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ENERGY STATION T150

UNI EN ISO 9001-2000 n 9115.BRMO

CONTENTS
CONTROL SECTION ........................................................................................................................................ 4
1.
DESCRIPTION.......................................................................................................................................... 6
1.1. Introduction........................................................................................................................... 6
1.2. Overview............................................................................................................................... 6
1.3. Rated voltage and current ....................................................................................................... 7
1.4. Technical Specifications .......................................................................................................... 8
1.5. Composition .......................................................................................................................... 9
1.5.1. SCU Section ................................................................................................................... 9
1.5.2. BT Section ..................................................................................................................... 9
1.5.3. SRD Section ................................................................................................................. 10
1.5.4. RD Module ................................................................................................................... 10
1.6. Identification label ............................................................................................................... 13
2.
INSTALLATION REQUIREMENTS ........................................................................................................ 14
2.1. Electrical plant ..................................................................................................................... 14
2.2. Installation site .................................................................................................................... 14
2.2.1. Access......................................................................................................................... 14
2.2.2. Load imposed on the floor ............................................................................................. 14
2.2.3. Climatic requirements ................................................................................................... 14
2.2.4. Maintenance ................................................................................................................ 14
3.
CONNECTIONS...................................................................................................................................... 15
3.1. Preliminary operations .......................................................................................................... 15
3.2. Protection earth ................................................................................................................... 15
3.3. Mains input.......................................................................................................................... 15
3.3.1. Input voltage configuration............................................................................................ 15
3.3.2. AC distribution to the RD Modules .................................................................................. 16
3.4. Output cables connection ...................................................................................................... 16
3.5. Batteries connection ............................................................................................................. 16
3.6. Positive pole connection to the earth ...................................................................................... 16
3.7. Tele-signals connection ......................................................................................................... 17
3.8. Temperature probe .............................................................................................................. 17
4.
GETTING START ................................................................................................................................... 18
4.1. RD Modules insertion ............................................................................................................ 18
4.2. RD Modules configuration...................................................................................................... 18
4.3. Clock setting ........................................................................................................................ 18
4.4. Functional verification ........................................................................................................... 19
4.5. Operational alarms ............................................................................................................... 21
4.5.1. LEDs configuration........................................................................................................ 21
4.5.2. Relays configuration...................................................................................................... 21
4.5.3. Battery alarms.............................................................................................................. 22
4.5.4. Output alarms .............................................................................................................. 22
5.
SYSTEM PARAMETERS SETTING....................................................................................................... 23
5.1. Temperature compensation ................................................................................................... 23
5.2. Battery parameters............................................................................................................... 23
5.3. Password modification .......................................................................................................... 24
6.
MAINTENANCE ...................................................................................................................................... 25
6.1. RD Module replacement ........................................................................................................ 25
7.
SOFTWARE GUIDE ............................................................................................................................... 26
7.1. Default mask ....................................................................................................................... 26
7.2. Function Keys ...................................................................................................................... 26
7.3. Software Menu..................................................................................................................... 28
7.4. Sub-menu access procedure .................................................................................................. 29
7.4.1. SCU2001 v#.## \ 1 ALARMS ......................................................................................... 29
7.4.2. SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 7 INSTALL .......................................... 29
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MD03006C

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.3. SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 8 UNINSTALL ...................................... 29


7.4.4. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ MAINTENANCE........... 30
7.4.5. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ VB MIN ..................... 30
7.4.6. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ PREALLARM VB MIN ... 31
7.4.7. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ TB MAX ..................... 31
7.4.8. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ CORRECTION STEP .... 32
7.4.9. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ BT# LIMITATION ....... 32
7.4.10. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ T CORR. ACTIVE....... 33
7.4.11. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ NUMBER OF BT ........ 33
7.4.12. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# TYPE ................ 34
7.4.13. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# CAPACITY ......... 34
7.4.14. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# MANUFACTURER 35
7.4.15. SCU2001 v#.## \ 3 CONFIGURATION \ 3.1 LED.............................................................. 35
7.4.16. SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAY \ 1. ALARM ASSOCIATION .................... 36
7.4.17. SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAY \ 2. RELAY ACT. STATUS ...................... 36
7.4.18. SCU2001 v#.## \ 3 CONFIGURATION \ 3.3 TIME ............................................................ 36
7.4.19. SCU2001 v#.## \ 3 CONFIGURATION \ 3.4 PASSWORD MOD. .......................................... 37
7.4.20. SCU2001 v#.## \ 4 RECORDED ALARMS ........................................................................ 37
7.4.21. SCU2001 v#.## \ 5 MOD. RECTIFIER \ 1 MEASURES ....................................................... 37
7.4.22. SCU2001 v#.## \ 5 MOD. RECTIFIER \ 3 THRESHOLDS \ LOAD SHARING ......................... 37
7.5. Software Configuration ......................................................................................................... 38
7.5.1. Modular Rectifier .......................................................................................................... 38
7.5.2. Modulo BT ................................................................................................................... 39
7.5.3. LEDs and Relays........................................................................................................... 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

CONTROL SECTION

Editing
Written by

Role

Date

Technical Staff

05/11/05

Verify
Verified by

Role

Date

Technical Staff

05/11/05

Approval
Approved by

Role

Date

Technical Manager

05/11/05

Revision
Rev.
B
C
D
E
F
G
H
I
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Author

Description

Date

References
Ref.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

SAFETY ADVICE AND RESPONSIBILITY

THIS MANUAL IS PART OF THE RELEASED DEVICE.


BEFORE INSTALLING OR OPERATING THIS DEVICE READ CAREFULLY THE
INSTRUCTIONS CONTAINED IN THIS MANUAL AND MAKE SURE THEY ARE
OBSERVED BY THE TECHNICAL STAFF.
KEEP THIS MANUAL WITH THE DEVICE FOR FUTURE REFERENCE.
ALL MAINTENANCE WORKS MUST BE PERFORMED BY A QUALIFIED
STAFF.
DO NOT CARRY OUT SUCH WORKS PERSONALLY.
IF YOU OPEN OR REMOVE THE PROTECTIONS OF THE DEVICE YOU MAY
GET IN TOUCH WITH HAZARDOUS VOLTAGE!

LEAKAGE CURRENT!
MAKE SURE THAT THE EARTHING IS CARRIED OUT PROPERLY BEFORE
CONNECTING THE DEVICE TO THE MAINS!

PACKAGING
TO ENSURE CORRECT OPERATION, UNPACK AND POSITION THE DEVICE VERY
CAREFULLY, AVOIDING OVERTURNING AND CRASHING.

TO AVOID DAMAGING THE CIRCUITS FOLLOW CAREFULLY THE STEPS


DESCRIBED IN THE INSTALLATION AND COMMISSIONING PROCEDURE.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

1. DESCRIPTION
1.1.

Introduction

The ENERGY STATION T150 is designed to satisfy the typical requirements of telecommunication
equipment. In Mains present condition the system ensures a stabilized and filtered supply to the loads as
well as the full efficiency of the back-up batteries.
In case of mains fault the system ensures the loads supply from batteries, without interruptions.
The System is based on the concept of modularity to meet upgradability and flexibility requirements.
The system is composed of:

N. 1 Integrated Sub-Rack equipped with


SCU Section
- System Control Unit and Operator Interface;
BT Section
- Battery connection, control and managing;
SRD Section
- Rectifiers sub-rack for n. 5 RD modules;
N. 5 RD Modules - Rectifier 48V - 50A (with N. 2 redundant RD Modules);
N. 1 Battery Box.

The System is entirely managed by a microprocessor System Control Unit (SCU), which concurrently
monitors all the operating steps of the paralleled rectifiers, signals the failures and manages all the
parameters and the operating thresholds of the system. The whole configuration is software upgradable.
The system redundancy, with one or more RD modules besides the nominal power requirements, improves
the system reliability.
The system can be expanded, upgraded or maintained during the normal operation.
An isolated interface, like CAN BUS, connects all the Rectifier Modules to the System Control Unit.
A RS-232 serial interface provides the connection to a standard PC, allowing the remote control and
monitoring through an optional SW application.

1.2.

Overview

The ENERGY STATION T150 can be powered by:

400Vac 3+N;
230Vac 1+N.

The AC input cables are directly connected to input terminal board in the upper part of the cabinet.
The RD Modules are protected by independent Magnetothermic Circuit Breakers, each rectifier is internally
protected by fuses that selectively cut off the single faulty rectifier.
A power factor correction device assures a pure sinusoidal absorbed current from the mains.
The rectifiers outputs are paralleled, the load is equally partitioned among the rectifiers also without the
control of the SCU.
The DC outputs to the user loads are selectively protected by Magnetothermic Circuit Breakers monitored by
the SCU.
The total number of RD Modules depends on the current required by the load and the battery.
The System can manage independently two battery banks.
The battery charging current is settled and controlled independently on each bank, each battery output is
protected by Magnetothermic Circuit Breakers.
When the input phase voltages exceed some configurable thresholds the RD modules are stopped with the
consequent discharge of the battery.
When the correct parameters of the Mains are restored, the RDs are restarted and the battery charged with
a controlled current configurable according to the battery capacity.
The battery is protected from deep discharge by a Low Voltage Disconnection device (LVD) that cuts off all
the user loads on the minimum battery voltage.
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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

When the Mains is restored and the output voltage reaches a safety threshold the LVD device is switched on
again.
Every operation is monitored and signaled by status/alarms LED indications, the most important alarms are
tele-transmitted through potential-free relay contacts.
Separation between AC and DC circuits
The AC wire path is completely separated from the DC one.

1.3.

Rated voltage and current

The rated voltage of the System is 48Vdc.


The full equipment total rated current to the Users and the Batteries is 150A.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

1.4.

Technical Specifications

CLIMATIC SPECIFICATIONS
STORAGE
20% 95%

Relative humidity

-25 C +70C

Temperature
OPERATION
Relative humidity

5% 85% (95% non-condensing)

Temperature

+0C +55C

Altitude

3000m at sea level

Protection Degree

IP20B

ELECTRICAL FEATURES (With Nominal Equipment: N. 3 RD Modules)


INPUT
Input voltage

400Vac 3+n / 230Vac 1+n

Max variation on input voltage without power de-rating

-20% +25%

Max variation on input voltage with power de-rating

-60% +25%

Frequency

50/60Hz 5%

Input current (per phase) with 1 input

49A

Input current (per phase) with 3 input

33A

Power factor

0,99

Efficiency (in rated conditions)

90%

Max apparent power absorbed

10KVA
5% (according to EN 61000-3-2)

Absorbed current distortion THD


OUTPUT
Rated output voltage

48Vdc

Floating-charge voltage (hermetic AGM batteries at 20C)

54,48Vdc (AGM)

53,52Vdc (GEL)

Voltage stability (steady state)

< 1%

Alternate residual ripple

0.7mV psofom

Rated output current

150A

Max output current (overload)

158A

Load sharing among the RDs without SCU

15% of the RD Module rated current

Load sharing among the RDs with SCU

5% of the RD Module rated current

Response for dynamic Mains variations from -15% to +10%

8% for 5ms

Response to dynamic load change of 50%

8% for 5ms

10mV eff

100mVpp

THERMAL FEATURES (With Nominal Equipment: N. 3 RD Modules)


Dissipated Power

781kcal/h

Cooling

Forced Ventilation (one Fan per RD Module)

MECHANICAL FEATURES (With Full Equipment: N. 5 RD Modules)


Sub-Rack Dimensions W X D X H

600 x 600 x 1500 mm

Weight

103 Kg

Load imposed on the floor

286 Kg/m2

STANDARD REFERENCES
Safety

EN 60950

Conducted emissions

EN55022 Class A

Electrostatic discharge immunity

EN 61000-4-2 (4KV contact)

RF radiated field immunity

EN 61000-4-3 (3V/m)

Fast transient / burst immunity

EN 61000-4-4 (input: 4KV; output: 1KV)

Surge immunity

EN 61000-4-5 (4KV 1,2/50sec)

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

1.5.

Composition

1.5.1. SCU Section


The System Control Unit (SCU) manages the whole system and includes the following parts:
-

Analogue input signals section;


CAN BUS communication section;
Real Time Clock (RTC);
Power Supply section;
Operator Interface section;
RS232 serial interface section.

The System Control Unit communicates with all the modules by means of a like - CAN BUS connection.
All the modules are continuously monitored to detects alarms and events, that are associated to the
references and recorded (up to 1000 events can be recorded).
The System Control Unit continuously reads the output voltage and the battery parameters,
consequently adjusts the rectifiers voltage/current set-points.
The System Control Unit manages the LVD device to protect the battery from deep discharge in mains
condition.
The System Control Unit provides the Power Supply to all the electronic boards of the system.
The Operator Interface allows the user to enter the system software configuration and measures,
composed of:
-

time
and
fault

it is

n. 1 display;
n. 6 signaling LEDs;
n. 4 function keys.

There are two operating levels:


-

Administrator Level, that can manage the whole system and is password protected;
User Level, that allow only to read measures, alarms and events.

To protect the system, the Administrator level is disabled after 10 seconds of inactivity.
The serial asynchronous interface RS-232 allows the connection to a personal computer, and, by means of a
Windows software application, the concurrent monitoring of all the measurement results, events and alarms,
with their recording in independent files for each module.
The tele-signaling interface is provided by a Relay Card with six potential-free contacts relays, five of which
are fully software configurable.

1.5.2. BT Section
The BT Section provides the connections, protections and managing of the backup batteries. The system
can manage separately and independently up to 2 banks of batteries, each of them composed of 4 strings
and protected in couples by independent bipolar magnetothermic circuit breakers:
-

IB1: Battery 1 and Battery 3 (bank 1);


IB2: Battery 2 and Battery 4 (bank 2);
IB3: Battery 5 and Battery 6 (bank 3);
IB4: Battery 7 and Battery 8 (bank 4).

The BT module measures the:


-

temperature of the battery site;


Battery voltages (independently on each bank);
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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

Battery currents (independently on each bank);


state of two digital inputs (for gas detector option).

These measures are necessary to manage correctly the battery charging/discharging phases, to control the
currents and detect the alarms, and to calculates some important system parameters:
-

Battery Available Capacity;


Battery Discharge Condition;
Battery Residual Capacity;
Battery Discharge Level.

The battery floating voltage is adjusted according to the temperature and some software settable
parameters:
-

start/stop temperature window;


voltage adjusting step, measured in mV/el/C, as reported in the batteries technical specifications.

The serial interface (RS-232) allows the connection to a Personal Computer and the full remote control by
means of an optional software application that completely replay the operator Interface.

1.5.3. SRD Section


The SRD Section is a sub-rack for n. 5 RD Modules.

1.5.4. RD Module
The RD Module is an AC/DC converter, with 230Vac input voltage and 48Vdc output voltage.
The RD Module is composed of an input rectifier bridge followed by a capacitive filter, a PFC section
(chopper) and an inverter section that supplies the steady output voltage.
The analogue regulation section allows the paralleling of the RD Modules outputs and includes all the
protections.
The power regulation is performed by means of a PWM control signal.
All the operation are monitored/managed by a microprocessor, which:
-

measures the input voltage;


measures the chopper voltage;
limits the output power;
generates the PWM control signal to limit the output current;
generates the PWM control signal to limit the output voltage;
measures the RD temperature and manages the relevant alarms;
manages the start/stop procedure (chopper start/stop, inverter start/stop, RD start with current limitation);
communicates via CAN-BUS with the SCU Module;
manages the operator interface.

The Operator Interface includes:


-

n. 1 led bar-graph for the output power indication;


n. 2 signaling LEDs;
n. 2 command keys.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

LED

State

Description

Upper

GREEN

RD Module ON

LED

YELLOW

Overload or Overtemperature

RED

RD Module OFF

Lower

RED

Normal operation

LED

OFF

Generic Alarm

The microprocessor configures the set-point according the data received by the SCU or the alarm condition.
The start procedure is managed by the microprocessor and includes the following steps:
-

Pre-charge;
Start Chopper PFC;
Start inverter.

The stop procedure is managed by the microprocessor and includes the following steps:
-

Stop inverter and PWM generator;


Stop Chopper PFC;
Pre-charge relay opening.

The output current is limited by the PWM adjustment, that manages the overcurrent condition to withstand
the output continuous short circuit.
When the RD Module internal temperature exceeds the temperature pre-alarm threshold, the output current
is linearly de-rated to limit the temperature to a steady value; if the temperature exceeds the temperature
alarm threshold (80C) the rectifier is a blocked.
The RD Module is cooled by means of a controlled speed fan on board.
The RD Module can be fully controlled by the System Control Unit to which it transmits all its parameters and
measures.
Features
The RD Module provides for the following performance:
- Parallel operation with equal sharing of the load current;
- Independent protection with selective disconnection of the single faulty module;
- Soft-start during the start-up of the module;
- Parallel Hot-plug during the normal operation of the Power Station;
- Calibration of the current and voltage limitation;
- Output power indication by means of the LEDs bar-graph operator interface;
- Stored alarm reset option from the operator interface;
- Assigned address reset option from the operator interface.
Protections

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

The RD Module provides for the following protections.


- Internal AC input fuses;
- Output overcurrent protection: outputs withstand continuous short circuit;
- Output overvoltage protection with selective disconnection;
- Slow front input overvoltage protection: the module stops temporarily when minimum and maximum
thresholds are exceeded;
- Steep front input overvoltage protection: by means of varistors;
- Overtemperature protection: when the heatsink exceeds the first temperature threshold the output
current is de-rated to limit the temperature to a steady value; if the heatsink exceeds the second
temperature threshold (80C) the rectifier is stopped.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

RD MODULE TECHNICAL SPECIFICATIONS


INPUT
Input voltage

230Vac 1+n

Max variation on input voltage without power de-rating

-20% +25%

Max variation on input voltage with power de-rating

-60% +25%

Frequency

50/60Hz 5%

Input current

16.3A @ Vin = 195Vac

Power factor

0,99

Efficiency

91%

Max apparent power absorbed

3175VA
5% (according to EN 61000-3-2)

Absorbed current distortion THD

OUTPUT
Rated output voltage

48Vdc

Max output voltage

57.6Vdc

Floating-charge voltage (hermetic batteries at 20C)

AGM -

Voltage stability (in static condition)

< 1%

Voltage stability (in dynamic condition)

< 5%

Transient duration

< 10ms

Alternate residual ripple

0.7mV psofom

Rated output current

50A

Max output current (overload)

52.5A

Load sharing among the RD Modules without SCU

< 15%

54,48Vdc (2.27V/el)

Load sharing among the RD Modules with SCU

< 5%

Response for dynamic Mains variations from -15% to +10%

8% per 5ms

Response to dynamic load change of 50%

8% per 5ms

GEL -

53,52Vdc (2.23V/el)

50mV eff

ACOUSTIC NOISE
Measured in open field at 1.5 m from the EUT
and at 1.3 m of height from the floor

50dB

THERMAL FEATURES
Dissipated Power

260kcal/h
Speed controlled fan on board

Cooling
MECHANICAL FEATURES
Dimensions WxHxD

1/6 19 x 6U x 380 mm

Weight

6Kg

Electrical connection

HOT-PLUG (Input/Output/Signals) rear side

Insertion

Frontal

1.6.

Identification label

The Identification Label provides the following information:

BRAGA MORO Trademark;


Modular System Identification Code;
Modular System Serial Number;
Production Date;
AC Input Specifications;
DC Output Specifications;
CE Mark.

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100mVpp

ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

2. INSTALLATION REQUIREMENTS
2.1.

Electrical plant

The System can be powered by a backup generator set or by the public energy distribution network.
The input cables section is fixed by the installer according to the absorbed current.
The maximum phase current absorbed by the fully equipped System is reported in the section 1.4.

2.2.

Installation site

The System can be placed on the floor, against the wall or back-to-back with other devices.
Close all the building jobs and accurately remove dust and waste, before starting the installation.
The installation site have to be dry and clean (humidity and dust can damage the equipment).
Do not install the Modular System under hydraulic pipes or similar plants.

2.2.1. Access
The installation site access have to facilitate the introduction of the cabinet, whose dimensions are reported
in the section 1.4.

2.2.2. Load imposed on the floor


Due to its modular structure, the System load imposed on the floor depends on the final configuration,
dimensions and full equipment weight are reported in the section 1.4.

2.2.3. Climatic requirements


The climatic specifications, reported in the section 1.4, have to be satisfied both in storage and in operation
conditions. The installation site has to assure the proper cooling of the equipment, taking also into account
the power dissipated by System (see section 1.4).
To prevent critical ventilation conditions for the System, no heat source must be nearby the cabinet. The air
temperature around the System should be as low as possible. No obstruction must interrupt the natural
convective cooling air path through the vents on the front panel and on the roof of the cabinet.
If necessary, the protections against the fall of materials and dust on the roof and inside the System, must be
placed at a least distance of 0,5m.
No object can be placed on the roof of the cabinet, it would reduces the air flow to the closet.

TO VIOLATE THESE CAUTIONS COULD CAUSE THE LOCK OF THE SYSTEM BY


THE OVERTEMPERATURE PROTECTION.
2.2.4. Maintenance
The System is frontally accessible for the normal exercise and maintenance operations.
The roof of the cabinet it is divided into three independent parts to facilitate the electrical connections from
the top.
To facilitate the installation, operation and maintenance the site must have a frontal free room of 1m at least.

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

3. CONNECTIONS
3.1.

Preliminary operations

Remove the packing and verify that the equipment has not been damaged during the shipment.
Remove the packing materials from the site.
Verify that the System includes the Kit 230Vac 1
+N.
The installation requires the following tools.
- A complete set of common and socket wrenches (up to 19 mm) provided with proper insulation
according to the safety Recommendations.
- A complete set of slot or cross screwdrivers provided with proper insulation according to the safety
Recommendations.
- a digital multimeter.

3.2.

Protection earth

The Protection Earth clamp, marked by the standardized symbol for the equipment main earth plug, is on
the input terminal board M1 in the upper part of the cabinet.

CONNECT THE PROTECTION EARTH AS FIRST.


3.3.

Mains input

BEFORE STARTING VERIFY THAT THE UPSTREAM AC INPUT CABLES, FROM THE
MAINS, AND DC OUTPUT CABLES TO THE BATTERIES ARE DISCONNECTED.
The AC input cables are directly connected to input terminal board M1.

3.3.1. Input voltage configuration


The system T150 can be powered by the following input voltage configurations:

400Vac 3
+N (standard configuration);
230Vac 1+N.

400Vac 3 +N)
Connect the input phases R, S and T and the neutral N to the relevant terminal 1, 2, 3 and 4 of M1.
230Vac 1 +N
Connect the input single phases L to the terminals 1, 2 and 3 of M1 short-circuited with the Kit 230Vac
1
+N. Connect the input neutral N to the terminal 4 of M1.

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3.3.2. AC distribution to the RD Modules


The RD Modules are supplied by a 230Vac single-phase voltage and protected by independent
Magnetothermic Circuit Breakers IRD#.
Ref.
IRD1 IRD5

In
20A

Curve
C

Type

Icutoff

1P+N

6kA

The distribution is balanced on the three phases.

3.4.

Output cables connection

The DC user loads negative cables are connected to the Magnetothermic Circuit Breakers ID#, the positive
cables to the positive bar on the upper part of the back-panel.
Ref.

In

ID1 ID12

40A

Curve

Type
1P+N

Icutoff
6kA

The DC socket on the frontal panel is protected by a 16A fuse F1.

3.5.

Batteries connection

BEFORE STARTING VERIFY THAT THE DOWNSTREAM DC OUTPUT CABLES TO


THE BATTERIES ARE DISCONNECTED.
Eight battery strings can be connected to the system, the charging cycle is software configurable on two
independent banks according to the type and the size of the batteries.
The battery negative cables are directly connected to the Magnetothermic Circuit Breakers protections IB#,
the positive cables to the positive bar on the upper part of the back-panel.
Ref.

In

IB1 IB4

125A

Curve

Type

Icutoff

2P

15kA

WARNING!!! OPEN THE BATTERY SWITCHES BEFORE CONNECTING.


The cables section is on the installer own responsibility, and must be proportional to the current and
to the distance.

3.6.

Positive pole connection to the earth

THE SYSTEM IS DELIVERED WITHOUT ANY CONNECTION BETWEEN THE


POSITIVE POLE AND THE EARTH.
If required the positive output bar can be connected to the earth.
This operation is fully on the installer own responsibility and discretion.
Notice that, in this case, every accidental contact between the active negative polarity and the metal frame
generates a short circuit between the two battery terminals.

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3.7.

Tele-signals connection

The tele-signals connections are available on the terminal boards M1, M2 and M3 of the Relay Card SK3, on
the internal side of the frontal panel in the upper part of the cabinet.
The tele-signals connection is described below together with the LED indications.
The Common (C), Normally Closed (NC) and Normally Open (NO) contacts are the voltage-free outputs of
relays. All the relays, except RL1, are fully software configurable.
Socket

Pin

Ref.

Relay

LED

Alarm / Event Description

M1

1-2-3

NO-C-NC

RL1

M1

4-5-6

NO-C-NC

RL2

LED 1

POWER STATION FAULT

M2

1-2-3

NO-C-NC

RL3

LED 2

BATTERY MINIMUM VOLTAGE

M2

4-5-6

NO-C-NC

RL4

LED 3

MAINS FAULT

M3

1-2-3

NO-C-NC

RL5

LED 4

BATTERY FAILURE

M3

4-5-6

NO-C-NC

RL6

LED 5

RECTIFIER FAULT

M3

4-5-6

NO-C-NC

RL6

LED 6

ELECTRICAL PLANT FAULT

PLC FAULT

Tab. 1 Tele-signals connections, to the terminal boards M1, M2, M3 of SK2, and LEDs configuration.

3.8.

Temperature probe

The battery temperature probe, connected to the terminal board M1 of the card SK2 in the upper part of the
cabinet; it must be located into the battery site, lengthening its cables if necessary

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4. GETTING START
4.1.

RD Modules insertion
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
AUTHORIZED AND QUALIFIED PERSONNEL.

Insert all the RD Modules into the SRD Module, the guides on the upper side of the sub-rack facilitate their
insertion into the sockets on the back-panel; fix all the modules using the screws provided with the System.
The location of the Module in the sub-rack determines the software address of the RD Module, that is
reported on the labels under the modules.

4.2.

RD Modules configuration

Verify that all the magnetothermic circuit breakers IRD# are open.
Close the Magnetothermic Circuit Breaker IRD1, after the soft-start, the rectifier in the location 1 starts to
power the system with an output voltage of 54.5V 0.5V.
Then the System Control Unit starts up presenting the following information on the display:
RD. MOD. IN ALARM
Vout: 53.5

Iout: 000

Vb1: 53.5

Ib1: 000

RS:400 ST:400 TR:400


The System is delivered with all the RD Modules already installed as standard.
To install a new RD Module is necessary first of all to reset the local address of the rectifier, pressing for at
least 5sec the upper button of the RD frontal panel, then, from the Operator Interface, to select the path1
SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 8 UNINSTALL,
choosing the address corresponding to the position of the rectifier, to reset the previous installation.
1
Finally select the path
SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 7 INSTALL,
and install the new RD Module, verifying the correct assignment of the address.

4.3.

Clock setting

The clock allows to associate a chronological order to the recorded events, that can be read selecting the
1
path
SCU2001 v#.## \ 4 RECORDED ALARMS.
A local back-up battery allows to maintain all the recorded alarms also in case of complete power down of
the system (mains fault and battery discharged).

The detailed procedure is reported into the SOFTWARE GUIDE.


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To enable the back-up battery is necessary to access to the System Control Unit card (SCU) and move the
jumper PN5 on the Components Side from the right to the left position as represented in the figure below.
SCU Card
BT1
BATTERY

C70
CN9

PN5

CN2
L1

Fig. 1 Jumper PN5 on the Components Side of the System Control Unit.
Select the path1
SCU2001 v#.## \ 3 CONFIGURATION \ 3 TIME
and insert the current date and time.

4.4.

Functional verification

Close all the Magnetothermic Circuit Breakers IRD#, after the start-up, the first row of the display MOD.
RECT. IN ALARM indicates that some alarms have occurred as detailed by the LED indication.
The ALARM A LED activation is generated by the following alarms:
the Magnetothermic Circuit Breakers IB#, in the BT section, are cut off. Selecting the path1
SCU2001 v#.## \ 1 ALARMS
this alarms can be displayed in detail as:
BT01 Fus. BT1 KO
BT01 Fus. BT2 KO
BT01 Fus. BT3 KO
BT01 Fus. BT4 KO

ATT;
ATT;
ATT;
ATT.

The ALARM C LED activation is generated by the following alarms:


1

the Magnetothermic Circuit Breakers ID# are cut off. Selecting the path
SCU2001 v#.## \ 1 ALARMS
this alarms can be displayed in detail as:
DC01 FUSE OUT KO ATT.
Select the path1
SCU2001 v#.## \ 5 MOD. RECTIFIER \ 1 MEASURES,
and verify the following values:
2

Vout = 54.5V 0.5;


Iout = Irdt = Ibt = 0A.

The output nominal voltage is reported in sect. 1.4.


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1

Close the Magnetothermic Circuit Breakers IB#, select the path

SCU2001 v#.## \ 5 MOD. RECTIFIER \ 1 MEASURES,


and verify the following values:
Vout = 54.5V 0.5;
Irdt = Ibt 0 (this because Iout = 0A and Iout = Irdt - Ibt).
the real value of Vout depends on the battery charge status.
MODULAR RECTIFIER
Vout: 53.5

Irdt: 030

Ibt: 030

Iout: 000

Close the Magnetothermic Circuit Breakers ID#, select the path1


SCU2001 v#.## \ 5 MOD. RECTIFIER \ 1 MEASURES,
and verify the following values:
Vout,
Irdt Iout Ibt.
MOD. RECT. IN MAINTEN.
Vout: 53.5

Iout: 050

Vb1: 53.5

Ib1: 002

RS:400 ST:400 TR:400


The MOD. RECT. IN MAINTEN. Indication, on the first row of the display, assures the correct operation of
the System.

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4.5.

Operational alarms

The operational alarms, during the normal operation of the system, are signaled by LEDs on the frontal panel
and tele-transmitted by the voltage free contacts of relays, they refer to occurred events (as Mains Fault,
Battery Minimum Voltage, and so on) and disappear when their causes disappear.
All the occurred alarms are recorded by the System Control Unit, to support the failure analysis in case of
repetitive critical events.
1
The recorded alarms can be read selecting the path
SCU2001 v#.## \ 4 RECORDED ALARMS.

4.5.1. LEDs configuration


The SCU CARD alarm-led association can be modified selecting the path

SCU2001 v#.## \ 3 CONFIGURATION \ 3.1 LEDS


then the different LEDs.
1. LED1;
2. LED2;
3. LED3;
4. LED4;
5. LED5;
6. LED6.
The standard configuration is reported in section SOFTWARE CONFIGURATION.

4.5.2. Relays configuration


The SCU CARD alarm-relay association can be modified selecting the path1
SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAYS \ 1 ALARM ASSOCIATION
then the different relays:
1. RL2;
2. RL3;
3. RL4;
4. RL5;
5. RL6.
The relay activation logic can be modified selecting the path1
SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAYS \ 2 RELAY ACT. STATUS
P (PICK-U) refers to Attraction Activation Logic, D (DROP-O) to Fall Activation Logic.
The standard configuration is reported in section SOFTWARE CONFIGURATION.

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4.5.3. Battery alarms


To modify the battery minimum voltage threshold, select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ VB MIN.
To modify the battery minimum voltage pre-alarm threshold, select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ PRE-ALARM VB MIN.
To modify the battery maximum temperature threshold, select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ TEMPERATURE ALARM.

4.5.4. Output alarms


To modify the RD modules load sharing threshold, select the path1
SCU2001 v#.## \ 5 MOD. RECTIFIER \ 5 INFORMATION \ LOAD SHARING.

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5. SYSTEM PARAMETERS SETTING


5.1.

Temperature compensation

The temperature compensation allows to automatically adjust the value of the battery charging
voltage versus the temperature, the compensation coefficient, expressed in [mV*el*C], is reported in
the technical specifications of the batteries.
The System standard configuration does not perform the temperature compensation, and the voltage is fixed
to the value specified at 20C:
54V = N 24 elem * 2.25V/el.
To enable the temperature compensation, access to the SCU2001 v#.## by means of the operator interface.
1
Select the path
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ T CORR ACTIVE
and set the value: YES.
1
The temperature coefficient can be configured in the path
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ CORREC STEP,
the default value is 03mV, with a consequent slope of 0.072V/C.

5.2.

Battery parameters

To configure the number and the capacity of the battery banks, access to the SCU2001 v#.## by means of
the operator interface.
Select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ NUMBER OF BT
and insert the number of battery installed. Select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT1 TYPE
and insert the type of the first battery installed. Select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT1 CAPACITY
and insert the capacity of the first battery installed. Select the path1
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT1 MANUFACT
and insert the maker of the first battery installed. The current limitation to the battery is fixed to 1/10 of the
battery total capacity, expressed in [A/h], so if, for example, the capacity is 300A/h, the limitation will be fixed
1
to 30A. To configure the battery current limitation, select the path
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ BT1 LIMITAT
and insert the current value, expressed in [A].
Configure the other battery banks following the same procedure of the first one.
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1

To modify the battery maintenance voltage select the path

SCU2001 V#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ MAINTENANCE

5.3.

Password modification

The default value of the password, 0000, allows everyone to access to the configuration menu, to
protect the configuration it is necessary to modify it.
To modify the password, is necessary to know the current one, to select the path1
SCU2001 v#.## \ 3 CONFIGURATION \ 3.4 PASSWORD
and to follow the steps suggested by the System Control Unit on the display.

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6. MAINTENANCE
All the maintenance/repair operations must be performed by authorized and qualified technicians,
provided with a full set of spare parts including a RD Module and a complete set of electronic cards
(SCU Card, BT Card).
Connections
The faulty electrical connections are the most frequent cause of erroneous alarm, to prevent them is
necessary to verify periodically the tightening of all the accessible electrical connections.
The RD Module, provided with a self-diagnostic section, does not require periodical verifications or
adjustments, in case of fault it signals the occurred event and, if necessary, shutdown for self-protection.
Nevertheless the following periodical controls can prevent latent faults.
Load sharing
In normal operations the difference between the currents supplied by the RD Modules must be less than 5A.
If this threshold is exceeded the System Control Unit could be faulty.
Battery discharging
The System Control Unit adjusts the output voltage to compensate the temperature variations and to limit the
charging current to the batteries.
A faulty System Control Unit could cause the output voltage to exceed the battery minimum voltage
threshold, with the consequent discharge of the battery.
This fault would be identified by a battery discharge alarm, and would require the replacement of the System
Control Unit.

OPENING OR REMOVING THE PROTECTIONS OF THE DEVICE, DURING THE


NORMAL OPERATION, YOU MAY GET IN TOUCH WITH HAZARDOUS VOLTAGE!
6.1.

RD Module replacement
1

The replacement of a faulty RD Module does not require to stop the system. Select the path
SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 8 UNINSTALL

and delete the faulty module from the software configuration of the system.
Press, for at least 5 seconds, the upper push button on the frontal panel of the relevant RD Module to delete
locally its address.
Open the relevant Magnetothermic Circuit Breaker IRD#, in the AC Module, and remove the Module from the
sub-rack.
Install the new RD Module into the sub-rack and close the relevant Magnetothermic Circuit Breaker. Select
the path1
SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 7 INSTALL
and insert the module into the software configuration.

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7. SOFTWARE GUIDE
7.1.

Default mask

The Operator Interface consists of a display with 4 rows and 20 columns, n. 4 function keys and n. 6
signaling LEDs. The Default Mask displays the main system information:
1 row
2 row
3 row
4 row

General System Status;


Output voltage and current;
Battery voltage and current;
Input voltage and current or time/date.
RD. MOD. IN ALARM
Vout: 53.5

Iout: 000

Vb1: 53.5

Ib1: 000

12:15

15/09/05

Fig. 2 Default Mask


Pressing a whatever key the default mask can be exited to enter the main menu mask. From the Main Menu
Mask, the System Configuration Menu tree structure can be accessed, the first row always displays the
current hierarchical level, the next branch of the lower hierarchical level (2 and 3 rows) is marked by the
cursor
, on the right side of the row (current row).
If no key is pressed within 30 seconds, the Default Mask is automatically restored.

7.2.

Function Keys

The Function Keys F1, F2, F3 and F4 located immediately under the Display allow to navigate the System
Configuration Menu. The Function Keys meaning is reported on the 4 row of the display, and is described
into the following tables.
F1

Function

4^ Row

Configuration

It moves the cursor, represented by the symbol


on the right side of
the row, to the upper adjacent row, scrolling the list upwards.

It increments the current value of the digit marked by the flashing cursor.

Module
insertion

It increments the current value of the digit marked by the flashing cursor.

password insertion

It decrements the current value reported on the 2 row of the display. In +


case of a numerical variable, the 3 row reports its allowed range.

Numeric
insertion

It decrements the current value of the digit marked by the flashing +


cursor.

Alphanumeric
variable insertion

Scrolling the menu

Tab. 2 Function Key F1

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variable

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F2

Function

4^ Row

It moves the cursor, represented by the symbol


on the right side of
the row, to the lower adjacent row, scrolling the list downwards.

It decrement the current value of the digit marked by the flashing cursor.

It moves the flashing cursor to the right adjacent digit, or to the first left X
digit when the cursor reaches the last right position.

It increments the current value reported on the 2 row of the display.

It increments the current value of the digit marked by the flashing cursor.

Scrolling the menu


Module
insertion

address

password insertion

Numeric
insertion

Alphanumeric
variable insertion

4^ Row

Configuration

In case of a numerical variable, the 3 row reports its allowed range.


+

Configuration

variable

Tab. 3 Function Key F2


F3

Function

ENTER. It select the sub-menu marked by the symbol


on the right
side of the row (current row). It allows to enter the lower hierarchical
level of the menu or to mark the current row with the symbol
, so to
enable/disable the relevant functionality.

ENTER. It confirms the selected value, writing it into the EEPROM.

Module
insertion

ENTER. It confirms the selected value of the password.

password insertion

ENTER. It confirms the selected value, coming back to the upper +


hierarchical level of the menu.

Numeric
insertion

It moves the flashing cursor to the right adjacent digit, or to the first left +
digit when the cursor reaches the last right position.

Alphanumeric
variable insertion

Scrolling the menu

address

variable

Tab. 4 Function Key F3


F4

Function

4^ Row

Configuration

ESCAPE. It allows to come back to the upper hierarchical level of the


menu.

Scrolling the menu

ESCAPE. It allows to come back to the upper hierarchical level of the


menu.

Module
insertion

ESCAPE. It allows to come back to the upper hierarchical level of the X


menu.

password insertion

ESCAPE. It allows to come back to the upper hierarchical level of the +


menu.

Numeric
insertion

ENTER. It confirms the selected value, coming back to the upper +


hierarchical level of the menu.

Alphanumeric
variable insertion

Tab. 5 Function Key F4

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7.3.

Software Menu

The Main Menu Mask can be entered pressing a whatever Function Key. From the Main Menu Mask, the
System Configuration Menu can be accessed following the tree structure reported below.

SCU2001 v#.##

ALARMS

MODULES

CONFIGURATION

LEDS

RELAYS

RECORDED ALARMS

TIME/ DATE

PASSWORD

MODULAR RECTIFIER

CFG TEXT

ALARM ASSOCIATION
RELAY ACT. STATUS
LED #1
LED #2
LED #3
LED #4
LED #5
LED #6

RL #2
RL #3
RL #4
RL #5
RL #6

AC MODULE

RD MODULE

DC MODULE

BT MODULE

ALARMS
MEASURES
THRESHOLDS
SETTINGS
DISABLE
ENABLE
INSTALL
UNINSTALL
INFORMATION

ALARMS
MEASURES
THRESHOLDS
SETTINGS
DISABLE
ENABLE
INSTALL
UNINSTALL
INFORMATION

ALARMS
MEASURES
THRESHOLDS
SETTINGS
DISABLE
ENABLE
INSTALL
UNINSTALL
INFORMATION

ALARMS
MEASURES
THRESHOLDS
SETTINGS
INSTALL
UNINSTALL
INFORMATION

SC MODULE
Module Address insertion
ALARMS
STATUS
MEASURES
THRESHOLDS
SETTINGS
CONFIGURATION
DISABLE
ENABLE
INSTALL
UNINSTALL
INFORMATION

MEASURES
ALARMS
THRESHOLDS
SETTINGS
INFORMATION

Fig. 3 Software menu


There are two access levels to the System Configuration Menu:
-

Administrator Level, that can manage the whole system and is password protected;
User Level, limited to only some sub-menus.

To protect the system, the Administrator Level is automatically exited if no key is pressed within 10 seconds.
The User Level allows to:
-

read measures, events and status.

The Administrator Level allows to:


-

Install/uninstall, enable/disable objects (modules);


read thresholds, calibrations, configurations, measures, events and status;
settle thresholds, calibrations and configurations.

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7.4.

Sub-menu access procedure

In this section the software sub-menu access procedure is detailed.

7.4.1. SCU2001 v#.## \ 1 ALARMS




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

1 ALARMS

Press the ENTER key F3


Press F1 or F2 to scroll the alarms, and F3 to delete them
To come back to the main menu press F4

7.4.2. SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 7 INSTALL




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.2 RD MODULE

Press the ENTER key F3


Power on the module to be installed
Move up or down the cursor pressing F1 or F2

7 INSTALL

Press the ENTER key F3

After verifying that the proposed address is correct, Press the ENTER key F3

MODULE ADDRESS ##

To come back to the main menu press F4

7.4.3. SCU2001 v#.## \ 2 MODULES \ 2.2 RD MODULE \ 8 UNINSTALL




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.2 RD MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

8 UNINSTALL

Press the ENTER key F3


Select the module address to be deleted pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Press a whatever key
To come back to the main menu press F4

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7.4.4. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ MAINTENANCE




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

MANTENANCE

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

7.4.5. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ VB MIN




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

VB MIN

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

30 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.6. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ PREALLARM VB MIN




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

PREALLARM VB MIN

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

7.4.7. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ TB MAX




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

TB MAX

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
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MD03006C

05/11/05

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.8. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ CORRECTION STEP




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

CORRECTION STEP

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

7.4.9. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS \ BT# LIMITATION




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

BT# LIMITATION

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.10. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ T CORR. ACTIVE




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

7 INFORMATION

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 - or F2 +

T CORRECT. ACTIVE

Press the ENTER key F3


Select YES (correction enabled) or NO pressing F1 or F2
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

7.4.11. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ NUMBER OF BT




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

7 INFORMATION

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

NUMBER OF BT

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

33 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.12. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# TYPE




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

7 INFORMATION

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

BT# TYPE

Press the ENTER key F3


Select the character pressing F1 - or F2 + and move the cursor pressing F3
After setting the value, Press the ENTER key F4
To come back to the main menu press F4

7.4.13. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# CAPACITY




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

7 INFORMATION

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

BT# CAPACITY

Press the ENTER key F3


Select the value pressing F1 - or F2 + and move the cursor pressing F3
After setting the value, Press the ENTER key F4
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

34 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.14. SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION \ BT# MANUFACTURER




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

2 MODULES

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

2.4 BT MODULE

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

7 INFORMATION

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Select the module address pressing F1 or F2

MODULE ADDRESS ##

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

BT# MANUFACTURER

Press the ENTER key F3


Select the character pressing F1 - or F2 + e move the cursor pressing F3
After setting the value, Press the ENTER key F4
To come back to the main menu press F3

7.4.15. SCU2001 v#.## \ 3 CONFIGURATION \ 3.1 LED




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

3 CONFIGURATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3.1 LED

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

#. LED #

After selecting the LED, Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Move up or down the cursor pressing F1 or F2
After selecting the alarm/event assigned to the LED, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

35 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.16. SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAY \ 1. ALARM ASSOCIATION




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

3 CONFIGURATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3.2 RELAY

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Move up or down the cursor pressing F1 or F2

1. ALARM ASSOCIATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

#. RL #

After selecting the relay, Press the ENTER key F3


Move up or down the cursor pressing F1 or F2
After selecting the alarm/event assigned to the relay, Press the ENTER key F3
To come back to the main menu press F4

7.4.17. SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAY \ 2. RELAY ACT. STATUS




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

3 CONFIGURATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3.2 RELAY

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Move up or down the cursor pressing F1 or F2

2. RELAY ACT. STATUS

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

#. RL #

After selecting the relay, Press the ENTER key F3


Select the relay activation status D (drop) or A (attraction), pressing F3
To come back to the main menu press F4

7.4.18. SCU2001 v#.## \ 3 CONFIGURATION \ 3.3 TIME




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

3 CONFIGURATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3.3 TIME

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Increment or decrement the value pressing F1 or F2 +
Move the cursor pressing F4
After setting the date and the time, Press the ENTER key F3
Press a whatever key
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

36 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.4.19. SCU2001 v#.## \ 3 CONFIGURATION \ 3.4 PASSWORD MOD.




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

3 CONFIGURATION

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3.4 PASSWORD MOD.

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Increment the value pressing F1
Move the cursor pressing F2
After setting the password, Press the ENTER key F3
Press a whatever key
To exit the sub-menu press F4 X
To come back to the main menu press F4

7.4.20. SCU2001 v#.## \ 4 RECORDED ALARMS




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

4 RECORDED ALARMS

Press the ENTER key F3


Press F1 or F2 to scroll the alarms, and F3 X to delete them
To come back to the main menu press F4

7.4.21. SCU2001 v#.## \ 5 MOD. RECTIFIER \ 1 MEASURES




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

5 MOD. RECTIFIER

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

1 MEASURES

Press the ENTER key F3


To come back to the main menu press F4

7.4.22. SCU2001 v#.## \ 5 MOD. RECTIFIER \ 3 THRESHOLDS \ LOAD SHARING




Press a whatever key to enter the main menu SCU2001 v#.##


Move up or down the cursor pressing F1 or F2

5 MOD. RECTIFIER

Press the ENTER key F3


Move up or down the cursor pressing F1 or F2

3 THRESHOLDS

Press the ENTER key F3


If required insert the current password using F1 to increment the value and F2 to move the
cursor to the right. After inserting the current password, press F3 to confirm. Press a whatever key
to complete the procedure
Move up or down the cursor pressing F1 or F2

LOAD SHARING

Press the ENTER key F3


Increment or decrement the value pressing F1 or F2 +
After setting the value, Press the ENTER key F3
To come back to the main menu press F4

File name

Date

Page

PSEBM150

Code
DF05024A
MD03006C

05/11/05

37 di 40

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.5.

Software Configuration

In this section the software configuration is detailed.

7.5.1. Modular Rectifier


SCU2001 v#.## \ 5 MODULAR RECTIFIER \ 5 INFORMATION
Informazioni
VERSIONE FW
VERSIONE HW
TIPO
MATRICOLA
DATA PRODUZ.
CODICE BM
LINGUA
NUMERO RD SISTEMA
CORRENTE SISTEMA
AUTONOMIA SISTEMA
ABILIATZIONE PORTA SERIALE
MODULI RD
VOUT SISTEMA

Information
FW VERSION
HW VERSION
TYPE
SERIAL N.
PRODUCTION
CODE BM
LANGUAGE
NUMBER OF RD
SYSTEM CURRENT
SYSTEM AUTONOMY
SERIAL PORT ENABLE
RD MODULES
SYSTEM VOUT

m.u.

MM.AA

A
H

Value
***
***
NORTEL
***
***
***
ENGLISH
3
48
10
NO
OLD
48

SCU2001 v#.## \ 5 MODULAR RECTIFIER \ 3 THRESHOLDS


Soglie
ANOMALIA PARALLELO
RIDONDANZA
RITARDO ALLARMI
RITARDO ALLARME 51C

File name

Thresholds
LOADSHARING
REDUNDANCY
ALARM DELAY
51C DELAY

Date

m.u.
%
sec
sec

Value
15
2
10
60

Page

PSEBM150

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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.5.2. Modulo BT
SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 7 INFORMATION
Informazioni
INDIRIZZO
VERSIONE FW
VERSIONE HW
TIPO BT
MATRICOLA
DATA PRODUZ.
CODICE BM
NUMERO BATTERIE
COSTRUTTORE BT#
TIPO BT#
CAPACITA' BT#
COEFFICIENTE TEMP. BATT.
COEFFICIENTE DI SCARICA
CORREZIONE TEMP.
GESTIONE LVBD
TEST BATTERIA
BATT. ERMETICHE
STATO MODULO
TIPO DC VOUT

Information
ADDRESS
FW VERSION
HW VERSION
TYPE BT
SERIAL N.
PRODUCTION
CODE BM
NUMBER OF BT
BT# MANUFACTURER
BT# TYPE
BT# CAPACITY
BT T CORRECTION
DISCH. CORRECTION
T CORR. ACTIVE
LVBD ACTIVE
BT TEST
HERMETIC BT
MOD. STATUS
TYPE DC VOUT

m.u.

Value
01
***
***
450
***
***
***
2
***
***
100
1,23
2,46
YES
YES
NO
YES
ENABLED
48

m.u.
V
V
V
V
H
G
V
V
V
V
V
A
C
C
A
A
A
H
C
mV
%
sec

Value
57,6
54,5
47,2
48,1
1
10
43,2
45,6
46,8
48
60
2
40
37
10
7
5
1
20
3
10
10

Ah
V
V

SCU2001 v#.## \ 2 MODULES \ 2.4 BT MODULE \ 3 THRESHOLDS


Soglie
CARICA
MANTENIMENTO
TEST BATTERIA
SOGLIA TEST
DURATA TEST
CICLO TEST
VB MIN
ISTERESI VB MIN
PREALLARME VB MIN
ISTERESI PREALL. VB MIN
VB MAX
BT IN SCARICA
ALLARME TEMPERATURA
ISTERESI ALLARME TEMP.
LIMITAZIONE BT#
CARICA BT#
MANTENIMENTO BT#
TEMPO DI CARICA
TEMPERATURA DI FUNZ.
CORREZIONE
MIN AUTONOMIA RESIDUA
RITARDO ALLARMI

File name

Thresholds
CHARGE
MAINTENANCE
BT TEST
TEST THRESHOLD
TEST DURATION
TEST CYCLE
VB MIN
HYST VB MIN
PREAL VB MIN
HYST PREAL VB MIN
VB MAX
DISCHARGE
TB MAX
HYST TB MAX
BT# LIMITATION
BT# CHARGE
BT# MAINTENANCE
T MAX CHARGE
T OPERATION
CORRECTION STEP
MIN AUTON. RES.
ALARM DELAY

Date

Page

PSEBM150

Code
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ENERGY STATION T150


UNI EN ISO 9001-2000 n 9115.BRMO

7.5.3. LEDs and Relays


SCU2001 v#.## \ 3 CONFIGURATION \ 3.1 LEDS
SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAYS \ 2 RELAY ACT. STATUS
SCU2001 v#.## \ 3 CONFIGURATION \ 3.2 RELAYS \ 1 ALARM ASSOCIATION
LED

RELAY

ACTIVATION STATUS

RD## MAX VOUT

RD## MIN VOUT

RD## MAX VIN

RD## MIN VIN

RD## MAX VCH

RD## MIN VCH

RD## MAX T

RD## INVERTER KO

RD## PREAL MAX T

RD## INT LINK KO

RD## DISABLED




RD## FUSE KO
RM BT MIN AUT

RM REDUNDANCY

BT## MIN VBAT




BT## PREAL VBAT




BT## MAX VBAT


BT## DISCHARGING

BT## MAX T

BT## T PROBE KO




BT## FUSE OUT KO


BT## FUSE BT1 KO

BT## FUSE BT2 KO

BT## FUSE BT3 KO

BT## FUSE BT4 KO

File name

Date

Page

PSEBM150

Code
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05/11/05

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