Repair Manual Genesis 260 350 GSM-GB

REPAIRS MANUAL
E
N
G
L
I
S
H
Genesis
260/350 GSM
(TLH/PME)
Cod. 92.08.016
Edition: 01/00
SELCO s.r.l.
Via Palladio, 19
35010 ONARA DI TOMBOLO (Padova) Italy
Tel. 0499413111
Fax 0499413311
INDEX :
1)
2)
3)
4)
5)
GUARANTEE CONDITIONS . . . . . . . . . . . . . . . . . . .78

PURPOSE OF THE MANUAL . . . . . . . . . . . . . . . . . .79
MACHINE TECHNICAL SPECIFICATIONS . . . . . . . .79
DESCRIPTION OF MACHINE PARTS . . . . . . . . . . . .80
DESCRIPTION OF MACHINE OPERATION . . . . . . .85
1) GUARANTEE CONDITIONS.
To specify the present warranty conditions , we remind that
SELCO does not repair under warranty the damages
a) resulting from attempts by personnel not allowed by SELCO
to install, repair or service the products
b) resulting from improper use or connection to incompatible
equipment
c) in products that have been modified or integrated with other
products when such modification or integration can be the
cause of the failure.
LAY-OUTS OF CARDS . . . . . . . . . . . . . . . . . . . . . . .119

6) DESCRIPTION OF DIAGNOSTIC INDICATIONS : . .136
- EXTERNAL
- INTERNAL
7) AVAILABLE SPARE PARTS . . . . . . . . . . . . . . . . . . . .138
8) WARNINGS, PRECAUTIONS, GENERAL
INFORMATION ON EXECUTING REPAIRS . . . . . . .141
9) DIAGNOSTIC AND REPAIR INSTRUMENTS
AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
10) DIAGNOSIS PROCEDURE : . . . . . . . . . . . . . . . . . . .142
- LEVEL 1
- LEVEL 2
11) PARTS DISMANTLING AND RE-INSTALLATION
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
12) OPERATING TESTS AND SETTINGS . . . . . . . . . . . .150
13) TELEPHONE ASSISTANCE
REQUEST PROCEDURE . . . . . . . . . . . . . . . . . . . . .152
78
Guarantee conditions
2) PURPOSE OF THE MANUAL

The purpose of this manual is to provide authorised technical servicing centres the information required for repairing Genesis 260
GSM (TLH and PME) and Genesis 350 GSM (TLH and PME) .
To avoid serious damage to people and things, this manual must
be used strictly by qualified technicians.
What is involved in a repair job?: identifying the faulty part - as
this part is included in the list of available spare parts - and
replacing it according to the procedures described below.
If an electronic card is faulty, repair entails replacing the card
and not replacing the faulty electronic component on the card
itself.
We suggest two diagnosis procedures on two levels: at the first
level, simple initial action instruments/tools are used, at the second level, more sophisticated instruments/tools are used.
Level two obviously ensures a quicker, surer diagnosis.
3) MACHINE TECHNICAL SPECIFICATIONS .

TECHN.
CHARACT.
Power supply voltage
(50/60Hz)
Max. absorbed power
(x=60%)
Max. absorbed
current
Delayed fuses 500V
Efficiency
Power factor
MMA/TIG
welding current
(x= 60%)
(x=100%)
MIG
welding current
(x= 60%)
(x=100%)
Adjustment range
DC MMA
DC TIG
DC MIG
No-load voltage
Protection degree
Insulation class
Construction standards
GENESIS 260 GSM
GENESIS 350 GSM
3x400V
+10% -15%
3x400V
+10% -15%
9.2kW
14kW
18.5A
20A
0.86
0.72
26A
30A
0.86
0.77
260A
201A
350A
270A
260A
201A
350A
270A
6A/20V-260A/30.4V
6A/10V-260A/20.4V
15A/15V-260A/27V
6A/20V-350A/34V
6A/10V-350A/24V
15A/15V-350A/31.5V
88V
IP23
H
EN60974-1
EN50199
88V
IP23
H
EN60974-1
EN50199
Purpose of the manual - Machine technical specifications
TECHN.
CHARACT.
Power supply voltage
(50/60Hz)
Max. absorbed power
(x=60%)
Max. absorbed
current
Delayed fuses 500V
Efficiency
Power factor
MMA
welding current
(x= 60%)
(x=100%)
MIG
welding current
(x= 60%)
(x=100%)
Adjustment range
DC MMA
DC MIG
No-load voltage
Protection degree
Insulation class
Construction standards
GENESIS 260 PME
GENESIS 350 PME
3x400V
+10% -15%
3x400V
+10% -15%
9.2kW
14kW
18.5A
20A
0.86
0.72
26A
30A
0.86
0.77
260A
201A
350A
270A
260A
201A
350A
270A
6A/20V-260A/30.4V
15A/15V-260A/27V
6A/20V-350A/34V
15A/15V-350A/31.5V
88V
IP23
H
EN60974-1
EN50199
88V
IP23
H
EN60974-1
EN50199
79
FIG. 1 - G 260/350 GSM (multi-function version)

g)
c)
m)
l)
d)
k)
e) f)
a)
n)
h)
v)
r)
b)
o)
i)
j)
p)
t)
u)
w)
s)
q)
4) DESCRIPTION OF MACHINE PARTS.

4.1) Power source G 260/350 GSM consists of the following
parts: (see fig. 1-2-3-4) :
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
t)
u)
input filter card (15.14.193)

ON switch (I1)
contactor (TEL1)
pre-loading resistance (R1)
rectifier bridge (P1 and P2)
levelling capacitors and protection circuits card (15.14.158)
power inverter
IGBT driver card (15.14.200)
power inverter control card (15.14.152)
control logic card (15.14.149)
resonance inductance (L1)
power transformer (T1)
secondary rectifying circuit and snubber card (15.14.210)
welding current transducer (Hall effect sensor) (HALL)
output filter (15.14.174)
welding current levelling inductance (L2)
fan
auxiliary transformer (AUX1)
front panel (FP91 - FP111 - FP62 - FP73)
H.F. transformer (HF)
H.F. discharge generation and TIG torch isolation push-button
card (15.14.159)
v) TIG gas solenoid-valve (ELV)
In the multi-function version (FP62 or FP73) and PME (FP108 or

FP136), in addition to the preceding circuits, the following is
also supplied:
w) interface card with wire feeder (15.14.162)
In the version with robot interface ( FP73), in addition to the
preceding circuits, the following is also supplied:
x) auxiliary transformer for FP73 (AUX2)
Operating principle. Power passes through the following stages:
a first AC/DC conversion by the input rectifier bridge (e), an
additional DC/AC conversion at high frequency effected by the
inverter (g), transfer by isolating transformer (I) to the output circuits and, finally, a last AC/DC conversion by the output rectifier
(m). An arc sparking circuit in TIG with high voltage pulse (t) is
provided.
Parts t), u) and v) are not supplied with the PME (FP108 or
FP136) version as the TIG H.F. function is not present.
80
Description of machine parts
FIG. 2 - G 260/350 GSM (TLH version)
s)
FIG. 3 - G 260/350 GSM (multi-function version with robot interface)
x)
s)
81
FIG. 4 - G 260/350 PME (PME version)
s)
82
WF103 wire feeder
83
FIG. 5 - WF103 wire feeder

a1)
c1)
d1)
e1)
f1)
b1)
4.2) The WF103 wire feeder consists of the following parts (see
fig. 5):
a1) Gearmotor unit with encoder
b1) Motor control card (15.14.147)
c1) Front panel FP60 (15.14.148)
d1) Reed sensor card (15.14.173)
e1) Auxiliary transformer for WF103
f1) MIG gas solenoid valve (EV)
NOTE : The previous drawing also shows the optional card
82.08.087 and the optional connector J12 (complete with
cables n. 19 - 20) for using the push-pull torch.
84
5) DESCRIPTION OF MACHINE OPERATION.

5.0) General methods explained
In the text, unless otherwise specified, when a measurement is

taken between a pair of terminals, e.g. a-aa, it is understood
that the red probe of the multimeter (or the oscilloscope probe)
is placed on the left terminal (on a in this example), whereas the
black probe (or the on ground lead of the oscilloscope) is placed on the right terminal (on aa in this example).
In the figures, when an arrow is shown between two measuring

points, the tip indicates where to place the red probe (or the
oscilloscope probe), whereas the black probe (or the oscilloscope ground wire) is placed at the other end.
The connector terminals are indicated with the name of the
connector itself, followed by a bar and the terminal number;
e.g. CN1/2 is terminal 2 of connector CN1.
When measuring a signal on the pins of the integrated circuits,
the latter are numbered as follows:
FIG. 6
Description of machine operation
85
FIG. 7
c)
d)
a)
e)
b)
5.1) Input filter card (15.14.193) (a) (see fig. 7)

Supply voltage 3 x 400 Vac is applied to the terminals of card
15.14.193 (a) (see fig. 8) , which contains the mains over-voltages suppression circuit , consisting of three varistors (see note 1)
and the radio-noise suppression circuit (see note 2) connected to
ground.
The PE terminal of the card, to which the yellow-green power
cable is connected, is electrically connected to the machine's
metal parts, both via a yellow-green cable and via a metal
column.
IMPORTANT ! : When the machine is connected to
the mains, the filter card is powered, irrespective of
the position of the power switch. We, therefore,
advise you to unplug the power plug before accessing the machine's internal parts.
86
NOTE 1 : If the electrical component know as a varistor is placed between the two power supply phases, when an instantaneous voltage in excess of 460 V appears on its terminals, the
varistor very rapidly becomes conductive, absorbing a current
peak which is sufficient to limit the said over-voltage and it thus
protects the other parts of the machine.
This process has no destructive effect on the component if the
energy generated by the voltage peak is low, as in the case of
atmospheric lightning strikes. If, however, over-voltage is high
and prolonged, the varistor cannot dissipate this high energy
and blows.
This happens if, for example, the machine is wrongly connected
to 460 Vac mains voltage, or following over-voltage caused by
non stabilised power units of inadequate capacity.
NOTE 2 : The radio noise suppression circuit has two purposes:
to keep the machine's radio frequency emissions within limits
specified by standards and to ensure the machine's immunity
against the same type of problems caused by any electronic
devices connected to the same power supply source.
The filter consists of a network of capacitors, some of which are
grounded, and a toroidal inductor.
FIG. 8 (card 15.14.193)
87
FIG. 9
c)
d)
a)
e)
b)
5.2) On switch (b) - contactor (c) - pre-loading resistor (d). (see
fig. 9)
The three power phases at output of card 15.14.193 (400 Vac

between cables n 1 , 2 , 3) are switched by contactor (c).
Voltage obtained from the two phases (400 Vac between cables
n 1 , 2), used to power the control circuits and the auxiliary
devices, is switched by the power switch (b).
When the power switch is ON, the contacts of contactor L1-T1
e L2-T2 are short-circuited respectively by cables n 1 - 40 and
by cables n 2 -00 - 22 - the latter in series with the pre-loading
resistors (d) (= two 47 Ohm in series).
As immediately after the machine is powered-up the contacts of
the contactor stay open for a set time (a few seconds), the bank
of levelling capacitors (card 15.14.158) is pre-loaded through the
above circuit (and the bridge rectifier).
The contactor coil is commanded by 230 Vac supplied by the auxiliary transformer (the coil is switched by the power switch contact
and by a triac fitted on card 15.14.158 as shown in fig. 10) .
At the end of pre-loading, card 15.14.158 commands the
power contactor to close, and therefore, 0 V is measured at the
ends of the contactor coil during pre-loading, and 230 Vac
after pre-loading.
88
IMPORTANT ! : When accessing the internal parts

of the machine, remember that opening the on
switch does not mean that the risk of electrical
shocks is avoided. We, therefore, advise you to
unplug the power plug.
FIG. 10
c)
STP
d)
e) f)
a)
v)
r)
b)
i)
j)
q)
89
FIG. 11
c)
d)
e) f)
a)
v)
b)
5.3) rectifier bridge (e) - levelling capacitors and protective circuits card (f). (see fig. 11)
When the contactor is closed, the 3-phase supply voltage is
applied to the rectifier bridge (400 Vac between cables n 40 ,
22 , 33), consisting of two integrated modules (see fig. 12), with
its output (+ = cable n 5 , - = cables n 6) connected to the
bank of capacitors laid out in two groups of 5 capacitors in series
with each other.
When the machine is in open circuit status, the voltage rectified at the ends of the above capacitors (between + and - of
fig. 13) is levelled at 560 Vdc (= 400 Vac x 2), whereas when
the power source is at full load, the voltage has a 300 Hz ripple, (see fig. 13).
The voltage on each capacitor is half the value of the rectified
voltage (between + and -).
Card 15.14.158 checks the level of the latter voltage, by sending
to the control logic card (15.14.149) either an overvoltage alarm
signal if the value exceeds approximately 670 Vdc, or an undervoltage alarm signal if the value is below 440 Vdc.
The previous values correspond respectively to about 470 Vac
and 310 Vac of mains power. A voltage value in excess of the
permissible limits must continue for a few seconds to trip the
protective device.
The above mentioned signals can be obtained in TP2 (overvoltage alarm) and TP1 (undervoltage alarm) from card
15.14.158 (or in CN2/3 and CN2/4) :
9.5 (+/-1)V if alarm is NOT active (see note)
0
if alarm is active.
(ground on card 15.14.152, see fig. 14)
90
r)
i)
Card 15.14.158 also receives a 15 Vdc supply from card

15.14.152;+ 15 Vdc can be measured on pin 5 of integrated
circuit IC3 (ground on card 15.14.152, see fig. 13-14) .
Further, the following triacs are fitted on the card :
- power supply to power source fan (SVP)
- power supply to cooling unit (SCHUKO rear
socket) (SWCP)
- contactor coil command (STP)
These circuits operate as follows (see fig. 15) .
When the machine is powered up, the control logic card
(15.14.149) sends to card 15.14.158 the command for powering the triacs supplying the fans and the cooling unit (+5Vdc =
ON respectively in CN2/6 and in CN2/7 of card 15.14.158; 0
= OFF, ground at pin 4 of integrated circuit IC5 of card
15.14.158 or ground of card 15.14.152 - see relevant part).
As a result, the following must be obtained in MMA :
0 Vac between terminal T1 of power switch
(cable n 23) and CN1/2 of card 15.14.158
(cable n 03) with the cooling unit ON
and
(cable n 23) and CN1/1 of card 15.14.158
(cable n 04)
in TIG or MIG :
(cable n 23) e CN1/2 of card 15.14.158 (cable
n 03) with the cooling unit ON
and
(cable n 23) e CN1/1 of card 15.14.158 (cable
n 04)
When changing over from TIG or MIG to MMA, the cooling unit
is immediately turned OFF.
If no welding is done for five minutes while TIG or MIG is selected, the commands to the cooling and fan units are cancelled.
Furthermore, card 15.14.158 commands the coil of the power
contactor a few seconds after the machine is powered up (230
Vac between the terminals of the contactor coil, i.e. between
cables n 4 and 9 at end of pre-loading time).
91
FIG. 12
FIG. 13 (Card 15.14.158)
FIG. 14 (Card 15.14.152)
92
FIG. 15
c)
SWCP
SVP
d)
e) f)
a)
v)
r)
b)
i)
j)
q)
93
FIG. 16
g)
m)
n)
l)
k)
h)
v)
i)
j)
o)
p)
t)
5.4) power inverter (g) - driver card of IGBTs (h) - power inverter
control card (i) - resonance inductance (k) - power transformer (l)
- welding current transducer (Hall effect sensor) (n) . (see fig. 16)
IMPORTANT ! : If one of the IGBT modules fails,

card 15.14.200 must also be replaced simultaneously.
Direct voltage output by card 15.14.158 is applied to the power

inverter.
The inverter consists of two IGBT power modules, each housing
two IGBTs as shown in the diagram in fig. 17. By using a multimeter set for the diode test, and referring to the previous
figure, you can check all the connections of the four IGBTs,
obtaining
The voltage between the Collector and Emitter of the power

IGBTs connected between ~ and - is shown in fig. 17 (do not take
this measurement on the IGBTs connected between + and ~).
Important: the signal of the module on the right is different from
the one on the left.
Card 15.14.176, to which the power IGBTs are secured, also
houses the switch-off circuit consisting of two auxiliary IGBTs
and two diodes secured to the vertical radiator by springs, but
electrically separated by rubber tape. Fig. 17 shows how to
check the connections of the switch-off IGBTs, by using a
multimeter set for the diode test :
C - E = OPEN
E - C = 0.4
and using a multimeter set to Ohm :
B - E = 22 Ohm
(however, even if this test is positive, the inverter may be faulty).
The command to the auxiliary IGBTs is supplied by 15.14.200;
the signal shown in fig. 18 is measured between two pairs of
small cables on the right (machine set to MMA and open circuit at output).
The inductance fitted on printed circuit 15.14.191 or
15.14.241 (in the more recent machine versions) are part of this
auxiliary circuit.
C - E = OPEN
E - C = 0.4
and using a multimeter set to Ohm :
B - E = 10 kOhm
(however, even if this test is positive, the inverter may nevertheless be faulty).
Card 15.14.200 generates the command signals to the power
IGBTs; the signal shown in fig. 18 (power source set to MMA
and without output load) is obtained between the four pairs
of small cables on the left. The frequency of these signals
varies according to the current supplied by the power source
and is in the range from approximately 47 kHz at low load to
30 kHz at maximum load.
IMPORTANT ! : While current is supplied at the
output of the power source, we advise you to measure the command signals of the power IGBTs.
IMPORTANT ! : The measuring instrument must not
be grounded (see chapter 9).
94
The overall effect of a correctly operating switch-off circuit is to

generate a voltage signal between the Collector and Emitter of
the IGBTs of the right-hand module, with a soft slope-up and
slope-down (not steep as in the case of the left-hand module).
The power inverter control card 15.14.152 checks the welding
current according to the current reference it receives from card
15.14.149 (reference signal = 1V in TP8 or in CN2/13 of card
15.14.149, means that welding current request = 100 A;
ground = TP2 - see fig. 19) and according to measurement of
the current supplied by the power source which receives it from
the Hall sensor (signal from Hall probe = 1 V in CN2/2 of card
15.14.152 means 50 A supplied in the case of G 260 ; signal
from Hall sensor = 1 V in CN2/2 of card 15.14.152 means
125 A supplied in the case of G 350 ; ground = CN2/3 - see
fig. 20) .
The signal received from the Hall sensor is amplified and transmitted to card 15.14.149 (for subsequent display).
Moreover, card 15.14.152 provides the Hall sensor with the
following supply voltages:
CN2/4
+ 15 Vdc
CN2/1
- 15 Vdc
both measured with respect to CN2/3 (ground). (see fig. 20)
In version 9 of card 15.14.152, LEDs L1 and L3 must both be
OFF with power supply cut off.
The power inverter output consists of an inductive-capacitive
load and a power transformer. The capacitors are fitted on the
lower part of card 15.14.176, whereas inductance L1 is located
at the front of the machine.
Power transformer T1 transfers power to the output circuits.
On all versions of card 15.14.152, the current supplied on the
above load can be measured at the terminals of the power resistor, that one, of the shunt resistors group, situated more to the
right on the card (see fig. 20 - the signal at the indicated point
is actually rectified current).
The ground is easier to obtain on the stabiliser indicated in fig.
20. The wave shapes for T1 current are shown below for the
following cases:
Welding I
0A
50 A
260 A
350 A
G 260 GSM
Fig. A
Fig. B
Fig. C
.....
G 350 GSM
Fig. D
Fig. E
.....
Fig. F
(NOTE : when examining the preceding wave shapes, remember that they may be affected by electromagnetic noise of varying intensity).
In open circuit state, the inverter (e.g. when MMA operation
mode is selected) supplies mains voltage of approximately 80 V
to 400 V, measured between the + and - output terminals.
The configuration of microswitches of card 15.14.152, version 9,
is also shown.
IMPORTANT ! : The change in configuration of the
microswitches of card 15.14.152 is insufficient for
adapting the card to the different machine
sizes/models, because trimmer settings also vary.
95
FIG. 17 (Card 15.14.176)
96
FIG. 18 (Card 15.14.200)
FIG. 19 (Card 15.14.149)
97
FIG. 20 (Card 15.14.152)
FIG. 20A
FIG. 20B
FIG. 20C
FIG. 20D
FIG. 20E
FIG. 20F
98
FIG. 21
v)
p)
i)
j)
t)
u)
w)
s)
5.5) Control logic card (j) (see fig. 21)

The main purpose of the control logic card is to generate the
current reference signal for the power inverter control card, by
processing the information for the welding parameters acquired
outside.
This information is received from the following, according to
system configuration:
A - RC10/RC08 (front panel FP62 or FP73)
B - front panel FP91/FP111/FP108/FP136
Case A : Received data include those that can be set on the keyboard. Transmission is effected digitally through the two optic
fibres connected to the connectors of fig. 23 (blue terminal to
blue connector; grey terminal to black connector) and to J20
(see fig. 22). If RC08/RC10 fails to receive or receives incorrectly, it displays the alarm message. This can occur also if the
microswitches of card 15.14.149 are incorrectly configured (see
fig. 24). (See note 1) .
Case B : Received data include those that can be set on the
panel. Transmission is effected digitally via the flat cable connected to CN6 on15.14.149.
If FP91/FP11/FP108/FP136 fails to receive or receives incorrectly, it displays the alarm message. This can occur also if the
microswitches of card 15.14.149 are incorrectly configured (see
fig. 24).
Moreover, other information can be received from remote controls if operation with external reference is selected :
- RC16/RC12 (front panel FP62 or FP91
or FP111)
- RC07 (with WF103 wire feeder, wire bundle
and interface card 15.14.162)
In the case of RC16, the received data is the welding current

reference in MMA or TIG (with the external reference selected
on RC10/RC08 or on front panel FP91 or FP111); in the case of
RC12, the welding start signal is received in addition to the current reference. The current reference (analog signal in value
range of 0 to 5 Vdc) and the start signal (relay contact OPEN
=OFF, CLOSE = ON) are received via the flat cable connected
to 15.14.149 (CN6). The value of requested current and the
information on the presence of the start signal are transmitted
for display from 15.14.149 to RC08/RC10 or to front panel
FP91 or FP111, as the case may be.
The card also supplies 5 Vdc power for the potentiometers inside RC16 and RC12. This 5 Vdc can be measured directly on
the connector of the front panel between points A and B.
The data received via RC07 are the wire speed reference and
the correction of welding voltage level in MIG (with the external reference selected on RC10/RC08).
The data, acquired from the wire feeder, are transmitted firstly
digitally via two optic fibres of the cable bundle and, later, via
the connection, inside the machine, between the connector
(J23 on the machine rear panel - see fig. 22) and card
15.14.162 (blue terminal to blue connector, grey terminal to
black connector).
Further, card 15.14.162 performs switching of the 42 Vac
power for the wire feeder, through a relay.
When operating in MIG, 42 Vac is measured between cables
n 43 (fuse-holder terminal) and n 45 (connector CN2 of
card 15.14.162; this voltage is measured at the same conditions also between terminals C and E of the connector if fuse
F2 = 6.3 A is sound.
99
The main power supplies of the card are measured as follows

with respect to TP2 (= ground) (see fig. 23) :
TP5
=
+15Vdc
TP12
=
-15Vdc
TP1
=
+5Vdc
The current reference processed by card 15.14.149 is measured on the TP8 of the card itself (1V = 100A), with respect to
TP2 (ground).
The power release signal is measured between pin 8 of integrated circuit IC15 and TP2 (0= power cut out; 5 Vdc =
power released).
When the power is released the card commands, lighting of LED
L3 on the front panel.
The 15.14.149 card also measures welding voltage for the following purposes:
in MMA :
- hotstart function (current increase at first
impact of electrode on piece)
- arc-force function (increase of current at shortcircuit of electrode on piece)
- anti-stick protection function (if the shortcircuit at the previous point continues)
in TIG (lift) :
- current limitation when electrode shortcircuited
in TIG (h.f.) :
- current increase following sparking
in MIG :
- adjustment of welding average voltage
and, in general, display of arc voltage on RC or on the front
panel.
Therefore, with the power source set to MMA, voltage of
approximately 90 Vdc should be measured between cables
n 72-73 of connector CN5. When the machine is configured
to multi-function, the card receives also voltage output by
WF103 to take a more accurate measurement, taking into
account the voltage drop on the cable bundle (electrical continuity between the Binzel MIG connector of the wire feeder
and CN5/11 of card 15.14.159 = cable n 46).
Card 15.14.149 also measures welding current, obtaining the
signal from card 15.14.152 for the following purposes :
- display of welding current on RC or front panel
- processing of the "arc present" signal for the
robot interface panel (contact between R-S
terminals of connector FP73)
- protection if current level exceeds the maximum
specified level for a few tenths of a second.
Card inputs :
- signal coming from the pressure switch (CN5/2

= 0 with respect to TP2 if pump is operating)
for control of the cooling liquid shortage alarm
(see Note 2)
- overvoltage and undervoltage signals coming from
card 15.14.158, passing through 15.14.152 (see
par. 5.2), for control of the relevant alarms
- thermal protection signal coming from the two
overtemperature detection devices on the radiator of the inverter and of the output rectifier, connected in series.
This signal is taken to card 15.14.176 (CN7)
and is passes through card 15.14.152 (input
CN5, output CN3) before reaching card
15.14.149.
NOTE 1 : Functional verification of an optical fibre cable is very

simple: expose one end to a flashing light (e.g. a lamp with its
beam interrupted by waving a finger over the end of the optical
fibre) and check the brightness variation at the other end.
NOTE 2 : The signal coming from the pressure switch (through
4-pole connector J4 on rear panel FP71, see fig. 22) indicates
the presence of pressure in the hydraulic circuit, but not if a
liquid flow is also present (a flowmeter would be necessary to
do this).
Of the two contacts, the N.O. (normally open) contact is the one
used and therefore :
open contact = pressurised circuit
closed contact = non pressurised circuit
Other outputs of the card:

- h.f. discharge command to card 15.14.159
(see par. 5.8)
- command of TIG solenoid-valve (24 Vac between
output cable n 24 of the transformer and cable
n 26, terminal CN7/5, of card 15.14.149)
- fan command to card 15.14.158 (see par. 5.2)
- cooling unit command to card 15.14.158
(see par. 5.2)
100
FIG. 22
j)
u)
w)
s)
connection
with
the cable bundle
FIG. 23 (Card 15.14.149)
101
FIG .24 - PROGRAMMING OF DIP-SWITCHES FOR CARD 15.14.149 FOR THE GENESIS GSM SERIES
GENESIS 260 GSM with FP91/FP111

(version TIG DC)
GENESIS 260 GSM with FP62 or FP73 without kit

for connection of WF103
(version TIG DC with RC08, RC10 or SW SELCO)
GENESIS 260 GSM with FP62 or FP73 with with

kit for connection of WF103 (code 74.04.003)
(MULTI-FUNCTION version with RC08,RC10 or
SW SELCO)
GENESIS 350 GSM with FP91/FP111
(version TIG DC)
GENESIS 350 GSM with FP62 or FP73 without kit

for connection of WF103
(version TIG DC with RC08, RC10 or SW SELCO)
GENESIS 350 GSM with FP62 or FP73 with kit for

connection of WF103 (code 74.04.003)
(MULTI-FUNCTION version with RC08,RC10 or
SW SELCO)
GENESIS 260 PME with FP136 (FP108)
GENESIS 350 PME with FP136 (FP108)
102
FIG. 25
m)
n)
l)
k)
h)
o)
p)
5.6) secondary rectifying circuit and snubber card (m) - output

filter (o) - welding current levelling inductance (p) (see fig. 25)
The secondary rectifying circuit, which serves to convert transformer output current into direct current, consists of two pairs
of modules (see fig. 26, enabling control of connections). Each
pair, connected to a terminal on the power transformer, rectifies
the corresponding current half-wave. The snubber card consists
of a resistive-capacitive circuit, and serves to protect the diodes.
The levelling inductance improves continuity of welding current.
The output filter consists of both a resistive-capacitive circuit fitted to card 15.14.174 and capacitors connected directly between the + and - output terminals of the power source. The
main purpose is to prevent the h.f. discharge from entering the
power source and help sparking of the electrical arc.
The voltage feedback signal received by tocard 15.14.149 is
also obtained from card. 15.14.174 via cables n 72-73.
103
FIG. 26
104
FIG. 27
r)
b)
i)
j)
q)
5.7) Auxiliary transformer (r ) (see fig. 27)

This is used to generate voltages supplying system's auxiliary circuits (fan, etc.) and the electronic cards, commencing from the
input voltage of 400 Vac.
Fuse F1 (4A, 250V), accessible from the machine rear panel,
protects the transformer itself.
230 Vac is generated by the primary winding and, therefore, it
is not isolated with respect to mains voltage.
It powers :
- the fan (when commanded by the control logic)
- the cooling unit (when commanded by the
control logic)
- the H.F. discharge generation card (CN3/2 CN3/4)
- the contactor (when commanded by the
control logic)
The 42 Vac transformer secondary winding (for powering the
wire feeder when commanded by the control logic) is protected
by fuse F2 (6.3 A, 250V), accessible from the machine rear
panel.
105
FIG. 28
v)
p)
i)
j)
t)
u)
w)
s)
5.8) H.F. transformer (t) - H.F. discharge generation and TIG (u)
torch push-button isolation card (see fig. 28)
The H.F. discharge generation circuit (card 15.14.159) and the

H.F. transformer create a set of high voltage pulses (several thousand volts) to spark the TIG H.F. welding arc.
These pulses, generated commencing with the 230 Vac present
between CN3/2 - CN3/4 (cables n 0 - 23) , begin when the card
receives - in CN1 - the command supplied by card 15.14.149 and
are repeated until the current is sparked and, in any event, for no
longer than a maximum time of approximately 3 s.
The command signal measured between pins 1 and 2 of the
IC1 integrated circuit is of approximately 1.5 Vdc.
During H.F. discharge on card 15.14.159, the signal in fig. 29
is present at the ends of the thyristor.
Another important function of the card is to galvanically isolate
the signal coming from the TIG torch push-button.
The following are present between CN2/1 and CN2/2:
24 Vdc
when push-button is released
0
when push-button is pressed
106
FIG. 29 (Card 15.14.159)
107
FIG. 30
c)
d)
e) f)
a)
v)
r)
b)
i)
j)
q)
5.9) Fan (q) - TIG gas solenoid-valve (v) (see fig. 30)
The fan, powered on 230 Vac single-phase (when commanded by
the control logic, see paragraph 5.3), thrusts air from the front to
the rear of the machine.
The solenoid-valve, powered on 24 Vac (when commanded by
the control logic) also has a gas flow direction as shown by the
arrow on the valve body.
108
FIG. 31
v)
p)
i)
j)
t)
u)
w)
s)
FIG. 32
s)
109
FIG. 33
x)
s)
FIG. 34
s)
110
5.10) Front panel (s) - auxiliary transformer for FP73 (x)

(see fig. 31-32-33-34)
FP91 - FP111 (see fig. 32) : FP 111 is the latest development of the FP91 panel.
These are local interfaces for MMA - TIG machines and, therefore, enable the operator to view/modify welding data (they have no
adjusting function).
There is, however, an exception to the above: data received from RC12 or RC16 transit only through the panel and are acquired
directly by the control logic card (15.14.149) which returns the data to the panel, for display purposes, in digital form by a 40-way
flat cable.
The settable parameters are listed in the following table (FP111):
Parameter
Pre-gas time
Initial current
Increase time tu
Welding current I
Back current Ib
Pulse time tp
Frequency tp & tb
Back time tb
Decrease time td
Final current If
Post-Gas time
Hot-Start
Arc-Force
Bilevel I2 current
Select remote control
Select bilevel
I min
I max
um Note
s
%
s
A
A
s
Hz
s
s
A
s
%
%
A
n
n
A
A
It can be set from setup only

Percentage on the welding current, setup only
Pulsed and fast pulse
Pulsed only
In fastpulse only, repr. by leds Tpulse and Tback
Pulsed only
Combined with the only potentiometer provided knob
MMA, settable from setup only
MMA, settable from potentiometer
Constant current only, setup only
0=RC12 1=RC16 only setup
0=2T 1=4T
Remote control adjustment
Remote control adjustment
min
max
6
6
max
max
0.0
2
0.0
6
6
0.02
20
0.02
0.0
6
0.0
0
0
6
25.0
200
10.0
max
max
2.00
500
2.00
10.0
max
25.0
100
100
max
predef.
0.0
50
0.0
100
6
0.24
100
0.24
0.0
8
handgrip
80
handgrip
50
1
1
min
max
The procedure used and the set parameters are stored in the memory, recalled and controlled when the machine is powered up.
If they are found to be altered during control, the card shuts down the machine and displays the alarm.
The panel is powered by 12 Vac (cables n 94 - 95 of CN2) auxiliary transformer and internally generates +5Vdc, the presence
of which is signalled by a green LED on the front panel.
FP108 - FP136 (see fig. 34) : FP136 is the latest development of the FP108 panel.
These are local interfaces for MIG - MMA machines and, therefore, enable the operator to view/modify welding data (they have no
adjusting function).
The settable parameters are listed in the following table (FP108-FP136):
Parameter
Hot-Start
Arc-Force
Post-Gas time
Initial increased percentage
Crater filler percentage
Select synergetic curve
Soft Start percentage
Inductance
Burn Back time
Wire speed
Synergetic voltage offset
Welding voltage in manual mode
um Note
%
%
s
%
%
n
%
%
s
m/min.
V
V
MMA, It can be set

MMA, It can be set from potentiometer
In MIG, only setup
Only setup
Only setup
In MIG
In MIG
In MIG SHORT
In MIG
In MIG
In sinergyc MIG
min
0
0
0
20
20
S01
10
12
0.0
1
-9.8
5
max
100
100
10
200
200
P30
100
100
1
22
+10
55.5
predef.
80
handgrip
2
100
80
S01
50
50
0.06
1
handgrip
handgrip
The procedure used and the set parameters are stored in the memory, recalled and controlled when the machine is powered up.
If they are found to be altered during control, the card shuts down the machine and displays the alarm.
The panel is powered by 12 Vac (cables n 94 - 95 of CN2) auxiliary transformer and internally generates +5Vdc, the presence
of which is signalled by a green LED on the front panel.
FP62 (see fig. 31) : data coming to and from RC10 or RC08 (connected to the connector on the right) and those coming from RC12
or RC16 (connected to the connector on the left) transit only through the panel and are acquired or transmitted directly by the control logic card (15.14.149) .
This also applies to data transmission to and from the PC, via the 9-way connector located at the top (RS232). The welding program
of RC10 or RC08 can be updated via this connector.
Power supplied by the auxiliary 12 Vac transformer (cables n 94 - 95 of CN2) is transferred to pins C and E of the connector
at the right, to supply RC08/RC10.
111
FP73 (see fig. 33) : The notes regarding FP62 apply here with the exception of what was said concerning the connector on the left.
The following applies to this connector:
DIGITAL SIGNALS
State
J8
Config.
jumper
2-3
"
J7
1-2
2-3
contact open when arc sparked

contact closed when RC10 indicates alarm and LED L2 is lighted
"
1-2
J2
2-3
contact open when RC10 indicates alarm and LED L2 is lighted

on panel
LED L3 lighted on panel when contact closed
"
J4
1-2
2-3
"
J1
1-2
2-3
LED L3 lighted on panel when contact open

Selected program number.
See Note.
"
"
"
J3
1-2
2-3
"
"
"
1-2
"
Pin conn.
IN/OUT
Type
Jumper
R-S
OUT
"
J-K
"
OUT
"
"
Relay
contact
"
Relay
contact
"
A-F
IN
"
B-F
"
IN
"
C-F
"
IN
"
D-F
"
IN
"
"
Relay
contact
"
Relay
contact
"
Relay
contact
"
Relay
contact
"
contact closed when arc sparked
NOTE : The following should be considered for the signals below:

J4 = J1 = J3 = 2-3 or
J4 = J1 = J3 = 1-2
IMPORTANT : All eight programs should first have been stored.
In the first case C = closed, A = open
B-F
A
C
A
C
A
C
A
C
C-F
A
A
C
C
A
A
C
C
D-F
A
A
A
A
C
C
C
C
Program
1
2
3
4
5
6
7
8
C-F
C
C
A
A
C
C
A
A
D-F
C
C
C
C
A
A
A
A
Program
1
2
3
4
5
6
7
8
In the second case C = closed, A = open

B-F
C
A
C
A
C
A
C
A
ANALOG SIGNALS
Pin conn.
T-V
U-V
112
Signal
range
0 - 10/24
Vdc
0 - 10/24
Vdc
Effect
Setting
potentiometer
Min to MAX variation P1
of speed reference on
RC10
Min to MAX variation P2
of voltage reference
on RC10
WORK PIECE PRESENCE SIGNAL

Pin conn.
IN/OUT
Type
Jumper
N-P
OUT
J9
"
"
Relay
contact
"
Config.
jumper
2-3
"
1-2
State
when the contact is open, the piece search function is enabled
State
contact closed when out + and - of the power source are
short-circuited. See Note.
contact open when out + and - of the power source are
short-circuited. See Note.
Note: the function is enabled

Pin conn.
IN/OUT
Type
Jumper
G-F
IN
J6
"
"
Relay
contact
"
Config.
jumper
2-3
"
1-2
when the contact is closed, the piece search function is enabled
The front panel is powered on 5 Vdc by card 15.14.149.

It is also powered on 24 Vac (CN3/1 - CN3/2) and 20 Vac (CN3/3 - CN3/4) by an auxiliary transformer installed only in the case
of FP73.
The panel generates 24 Vdc which can be measured at the appropriate point in the figure 35, and 24 Vdc which can be checked between + and - of the power source output when the piece search function is enabled.
Power supplied by the auxiliary 12 Vac transformer (cables n 94 - 95 of CN2) is transferred to pins C and E of the connector
at the right, to supply RC08/RC10.
Diagrams for remote commands RC07, RC12 and RC 16 are shown below.
113
FIG. 35 (Card 15.14.190)
FIG. 36
Electrical diagram RC07

PEDAL
POTENTIOMETER
CONNECTOR
114
FIG. 37
a1)
c1)
d1)
e1)
f1)
b1)
5.11) Gearmotor unit with encoder (a1) - motor control card

(15.14.147) (b1) - Reed sensor card (15.14.173) (d1) - MIG gas
solenoid-valve (f1) (see fig. 37)
Card 15.14.147 receives the command from MIG torch pushbutton (push-button ON = 0 V , push-button OFF = 35 Vdc
between CN3/9 - CN3/10 of card 15.14.147; cables n 3 - n.4).
It transmits the command to the power source and receives
from it the start signal and speed reference digitally through two
optic fibres connected to J4 (fig. 38) and to the connectors in
fig. 39 (blue terminal to blue connector; grey terminal to black
connector). The cable bundle, also supplied with two optic
fibres, effects connection between the wire feeder and power
source. (For a functional check of the optic fibres, see note 1 at
point 5.5).
The card internally generates voltages 5 Vdc , +15 Vdc , -15
Vdc which can be measured at the points indicated in fig. 39
(with respect to ground).
Card 15.14.147 controls motor speed, at all times comparing
the speed reference with the encoder feedback signal. The
encoder is powered by 15.14.147 (5 Vdc between cables n 21
- n 20 (= ground) and supplies variable frequency signal in
linear manner according to speed (at 11m/min 2,6kHz , see fig.
39A ; at 22m/min 5,2kHz see fig. 39B between cables n 19
- n 20 (= ground).
The voltage supplied by the card to the motor terminals
(cables n 22 - n 23) is about 17,5Vdc at 11m/min, and
about 35Vdc at 22m/min (without wire feeding), and is generated commencing with 42 Vac supplied by the power source
via the cable bundle.
The card receives - via the serial line of front panel FP 60 - the
speed reference and the arc voltage correction set by RC07 (on
RC08/RC10, if the outside reference is selected) and transmits
these data to the power source.
The power source, in turn, transmits them to RC08/RC10 for display.
It receives also the following commands from front panel FP60 :
- wire feed (pin 11 of IC8 integrated circuit) :
push-button OFF = +5 Vdc
push-button ON = 0 )
- gas test (pin 2 of IC6 integrated circuit) :
push-button OFF = +15Vdc
push-button ON = 0 )
Furthermore, it receives the current ON signal from card
15.14.173 (the following are measured at the ends of the
glass ampoule :
+5 Vdc = wire feeder not supplying current
0 = wire feeder supplying current )
which is used for soft-start control (see NOTE).
The card directly commands the MIG gas solenoid-valve (command ON = 24 Vac; command OFF = 0 between CN3/7 CN3/11 ; cable n 5 - cable n 6) .
It supplies, to the push-pull torch auxiliary card, the command
synchronised with the start of the gearmotor unit (36 Vac between cables n 13 - 15 when the gearmotor is operating and
the push-pull torch is connected).
NOTE : Soft-start operating mode can be clearly verified if you
set it at 20-30% value and press the torch push-button a few
seconds after the end of the previous welding operation, if any.
With the power source in open circuit state (no welding), the
soft-start value is maintained for five seconds, and speed then
changes to the set value.
115
FIG. 38
connection with
the cable bundle
(rear part of WF103)
FIG. 39 (Card 15.14.147)
FIG. 39A
116
FIG. 39B
FIG. 40
c1)
d1)
b1)
5.12) Front panel FP60 (15.14.148) (c1) (see fig. 40)

Its function is to convert into digital form the speed reference
and voltage correction received from RC07, and to galvanically
isolate the digital signal by means of the opto-isolators and
transmit it via serial line to card 15.14.147.
(Remember that the value set with RC07 can be read on the display of RC08/RC10, if the outside reference is selected).
The card generates 5 Vdc for powering its own internal circuits
and the potentiometers of RC07 (5 Vdc between pins A-B of
the connector).
The gas test and wire feeder push-buttons are also located on
the panel.
117
FIG. 41
a1)
e1)
f1)
5.13) Auxiliary transformer for WF103 (e1) (see fig. 41)

It supplies power to the cards commencing from 42 Vac received from the power source via the cable bundle.
It also supplies 36 Vac to 15.14.147 for powering the push-pull
torch.
118
LAY-OUTS OF CARDS
Card 15.14.158 (Fig. 42)
120
Lay-outs of cards
Card 15.14.193 (Fig. 42B)
Lay-outs of cards
121
Card 15.14.152 side A (Fig. 43)
122
Lay-outs of cards
Card 15.14.152 side B (Fig. 43)
Lay-outs of cards
123
Card 15.14.176 (Fig. 43B)
124
Lay-outs of cards
Card 15.14.159 (Fig. 44)
Lay-outs of cards
125
Card 15.14.149 side A (Fig. 45)
126
Lay-outs of cards
Card 15.14.149 side B (Fig. 45)
Lay-outs of cards
127
Card 15.14.149 side C (Fig. 45)
128
Lay-outs of cards
Card 15.14.149 side D (Fig. 45)
Lay-outs of cards
129
Card 15.14.147 side A (Fig. 46)
130
Lay-outs of cards
Card 15.14.147 side B (Fig. 46)
Lay-outs of cards
131
Card 15.14.148 side A (Fig. 47)
132
Lay-outs of cards
Card 15.14.148 side B (Fig. 47)
Lay-outs of cards
133
Card 15.14.213 side A (Fig. 48)
134
Lay-outs of cards
Card 15.14.213 side B (Fig. 48)
Lay-outs of cards
135
Fig. 49
6) DESCRIPTION OF DIAGNOSTIC INDICATIONS.

6.1) Diagnostic indications external (see fig. n 49)
Whatever the front panel, it has three indicator-lights (red) with
the following diagnostic functions :
Position
L1
L2
L3
Status under
Meaning
normal conditions
ON
Machine powered
GREEN
and master switch
closed
Protection device
YELLOW OFF
NOT active
LIGHTED with
Always lighted in
RED
voltage at output MMA
Lighted in TIG between 1T and 2T
(in 2T) or between
2T and 3T (in 4T)
Color
Further explanations of the above:

GREEN LED: This LED lights if +5Vdc is present on card
15.14.149 .
Therefore,
if the machine is connected to the mains
and
if the master switch is closed
and
if the power circuits of card 15.14.149
are operating
Vice versa if the green LED is off

then
either the machine is not connected

correctly to the power mains
or the master switch is open
o or the circuits powering card 15.14.149
are not operating
YELLOW LED : This LED is OFF when the machine is operating normally. When it is on, it indicates that an alarm is tripped thus cutting off current supply from the machine. The
alarm which may be tripped are as follows (for their meanings, consult the machine functional description) :
Code (see note)
(FP91/FP111/
FP108/FP136)
00
11
12
15
16
19
20
22
Alarm full description

(RC08/RC10)
Communications interrupted
Coolant shortage
Power module overtemperature
Overvoltage
Undervoltage
Overcurrent
Data memory error
Communications error
then the green LED is on
136
Description of diagnostic indications
Therefore if 00
then
Vice versa if the red LED is OFF

either the 40-way flat cable connection to
card 15.14.149 is not correctly fitted
(FP91/PF111/FP108/FP136)
or the optic fibres are interrupted (section
inside the power source or cable RC08/
RC10)
or card 15.14.149 has failed
Therefore if 11
then
either the torch push-button is not closing the

contact
or there is no electrical continuity in the
cables coming from the torch push-button
if the torch push-button was pressed

if if WF103 transmits the command to the optic
fibre cables of the cable bundle
if if the optic fibres of the cable bundle and inside
the power source are not interrupted
if card 15.14.149 is functioning
or the power source is not supplying power

to the cooling unit
or the pump has failed
or water cooling level is too low
and
or the machine has exceed the work cycle

limits
or the fan has failed
or air flow is obstructed from the outside
or the thermal devices are faulty
Viceversa if the red LED is OFF
Therefore if 15 or 16
then
- in MIG :
and
Therefore if 12
then
then
either the power supply has exceeded the

permissible limits
or the contactor is not closing
or the rectifier bridge has failed
or the flat cable for connection to card
15.14.158 is not correctly fitted
and
then the Red LED is lighted between 1 T and 2 T

in MIG 2T or between 2T and 3T in MIG 4T .
then
either the torch push-button is not closing

the contact
or there is no electrical continuity in the
cables coming from the torch push-button
or WF103 fan has failed
or the optic fibres of the cable bundle and
inside the power source are interrupted
Therefore if 19
then
either overly high welding parameters

were selected
Therefore if 20
then
the front panel (FP91/FP111/FP108/

FP136) has failed
Therefore if 22
then
either the microswitches of card 15.14.149

are not configured correctly
or the 40-way flat cable for connection to
card 15.14.149 is not correctly fitted
RED LED : Lighted when the machine supplies voltage at output.
Therefore
- the LED is always lighted in MMA.
- in TIG :
if the torch push-button was pressed
and
if the H.F. discharge generation and TIG
torch push-button isolation card is functioning (the
torch push-button uncoupling relay transmits the
command and the control circuits are operating)
then the red LED is lighted between 1 T and 2 T
in TIG 2T or between 2T and 3T in TIG 4T .
Description of diagnostic indications
137
TAB. 01
SPARE PARTS GENESIS 260/350 GSM
001
002
003
007
009
012
013
014
016
018
019
020
021
022
023
024
025
027
028
029
030
031
032
033
034
138
Socket
Delayed fuse 6x30 6.3A 250V
Delayed fuse 6x30 4A 250V
Fuse carrier
Solenoid valve
Wirings
Rear plastic panel
Rear panel
Fan
Handle support
Handle
Upper cover for 260 GSM
Upper cover for 350 GSM
Remote control switch for 350 GSM
Remote control switch for 260 GSM
Input card
Filter card
H. F. card
Power transformer
Resonant inductor
Lower cover
Antivibration foot
Capacitor
Leveling inductor
Filter out card
H.F. transformer
Switch
Hinode sensor for 350 GSM
Hinode sensor for 260 GSM
08.26.009
08.25.220
08.25.215
08.25.250
09.05.001
49.02.745
01.04.246
01.04.244
07.10.013
20.04.002
01.15.012
03.07.029
03.07.030
09.02.011
09.02.012
15.14.158
15.14.193
15.14.159
05.02.011
05.04.208
01.02.055
21 04005
12.03.020
05.04.207
15.14.174
05.03.011
09.01.008
11.19.003
11.19.005
035
036
037
038
039
040
041
042
043
044
045
046
047
Toroidal transformer
Microprocessor card
Front panel
Front plastic panel
Multifunction control panel FP62
Knob
Fixed socket,
Centralized adapter
Secondary rectifier unit for 350 GSM
Secondary rectifier unit for 260 GSM
Diode
Primary inverter unit for 350 GSM
Primary inverter unit for 260 GSM
Diode bridge
Resonant logic card for 350 GSM
Resonant logic card for 260 GSM
05.11.565
15.14.149
01.04.243
01.04.245
74.04.005
09.11.009
10.13.020
19.06.005
14.60.048
14.60.045
14.05.076
14.60.046
14.60.044
14.10.161
15.14.15201
15.14.152
7) AVAILABLE SPARE PARTS : power source .

(see TAB. 01)
NOTES : In the exploded view drawing, spare parts with numbers of over 48 cannot be supplied separately, but are part of set
45, which is supplied as a single unit.
For power components, also order 16.03.102 (thermal paste).
Available spare parts
TAB. 02
SPARE PARTS WF103 WIRE FEEDER
002
005
006
007
008
010
011
012
013
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
033
035
036
Solenoid valve
Plug for special connector
Fixed plug, 70 mm2
Connection, 3/8, bevelled,
with rubber holder
Ring nut for connection 3/8
Panel, plastic, rear
Rear panel
Panel, side, right
Slide closure
Swivelling wheel
Lower cover
Rin nut
Reel for coil
Handle support
Handle
Upper cover
Motor card
Reed sensor card
Panel, side, left
Auxiliary transformer
Gearmotor, 120W, 4 rollers
with encoder
Tip
Tip, gas, axial
Pipe, 91 mm
Panel, front
Panel, plastic, front
Control panel
Fast coupling
Flange for adapter
09.05.001
10.01.150
10.13.054
19.50.022
19.50.013
02.02.018
02.02.020
02.04.065
20.04.036
04.06.003
02.04.067
20.02.006
20.02.003
20.04.002
01.15.002
02.04.068
15.14.147
15.14.173
02.04.066
05.11.056
AVAILABLE SPARE PARTS :

WF 103 wire feeder .
(see TAB. 02)
NOTE 1 : The current version of pieces 015 , 016 and 022 has
a 10 mm diameter pin, whereas the diameter was 8 mm on the
previous version. In the second case, all three pieces must be
replaced.
07.01.013
19.01.015
19.01.002
19.01.021
02.02.021
02.02.019
15.22.033
19.50.043
19.01.031
139
TAB. 03
SPARE PARTS REDUCTION GEAR, 4 ROLLERS, 120W WITH ENCODER
001
004
005
009
015
016
017
018
019
020
021
022
023
024
026
028
140
Reduction gear, complete

Protection grid
Brush
Pressure unit, complete
Tightner cast piece, right
Tightner cast piece, left
Wire-tightner gear
Bush for wire-tightner gear
Upper roller
Roller washer
Special key, 4x5
Clast pece
Middle wire threader
Rear wire threader
Rear wire threader for aluminium
Middle gear
Lower roller, 0.6-0.8
Lower roller, 1.0-1.2
Lower roller, 1.6 with core
Lower roller for aluminium, 12-1.6
Lower roller for aluminium, 0.8-1.0
07.01 013
07.01.182
07.01.176
07.01.225
07.01.167
07.01.168
07.01.117
07.01.219
07.01.140
07.01.220
07.01.208
07.01.186.01
07.01.161
07.01.159
07.01.160
07.01.290
07.01.227
07.01.130
07.01.131
07.01.132
07.01.135
AVAILABLE SPARE PARTS :

WF 103 wire feeder .
(see TAB. 03)
NOTE 2 : In the first versions of the wire feeder, piece 022 used
to be fitted on the gearmotor without an aluminium plate (now
supplied).
In this case, to replace the piece, code 01.14.208 (= aluminium
plate) must be ordered.
8) WARNINGS, PRECAUTIONS, GENERAL

INFORMATION ON EXECUTING REPAIRS
AND TOOLS.
Repairs may be executed by qualified personnel only.
9.1.1) Level 1
Before attempting any repairs, we advise you to read and

understand the information in this manual, especially in regard
to safety recommendations.
You will need the following:
Do not carry out any repair unless another person is present

who can provide help in case of an accident.
To repair equipment, access is necessary to the internal parts of the
machine, and to obtain this, some protective panels have to be
removed. Therefore, some extra precautions are necessary, over
and above those applying to normal use of the machine for
welding, in order to prevent any damaged caused by contact with:
- Live parts
- moving parts
- parts at high temperature
- Live parts:
IMPORTANT!: When accessing parts inside the
machine, remember that turning off the switch will
not prevent the danger of electric shocks. We therefore advise you to remove the plug and wait for about a
minute before attempting any job.
Further, as capacitors charged with high voltage may be present, wait about a minute before working on the internal parts.
IMPORTANT!: When taking measurements,
remember that the measuring instruments themselves can become live and, therefore, do not touch
their metal parts.
IMPORTANT!: when the TIG mode is selected, the
machine generates a series of high voltage pulses
(approximately 10.000 V) to spark the welding arc.
When an arc sparking test in TIG with H.F. discharge is not
expressly included in the diagnostic procedure, you are advised to disconnect the connector CN3 from board 15.14.159.
- Moving parts:
IMPORTANT!: Keep your hands well away from the
fan when the machine is connected to the power
supply. Make sure that the power plug is removed
and that the fan is idle before replacing it.
9.1) Diagnostics instruments and tools
- a multimeter with the following scales:

Ohm : from 0 to a few Mohm
Diode test
Direct voltages (Vdc): from mVdc to 1000 Vdc
Alternate voltages (Vac): from 10 Vac to 700 Vac
NOTE : We recommend you to use an instrument with an
automatic scale, because, if the machine faulty, in theory, the
level of the electrical value to be measured cannot be foreseen.
- a shunt of 350 A @ 60 mV .
NOTE : Remember that other values may be equally suitable,
but you will sacrifice accuracy at larger capacities, whereas on
low capacities, rapid measuring is necessary to prevent the
shunt overheating.
9.1.2) Level 2
In addition to the instruments and tools recommended at the
previous point, you will also need the following:
- an oscilloscope with the following characteristics :
- two channels
- 100MHz of passband
- time base up to 200ms, and ROLL option for the
trigger
- a probe with the following characteristics :
- attenuation of 10:1
- insulating voltage to ground of at least 600Vrms.
- a probe with the following characteristics :
- attenuation of 100 : 1
- insulating voltage to ground of at least 1000Vrms .
IMPORTANT !: Any connection to the ground, whether direct
or through the metal frame of the oscilloscope must
be eliminated. However, we advise you to make a
ground connection for the oscilloscope through an
in-series capacitor-resistor circuit, where C = 10 nF
1600 V, R = 220Kohm 1W.
- Parts at high temperature:

IMPORTANT!: When you have to handle internal
parts of the machine, remember that some could
be at high temperature. In particular, do not touch
cooling radiators.
9) DIAGNOSTICS AND REPAIR INSTRUMENTS

Warnings, precautions, general information - Diagnostics and repair instruments and tools
141
TAB. 04
Load n.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
SELCO normalised loads

Resistance (Ohm)
Power (KW)
8.8
0.22
8.8
0.22
4.4
0.44
1.76
1.1
0.88
2.2
0.44
4.4
0.44
4.4
0.22
8.8
0.22
8.8
0.15
13.1
NOTE : When designing an electrical panel containing loads for

testing welding equipments, there must be a facility for inputting
several loads (as listed in the table) in parallel by means of
switches.
In the remainder of this manual, we shall use the symbol + for
inputting two loads in parallel (e.g. 3 + 8 means inputting
normalised loads 3 and 8 in parallel).
9.2) Static load

If the static loading facility is available, it considerably simplifies
the output current check.
If this is not feasible, the same tests can be run with the TIG
welding technique, but this is more difficult.
IMPORTANT!: with static load, in order to avoid
damage, disconnect the H.F. generation circuit following the directions given in chapter 8 (Warnings,
precautions ).
IMPORTANT!: on static load, in order to prevent
tripping either the arc-force function, overheating
protection, or saturation at generator output, load
value must be adapted according to the supplied current.
For G 260 GSM and G 350 GSM, with reference to the SELCO
normalised loads (see TAB. 04), loads 4, 5, 6 and 8 are required selected, depending on current, according to the following diagram:
Current (A)
50
150
260
350
Load n.
4+5
4+5+8
4+5+6+8
4+5+6+10
9.3) Repair tools
- a bigger pair of nippers for cutting small gauge steel

sheet.
- a pair of pincers suitable for tightening the gas pipe
end rings.
- long jawed pincers (to remove the tube of the Binzel
adapter)
- a soldering iron for electronic components with
minimum capacity of 50 W.
- an unwelding station - off-the shelf unwelding
tracce may be used instead.
- a portable electrical drill.
10) DIAGNOSIS PROCEDURE .

10.1) General notes
In view of the machine's complexity, before carrying out a diagnosis, knowledge and understanding is required of the machine functions as already described. Therefore, in regard to the
diagnosis procedure, consult the information in the paragraph
describing the functions of the machine. In this section, we shall
just provide some guide-lines to help you make the best use of
what we said up to this point, and to provide a useful information exchange tool during contacts with Selco's Servicing
Department.
10.2) Diagnosis
In the following table, L = level (= 1 or 2)
full set of fork wrenches

full set of pipe wrenches for hexagon nuts
full set of screwdrivers for single-slot screws
full set of screwdrivers for cross-slot screws
complete set of Allen keys
a torque cross-slotted screwdriver for M3 screws
with facility for setting tightness torque in the range
1 to 2 Nxm 0.1 with precision of 0.1 Nxm.
- a pair of crimping pliers for insulated terminals
(blue, red and yellow)
- a pair of pliers for AMP contacts.
- a pair of pincers and nippers suitable for electronic
components.
142
Diagnosis procedure
CHECKS G 260/350 GSM

Power inverter check
Check of rectifier bridge connections
Correct result
K-A = 0.4
A-K=OPEN
Check of condition of contacts of contactor and
OK e
pre-loading resistor
100 Ohm
Check of diode connections of the secondary
K-A = 0.4
rectifying circuit
A-K=OPEN
Visual check of 15.14.200 and power modules.
OK
Check of power IGBT connections
C - E = OPEN*
* tester set for diode testing
E - C = 0.4*
** tester set to Ohm
B - E = 10 KOhm**
Check of connections of switch-off circuit components C - E = OPEN*
** tester set to Ohm
E - C = 0.4*
B - E = 22 Ohm**
Measurement of open circuit voltage at power source 90 V
output (in MMA)
Measurement of output cables of card 15.14.200
fig. 18
(open circuit in MMA)
Measurement of C - E voltage of the power IGBTs
fig. 17
(open circuit in MMA)
Measurement of current supplied by the inverter (in MMA) fig. 20
Current adjustment check
Measurement of current output by the power source
I measured =
(in MMA at static load or in TIG HF or LIFT)
I set
Current read on FP or RC
I read =
I measured
Voltage read on FP or RC
V read =
V measured
Measurement of Hall sensor power
+15Vdc
-15Vdc
Measurement of welding current reference and
1V=100A
feedback signals
1V=50/125A
Function check in TIG H.F. (not for PME)
Check if LED L3 of FP is on
OK
Torch check (replacement test)
OK
Check of torch fitting condition
OK
Check of CN2/1-CN2/2, card 15.14.159
24 / 0Vdc push-button pressed /released
Check of presence of command signal in IC1 of card
1.5Vdc
15.14.159
Check of thyristor of card 15.14.159
fig. 29
Function check of WF103
Check if LED L3 of FP is on
OK
Voltage check at auxiliary transformer input
42 Vac
Voltage check at motor terminals (without wire of
17.5Vdc 11m/1'
welding )
35Vdc 22 m/1'
Encoder power supply check
+5 Vdc
(frequency) Check of encoder feedback signal
fig. 39
Paragraph
Effective result L
5.3
5.2
5.6
--5.4
1
1
5.4
5.4
5.4
5.4
5.4
2
1
1
1
5.4
5.4
1/2
5.5 e 6.1
--5.8
1
1
1
1
5.8
5.8
5.5 e 6.1
5.13
5.11
1
1
1
5.11
5.11
1
1/2
If the information in this manual and the procedure described here were insufficient to identify the faulty part, first write the effectively
checked data in the "Effective result" column, and then compile the part below.
The malfunction occurs in
MMA
TIG
MIG
and the symptoms are as follows
Then, send the information contained here by fax to the following number :
Fax : +39(0)499413311
or by E-mail to the following address:
service.dept@selco.it
11) PARTS DISMANTLING AND RE-INSTALLATION

PROCEDURE : power source . (see fig. 50)
11.0) General notes : Dismantling and reassembly operations
are described here only for special parts or parts calling for special attention.
To identify the parts, refer to the exploded view drawing and the
relevant identification numbers it contains (see fig. 50).
11.1) Upper cover (019)

- remove the eye-bolts (017) and the handle (018) if present.
- remove the screws on each side and on the upper part of the
casing.
- A yellow-green ground cable is located at the top of the casing and must be detached to free the casing completely.
To refit, carry out these jobs in reverse order.
IMPORTANT ! : Don't forget to fix the yellow-green
cable to the cover before refitting the cover
definitively.
- Disconnect the cables (n. 22 , n. 33 , n. 40 , n. 5 , n. 6 ) from

the rectifier bridge (046) and remove them through the hole
in the middle surface.
- Disconnect the connectors CN2 , CN3 and CN4 from card
15.14.152 (047) and remove them from the hole in the middle surface.
- Remove the two screws securing the unit to the middle surface.
- Remove the four screws securing the unit to the lower plate.
- Take out the inverter block (045) together with the rectifying
circuit (043)
- Unscrew the two screws securing the aluminium radiator of
the inverter to the upper plate in order to release the inverter
part from the rectifying circuit.
IMPORTANT ! : When assembling, take great care
no to reverse cables n. 5 (= +) and n. 6 (= -) (see
fig. 51).
Figure 51 also shows the connections to the transformer/resonance inductance.
11.2) Plastic front panel (038)
11.8) Card 15.14.193 (022)
Remove :
- the front panel FP62 , FP73 , FP91 or FP111 (039)
- the lower plate of the front panel bearing the symbol of the
TIG torch, + and -
- Disconnect the power cable (004) from the terminal board

- Disconnect the ground cable
- Remove the contactor securing screws to allow you to move
the latter away from card 15.14.193 (022).
- Remove the four screws securing the card to the middle surface.
11.3) Plastic rear panel (012)

Remove :
- the rear panel FP71 (011) .
- the two screws fitted at the side and under the last fin.
11.4) Switch (033) - Knob for switch (040)

- Remove the knob, by unscrewing the securing screw located
parallel with respect to the axis of the small shaft, to access
the two switch securing screws
- Unscrew the two switch fixing screws
11.5) Power supply cable (004)

- Partially unscrew the two securing screws of the cable gripper
(008) to release the power cable.
- Unscrew the screws of the terminal board on input of card
15.14.193 (022).
11.6) Cable grip

Remove the power supply cable and unscrew the two fixing screws.
11.7) Inverter block 14.60.044 (G 260 GSM) or 14.60.046

(G 350 GSM) (045)
This part can be removed only after first removing the following :
- metal bottom (028)
- card 15.14.193 (022)
- the three power cables from the secondary rectifier circuit
(043)
144
11.9) Card 15.14.158 (021)

- Disconnect the two power cables on the right of the card (n. 5
connected to + and n. 6 to - of card 15.14.158 ; see fig. 13)
- Identify each of the cables on the left of the card (upper cable
= +, lower cable = -)
- Disconnect the two power cables you identified previously.
- Disconnect connectors CN1 and CN2 and unscrew the five
screws securing the card to the vertical surface.
To assemble, carry out the operations in reverse order with
respect to dismantling operations.
IMPORTANT ! : Observe the connecting order of the
power cables (cable n. 5 connected to + and n. 6 to
- of card 15.14.158, cable + to upper terminal , cable
- to lower terminal; see fig. 52) .
11.10) Diodes of secondary rectifying circuit (044)

- Remove the copper bars above the diodes
- Back off the screws securing the component to the radiator
Assembly:
- thoroughly clean the radiator and apply a thin uniform layer
of thermal paste (code 16.03.102) on the surface of the
power component;
- fix the power component on the radiator by means of the
screws.
IMPORTANT! To insert the component correctly as
indicated in fig. 52, the component terminals must be
correctly identified using a tester set to diode testing.
Fig. 52 also indicates the connections to the snubber
card, to be carefully checked when re-assembling.
Parts dismantling and re-installation procedure
NOTE : the torque wrench is not necessary for reassembling the

diodes. When fixing to the copper bars, however, you should
take the precaution of first applying all the screws and tightening
them afterwards.
11.11) Fan (014)

The fan can be disassembled only after removing the rear plastic panel.
- Remove the four securing rivets of the metal rear panel (013),
using a drill, and remove the panel.
- remove the two fan securing screws.
11.12) Varistor (on board 15.14.193)

Begin to dismantle only after checking the condition of the tracks,
of the other electronic components, and of the securing holes for
the part.
Assembly/disassembly do not require any particular precautions.
11.13) Diode bridges (on inverter unit 14.60.044 or 14.60.046)

(046)
When assembling, carefully clean the radiator, and thenapply a

uniform but not excessive layer of thermal paste (code
16.03.102) on the surface of the power component. Secure the
power component on the radiator, with the screws.
IMPORTANT ! : To connect the part correctly, check
the marks on each terminal of the part (~ , + , - ,
see fig. 12).
11.14) Hall effect sensor (034)

The probe can be dismantled only after removing (or at least,
moving aside) the front plastic panel (038).
- Disconnect power cable+
- using a drill, remove the two securing rivets from the front
metal panel
- withdraw the probe from the copper bar.
11.15) Fixed socket (041)

For the + socket, we advise you to first remove the Hall effect
sensor (034) .
11.16) TIG central socket (042)

-
Disconnect the two pins connector J43.

Disconnect the gas pipe.
Disconnect the power cable.
Unscrew the ring nut.
11.17) Front panels FP62 , FP73 , FP91 or FP111 (039)

- Remove the switch knob (040)
- Remove the four securing screws of the front panel.
- Remove the card connectors.
11.18) Metal bottom (027)

Unscrew the four non-slip feet (028).
11.19) Solenoid valve (007) - Nipple (005)

The probe can be dismantled only after removing the rear
metal panel (011) .
- Unscrew the nipple (005)
- Unscrew the two screws securing the solenoid valve supporting bracket (006)
- Disconnect cables n.24 , n.26 and the yellow-green cable
- Disconnect the gas pipe
- Unscrew the two screws securing the solenoid-valve to the
support bracket (006)
- Unscrew the elbow connection
IMPORTANT!
When mounting the front nipple, use only LOCTITE
577 joint sealing compound or ordinary TEFLON
sealing tape.
11.20) Control logic card 15.14.149 (and 15.14.162) (036)

Replacement is very simple.
IMPORTANT ! : When assembling, remember to fit
the optic fibre connectors correctly
Blue terminal
Grey terminal
to blue card connector

to black card connector
IMPORTANT ! : When assembling, check if the three

5 nF capacitors in triangle lay-out (between +, - and
ground) are connected correctly and, in particular,
make sure there are no short-circuits between the
capacitor terminals.
145
Fig. 50
146
FIG. 51
FIG. 52
147
PARTS DISMANTLING AND RE-INSTALLATION PROCEDURE : WF 103 wire feeder . (see fig. 53)
11.27) Gearmotor unit (026)
11.21) Rotating wheel (015)
Do not attempt dismantling unless you have removed the Binzel

adapter (036) flange.
- Remove the lower cover (016) by unscrewing the four securing screws at the corners of the plate and the other four
around the central pin.
- Unscrew the nut securing the wheel to the cover.
11.22) Flange for Binzel adapter (036)

- Remove the three screw securing the flange for the Binzel
adapter (036)
- Remove the two hexagon head screws at the side of the
Binzel adapter(036) flange
11.23) FP60 Control panel (033)

Remove the nut securing the tip to the gearmotor block (026)
Disconnect the motor power cables n. 22 and n. 23
Remove the J10 connector of the encoder
Unscrew the four securing screws of the gearmotor block (026)
IMPORTANT ! : Check if the insulating plastic elements are present on the four securing holes in the
gearmotor support plate. Further, make sure no
part of the gearmotor, after it is installed, comes
into contact with the wire feeder frame.
IMPORTANT ! : Correct fitting direction of the
encoder J10 connector: cable n. 20 toward the
door.
IMPORTANT ! : If, following installation of the gearmotor unit, the wire is pushed in opposite to correct
direction, just change over cables n. 22 and n. 23.
11.28) Motor control card 15.14.147 (022)
- Remove the two quick-fit connections (035)

- Remove the eight screws securing the panel to the front metal
frame (030)
- First lightly loosen the panel from its position, and then disconnect connectors CN1 and CN7.
Replacement is very simple.
Blue terminal
Grey terminal
11.24) Plastic front panel (031)
IMPORTANT ! : When assembling, remember to fit

the optic fibre connectors correctly
to connector of blue card
to connector of black card
Do not attempt dismantling unless you have removed the FP60

control panel (033).
11.25) Binzel adapter (028) - tip (027)

-
Remove the nut securing the tip to the gearmotor block (026)
Disconnect connector J11
Cut the gas tube securing tie and disconnect the gas tube
Remove the adapter-tip unit
Unscrew the tip to remove it from the adapter

IMPORTANT ! : When assembling, check if the Binzel
adapter (028) projects from the front panel at least as
much as the adapter flange (036).
11.26) 91mm tube (029)

- Place a screwdriver at roller output and push it toward the
outside of the tip
- Remove it from outside of the adapter, using long jawed pincers.
148
Fig. 53
149
12) OPERATING TESTS AND SETTINGS.

Preliminary conditions:
- fit the shunt on the ground cable.
- select scale mVdc on the multimeter
- select MMA welding and the appropriate static load, if available, otherwise select TIG welding.
The following settings apply to G 260 GSM. Values for G 350 GSM are shown in brackets.
12.1) Measurement and setting of minimum current.

Not necessary.
12.2) Measurement and setting of maximum current.

Case RC08/RC10 :
Set 130 A (180 A) with RC08/RC10 .
Switch RC08/RC10 in "MEAS" (= MEASUREMENT) .
Using potentiometer P3 (see fig. 54) of card 15.14.152, make sure that the current read by the external instrument becomes the
same as that read on the RC08/RC10 (which may not necessarily be 130 A) .
Using potentiometer P2 (see fig. 54) of card 15.14.152 , set both currents to 130 A (180 A).
Repeat the previously described settings, but to a value of 260 A (350 A).
Case FP91/FP111 :
The information we gave you in the previous case also applies here. However, this time, the switching to "MEAS" is executed automatically by the front panel about 5 seconds after the last setting.
12.3) Measurement and setting of maximum current, selecting the reference from the outside.
Not necessary.
150
Operating tests and settings
Card 15.14.152 (Fig. 54)
Operating tests and settings
151
13) TELEPHONE ASSISTANCE REQUEST PROCEDURE

If the repair technician has difficulty in determining the faulty part needing replacement, s/he may contact Assistenza Tecnica (A.T.)
SELCO (Selco technical service department).
Information may be given by telephone or fax, calling the following numbers:
Tel. :
+39(0)499413111
Fax :
+39(0)499413311
of via the E-mail to :

service.dept@selco.it
In any event, for increased efficiency in communicating information and to save time, we advise you to use the following diagnostic
form.
152
Telephone assistance request procedure

Repair Manual Genesis 260 350 GSM-GB

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Repair Manual Genesis 260 350 GSM-GB

Hochgeladen von

Copyright:

Verfügbare Formate

REPAIRS MANUAL

GUARANTEE CONDITIONS . . . . . . . . . . . . . . . . . . .78

LAY-OUTS OF CARDS . . . . . . . . . . . . . . . . . . . . . . .119

2) PURPOSE OF THE MANUAL

3) MACHINE TECHNICAL SPECIFICATIONS .

GENESIS 260 GSM

GENESIS 350 GSM

Purpose of the manual - Machine technical specifications

GENESIS 260 PME

GENESIS 350 PME

FIG. 1 - G 260/350 GSM (multi-function version)

4) DESCRIPTION OF MACHINE PARTS.

input filter card (15.14.193)

In the multi-function version (FP62 or FP73) and PME (FP108 or

Description of machine parts

FIG. 2 - G 260/350 GSM (TLH version)

FIG. 3 - G 260/350 GSM (multi-function version with robot interface)

Description of machine parts

FIG. 4 - G 260/350 PME (PME version)

Description of machine parts

WF103 wire feeder

Description of machine parts

FIG. 5 - WF103 wire feeder

Description of machine parts

5) DESCRIPTION OF MACHINE OPERATION.

In the text, unless otherwise specified, when a measurement is

In the figures, when an arrow is shown between two measuring

Description of machine operation

5.1) Input filter card (15.14.193) (a) (see fig. 7)

Description of machine operation

FIG. 8 (card 15.14.193)

Description of machine operation

5.2) On switch (b) - contactor (c) - pre-loading resistor (d). (see

The three power phases at output of card 15.14.193 (400 Vac

IMPORTANT ! : When accessing the internal parts

Description of machine operation

Description of machine operation

Card 15.14.158 also receives a 15 Vdc supply from card

Description of machine operation

Description of machine operation

FIG. 13 (Card 15.14.158)

FIG. 14 (Card 15.14.152)

Description of machine operation

Description of machine operation

IMPORTANT ! : If one of the IGBT modules fails,

Direct voltage output by card 15.14.158 is applied to the power

The voltage between the Collector and Emitter of the power

Description of machine operation

The overall effect of a correctly operating switch-off circuit is to

Description of machine operation

FIG. 17 (Card 15.14.176)

Description of machine operation

FIG. 18 (Card 15.14.200)

FIG. 19 (Card 15.14.149)

Description of machine operation

FIG. 20 (Card 15.14.152)

Description of machine operation

5.5) Control logic card (j) (see fig. 21)

Description of machine operation

In the case of RC16, the received data is the welding current

The main power supplies of the card are measured as follows

- signal coming from the pressure switch (CN5/2

NOTE 1 : Functional verification of an optical fibre cable is very