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STFA - EREN J.V.

Contract 225 - Benghazi Port Project - Phase II


Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Sikament R-2002

W/C

: 0.420

Water

: Local

Admixture %

: 1.20
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Sikament R-2002

Admixture %
Total

Moisture %

2.21

0.00

0.17

0.05

0.00

0.00

W. Absorption %

0.80

0.00

2.92

2.69

0.00

Difference %

-1.4

0.0

2.8

2.6

0.0

0.0

Corrected Water (lt)

-8.4

0.0

15.2

18.8

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

25.7

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %
C

Weight

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Specimen No

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

COMPRESSIVE STRENGTH (MPa)

fcmin.
fcmin.
fcmin.

fcavg.

3rd Days

7th Days

28th Days

6/11/2009

6/15/2009

7/6/2009

1
2
3

32.00

39.53

Average

32.0

Specimen No

For 1 m3

2
3

Hard Concrete

Fine
Aggregate

gr

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

39.29

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)

39.4

Admixture 1

Sikament R-2002

Admixture 2

REMARKS :

lk Slump 195 mm.


6 adet kp numune hazrland.

MAVRE VERLD

7 - 28 gnlk krmlarna baklacak


Tested by
Fatih DOGANAY

Laboratory Engineer
Savaser YETIS

QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 08/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390

163.8

1.00

164

289.6

554

of Partial Volume Va=

710.4

1860

= Va x Fa1% =

220.2

2.691

593

= Va x Fa2% =

0.0

0.000

= Va x Ca1% =

220.2

2.513

553

= Va x Ca2% =

269.9

2.643

713

= Va x Ca3% =

0.0

0.000

3.95

1.185

4.68

1.20

ment R-2002

1000 m

2413 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

189

4.169 1) initial

mm

195

19.0

= Va x Fa1% =

601

13.221

= Va x Fa2% =

0.000

= Va x Ca1% =

538

11.840

= Va x Ca2% =

695

15.282

= Va x Ca3% =

0.000

2413

53.093

4.68

0.1030

ment R-2002

2) 10 min.

3) 15 min.

4) 30 min.

5) 45 min.

Owner's Consultant Engineer

STFA-EREN J.V.
Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN GRADATION CURVE


Section

Test Doc. Number

Type of Material

: CONCRETE AGGREGATE (Sand, 5-10, 10-20)

Date of Sampling

: 6/1/2009

Taken From

: BENGHAZI

Date of Reporting

: 6/8/2009

Quary

: EL ABIYAR - SHAT AL ABIDIN

Place of Use

12

100

4 3

2 1 1

3/8

8 10

16 20

30

40

50 60 70

100 140 200

90

PERCENT COARSER BY WEIGHT

80
70
60
50
40
30
20
10
0
0.01
BOULDER
REMARKS :

0.1
COBBLE

1
GRAIN SIZE IN MILLIMETRES
GRAVEL

COARSE

10

SAND
FINE

COARSE

MEDIUM

FINE

100
SILT or CLAY

Tested by

Laboratory Engineer

Fatih DOGANAY

Savaser YETIS

50
37.5
19.5
9.5
4.75
2
0.425
0.075

100
70
50
40
30
20
10
5

37.5
19.5
9.5
4.75
2
0.425
0.075

100
80
70
60
50
25
10

QC Engineer

Owner's Consul Engineer

STFA-EREN J.V.

Benghazi Port Project - Phase II


ion - Concrete - Volume II - Section 14

X DESIGN GRADATION CURVE


6/1/2009
6/8/2009

0
10
20

40
50
60
70
80
90

10

100
100

PERCENT FINER BY WEIGHT

30

Owner's Consul Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Sikament R-2002

W/C

: 0.420

Water

: Local

Admixture %

: 1.30
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.1

3/8''

10

100.0

99.5

20.5

68.1

No 4

100.0

28.8

3.2

40.6

No 8

2.36

100.0

6.9

3.2

34.3

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.1

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.0

No 200

0.075

0.2

4.9

2.6

2.5

% in Mix
Source
Type (N/C)

31

29

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

40

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Sikament R-2002

Admixture %
Total

Moisture %

2.21

0.00

0.17

0.05

0.00

0.00

W. Absorption %

0.80

0.00

2.92

2.69

0.00

Difference %

-1.4

0.0

2.8

2.6

0.0

0.0

Corrected Water (lt)

-8.4

0.0

14.2

19.8

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

25.7

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %
C

Weight

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Specimen No

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

COMPRESSIVE STRENGTH (MPa)

fcmin.
fcmin.
fcmin.

fcavg.

3rd Days

7th Days

28th Days

6/10/2009

6/14/2009

7/5/2009

1
2
3

39.27

44.97

Average

39.3

Specimen No

For 1 m3

2
3

Hard Concrete

Fine
Aggregate

gr

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

44.65

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)

44.8

Admixture 1

Sikament R-2002

Admixture 2

REMARKS :

lk Slump 200 mm. - 15 dk sonra ki Slump 150 mm


6 adet kp numune hazrland.
7 - 28 gnlk krmlarna baklacak
Tested by
Fatih DOGANAY

Laboratory Engineer
Savaser YETIS

QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 07/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390.0

163.8

1.00

163.8

289.6

553.8

of Partial Volume Va=

710.4

1268.7

= Va x Fa1% =

220.2

2.691

592.6

= Va x Fa2% =

0.0

0.000

0.0

= Va x Ca1% =

206.0

2.513

517.7

= Va x Ca2% =

284.2

2.643

751.0

= Va x Ca3% =

0.0

0.000

0.0

4.28

1.185

5.07

1.30

ment R-2002

1000 m

2415 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

190

4.169 1) initial

mm

200

19.0

= Va x Fa1% =

601

13.221

= Va x Fa2% =

0.000

= Va x Ca1% =

503

11.076

= Va x Ca2% =

731

16.086

= Va x Ca3% =

0.000

2415

53.133

5.07

0.1115

ment R-2002

2) 10 min.

3) 15 min.

150

19.0

4) 30 min.

5) 45 min.

Owner's Consultant Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Sikament R-2002

W/C

: 0.420

Water

: Local

Admixture %

: 1.30
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Sikament R-2002

Total

0.00

0.57

0.11

0.00

0.00

W. Absorption %

0.80

0.00

2.92

2.69

0.00

Difference %

-1.8

0.0

2.4

2.6

0.0

0.0

-10.5

0.0

13.0

18.4

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

20.9

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1 Volume = Va x Fa1% =

Admixture %

2.58

Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %

Moisture %

Specimen No

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Corrected Water (lt)

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

COMPRESSIVE STRENGTH (MPa)

fcmin.
fcmin.
fcmin.

fcavg.

Specimen No

3rd Days

7th Days

28th Days

6/11/2009

6/15/2009

7/6/2009

1
2
3

For 1 m3

2
3

Hard Concrete

Fine
Aggregate

gr

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)


Admixture 1

Average

Sikament R-2002

Admixture 2

REMARKS :

kalba alnmad

Tested by
Fatih DOGANAY

Laboratory Engineer
Savaser YETIS

QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 08/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390.0

163.8

1.00

163.8

289.6

553.8

of Partial Volume Va=

710.4

1859.5

= Va x Fa1% =

220.2

2.691

592.6

= Va x Fa2% =

0.0

0.000

0.0

= Va x Ca1% =

220.2

2.513

553.4

= Va x Ca2% =

269.9

2.643

713.5

= Va x Ca3% =

0.0

0.000

0.0

4.28

1.185

5.07

1.30

ment R-2002

1000 m

2413 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

185

4.063 1) initial

mm

220

19.0

= Va x Fa1% =

603

13.270

= Va x Fa2% =

0.000

= Va x Ca1% =

540

11.889

= Va x Ca2% =

695

15.292

= Va x Ca3% =

0.000

2413

53.093

5.07

0.1115

ment R-2002

2) 10 min.

3) 15 min.

190

19.0

4) 30 min.

5) 45 min.

Owner's Consultant Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 20

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 100

Strength (N/mm2)

: 20 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 21 N/mm2

Cement Quantity (kg)

: 320

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Sikament R-2002

W/C

: 0.450

Water

: Local

Admixture %

: 1.00
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Sikament R-2002

Total

0.00

0.57

0.11

0.00

0.00

W. Absorption %

0.80

0.00

2.92

2.69

0.00

Difference %

-1.8

0.0

2.4

2.6

0.0

0.0

-11.2

0.0

13.8

19.5

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

22.1

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1 Volume = Va x Fa1% =

Admixture %

2.58

Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %

Moisture %

Specimen No

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Corrected Water (lt)

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

COMPRESSIVE STRENGTH (MPa)

fcmin.
fcmin.
fcmin.

fcavg.

3rd Days

7th Days

28th Days

6/11/2009

6/15/2009

7/6/2009

1
2
3

32.03

38.88

Average

32.0

Specimen No

For 1 m3

2
3

Hard Concrete

Fine
Aggregate

gr

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

40.50

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)

39.7

Admixture 1

Sikament R-2002

Admixture 2

REMARKS :

Tested by
Fatih DOGANAY

Laboratory Engineer
Savaser YETIS

QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 20/20


Date : 08/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.450

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

103.2

3.1

320

144.0

1.00

144

247.2

464

of Partial Volume Va=

752.8

1970

= Va x Fa1% =

233.4

2.691

628

= Va x Fa2% =

0.0

0.000

= Va x Ca1% =

233.4

2.513

586

= Va x Ca2% =

286.1

2.643

756

= Va x Ca3% =

0.0

0.000

2.70

1.185

3.20

1.00

ment R-2002

1000 m

2434 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

320

7.040

Hour

166

3.654 1) initial

mm

80

= Va x Fa1% =

639

14.061

= Va x Fa2% =

0.000

= Va x Ca1% =

573

12.598

= Va x Ca2% =

737

16.204

= Va x Ca3% =

0.000

2434

53.558

3.20

0.0704

ment R-2002

2) 10 min.

3) 15 min.

4) 30 min.

5) 45 min.

Owner's Consultant Engineer

STFA-EREN J.V.
Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN GRADATION CURVE


Class of Concrete

: C 20 / 20 - Lean Concrete

Test Doc. Number

Type of Material

: CONCRETE AGGREGATE (Sand, 5-10, 10-20)

Date of Sampling

: 4/4/2009

Type of Construction

: Trial Mix

Date of Reporting

: 4/10/2009

Dmax (mm)

: 20

Mix Date

: 6/8/2009

12

100

4 3

2 1 1

3/8

8 10

16 20

30

40

50 60 70

100 140 200

90

PERCENT COARSER BY WEIGHT

80
70
60
50
40
30
20
10
0
0.01
BOULDER
REMARKS :

0.1
COBBLE

1
GRAIN SIZE IN MILLIMETRES
GRAVEL

COARSE

10

SAND
FINE

COARSE

MEDIUM

FINE

100
SILT or CLAY

Tested by

Laboratory Engineer

Fatih DOGANAY

Savaser YETIS

50
37.5
19.5
9.5
4.75
2
0.425
0.075

100
70
50
40
30
20
10
5

37.5
19.5
9.5
4.75
2
0.425
0.075

100
80
70
60
50
25
10

QC Engineer

Owner's Consul Engineer

STFA-EREN J.V.

Benghazi Port Project - Phase II


ion - Concrete - Volume II - Section 14

X DESIGN GRADATION CURVE


4/4/2009
4/10/2009
6/8/2009
0
10
20

40
50
60
70
80
90

10

100
100

PERCENT FINER BY WEIGHT

30

Owner's Consul Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Rheobuild 181R

W/C

: 0.420

Water

: Local

Admixture %

: 1.20
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA1

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Rheobuild 181R

Total

0.00

0.57

0.11

0.00

0.00

W. Absorption %

0.80

0.00

2.92

2.69

0.00

Difference %

-1.8

0.0

2.4

2.6

0.0

0.0

-10.5

0.0

13.0

18.4

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

20.9

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1 Volume = Va x Fa1% =

Admixture %

2.58

Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %

Moisture %

Specimen No

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Corrected Water (lt)

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

BS882

Coarse Aggregate

Coarse
Aggregate

Sand

For 1m

Sieves

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

COMPRESSIVE STRENGTH (MPa)

fcmin.
fcmin.
fcmin.

fcavg.

3rd Days

7th Days

28th Days

6/11/2009

6/15/2009

7/6/2009

1
2
3

37.28

43.97

Average

37.3

Specimen No

For 1 m3

2
3

Hard Concrete

Fine
Aggregate

gr

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

43.18

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)

43.6

Admixture 1

Rheobuild 181R

Admixture 2

REMARKS :

lk Slump 200 mm.


6 adet kp numune hazrland.
7 - 28 gnlk krmlarna baklacak
Tested by
Fatih DOGANAY

Laboratory Engineer
Savaser YETIS

QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 08/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390.0

163.8

1.00

163.8

289.6

553.8

of Partial Volume Va=

710.4

1859.5

= Va x Fa1% =

220.2

2.691

592.6

= Va x Fa2% =

0.0

0.000

0.0

= Va x Ca1% =

220.2

2.513

553.4

= Va x Ca2% =

269.9

2.643

713.5

= Va x Ca3% =

0.0

0.000

0.0

4.03

1.160

4.68

1.20

obuild 181R

1000 m

2413 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

185

4.063 1) initial

mm

190

19.0

= Va x Fa1% =

603

13.270

= Va x Fa2% =

0.000

= Va x Ca1% =

540

11.889

= Va x Ca2% =

695

15.292

= Va x Ca3% =

0.000

2413

53.093

4.68

0.1030

obuild 181R

2) 10 min.

3) 15 min.

4) 30 min.

5) 45 min.

Owner's Consultant Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Sikament R-2002

W/C

: 0.420

Water

: Local

Admixture %

: 1.30
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Sikament R-2002

Admixture %
Total

Moisture %

0.34

0.00

0.20

0.10

0.00

0.00

W. Absorption %

0.80

0.00

1.75

1.45

0.00

Difference %

0.5

0.0

1.6

1.4

0.0

0.0

Corrected Water (lt)

2.7

0.0

8.8

9.4

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

20.9

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %
C

Weight

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Specimen No

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

Fine
Aggregate

gr

1
2
For 1 m3

3
COMPRESSIVE STRENGTH (MPa)
Hard Concrete

fcmin.
fcmin.
fcmin.

fcavg.

Specimen No

3rd Days

7th Days

28th Days

6/19/2009

6/23/2009

7/14/2009

1
2
3

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)


Admixture 1

Average

Sikament R-2002

Admixture 2

REMARKS :

Balang Slump:
30 dk. sonra Slump:

195 mm.
145 mm.

Kalba alnd:

OK

Tested by
Fatih DOGANAY

Kp Says:
Laboratory Engineer
Savaser YETIS

3
QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 16/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390

163.8

1.00

164

289.6

554

of Partial Volume Va=

710.4

1853

= Va x Fa1% =

220.2

2.691

593

= Va x Fa2% =

0.0

0.000

= Va x Ca1% =

220.2

2.574

567

= Va x Ca2% =

269.9

2.568

693

= Va x Ca3% =

0.0

0.000

4.28

1.185

5.07

1.30

ment R-2002

1000 m

2406 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

185

4.063 1) initial

mm

195

= Va x Fa1% =

590

12.978

= Va x Fa2% =

0.000

= Va x Ca1% =

558

12.277

= Va x Ca2% =

684

15.045

= Va x Ca3% =

0.000

2406

52.943

5.07

0.1115

ment R-2002

2) 10 min.

3) 15 min.

4) 30 min.

145

5) 45 min.

Owner's Consultant Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Rheobuilt 181R

W/C

: 0.420

Water

: Local

Admixture %

: 1.30
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Rheobuilt 181R

Admixture %
Total

Moisture %

0.34

0.00

0.20

0.10

0.00

0.00

W. Absorption %

0.80

0.00

1.75

1.45

0.00

Difference %

0.5

0.0

1.6

1.4

0.0

0.0

Corrected Water (lt)

2.7

0.0

8.8

9.4

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

20.9

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %
C

Weight

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Specimen No

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

Fine
Aggregate

gr

1
2
For 1 m3

3
COMPRESSIVE STRENGTH (MPa)
Hard Concrete

fcmin.
fcmin.
fcmin.

fcavg.

Specimen No

3rd Days

7th Days

28th Days

6/19/2009

6/23/2009

7/14/2009

1
2
3

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)


Admixture 1

Average

Rheobuilt 181R

Admixture 2

REMARKS :

Balang Slump:
30 dk. sonra Slump:

195 mm.
155 mm.

Kalba alnd:

OK

Tested by
Fatih DOGANAY

Kp Says:
Laboratory Engineer
Savaser YETIS

3
QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 16/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390

163.8

1.00

164

289.6

554

of Partial Volume Va=

710.4

1853

= Va x Fa1% =

220.2

2.691

593

= Va x Fa2% =

0.0

0.000

= Va x Ca1% =

220.2

2.574

567

= Va x Ca2% =

269.9

2.568

693

= Va x Ca3% =

0.0

0.000

4.37

1.160

5.07

1.30

obuilt 181R

1000 m

2406 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

185

4.063 1) initial

mm

195

= Va x Fa1% =

590

12.978

= Va x Fa2% =

0.000

= Va x Ca1% =

558

12.277

= Va x Ca2% =

684

15.045

= Va x Ca3% =

0.000

2406

52.943

5.07

0.1115

obuilt 181R

2) 10 min.

3) 15 min.

4) 30 min.

155

5) 45 min.

Owner's Consultant Engineer

STFA - EREN J.V.


Contract 225 - Benghazi Port Project - Phase II
Contract Specification - Concrete - Volume II - Section 14

CONCRETE MIX DESIGN REPORT


Class of concrete

: C 40

Characteristic Compressive

Type of Consturuction

: Trial Mix

Required Slump (mm)

: 150

Strength (N/mm2)

: 40 N/mm2 at 28 days

Placing

: Tamping

Target Mean Strength (N/mm2)

: 41 N/mm2

Cement Quantity (kg)

: 390

Cement Type

: ASTM C 150 Type II

Dmax (mm)

: 20

Admixture

: Rheobuilt 181R

W/C

: 0.420

Water

: Local

Admixture %

: 1.20
MIX DESIGN

SAND and AGGREGATES

for 1 m

GRADATION / GRADASYON

FA2

CA1

CA2

5-10 mm

10-20 mm

Mix

CA3

mm

21/2''

63

100.0

100.0

100.0

100.0

2''

50

100.0

100.0

100.0

100.0

11/2''

37.5

100.0

100.0

100.0

100.0

3/4''

20

100.0

100.0

100.0

100.0

1/2''

14

100.0

99.9

65.3

86.8

3/8''

10

100.0

99.5

20.5

69.6

No 4

100.0

28.8

3.2

41.1

No 8

2.36

100.0

6.9

3.2

34.4

No 16

1.18

99.7

6.3

3.1

34.0

No 30

0.600

77.8

6.0

3.1

27.2

No 50

0.300

24.6

5.6

3.0

10.5

No 100

0.150

0.7

5.6

3.0

3.1

No 200

0.075

0.2

4.9

2.6

2.6

% in Mix
Source
Type (N/C)

31

31

Shat Al
Abidin

BS 882
Lower

inch

SAND

Specification Limit

38

Upper

95.0

100.0

35.0

55.0

10.0

35.0

0.0

8.0

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =


Rheobuilt 181R

Admixture %
Total

Moisture %

0.35

0.00

0.13

0.13

0.00

0.00

W. Absorption %

0.80

0.00

1.75

1.45

0.00

Difference %

0.5

0.0

1.6

1.3

0.0

0.0

Corrected Water (lt)

2.7

0.0

9.2

9.2

0.0

0.0

Total Free
Water (lt)

Unit Wt.

CORRECTED BATCH WEIG


Material

21.0

Cement

TRIAL MIX

Specimen Weight
- Specimen Unit
Weight

FA1

CA1 CA1 Volume = Va x Ca1% =

Admixture %
C

Weight

Volume of Aggregate= 1000-Sum of Partial Volume

100

MOISTURE CORRECTION

Specimen No

Water

Sum of Partial Volume

El Abiyar

Cement

Fine
Aggregate

FA1

Coarse Aggregate

Coarse
Aggregate

BS882

Sand

For 1m

Sieves (mm)

MATERIALS

Weight

Unit Wt.

Weight

Unit Wt. Water

Calculations

g/cm3

gr

g/cm3

gr

g/cm3

Fine
Aggregate

gr

1
2
For 1 m3

3
COMPRESSIVE STRENGTH (MPa)
Hard Concrete

fcmin.
fcmin.
fcmin.

fcavg.

Specimen No

3rd Days

7th Days

28th Days

6/20/2009

6/24/2009

7/15/2009

1
2
3

FA1

FA1 Volume = Va x Fa1% =

FA2

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

Coarse
Aggregate

Specimen No

Specimen Weight
- Specimen Unit
Weight

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)


Admixture 1

Average

Rheobuilt 181R

Admixture 2

REMARKS :

Balang Slump:
30 dk. sonra Slump:
Kalba alnd:
Tested by
Fatih DOGANAY

205
150
Kp Says:
Laboratory Engineer
Savaser YETIS

5
QC Engineer
Ozan KURSAN

II
tion 14

Doc. Number :

Mix Design No : 40/20


Date : 17/06/2009

SIGN

AIR (lt/m)

W/C

IALS

0
0.420

VOLUME

SSD
Sp. Grav.

WEIGHT
kg.

dm

g/cm3

(SSD)

125.8

3.1

390

163.8

1.00

164

289.6

554

of Partial Volume Va=

710.4

1853

= Va x Fa1% =

220.2

2.691

593

= Va x Fa2% =

0.0

0.000

= Va x Ca1% =

220.2

2.574

567

= Va x Ca2% =

269.9

2.568

693

= Va x Ca3% =

0.0

0.000

4.03

1.160

4.68

1.20

obuilt 181R

1000 m

2406 kg

ED BATCH WEIGTHS

culations

Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3

Slump
Temperature

390

8.580

Hour

185

4.066 1) initial

mm

205

= Va x Fa1% =

590

12.979

= Va x Fa2% =

0.000

= Va x Ca1% =

558

12.269

= Va x Ca2% =

684

15.050

= Va x Ca3% =

0.000

2406

52.943

4.68

0.1030

obuilt 181R

2) 10 min.

3) 15 min.

4) 30 min.

150

5) 45 min.

Owner's Consultant Engineer