a transformer.
developed for continuous partial discharge monitoring in gas insulated substations (GIS). Principles such
Light
as pattern recognition and time-of-flight measureSource
ments are well known in relation to GIS, but involve
greater challenges when applied to transformers.
External screened UHF couplers have been deSensor
3 dB Coupler
Single Mode Fiber
signed using broadband antenna principles, ensuring
that their sensitivity matches the best GIS couplers.
These sensors look through dielectric windows
Anti-Reflection
(170 mm diameter) on the transformer tank. CouTermination
Silica Tube
Photo
Detector
plers can therefore be removed or replaced without
Silica Diaphragm
compromising the integrity of the transformer seals.
Initial tests have revealed that substantial discharges
High Speed
occur during transformer energizing, but diminish
Signal
Lead-in Fiber
Processing
over a period of several minutes. On one particular
1000 MVA unit, a low-level intermittent discharge
Sealed Cavity
signal remained and its development is being moniFerrule
tored. In addition to monitoring discharges, the wide
bandwidth of the UHF system allows it to accurately Fig. 7. Illustration of the principle of the fiber optic acoustic sensor.
May/June 2001 Vol. 17, No. 3
19
A new technique is under development by Virginia Polytechnic Institute and State University which uses a fiber optic
sensor [5] that allows for the detection of the discharges
from within the transformer. The basic principle of the developed fiber sensor is illustrated in Fig. 7. The system involves a sensor probe, optoelectronic signal processing and
an optical fiber linking the sensor head and signal processing
unit. The light from a laser diode is launched into a
two-by-two fiber coupler and propagates along the optical
fiber to the sensor head. As shown in the enlarged view of the
sensor head, the lead-in fiber and the silica glass diaphragm
are bonded to form a cylindrical sensor housing element.
The incident light is first partially reflected (~4%) at the
endface of the lead-in fiber. The remainder of the light propagates across the air gap to the inner surface of the diaphragm. The inner surface of the diaphragm is coated with
gold that reflects all the incident light (96%), preventing any
reflection from the outer surface; the fiber sensor is thus optically self-contained in any environment. This means that
the optical signal is only a function of the length of the sealed
cavity; and it is immune to the diaphragm outer surface contamination resulting from the contact with transformer oil.
As indicated in the enlarged view of the sensor head, the diaphragm is tilted at an angle with respect to the lead-in fiber
endface so that only about 4% of the second reflection is captured by the fiber. The two reflections travel back along the
same lead-in fiber through the same fiber coupler to the
photodetection end. The interference of these two reflections produces sinusoidal intensity variations, referred to as
interference fringes, as the air gap is continuously changed.
One period of fringe variation corresponds to an air gap
change of one-half of the optical wavelength. Figure 8 shows
the relative small size of the prototype fiber optic acoustic
sensor compared with a dime.
high-voltage system. Hssig, et al. [6] have described a technique that uses a mobile noise free ac-source for the excitation of the transformer.
PD signals are measured at the tap of the transformer bushings. Galvanic isolation with high frequency transformers, narrow band filtering and digital discrimination methods as well as
statistical phase resolved presentation of the data lead to a satisfactory suppression of noise. An additional important measure
for the success of the elimination of noise is the application of a
test voltage frequency that differs from the operation frequency of the power grid. With an optimized technique, background noise figures of 20 to 50 pC can be achieved in most
cases. Thirteen large power transformers (60 MVA to 600
MVA, 110 kV to 400 kV) have been investigated in Switzerland, where six PD occurrences were revealed. The accuracy of
the interpretation of the PD results was shown with several examples where the assumed PD sources have been confirmed
during the repair of the transformer.
I ( s ) = Y ( s )V ( s )
(1)
where V(s) is the excitation waveform and Y(s) is the admittance of the specimen under test. If a step voltage of magnitude V0 is used then the resulting current is:
I (s ) =
V 0Y (s )
s
(2)
20
I ( s ) = Y ( s )V ( s ) =
V0
Cs = C V 0 .
s
(3)
{i(t )} = C g ( ) + j ( )
(4)
( )
( )
.
(5)
0.3
Loose Winding Clamping
Tight Winding Clamping
0.25
0.2
0.15
0.1
0.05
0
0.5
1.5
1
2
Frequency (MHz)
2.5
Amplitude
1.2
1
0.8
0.6
0.4
0.2
0
3
Time (mS)
22
dictive maintenance. New techniques are being developed constantly; only a few examples of current research
have been cited here.
Acknowledgments
The author would like to acknowledge the contributions
of researchers at the following institutions for providing
material for this paper: Monash University, Australia;
Micromonitors Inc., Bend, OR; Powertech Laboratories,
B.C. Canada; Virginia Polytechnic Institute, Blacksburg,
VA; University of Strathclyde, Scotland; FKH,
Fachkommission fr Hochspannungsfragen, Switzerland.
Barry H. Ward is Project Manager for
Power Transformers and High Voltage Instrument Transformers in the Transmission
& Substations Business Area of the Science
& Technology Development Division of
EPRI in Palo Alto, CA. Before joining EPRI
in 1997, he was employed by AVO International, Blue Bell, PA for nineteen years.
Starting there as a Design Engineer, he held several positions, and ended his career there as Vice President of Engineering. He was responsible for the development of
portable test and measurement instrumentation for use in
the electric utility industry. Prior to AVO International, he
was a Transformer Design Engineer with Ferranti-Packard,
St. Catharines, Ontario, Canada, responsible for the design
of small and medium power transformers. He received a
B.S. degree in Electrical Engineering in 1969, awarded by
The University of Bradford, England. He is a registered
professional engineer and is a member of the Institute of
Electrical and Electronic Engineers serving on the Power
System Instrumentation and Measurements Committee
and the Transformers Committee of the Power Engineering
Society.
References
1. V. Davydov, et al., Evaluation of water content in transformer insulation
systems, Proc. Substation Equipment Diagnostics Conference VI,
September 1998, TR-111314.
2. M.D. Judd, B.M. Pryor, S.C. Kelly, and B.F. Hampton, Transformer
monitoring using the UHF technique, Proc. 11th Int. Symp. on High
Voltage Engineering (London), no. 5, August 1999, pp. 362-365.
3. M.D. Judd, B M. Pryor, O. Farish, J.S. Pearson, and T. Breckenridge,
Power transformer monitoring using UHF sensors, IEEE International
Symposium on Electrical Insulation, Anaheim, CA, April, 2000.
4. T. Bengtsson, H. Kols, and B. Jnsson, Transformer PD diagnosis using
acoustic emission technique, in Proc. ISH-97, Montral, Canada, vol.
4, p. 115.
5. A. Wang, Y. Liu, and P. Duncan, Optical fiber acoustic sensors for
inside-transformer on-line detection of partial discharges, EPRI
Internal Report, April, 2000.
6. M. Hssig, R. Brunlich, J. Fuhr, and T. Aschwanden, Assessment of
insulation condition of large power transformers by on site electrical
diagnostic methods, IEEE International Symposium on Electrical
Insulation, Anaheim, CA, April, 2000.
7. U. Gfvert, L. Adeen, M. Tapper, P. Ghasemi, and B. Jnsson, Dielectric
spectroscopy in time and frequency domain applied to diagnostics of
power transformers 8th Int. Conf. on Properties and Applications of
Dielectric Materials (ICPADM 2000), Xian, China, June 2000.
8. J.P. van Bolhuis, E. Gulski, J.J. Smit, G.M. Urbani, and H.F.A. Verhaart,
Development of knowledge rules for rvm for interpretation of the
condition of transformer insulation, IEEE International Symposium
on Electrical Insulation, Anaheim, CA, April, 2000.
9. A.J. Vandermaar, M. Wang, C.P. Stefanski, and B.H. Ward, Frequency
response analysis using the impulse test method as a transformer
diagnostic technique, Doble Client Conference, April, 1999.
10. A.J. Vandermaar and M. Keresztesy, On-line transformer winding and
dielectric monitoringFRA laboratory and field test results, Report
TR-113650, September, 1999.
11. R.F. Cameron, T.P. Traub, and B.H. Ward, Update on EPRI
transformer expert system (XVisor), EPRI Substation Equipment
Diagnostics Conference VII, February 1999.
23