Beruflich Dokumente
Kultur Dokumente
WTI
for IV ( on middle phase) & one no.WTI for LV ( tertiary)
winding : These shall be indicating type, with repeater
responsible to the combination of top oil temperature and
winding current, calibrated to follow the hottest spot
temperature of the transformer winding. The winding
temperature indicator shall operate a remote alarm before the
hottest spot temperature approaches a dangerous value and it
shall automatically actuate the cooling fan Motors.
iii RWTI : These shall be as per cl. 11.10 of section I. A
precision potentiometer mounted inside the case shall function
as a transmitter to operate a repeater for RWTI. For two
windings ( i.e. HV and IV) the transmitter shall be directly
connected to the repeater. For the third winding (i.e. LV)
the transmitter shall be connected to a Resistance Transducer,
which will supply DC for operating repeater.
iv One magnetic type oil level gauge with low level alarm
contacts and dial showing minimum, maximum and normal oil
levels.
v One plain oil level gauge of over lapped type on either side of
the conservator shall also be provided.
vi Valves (As Per Annexure V) In the Annexure-V of valve
schedule, 4 nos. valves are required to be provided in each
Thermosyphon filter. Out of 4 nos., 2 nos. shall be provided
for the purpose of disconnecting the oil flow between the
main tank and Thermosyphon filter and 2 nos. are to be
provided for the purpose of filtration of charge of the
Thermosyphon without disconnecting the Thermosyphon from
body .
vii Minimum 3 nos. pressure relief valves . The quantity of
these valves should commensurate with the quantity of oil in
the transformer and also location of valves should be
properly designed to adequately release the excessive
pressure.
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viii A set of air release valves on the top and on the radiators and
also at appropriate places.
ix One thermometer pocket for mercury in glass type
thermometer.
x One double float gas detector relay(Buchholz relay) with alarm
and tripping contacts to detect accumulation of gas and
sudden changes of oil pressure, complete with shutoff valves
and flanges couplings to permit easy removal without lowering
oil level in the main tank, a blend valve for gas venting, and
test valve. Make of buchholz relay shall be as per our
discretion.
xi Heat exchangers or radiators complete with shut of valves and
with facility for oil draining arrangement.
xii a. Two oil conservator, with required accessories, one for
main tank and other for OLTC. Two nos Silica gel
Breathers with main Conservator & OLTC Conservator.
b. Air cell type breathing arrangement with oil preserving
equipment complete in all respects of PRONOL make
only.
xiii Eye bolts and lugs on all parts for easy handling.
xiv Two grounding earthing terminals at diagonally opposite
corner of tank.
xv One rating and diagram plate.
xvi A set of minimum 4 nos. flanged bi-directional wheels for rail
mounting (for 1676 mm rail gauge.)
xvii Set of fans required for ONAF cooling of the transformer with
following information
a. Number of Radiator Banks.
b. Required no of cooling fans (Industrial duty of
adequate voltage & rpm) be provided in each bank to
ensure 100% ONAF rating of the transformer. As per
our specification, for each bank 20% additional cooling
fan is to be included which will be duly wired-up.
xviii Suitable jacking lugs and haulage holes.
xix Inspection window & main holes with bolted cover as per
Annexure-IV
xx Adequate no of Thermosyphon filter assembly (minimum 4
nos) with suitable supports, valves and pumps for forced but
slow circulation of Transformer oil .
xxi Lifting arrangement for the complete transformer, core coil
assembly and also tank.
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xxii One detachable bolted type MS ladder each on main tank and
conservator tank.
xxiii For the purpose of taking earthing connection from the
neutral bushing, adequate number of brackets with small
support insulators shall be provided on the body of the tank
so that earthing could be arranged by Purchaser near the
earthing pit of transformer itself.
xxiv A separate weather proof FCC (Fan/Cooler control) cubicle
containing dial type thermometer and winding temperature
indicator and terminals of dial, type thermometer, winding
temperature indicator, buchholz relay, MOG, control of fans
etc.
Please note provision of separate Fan Control Cubicle (FCC)
is a must. FCC shall be suitably dimensioned to accommodate
the following :a The wiring from RTCC shall be brought to marshalling box
and for terminating the same adequate numbers of
suitably rated terminal connectors shell be provided.
b Necessary cable glands shall be included in the scope of
supply. The cable gland and the hole on gland plate for
cable entry shall be provided.
c Arrangement for terminating the connecting leads of
OTI, WTI, buchholz, magnetic oil level gauge etc. shall be
made in the marshalling box. It should be possible to
read OTI and WTI readings without opening the box
through suitable glass window. All trip alarm and
repeater signals will be transferred to control room for
which arrangement will have to be made.
d Starters for cooling fans shall be housed in marshalling box
& chemical properties having free circulation of oil through it shall be provided
at suitable location where maximum oil temperature is expected. In the
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container, atleast 10-12 spools of paper having size not more than one cm be
placed . The container shall be closed and there should not be any possibility
of spools coming out from the container due to natural circulation as well
turbulence of oil during fault etc.
Location of the container shall be selected such that spools may be
removed from the container as and when required by the purchaser during
service of transformer for the purpose of testing of insulating material for
Degree of Polymerisation (DP test).
8. Accessories, which are not included in the above annexure
but details of which are given in Bid specification and which are
necessary for satisfactory operation of Transformer shall be deemed
to have been included in the accepted price without any extra cost
to the Purchaser.
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ANNEXURE -III
LIST OF TRANSFORMER ACCESSORIES AND THEIR TESTCERTIFICATES
TO BE SUBMITTED BY MANUFACTURERS/APPROVED VENDORS
S.
No.
Accessory Ref. Std. Test-certificates required
1 Condenser
Bushing
IS 2099
IEC 60137
1. Appearance, construction and
dimensional check
2. Test for leakage of
internal filling at a pressure
of 1.0 kg/cm2 for 12hours.
3. Insulation resistance IS
2099 measurement with
2000V megger.
4. Dry/wet power frequency
voltage withstand test.
5. Dry/wet power frequency
voltage withstand test for
test tap insulation
6. Partial discharge
measurement up to 1.5
UN/_/3 KV.
7. Measurement of tangent
delta and capacitance.
2. Pronol IEC 1. Dimensional check,
inflation/Deflation at 10
inflation/Deflation at 10 KPa
2. Pressure test at 10 KPa for
24 Hr.
3. OLTC IS 2026 Part I
IEC 60214
S.
No.
Accessory Ref. Std. Test-certificates required
6. Power frequency voltage
withstand test on tap
selector-between stationary
contacts, between max. and
min. taps, between phases
and supporting frames,
between phases.
7. Operation test of complete
OLTC.
8. Operation & dielectric test
4. Winding & Oil
Temp Indicator
IS 1. Calibration test
2. Dielectric test at 2 kV for one
minute.
3. Accuracy test for indication
and switch setting scales.
4. Test for adjustability of
switch setting
5. Test for switch rating
6. Measurement of temperature
rise with respect to the
heater coil current.
5. Pressure Relief
valve
IS 13947 1. Functional test with
Compressed air to check
bursting pressure, indicating
flag operation and switch
operation.
2. Dielectric test at 2 KV for one
minute.
3. Switch contact testing at 5A,
240 Volt AC.
S.
No.
Accessory Ref. Std. Test-certificates required
for 30 minutes at ambient
temperature for relay casing.
2. Insulation resistance
measurement with 500V
megger.
3. Dielectric test at 2 kV for 1
minute
4. Elements test at 1.75 kg/cm2
for 15 minutes using
transformer oil at ambient
temperature.
5. Loss of oil and surge test.
6. Gas volume test
7. Mechanical strength test
8. Velocity calibration test
9. Appearance construction and
dimensional check.
8. Oil Level gauge
including MOG
IS 1. Appearance, construction and
dimensional check
2. Dielectric test at 2 KV for 1
minute
3. Switch contact test at 5A 240V
AC
4. Switch operation for low level
alarm
5. Test for oil levels
9. Pressed Steel
Radiators
IS 513 1. Appearance, construction &
dimensional check.
2. Air pressure test at 2
S.
No.
Accessory Ref. Std. Test-certificates required
insulation resistance.
2. H V power frequency test.
3. Determination of ratio error
and phase angle of measuring
and protection BCTs
4. Interturn insulation test
5. Exciting current characteristic
test, Secondary winding
resistance measurement
12. Terminal
connector
IS 5561 1. Dimensional check construction
2. Tensile test, resistance test,
3. Test as per IS-5561
13 Silica Gel
Breather
1.Pressure tests
2. Visual & dimension tests
3. Operation test
4. silica gel test
5. Oil compatibility test
14 NIFPS TAC/NEPA
norms
1. Lamp test
2. Out of Service
3. Transformer Conservator
Insulator Valve (TCIV) open
4. Transformer Conservator
Insulator Valve (TCIV)
closed
ANNEXURE-IV
SCHEDULE OF INSPECTION COVER/ACCESS WINDOWS
S.No. Particulars
Size
(Length x
Width)
(mm x mm)
Qty.
(Nos.)
1 Inspection cover (man hole) 450x900 1
2
Inspection cover/ Access Window
for OLTC
400x500 3
3
Inspection cover/ Access Window
for HV Bushing
500x500 3
4
Inspection cover/ Access Window
for IV Bushing
500x500
3
5
Inspection cover/ Access Window
for LV (Tertiary) Bushing
500x500
3
6
Inspection cover/ Access Window
for Common Neutral Bushing
(Auto Xmer)
500x500
1
7
Inspection cover/ Access Window
for inspection of active parts /
connections etc. as per
manufacturers design
As per design requirement
8
Inspection cover/ Access Window
for visual inspection internal
parts
As per design requirement
Volume-II, Part-4
ANNEXURE-V
SCHEDULE OF VALVES
Item Description of Valves Size Qty Type (Design)
1 Oil inlet valve for Radiator
header
250NB 2 Gate valve
2 Oil outlet valve for Radiator
header
250NB 2 Gate valve
3 Top Oil filter valve 50NB 2 Gate valve
4 Bottom Oil filter valve 50NB 4 Gate valve
5 Top oil sampling valve 25NB 1 Globe valve
6 Bottom oil sampling valve 25NB 1 Globe valve
7 Drain plug bottom tank 50NB 2
8 Drain valve (Tank) 100NB 1 Butterfly valve
9 Drain valve (Tank) 100NB 1 Gate valve
10 Quick Oil discharge valve 125NB 1 Gate valve
11 N2 Injection valve 25NB 6 Gate valve
12 Radiator Isolating valve 100NB As per
design
Butterfly valve
13 Drain plug on radiators Bsp
14 Air release plug on radiators Bsp
15 Drain cum filter valve on
header
50NB 4 Globe valve
16 Drain plug on header Bsp 4 -17 Air release plug on header Bsp 4
18 Drain plug on inlet pipe Bsp 2
19 Drain plug on outlet pipe Bsp 2
20 Air release valve on tank
cover
15NB 2 Gate valve
21 Pressure release valve (Main
tank)
150NB 3 Gate valve
22 Valve for DGA 25NB 2 Gate valve
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MPPTCL/TECH/PROC/04/July13 Page 90 of 115
100NB As per
design
Gate valve
29 Thermosyphon isolating valve 100NB 8 Butterfly valve
30 Oil surge relay isolating valve 25NB 3 Globe valve
31 OLTC equalizing valve 25NB 3 Gate valve
32 OLTC suction valve 25NB 3 Globe valve
33 OLTC Conservator drain valve 25NB 1 Globe valve
34 Buccholz relay isolating valve 80NB 2 Gate valve
35 Pre Stressed Non return valve 80NB 1 Gate valve
36 Gas Sampling valve Bsp 2 Gate valve
37 Main conservator Drain valve 50NB 1 Gate valve
38 Main conservator Air release
valve
25NB 1 Gate valve
39 Main Breather isolating valve 25NB 1 Gate valve
40 Valve for Vacuum breaking
during oil filling
25NB 1 Gate valve
41 Valve for inlet/outlet for OLMD 25NB 2 Gate valve
* NOTE: 1. All valves shall have position indicators to indicate the status i.e.
valves are in open or shut position.
2. All valves shall be made of gun metal (GM); cast iron valves are
not acceptable.
3. All plugs shall be made of cast iron (CI)/GM
NB- Normal Bore mm.
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ANNEXURE VI (A)
DRAWINGS AND DATA TO BE FURNISHED BY THE BIDDER.
The following drawings and data for each items are to be submitted
with the Bid
(a) Outline dimensional drawings of transformer and its accessories
including conservator complete with Bill of material and details of
all parts, their quantity, rating & name of Vendors indicating
clearances of transformer body from live terminals i.e. HV,IV,LV.
(b) Drawing of transformer tank with location of inspection windows,
thickness of side/bottom/top of tank, details of stiffener.
(c) Drawing indicating limbed core construction with complete details of
no., width and wt. of core laminations with size of steps; thickness of
core laminations ; dimension of window; size of limbs; Gross and net
core ; wt. of complete core.
(d) Drawing indicating core belting arrangement with details of belting,
belting material etc.
(e) Large scale dimensioned drawings for HV,IV & LV windings of the
transformer; size and no. of parallel of HV,IV, LV and of, cooling
ducts, coil clamping arrangement, no./size & location of pressure
screws, clamping ring; top yoke arrangement etc. The details should
commensurate with the short circuit calculations submitted by you for
each rating of transformer
(f) Detailed drawing of transformer tank with complete core and winding
indicating clearances inside transformer tank as also passage and
space for free movement of at least two persons for inspection of
active parts etc .
(g) Schematic diagram showing the flow of oil in the cooling system as
well as each limb and winding. Longitudinal and cross-sectional views
showing the duct sizes, cooling pipes etc. for the
transformers/radiators drawn to scale .
(h) Drawings giving the weights for foundations.
(i) Combined Rating and diagram plate including tap changing, which
should also include details of guaranteed and measured no load and
load losses as also winding resistances and percentage impedances at
all taps.
(j) Schematic control and wiring diagram for all auxiliary equipment
and control cubicle.
(k) Drawing showing constructional details, dimensions, mechanical
& technical particulars of bushings. Arrangement of terminals and
details of connection of bushing shall also be indicated in drawing with
their technical particulars.
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ANNEXURE VI (B)
LIST OF DRAWINGS TO BE FURNISHED ALONGWITH BID
S.No. Particulars
1 OGA drawing of transformer
2 List of fittings & accessories for OGA
3 Drawing for HV,IV,LV , OIP Condenser bushings
4 Makes of various accessories and source of raw material
5 Universal type bimetallic terminal connector for HV,IV,LV, Neutral
6 Conservator with air cell breathing arrangement
7 Thermosyphon filter assembly with pump & without pump
8 Internal clearances detailed drawing
9 Dimensional details for transportation of transformer.
10 Radiator arrangement
ANNEXURE VII
DESIGN CALCULATIONS & DESIGN DATA REQUIRED TO BE ENCLOSED
WITH THE BID FOR POWER TRANSFORMER
It should be specifically noted by the Bidders that submission of
following Design Calculations & Design Data with the offer is
necessary and bids wherein these calculations are not found enclosed
shall run risk of rejection.
(1) SHORT CIRCUIT WITHSTAND CAPABILITIES : The calculations to
prove dynamic and thermal short circuit withstand capability of transformer
as per clause 31.1.1 shall be submitted for the fault level indicated as
under:
220KV & 132 KV - 40 KA for 3 secs.
33KV - 31.5KA for 3 secs.
Results of calculations shall be submitted with the Bid. The design of winding
assembly , which is to be furnished in the drawing as per Sr. No. (e) of
Annexure VI(A) should be commensurating with these calculations. The
details of clamping ring shall be indicated in the drawing .
It may be noted by the Bidders that calculations for short circuit withstand
capability for two winding transformer is not acceptable under any
circumstances and these calculations shall be submitted for 3 winding auto
transformer. The computer output for calculations of short circuit forces with
minimum of 7 iterations with limiting values shall be submitted during Design
Review as per Cigre Guidelines.
(2) DESIGN DATA OF CORE & WINDING : On the basis of offered flux
density and current density, the Bidders shall furnish following design
calculations & data. Calculations regarding wt. of core & copper and also
calculations for losses will be brought out to justify the offered transformer
losses. :
(A) Core Data: Details of core material i.e Name of Manufacturer,
Manufacturers type designation for core , thickness of core, curve for
Loss Vs Flux density, no. of steps of Core & no. of limbs, gross core area
, stacking factor , Net core area ,height & width of core window, center
to center distance of limb, voltage per turn, wt. of core material,
working flux density , core loss in watts per kg marked on graph for
grade of core material & selected flux density, building factor and
calculated no load loss in watts, guaranteed no load loss. Design data for
core as per clause 31.2.1 shall be submitted with the Bid. A drawing
indicating details of core i.e. limbed construction, step width & thickness
, core belting, top & bottom yoke plate etc shall be submitted with the
Bid .
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(B) Winding Data: wt. of copper for windings ie. for HV(series), IV(common)
,tap, LV(tertiary), cross sectional area , current density, type of coil,
ID/OD/mean dia of coils, size of winding conductor including parallels,
no. of turns per phase, no of spacers, length of mean turn, weight of
copper without paper covering, resistance per phase of winding at 75 deg
C, I2R loss at 75 deg C at normal tap, eddy current & stray loss at 75 deg
C , total copper loss at 75 deg C , guaranteed transformer losses at 75
deg C.
Complete details of Insulation components i.e. Top & Bottom clamping
rings, washers , Pressboard blocks & cylinders, Pressboard spacers &
Phase barriers, Pressboard segments etc shall be submitted indicating
qty , thickness in mm, width & height , wt. Design data for winding as
per clause 31.2.2 shall be submitted with the Bid.
Dimensioned drawings indicating details of winding , ducts, insulation ,
take off arrangement, clamping ring , pressure points etc shall be
submitted with the Bid .
(3) DESIGN OF TANK : Complete mechanical design of transformer tank
including details of stiffeners as per clause 31.1.2 shall be submitted . The
tank shall be designed to withstand the following without permanent
distortion.
(i) Mechanical shocks during transportation.
(ii) Vacuum filling of oil at 10 milli torr in transformer with all fittings.
(iii) Continuous internal pressure of 35 kN/m2 over normal hydrostatic
pressure of oil.
(iv) Short circuit forces &
(v) Under seismic condition /events both horizontal/vertical .
The calculations for tank stiffeners shall be submitted with the Bid to prove
no. & size of stiffeners are adequate to withstand full vacuum & pressure .
Drawing of tank shall be submitted indicating stiffeners .
(4) DESIGN OF STATIC END RINGS (SER) AND MAGNETIC SHUNTS :
Details of Static End Rings (SER) and magnetic shunts , if provided , with
calculations as per clause 31.1.3 shall be submitted with the Bid. A drawing
indicating locations , size ,material of SER and magnetic shunts shall be
submitted with the Bid .
(5) QUANTITY OF OIL : Complete calculations of oil quantity to be utilized
in transformer for first filling shall be submitted with the Bid. The calculations
shall indicate
(i) Volume of tank including turrets, conservator main & OLTC ,volume
of headers & Radiators, oil quantity in OLTC & thermosyphon filter.
(ii) Oil displacement by Active parts i.e. core - coil assembly,
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MPPTCL/TECH/PROC/04/July13 Page 97 of 115
dissipation, details of radiators , fans for ONAN & ONAF cooling shall be
provided with the Bid.
(10) OVERFLUXING CAPABILITY: A curve to prove suitability of
transformer to withstand various Overfluxing conditions for the duration
indicated in clause 4.4.1 to 4.4.3 without core saturation shall be furnished
with the Bid .
(11) CAPACITY OF FILTER & BREATHER :
(A) Number and Capacity of each Thermosyphon Filter : The
Bidder shall submit details & calculations for adequacy of size and
capacity of thermosyphon filter for the oil quantity in the power
transformer . While furnishing details of thermosyphon filter
arrangements, the Bidder must confirm clearly the number of
thermosyphon filter, its size and capacity is adequate for the rating of
power transformer. The Bidder shall submit details & calculation to
prove for adequacy of size and capacity of thermosyphon filter.
(B) Capacity of Silica Gel Breather : The Bidder shall submit details &
calculations for adequacy of size and capacity of silica gel breather
for the oil quantity in the power transformer with the Bid.
(12) RATING OF ON LOAD TAP CHANGER (OLTC) : To verify the
adequacy and suitability of the OLTC components, it is necessary to furnish
the calculations for selecting the proper rating of transition resistance as
well as the normal current rating of OLTC. The calculations shall include the
temperature rise of the OLTC diverter switch and also the short circuit
current considered for calculation of temperature rise.
Calculations shall be submitted to prove that the current rating of OLTC is
adequate for the rating of the transformer winding taking in to account the
over loading capability as per IS 6600 . The basis for selection of transition
resistance and its current carrying capacity shall also be submitted. In this
regard the circulating current in tap winding during tap change operation
through transition resistance shall be taken in to consideration. Adequacy of
insulation provided in the OLTC between various parts needs to be established
with specific reference to the voltage between two taps. Confirmation shall be
given that the OLTC is suitable for bidirectional flow of current. The through
current capacity shall be adequate to handle on continuous basis the winding
current including over loading as per IS 6600. The through current rating and
the rating of transition resistance shall take in to account the short time
current rating of the winding. Capability to handle short circuit current to be
established by calculations and also by test reports.
The above Calculations for OLTC shall be submitted with the Bid.
(13) Capacity of Nitrogen Cylinder, pressure in Nitrogen Cylinder to be used
during transportation shall be submitted with the Bid.
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(14) Size & capacity of Oil sump/ pit for Nitrogen Injection Fire Protection
System shall be submitted with the Bid.
(15) DESIGN REVIEW : The Design Review of the 160 MVA, 220 KV
transformer shall be carried out in accordance with the Guidelines
for consulting Design Reviews for transformers 100 MVA & above of
Cigre working group 12.22 (SC12 WG 12.22). The Bidder shall carry out
optimization of Dielectric design of insulation including electromagnetic
design, overload & short circuit withstand capabilities. During design ,
transformer modeling shall be done & finite element software (FEM) may be
used.
Note : Bidders may please note that submission of above
ANNEXURE VIII
DETAILS OF INSPECTION PROGRAMME
1 . INSPECTION PROGRAMME :
1.1 Manufacturer shall chalk out a detailed inspection and testing
programme for various manufacturing activities for the different
components, fittings & accessories. The MPPTCL also reserves the right to
carryout any tests by a third party at its sole discretion. All Costs of
inspection/ tests shall be borne by Manufacturer.
2.2 STAGE INSPECTIONS :
2.2.1 Manufacturer shall indicate the inspections and checks carried out at
various stages of the manufacture of the transformer. A complete record of
stage inspection shall be kept by Manufacturer and this record shall be made
available for inspection by the representative of the MPPTCL. Manufacturer
shall indicate the manufacturing programme and the MPPTCL will have a right
to depute its inspecting officers during the manufacture. The inspecting stages
shall be Fabrication of Tank & Conservator, core building, coil winding ,
assembly of coil on core, the condition of the coil and core after the
treatment in vacuum chamber, assembly within the transformer tank
together with application of tap changer etc .
2.2.2 It may be noted that stage inspections for all the units shall be done
by us at the following stages as per the different formats enclosed :
(i) STAGE I : Stage Inspection of Transformer Tank and Conservator
after fabrication. After fabrication, tank & conservator shall be inspected for
measurement of its dimensions, thickness of sheets used and leakage test by
applying requisite pressure.
In this stage following shall be measured ,recorded & checked in Format I
(A,B,C) .
(A) Format I (A) : Inspection of Tank & Conservator
a) Certification of chemical composition and mechanical properties
of plates.
b) Welder's and weld procedure qualification.
c) Testing of electrodes for quality of base materials as per ASME.
d) Dimensional check and visual Inspection of weld .
e) Crack detection, of major strength weld seams by dye
penetration test.
f) Measurement of film thickness of inside and outside of X'mer tank
and conservator
i) Oil insoluble varnish
ii) Zinc chromate paint
iii) Light grey paint
g) Check correct dimensions between wheels, rotation of wheels
through 90 deg.
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MPPTCL/TECH/PROC/04/July13 Page 101 of 115
be apart.
f) Visual and dimensional check during assembly stage.
g) Check for interlaminar insulation between core sections after
pressing.
h) Visual and dimensional check for straightness and roundness of
core.
i) High voltage test on fully built core 2 kV for one minute
between core & yoke bolts, core & core clamps, core clamps & yoke
bolts, core loss measurement.
j) Certification of all test results.
(iii) STAGE III : Stage Inspection of Winding after their preparation
: Once the coils are prepared but before the same are fitted on to
the core, stage inspection shall be done to take various measurements
and also for weighment of total weight of coil of each voltage class.
Measurement of winding resistance shall be also done. A small piece of
conductor for each type of winding shall be made available by the
manufacturer to our representative.
During this stage, following documents shall be verified by MPPTCL
inspector as a proof towards use of prime copper and insulating material
for manufacturer of transformer ordered by us :
i) Invoice of the supplier
ii) Mills test certificate
iii) Packing list
iv) Bill of lading
v) Bill of entry certificate by custom's.
The winding and insulating material shall be directly procured either
from the manufacturer or through their accredited reputed marketing
organisation but not through any agent. A copy of all above documents
shall be sent with joint inspection report for our records.
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ANNEXURE IX
LIST OF HAND TOOLS FOR SUPPLY
ALONG WITH TRANSFORMER
(A) One tool box consisting of the following 41 Hand tools of
GEDORE make or equivalent with better quality shall be
supplied
1. Spanners of different sizes
a) Open Jaw Double Ended - 8 Nos.
b) Cranked ring double ended - 3 Nos.
c) Tubular Box Double Ended - 1 No.
2. Tommy Bar - 1 No.
(For Tabular Box Spanner)
3. Adjustable Wrenches - 2 Nos.
4. Pipe Wrench - 1 No.
5. Screw Drivers Of Different Sizes - 5 Nos.
6. Flat Nose, Round Nose, Side Cutting - 3 Nos.
Pliers
7. Gasket Punches - 10 Nos.
8. Files With Handles - 2 Nos.
9. Hammers With Handles - 2 Nos.
10. Knife With Handles - 1 No.
11. Adjustable Hacksaw - 1 No.
12. Cold Chisel - 1 No.
Total 41 Nos.
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MPPTCL/TECH/PROC/04/July13 Page 106 of 115
ANNEXURE - X
ANNEXURE XI
LIST OF VENDORS FOR MAJOR ITEMS OF TRANSFORMER
The vendors of various major items from whom procurement was made by
various suppliers of transformers and quality of which was found acceptable
are listed below. However, Major items/inputs in transformers have to
conform to highest quality standards and these items/inputs procured from
any vendors meeting the required specification would be acceptable.
No. Name of Item Supplier
1. CRGO M/s Nippon steel corporation, Japan
M/s JFE Steel corp., Japan ( Erstwhile M/s
Kawasaki Corp. Japan)
M/s AK Steel,USA
M/s Armco, USA,
M/s Posco,Korea
M/s Covefi, France
M/s Salzgittar, Germany
M/s Usinor, France
M/s Transfer, France
M/s Mitsubishi, Japan.
M/s AST Terni, Italy
M/s EBG India Pvt Limited, (Indian Agent) for M/s
GELSE NKIRCHEN, Germany
M/s British Steel Corporation , UK
M/s Thyseen Krupp Group of Companies
2.
(a)
APPENDIX I
Calculation for Hot Spot winding temperature for EHV transformers
Overloading capability of the transformer and also the loading
capability of transformer with and without cooling fans (coolers) for a
( 1+dk )
b = br ------------- ( 1+d) x
Where
a = Weighted ambient temperature (cooling medium)
c = Winding hot-spot temperature at K load = a +
c
cr = Winding hot-spot temperature at rated load
c = Winding hot-spot temperature rise at K load
cr = Winding hot-spot temperature rise at rated load
bo = Original oil temperature
b = Top oil temperature at K load = a + b
br = Top oil temperature at rated load
b = Top oil temperature rise at load K
br = Top oil temperature rise at rated power
t = Time duration in hours of any load power
Volume-II, Part-4
MPPTCL/TECH/PROC/04/July13 Page 112 of 115
APPENDIX II
TECHNICAL PARTICULARS TO BE FILLED-IN BY BIDDER
S. No. Particulars Values
1 Maximum flux density (Tesla)
2 Maximum current density (Amp/sq.cm)
3 Magnetising current (mA)
4 Short time current rating (Amp.)
5 Losses
a. No load Losses (KW)
b. Load Losses including stray losses
(KW)
c. Auxiliary losses (KW)
6 Impedance voltage (Percentage)
7 Weight of copper (Kg)
8 Weight of core (Kg)
9 Weight of core + winding (Kg)
10 Quantity of oil
a. For first filling including wastage
(KL/Kg)
b. 10% extra of a (KL/Kg)
11 Total weight of Transformer. (Kg)
12 Transport weight of main tank
a. with oil (Kg)
b. without oil (Kg)
SIGNATURE
WITH SEAL OF BIDDER
Volume-II, Part-4
31.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
Volume-II, Part-4
VOLUME II
PART-5
Technical Book Serial No.
MPPTCL/TECH/PROC/05/June13
PART-4
TECHNICAL SPECIFICATION FOR 220/33 KV, 50 MVA
POWER TRANSFORMERS
Please note that the modifications in technical specifications
are indicated in Appendix-1, enclosed in Volume-I of the
Tender document.
Contents
Description of document Page No.
Technical specification for transformer 1-72
Annexures and appendix for 220KV, 50MVA Power Transformer
Annexure I - Principal Technical particulars 72-75
Annexure II - List of Fittings and Accessories 76-80
Annexure III - Test certificates to be furnished for
accessories 81-84
Annexure IV - Schedule of Inspection Windows 85
Annexure V - Schedule of Valves 86-87
Annexure VI(A)- Drawings & Data to be furnished 88-90
Annexure VI(B)- List of drawings to be furnished
alongwith bid
91
Annexure VII - Calculations required to be furnished 92-95
Annexure VIII - Details of Inspection Program 96-100
Annexure IX - List of Hand Tools and Jacks 101
Annexure X - Description of equipment for schedule of
rates & prices
102
Annexure XI - List of vendors for major items of
transformer
103-106
Appendix I - Calculation for Hot Spot winding
temperature for EHV transformers
107-108
Appendix II - Technical particulars to be filled-in by
bidder
109
List of abbreviations used in technical specification 110-111
INDIAN
STANDARD
NUMBER
TITLE
INTERNATIONAL
AND
INTERNATIONALLY
RECOGNISIED
STANDARD
IS 5561 Terminal connectors
Short Circuit Current calculation of
effects
IEC 865(part I & II)
IS-5553 Shunt Reactors, Neutral/Earthing
Reactor and Arc Suppression Coil
IEC 60289
IS:335 Insulating oils for transformers and
switchgears
IEC:60296, BS:223
IS -1886 Code of practice for installation and
maintenance of transformers.
Supervision and Maintenance guide for
Mineral Insulating Oil in Electrical
Equipment
IEC 60422
Method of Sampling of Liquid dielectrics IEC 60475
Guide for the Sampling of Gases and of
Oil from Oil-filled Electrical Equipment
for the Analysis of Free and Dissolved
Gases
IEC 60567
Digital Recorders and Software for High
Voltage Impulse testing
IEC 61083
Specification for radio disturbance and
immunity measuring apparatus
CISPR 16
Guidelines for conducting design reviews
for transformers 100 MVA and 123 kV
and above.
Cigre Publication 202
Metal oxide surge arrestors without
gaps
IEC 99-4
Selection and application
recommendation
IEC 99-5
Indian Electricity Rule 1956
2.2 In case equipment conforms to other International standards which
ensure equivalent or better performance than specified under cl 2.1 then
the English version of such standards or the relevant extracts of same shall
be forwarded with the bid and the salient features of comparison shall be
brought out separately.
2.3 The electrical installation shall meet requirements of Indian
Electricity Rules, 1956 and IS-1886,"Code of practice for installation &
maintenance of Transformers" as amended till date.
2.4 It has been experienced that the weight of core lamination, weight of
copper, weight of steel, weight of Transformer Tank along with Fittings and
MPPTCL/TECH/PROC/05/JUNE13 Page 4 of 111
Accessories and quantity of oil for first filling including wastage & 10% extra
of that quantity, total weight of core + winding after assembly and total
weight of transformer are indicated in the technical bid by the manufacturers
on tentative basis and at the time of submission of drawing, wide
variations in these quantities take place. This is not in order and it will
be obligatory on the part of the Bidder to ensure that all these details are
worked out carefully and only correct figures after proper design are offered in
the technical bid. It may be noted that at the time of submission of final
drawings, variation in these weights beyond the limits of (+) 5% shall not be
permitted.
2.5 It will also be obligatory on the part of the Bidders to furnish details
of calculations for quantity (weight & size) of core material, quantity (weight
& size) of copper material, calculations for thermal and dynamic short circuit
withstand capability of transformer, calculations for pressure relief valve,
adequacy of size of AIRCELL Bag, volume of oil for adequate cooling with
calculations of size of conservator and other details as called for in the
specification. Furnishing of these calculations along-with technical bid is a
must. All the data should be supported with calculation details. In addition,
calculations for no. of thermosyphon filter and their adequacy be furnished.
2.6 Interconnection : The transformers are meant for service as
interconnecting transformers and shall be capable of being energized either
from 220 KV side or 33 KV side. The power transformer shall be capable of
being loaded at rated power on the 220 KV and 33 KV sides. On Load Tap
Changer shall be suitable for such operation. The OLTC shall be suitable for
bidirectional flow of power.
3.0 SERVICE CONDITIONS
3.1 Climatic Conditions : The transformers and its accessories to be
supplied against this specification shall be suitable for satisfactory continuous
operation under the following tropical conditions.
1. Location At various substations within
the State of Madhya Pradesh
2. Max. Ambient air temp. (oC) 50
3. Min ambient air temp (oC) -5
4. Maximum daily average ambient air
temperature(oC)
40
5. Maximum yearly weighted average
temperature (oC)
32
6. Maximum Relative humidity (%) 95 (sometimes reaches
saturation.)
7. Average annual rainfall (cm) 125
8. Max. Wind pressure (Kg/sq.m.) 150
9. Max. Altitude above mean sea level
(Metres)
1000
MPPTCL/TECH/PROC/05/JUNE13 Page 5 of 111
1.10 Continuous
The Bidder shall also indicate 160% & 170% over voltage/over
fluxing withstand capability period. Over fluxing withstand characteristics up to
170% shall be submitted along with the bid.
4.4.4 Detailed calculations for maximum flux density and magnetizing
current for core material shall be furnished to substantiate the above
requirement. The Bidder shall enclose details of Core Material with thickness
of lamination, type designation and source of raw material and its
characteristic curves. All characteristic curves of material including Voltage Vs
Flux Density and Loss per Kg Vs Flux Density are to be enclosed with Bid
clearly indicating Flux Density selected for calculation of core losses (No load
loss). On the basis of these data, for the Flux Density and core material
chosen verification of Saturation Flux Density shall be done by the purchaser,
to know the margin considered in operating Flux Density .
MPPTCL/TECH/PROC/05/JUNE13 Page 8 of 111
operating continuously at its normal rating & 10% over load condition
without exceeding temperature limits as specified below. The maximum
ambient temperature shall be taken as 50 degree C and type of cooling be
suitably adopted to limit the temperature rise within the safe limit of operation.
Type Of Cooling Temperature-Rise
Windings Oil
MPPTCL/TECH/PROC/05/JUNE13 Page 9 of 111
11.9 Relays
11.9.1 Buchholz Relay : A double float type Buchholz relay along with
suitable moulded type cover to avoid ingress of moisture/ rain water shall be
provided. All the gases evolved in the transformer shall collect in this relay.
The relay shall be provided with a test cock suitable for a flexible pipe
connection for checking its operation and for taking gas sample. A copper
or stainless steel tube, shall be connected from the gas collector to a
valve located about 1200mm above ground level to facilitate sampling of gas
while the transformer is in service. The device shall be provided with two
electrically independent ungrounded contacts, one for alarm on gas
accumulation and the other for tripping on sudden rise of pressure. The
contacts of relay shall be properly housed, sealed and gasketted to make the
arrangement water proof. Entry of moisture/water in the contact chamber
needs to be eliminated. Cable entry to terminal box of buchholz relay should
be made through bottom of relay.
11.9.2 Oil Surge Relay (OSR) : From our past experience, it is found
that undesired tripping of Power Transformers is occurring on oil surge relay
pointer and resetting device mounted in the Fan control cubicle (FCC). A
temperature sensing element suitably located in a pocket on top oil shall be
provided. This shall be connected to the OTI by means of capillary tubing.
Accuracy class of OTI shall be plus or minus 1.0% or better. The OTI shall be
provided with anti vibration mounting .
11.10.2 Winding Temperature Indicator (WTI)
(a) WTI for measuring the winding temperature of each of the
windings (HV, LV) shall be provided. It shall comprise of the
following
(i) Temperature sensing element.
(ii) Image coil.
(iii) Auxiliary CTs, if required, to match the image coil, shall
be provided.
(iv) 150mm dia local indicating instrument with maximum
reading pointer mounted in FCC/marshalling box and with
four adjustable electrically isolated heavy duty contacts
(two for control of cooling equipment, one for high
winding temperature alarm and other for trip) shall be
provided. The WTI shall be provided with anti vibration
mounting.
(v) Calibration device.
(b) In addition to the (a) above, repeater dial of WTI for each
winding shall be provided for Remote winding temperature
indication. It shall be suitable for flush mounting on RTCC
panel. A precision potentiometer mounted inside the case
shall function as a transmitter to operate a repeater for
RWTI. For HV winding, the transmitter shall be connected
obligatory on the part of the Bidders to enclose OTI & WTI and all
such accessories in a separate Fan Control Cubicle (FCC) cum
Marshalling Box .
11.11 Core
a) The core shall be constructed from high grade, non- ageing,
low loss, Cold Rolled Super Grain oriented (CRGO) silicon steel
laminations of HI-B grade steel or better. All stipulations under
clause 4.4 should be considered while selecting material of
core. Interlamination resistance shall be as per BS601
Part 5 method of July 1973. The Bidder shall furnish the
details of steel laminations i.e. type alongwith hysterisis
loss curve (B-H curve) etc.
(b) After being sheared, the laminations shall be treated to
remove all burrs and shall be re-annealed to remove all
residual stresses.
(c) The design of the magnetic circuit shall be such as to avoid
static discharges, development of short circuit paths within itself
or to the earthed clamping structure and production of flux
component at right angles to the plane of laminations which
may cause local heating.
(d) The core shall be provided with lugs suitable for lifting complete
core & coil assembly of transformer.
(e) Core Belting : The core shall be rigidly clamped by belting to
ensure adequate mechanical strength. Core and winding shall
be capable of withstanding the vibrations & shock during
transport, installation, service and adequate provision shall
be made to prevent movement of core & winding relative to
tank during these conditions. The location, size and material
of belting shall be clearly indicated in drawing which shall
be submitted with Bid. Bolted type core construction
shall not be acceptable.
(f) All steel sections used for supporting the core shall be
thoroughly sand blasted after cutting, drilling and welding.
(g) Each core lamination shall be insulated with a material that will
not deteriorate due to pressure and hot oil.
(h) The insulation of core to bolts and core to clamps
plates shall be able to withstand a voltage of 2KV RMS
(j) Bidder will offer the core for inspection & approval by
the purchaser during the manufacturing stage.
Bidder's call notice for this purpose should be
accompanied with the following documents, as
applicable, as a proof towards use of prime core
material.
i) Invoice of the supplier
ii) Mill's Test Certificate
iii) Packing List
iv) Bill of lading
v) Bill of entry certificate by customs.
(k) Core material shall be directly procured either from the
manufacturer or through their accredited marketing
organization of repute and not through any agent.
(l) Bidder should have in-house Core Cutting facility for proper
monitoring & control on quality and also to avoid any possibility
of mixing of prime material with defective/second grade
material.
(m) Oil ducts shall be provided wherever necessary to ensure
adequate cooling. The winding structure and major insulation
shall not obstruct the free flow of oil through such ducts.
Where the magnetic circuit is divided into pockets by cooling
ducts parallel to the plane of laminations or by insulating
material above 0.254 mm. Thick, tinned copper strip bridging
pieces shall be inserted to maintain electrical continuity
between pockets. The design of the magnetic circuit shall be
such as to avoid static discharge development of short circuit
path within itself or to the earthed clamping structure and
production of flux components at right angles to the plane of
the laminations which may cause local heating.
(n) Core shall not directly rest on the bottom metal sheet of
transformer tank. Around 3 mm or more free space for oil
insulation shall be made between the core and bottom sheet of
transformer tank. A 5 mm FRP Insulating sheet shall be
provided to take care of core earthing due to accidental
slippage of stampings. Also in addition to this extra
insulation thickness of 5 mm or more FRP sheet be
provided at the bottom of resting shoes of end frame
with proper fixing arrangement to avoid accidental
slippage, damages etc.
11.12 Windings
(a) The Bidder shall ensure that windings of all transformers are
made in dust proof, conditioned atmosphere. The Bidder shall
furnish the facilities available at their works alongwith the
bid.
MPPTCL/TECH/PROC/05/JUNE13 Page 20 of 111
11.13 Bushings
(a) The electrical & mechanical characteristics of bushings shall
be in accordance with IS-3347 & IS-2099 ( latest version ) &
IEC 60137(2008 or latest version).
(b) The bushings shall have high factor of safety against
leakage to ground and shall be so located as to provide
adequate electrical clearances between bushings and also
between the bushings and grounded parts. Bushings of
identical voltage rating shall be of similar BCT and inter
changeable. All bushings shall be equipped with suitable
terminals of approved type and size and all external current
carrying contact surfaces shall be adequately silver plated.
The insulation class of the high voltage neutral bushing shall
be properly coordinated with the insulation class of the
neutral of the high voltage winding.
(c) All main winding and neutral leads shall be brought out
through outdoor type bushings which shall be so located that
the full flashover strength will be utilized and the
adequate phase clearance shall be realized.
(d) Each bushing shall be so coordinated with the transformer
insulation that all flashovers will occur outside the tank.
(e) All porcelain used in bushings shall be of the wet process,
homogeneous and free from cavities or other flaws. The
glazing shall be uniform in color and free from blisters, burns
and other defects.
(f) (i) For 33KV winding & neutral, the bushing shall be of OIP
condenser of 72.5KV class of draw rod type/solid stem
type.
MPPTCL/TECH/PROC/05/JUNE13 Page 23 of 111
Curre
nt
Rating
Impulse
Withsta
nd
Voltage
(Kvp)
1min.Po
wer
Frequenc
y
Withstan
d Voltage
Kv(rms)
Creepage
Distance
in mm
Clearance
in mm
Ph to
Ph.
Ph to
E
1 220KV 245KV 1250A 1050 460 6125 2700 2400
2 33KV 72.5KV 1250A 325 140 1813 700 660
The Bidders are required to confirm clearances and no change
/reduction in clearances shall be acceptable. The clearances
shall be clear distances in air after accounting for
clamps/connectors dimensions to be mounted on the stud of
bushings.
(j) Special adjustable arcing horns shall be provided for the HV
bushings. For 72.5KV class bushings, arcing horns are not
required.
(k) The Bidder is requested to furnish the guaranteed withstand
voltage for the above and also furnish a calibration curve with
different settings of the coordination gap to the purchaser
to decide the actual gap setting. Bidder's recommendations
are also invited in this respect.
(l) The bushings shall be capable of withstanding without injury the
electrical, thermal and mechanical effects of external short
circuits. 245 KV bushings shall be rated for short time
thermal current rating of 40 KA for 3 seconds and 72.5 KV
Bushings, 31.5KA for 3 seconds.
(m) All the transformers covered under this specification shall be
utilized in heavily polluted atmosphere. In view of this the
Bidders while offering prices for the transformers against
this contract may please note that the offer should be made
out based on the creepage for the bushings @ 25mm per KV
based on the voltage of 72.5KV/ 245KV. Thus in the quoted
MPPTCL/TECH/PROC/05/JUNE13 Page 24 of 111
13.3 Design features of the transfer switch shall include the following :
i) Provision for the selection of one of the feeders as normal
source and other as standby.
ii) Upon failure of the normal source, the loads shall be
automatically transferred after an adjustable time delay to the
standby source.
iii) Indication to be provided at cooler control cabinet & RTCC for
failure of normal source and for transfer to standby source and
also for failure to transfer.
iv) Automatic re-transfers to normal source without any
intentional time delay following re-energisation on the
normal source.
v) Both the transfer & re-transfer shall be dead transfers and AC
feeders shall not be paralleled at any time.
13.4 AC feeder shall be brought to the OLTC cabinet (Cooler Control Cabinet)
by the Bidder, after suitable selection at cooler control cabinet. The Bidder
shall derive AC power for control circuit from the AC feeder as mentioned
above by using appropriately rated dry type transformers. If the control
circuit is operated by DC supply then suitable converters to be provided by
the Bidder to be operated from AC Power source.
13.5 Necessary isolating switches and HRC fuses shall be provided at
suitable points as per approved scheme of purchaser.
14.0 TAP CHANGING EQUIPMENT
14.1 General Requirement
(a) OLTC gear shall be motor operated for local as well as
remote operation. An external hand wheel/handle shall be
provided for local manual operation. This hand wheel/handle
shall be easily operable by a man standing at ground level.
(b) Arrangement shall be made for securing and padlocking the
tap changer wheel in any of the working positions and it shall
not be possible for setting or padlocking the wheel in any
intermediate position. The arrangement shall be such that no
padlock key can be inserted unless all contacts are correctly
engaged and switch set in a position where no open or short
circuit is possible. An indicating device shall be provided to
various parts from the OLTC and other accessories and fittings
mounted on the transformer particularly equalising pipes etc do
not infringe / obstruct .
14.3 Manual Control
The cranking device for manual operation of the OLTC gear shall be
removable and suitable for operation by a man standing on ground level. The
mechanism shall be complete with the following :
i) Mechanical tap position indicator which shall be clearly
visible to the person operating tap changer manually at the
transformer.
ii) A mechanical operation counter.
iii) Mechanical stoppers to prevent over-cranking of the mechanism
beyond the extreme tap positions.
iv) The manual control considered as back up to the motor
operated load tap changer control shall be interlocked with the
motor to block motor start-up during manual operation. The
manual operating mechanism shall be labeled to show the
direction of operation for raising the voltage and vice-versa.
14.4 Electrical Control : This includes Local Electrical control and
Electrical remote control from remote control panel. The control circuits shall
have the following features:
i. An interlock to cut off electrical control automatically upon
recourse being taken to the manual control in emergency.
ii. Reinforcement of the initiating impulse for a tap change,
ensuring a positive completion once initiated to the next
(higher or lower) tap.
iii. Step-by-step operation ensuring only one tap change from
each tap changing impulse and lock-out of the mechanism if
the control switch (or push button) remains in the "Operate
Position".
iv. An interlock to cut-out electrical control when it tends to
operate the gear beyond either of the extreme tap positions.
v. An electrical interlock to cut-off a counter impulse for reverse
step change being initiated during a progressing tap change
and until the mechanism comes to rest and resets circuits for
a fresh position. Suitable interlocks shall be provided to
MPPTCL/TECH/PROC/05/JUNE13 Page 32 of 111
16.2 The temperature indicators shall be so mounted that the dials are
not above 1600mm from ground level. Glazed door of suitable size
shall be provided for convenience of reading.
16.3 A space heater and cubicle lighting with ON-OFF switch shall be
provided.
16.4 Terminal Blocks
a) The terminal blocks to be provided shall be fully enclosed with
removable covers and made of moulded, non inflammable
plastic material with block and barriers moulded integrally .Such
block shall have washer and binding screws for external circuit
wire connections, a white marking strip for circuit identification
and moulded plastic cover. All terminals shall be clearly
marked with identification numbers or letters to facilitate
connection to external wiring.
b) All internal wiring to be connected to the external equipment
shall terminate on terminal blocks, preferably vertically
mounted on the side of each panel. The terminal blocks shall
be 1100 V grade and have 10 amps continuous rating,
moulded piece, complete with insulated barriers, nondisconnecting
stud type terminals, washers, nuts and lock nuts.
Terminal block design shall include a white fiber marking strip
with clear plastic, slip-on/clip-on terminal cover. Markings on
the terminal strips shall correspond to wire number and
terminal numbers on the wiring diagrams.
c) Terminal blocks for current transformer secondary leads
shall be provided with test links and isolating facilities. Also
current transformer secondary leads shall be provided with
short circuiting and earthing facilities.
d) Unless otherwise specified, terminal blocks shall be
suitable for connecting the following conductors on each side.
For all circuits except current transformer circuits minimum of
two nos. 2.5 mm2 copper.
For all CT circuits minimum of four nos. 4.0 mm2 copper.
e) There shall be a minimum edge to edge clearance of 250 mm
between the first row of terminal blocks and the associated
20.3 The quality of the oil supplied with transformer shall conform to the
oil parameters specified in this clause. No inhibitors shall be used in the oil.
The oil samples of transformer will be drawn for the oil used at factory & site
as follows.
i. Prior to filling
ii. Before and after heat run test / pre-commissioning test
iii. Before energizing.
All tests as per IS:335 (latest revision) shall be conducted on oil
samples.
20.4 Sufficient quantity of oil necessary for first filling of main tank,
coolers, radiators and conservators etc. upto the proper level plus anticipated
quantity of wastage of oil during first filling shall be supplied in tankers. Please
note, wastage means quantity of oil absorbed during initial filling at works for
testing. In addition to the oil needed for first filling, 10% extra quantity of oil
for topping up in future, shall be supplied in non-returnable containers suitable
for outdoor storage. Therefore, total quantity of oil required for first filling shall
be measured at works at the time of testing on unit subjected to heat run test.
20.5 The supplier shall dispatch the transformer in an atmosphere of
pressurised Nitrogen. In this case, necessary arrangement shall be ensured by
the supplier to take care of pressure drop of nitrogen during transit and
storage till completion of oil filling during erection. A gas pressure testing
valve with necessary pressure gauge and adapter valve shall be provided.
20.6 The supplier shall warrant and confirm that oil to be used for the
transformer testing at Works & oil to be supplied for the transformer is free
from Polychlorinated Biphenyls (PVB/PCB). The transformer oil to be used
and supplied by the bidder for first filling at site shall be new oil of EHV Grade-I
having technical specification mentioned hereunder . Hence Oil to be used
by the manufacturers at factory for the purpose of testing at their
works shall be of similar or better quality having parameters matching
with the parameters specified in the specification. Specific approval of
oil test results of oil proposed to be used for testing of transformer in
factory shall be obtained by the manufacturer from the purchaser
before first filling in the unit. MPPTCL shall not accept any other oil for
testing purposes having lower parameters than those specified in the
Sl.
No
Characteristics Requirement Method of Test
1. 2. 3. 4.
1. Appearance The oil shall be clear
and transparent and
free from suspended
matter or sediment
A representative
sample of oil shall be
examined in a 100
mm thick layer at
ambient
temperature.
2. Density at 29.5oC
(maximum)
0.89 gm/cm3
IS:1448
3. Kinematics viscosity at
27oC (minimum).
27 CST IS:1448
4. Interfacial tension at
27oC (minimum).
0.04 N/m
IS:6104
5. Flashpoint Pensky
Marten (closed)
(minimum).
140oC IS:1448
6. Pour point. (maximum) -6 oC IS:1448
7. Neutralization value
(Total acidity maximum)
0.01 mg KOH/g
IS:335 Appendix `A
8. Corrosive Sulphur Non-corrosive IS:335 Appendix `B
9. Electric strength
(breakdown voltage)
Minimum.
a. New unfiltered oil (as
received condition).
b. After filtration
40 KV (rms)
60 KV (rms)
IS:6792
10. Dielectric dissipation
factor (tan delta) at
90oc Maximum.
0.002 IS:6262
Sl.
No
Characteristics Requirement Method of Test
1. 2. 3. 4.
13. Presence of oxidation
inhibitor
The oil shall not
contain antioxidant
inhibitors .
IS:335
Appendix `D
14. SK value 6% maximum IS:335
15. Water content,
maximum.
10 ppm IS:2362
16. Ageing characteristics
after accelerated ageing
(open Breaker method
with copper catalyst)
a) Resistivity
i. 27oc
ii. 90oc
b) Tan delta at 90oc
c) Total acidity
d) Sludge content
by weight
2.5x1012 ohm.cm
(min.)
0.2x1012 ohm.cm
(min.)
0.15 (max.)
0.05 mg
KOH/gm(max.)
0.05% (max)
As per ASTM-D
1934/ IS 12177
17. Oil sample taken from
Sl.
No
Characteristics Requirement Method of Test
1. 2. 3. 4.
18 N-dm analysis
CA%
CN%
CP%
4 6%
40-43%
51-54%
20.7 AIR CELL : Our technical specification calls for supply of power
transformers with air cell type oil preservation system of PRONOL, make only.
It is obligatory on the part of the Bidders to clearly submit complete
constructional and technical details of sealing arrangement, duly supported
with technical details, pamphlets and dimensional drawings. While
furnishing details for the above sealing arrangement the Bidders must
confirm clearly that the size and capacity of sealing arrangement is
adequate for the transformer and for the quantity of oil required for the
transformers. Necessary calculation/documentary proof shall be furnished.
20.8 Air cell type oil preservation system included with each transformer
shall ensure as under:
(a) The air inlet of COPS (Conservator Oil preservation System)
shall be properly fitted on the conservator for leak proof
arrangement to ensure that the air does not come in contact
with oil under any circumstances.
determined quantity of oil from the tank top through drain valve to reduce the
tank pressure, isolate conservator tank oil and inject nitrogen gas at high
pressure from the bottom side of the tank through inlet valves to create
stirring action and reduce the temperature of oil below flash point to extinguish
the fire. The quantity of oil removed from the tank shall be such that adequate
amount of oil shall remain to cover active part, i.e. core coil assembly even
after stoppage of oil drain. Electrical isolation of transformer shall be an
essential pre-condition for activating the system.
20.9..2 OPERATIONAL CONTROLS: The system operation shall be fully
automatic and activate from the required fire and other trip signals. In addition
to automatic operation, remote operation from control room/ remote centre
and local manual control in the fire extinguishing cubicle shall also be provided.
System shall operate on following situations.
20.9.3 PREVENTION OF TRANSFORMER EXPLOSION AND FIRE: To
prevent transformer explosion and fire in case of an internal fault, signals
given by operation of Electrical protection relays and tripping of circuit breaker
of transformer and operation of either Buchholtz relay, or pressure relief valve
(PRV) alongwith Rapid Pressure Rise Relay (RPRR) shall be used to
activate the system and logic for RPRR for system activation should
include for operation of Electrical protection relays and tripping of
circuit breaker of transformer. The exact logic for system activation shall be
finalized during detailed engineering.
20.9..4 FIRE PROTECTION: In case of fire, sensed by fire detectors, the
system shall be activated only after electrical isolation of the transformer,
confirmed by breaker trip. If the fire detection is not associated with any other
fault, the system activation shall be only manual. Manual operation switch shall
be provided in the control room/ remote control centre with a cover to avoid
accidental operation of it.
20.9.5 OPERATION OF SYSTEM: On receiving activation signal, the
following shall take place:
i. Open the quick opening drain valve to drain the top layer oil
ii. Shut off the conservator isolation valve to prevent flow of oil from the
(ii) Control box to be installed in the control room of the station for monitoring
system operation, automatic control and remote operation, with alarms,
indication light, switches, push buttons, audio signal, suitable for tripping and
signaling.
MPPTCL/TECH/PROC/05/JUNE13 Page 48 of 111
(iii) Conservator isolation valve which shall be flow sensitive and shut off when
the flow in the pipe is more than the flow expected in the permissible normal
operating conditions. It shall be provided with position indicator remote alarm
indication.
(iv) Required number of fire detectors to be located in strategic locations to be
finalized during detailed engineering.
(v) Flow Sensitive Conservator Isolation Valve
(vi) All controls, alarms, panels, cables, cable trays (if required), junction
boxes etc.
20.9.8 INSTALLATION AND PRE-COMMISSIONING TEST: After
installation the system pre-commissioning tests shall be carried out jointly with
the MPPTCL representative before the system is put in service.
20.9.9 In order to restrict the supply of oil in case of a fire in transformer,
provision shall be made to isolate the conservator oil from the main tank.
20.9.10 A valve which shall be flow sensitive and shut off when the flow in the
pipe is more than the flow expected in the permissible normal operating
conditions. This valve shall be located in the piping between the conservator
and the buchholz relay and shall not affect the flow of oil from and to the
conservator in normal conditions.
20.9.11 When the flow from conservator to main tank is more than the normal
operating conditions, the valve shall shut off by itself and will have to be reset
manually. It shall be provided with valve open/close position indicator along
with alarm indication in control room during closing operation of valve.
20.9.12 The necessary switches shall be provided in cooler control cabinet /
common marshalling box for manual open / close operation of the valve.
Bidders shall offer Transformers completely fitted with Nitrogen
Injection Fire Protection Systems and also indicate cost of complete
system, separately in their offer in Schedule of prices.
20.10 ON LINE MONITORING DEVICE FOR TRANSFORMER
20.10.1 The Bidder should offer for a suitable on line monitoring device
for regular monitoring of 3 key gases and moisture for condition assessment
and fault detection of the 220 KV transformer . The device should measure 3
key dissolved gases viz. Hydrogen, Acetylene, Carbon mono oxide with
accuracy of 10%. The minimum range of measurement of dissolved gases
shall be Hydrogen :5 to 500, Acetylene : 3 to 5000, Carbon mono oxide : 10
to 5000 . The moisture content shall be measured from 0 to 100 % RS (in
ppm). The device shall have non volatile memory storage to prevent loss of
data. The device shall be provided with user configurable at least six alarm
contacts & two front panel LED arrays. The alarm setting screen shall be
available for setting alarms based on level of 3 Key gases or moisture and
rates of change for Key gases. For configuring the six alarm settings, suitable
PC software shall be provided with the device. The device shall be supplied
with two separate channels for remote communication plus local USB and
MPPTCL/TECH/PROC/05/JUNE13 Page 49 of 111
specified and that the breather will be maintained generally two times in a
year. This applies to all the breathers provided with the transformer.
21.0 FITTINGS & ACCESSORIES FOR THE POWER TRANSFORMERS
21.1 The transformers will be supplied complete with all fittings and
accessories exactly in line with various requirements indicated in Annexure II
in this technical specification. The basic offered cost must take into
consideration cost of all fittings and accessories as under and indicated
elsewhere in this specification .
21.2 The equipments and accessories furnished with the
transformer shall be suitably mounted on the transformer for ease of
operation, inspection and maintenance and the mounting details shall be
subject to the approval of the purchaser. All valves shall be provided either
with blind companion flanges or with pipe plugs for protection.
21.3 Indication, alarm and relay equipment shall have contacts suitable
for operation with 110V/220V DC supply. Any other accessories or appliances
recommended by the manufacturer for the satisfactory operation of the
transformer shall also have 110V/220V DC as input.
a) OLTC and its controls shall be as per clause 14.
b) All cabinets & panels shall be conforming to
stipulations under Clause-16 .
c) All 245KV & 72.5KV phase and 72.5 KV neutral bushings shall
be of OIP condenser type and as per Clause 11.13 .
21.4. Equalizing pipes for maintaining equal pressure between main tank
and OLTC and at various other locations as per design shall be provided. These
equalizing pipes shall be routed such as not to create any obstruction.
MPPTCL/TECH/PROC/05/JUNE13 Page 51 of 111
(b) Valve Schedule Plate: In the valve schedule plate, at least two views
should be inscribed so that location of all the valves provided on the
transformer could be indicated/visualised. In the table of valve schedule
plate, details of valves viz. type of valve, material of valve, size of valve
& position of valve during transportation and after commissioning shall
be clearly indicated. The size of the letter shall be such that the same
be visible clearly to a person standing away at a distance of one meter
from the respective vertical face of the transformer.
(c) Instruction Plate For Oil Filling in the Conservator with Air Cell:
An instruction plate shall be provided for oil filling in the conservator
having air cell type breathing arrangement. In addition to the
instructions for oil filling on this plate, a diagram indicating mounting
details of MOLG, oil level gauges, air cell inside the conservator with a
pictorial view of conservator including make, type & size of air cell shall
also be inscribed. The location of plate should be such that same is
visible to operating personal from a distance as mentioned in (b) above.
22.0 CENTRE OF GRAVITY : The centre of gravity of the assembled
transformer shall be low and as near to the vertical centre line as possible.
The transformer shall be stable with or without oil. If the centre of gravity is
MPPTCL/TECH/PROC/05/JUNE13 Page 52 of 111
eccentric relative to track gauge either with or without oil, its location shall
be shown on the outline drawing.
23.0 PACKING
23.1 The packing may be in accordance with the Bidder's standard
practice but Bidder should give full particulars of packing for the approval of
the purchaser. Special arrangements should be made to facilitate handling
and to protect the projecting connections for damage in transit.
23.2 The transformer shall be transported filled with inert gas preferably
Nitrogen gas. The Bidder shall ensure that adequate pressure of gas is
maintained inside the tank throughout during transportation by sending
escorts and required apparatus and equipment with the transformers.
23.3 All parts shall be adequately marked to facilitate field erection.
Boxes and crates shall be marked with the contract number and shall have
a packing list enclosed showing the parts contained therein. however the
verification of accessories shall be done in presence of suppliers
representative.
24.0 TESTS
24.1 The manufacturer shall carryout routine test ,additional routine
tests and type tests on the transformers as per the relevant Indian Standard
IS-2026 with latest amendments , IEC 60076,CBIP Publication No 295,IEEE or
any equivalent International Standard .The details of tests are specified
hereunder. It should be specifically noted by the Bidder that testing of each &
every transformer included in this Bid specification shall be carried out at the
manufacturers works in fully assembled condition complete with all fittings &
accessories.
24.2 ROUTINE TESTS AND ADDITIONAL ROUTINE TESTS:
All routine tests and additional routine Tests detailed under clauses
24.2.1 & 24.2.2 herein under will be carried out on each transformer on "free
of cost" basis, in accordance with IS:2026 part-I.
24.2.1 ROUTINE TESTS
a) Measurement of winding resistance as per cl.16.2 of IS 2026
Part I. The winding resistance shall be measured on all taps and
of all the three phases and values be recorded in respective test
certificates.
Clause
No.
Nature of tests
Number of
transformers to
be tested
Test charges
1234
24.2.1
&
24.2.2.
Routine tests &
additional routine
tests
On each unit While offering for the Bid, cost
of all these tests for specified
no. of units as per column 3
should be included in the total
Bid price. Thus no additional
charges shall be payable for
any of the tests and
therefore, offered Bid price
should account for all the
costs to be incurred for this
purpose
24.3 Type test:
(A)Temperature
rise test
On one unit
included in Bid
(B)Impulse test On One Unit of
Bid
(C)Vacuum and
pressure test
On One unit of
Bid
24.4 Special tests On One unit of
Bid
24.7 Tests at site On each unit
included in Bid
Note : It is to be noted that after complete final testing of the unit , it
should be kept charge at rated voltage for adequate time to ensure
proper demagnetization of core i.e. demagnetization of core shall be
ensured prior to dispatch of the unit.
24.6 Oil to be used by manufacturers at factory for the purpose of
testing at their works shall be of similar or better quality having
with a rack for holding them as per Annexure X. All spanners shall be double
ended & case hardened. The quantity of each item of tools shall be indicated
by the Bidder in Bid.
29.0 DRAWINGS & INSTRUCTION MANUALS
29.1 SPECIFIC REQUIREMENT FOR GENERAL ARRANGEMENT
DRAWING: For our 220KV switch yard, the bay width adopted is 15 metres.
Following points shall be kept in view while finalizing General Arrangement
drawing of the transformer.
i. Along transverse direction (i.e. the parallel to the Bushing line)
spread of the transformer from one extreme end to the other
extreme end shall be limited to 15 meters. This spread shall be
Complete details of Insulation components i.e. Top & Bottom clamping rings,
washers , Pressboard blocks & cylinders, Pressboard spacers & Phase barriers,
MPPTCL/TECH/PROC/05/JUNE13 Page 64 of 111
- 50 % cooler bank
- without cooler bank
(ii) 10 minutes duration - 100 % cooler bank
- 50 % cooler bank
- without cooler bank
(c) 125 % Loading : (i) 20 minutes duration - 100 % cooler bank
- 50 % cooler bank
- without cooler bank
(ii) 10 minutes duration - 100 % cooler bank
- 50 % cooler bank
technical bid is a must and in absence of the above, the Bid will
be treated as non responsive and rejected. It is assured that these data
will be kept strictly confidential by MPPTCL.
32.0 QUALITY ASSURANCE PROGRAMME : The Bidders must establish
that a proper quality assurance program is being followed by them for
manufacture of power transformers. In order to ensure this, suitable QAP
should form a part of the technical bid, which will be submitted against
this Bid specification. The quality Assurance Program must have a
structure as detailed in the following paragraphs.
32.1 Customers Specifications And Contract Review : The quality
assurance and failure prevention starts with careful study and scrutiny of our
technical specifications and requirements. The supplier shall carefully study
all the technical parameters and other particulars & the supplier shall
categorically give his confirmation that these requirements shall be met
in a satisfactory manner.
32.2 Design Control : The supplier shall furnish the checks exercised in
design calculations particularly in respect of short circuit forces and method
of clamping end coil to show the healthiness of the design. The salient
features of design together with the certificates of design engineers will have
to be made available to the Purchaser.
32.3 Engineering Documents :The supplier shall give complete information
regarding copper conductor, insulating paper, core materials, tap changer,
gaskets etc. bringing out the detailed description and specification of these
MPPTCL/TECH/PROC/05/JUNE13 Page 67 of 111
items with explanation as to how our requirements are being met in this
respect.
32.4 Procurement Document Control & Purchased Material &
Services :
The supplier shall indicate the various sources of the items namely
copper conductor, insulating paper, core material, tap changer and other
items such as gaskets etc. are being procured. The type of checks,
quantum of checks and acceptance norms shall be intimated and random
test and check results should be made available for inspection whenever
so desired. The vendor list for various bought out items shall be submitted with
the Bid and the same shall be subject to purchasers approval. However, no
change in vendor list shall be acceptable after placement of order and list of
vendors shall be freezed at the time of placement of order. Furnishing of
following certificates is essential ;
i) Certificate and proof in the form of bill of lading for purchase
of core material either directly from abroad manufacturers
or their accredited selling agent.
ii) Certificate and proof in the form of bill of lading for purchase
of EC grade copper from National & International reputed
manufacturers or from their accredited selling agents.
It will however be obligatory on the part of Bidder to allow third
party inspection of all important material e.g. copper, core material, Insulating
cylinder etc . Bidder shall furnish certificate that the transformer shall be
manufactured with the input material approved by the Purchaser and in
case during independent third party inspection any of the above material is
found different than from approved list of vendors, in that case Purchaser
reserves the right to summarily reject complete transformer and the
manufacturer has to replace complete unit made out from all input material
from the vendors approved by the Purchaser.
32.5 Programme Chart : Based on above QAP and offered delivery
33.1.1 The Purchaser shall have access at all times to the works and all
other places of manufacture where the transformers are being manufactured
and the Bidder shall provide all facilities for unrestricted inspection of the
Bidders works, raw materials, manufacture of all the accessories and for
conducting necessary tests as detailed herein.
33.1.2 The successful Bidder shall keep the Purchaser informed in advance
of the time of starting and of the progress of manufacture of
equipment at its various stages of manufacturing, so that arrangements
could be made for inspection.
33.1.3 No material shall be dispatched from its point of manufacture
unless the material has been satisfactorily inspected and tested.
33.1.4 The acceptance of any quantity of Transformer & its accessories
shall in no way relieve the successful Bidder of his responsibility for
meeting all the requirement of this specification and shall not prevent
subsequent rejection if such equipments are later found to be defective.
Acceptance of condition regarding stage inspection at various stages which will
be intimated to successful Bidders shall be the essence of the contract to be
placed against this Bid.
33.2. Inspection Programme :The Bidder shall chalk out a detailed
inspection and testing program for manufacturing activities for the various
components. An indicative program of inspection as envisaged by the
Purchaser is given in Annexure-VIII. The Purchaser reserves the right to get
carried out any tests by a third party. All Cost of inspection/tests shall be
borne by the Bidder.
33.3 Stage Inspections
33.3.1 The supplier shall indicate the inspections and checks carried out
at various stages of the manufacture of the transformers. A complete
record of stage inspection would be kept by the supplier and this record should
be made available for inspection by the representative of the Purchaser. The
supplier should indicate the manufacturing program and the Purchaser will
have a right to depute its inspecting officers during the manufacture.
Some of the inspecting stages are tank during fabrication, coil winding , core
building, assembly of coil on core, the condition of the coil and core after the
treatment in vacuum chamber, assembly within the transformer tank
together with application of tap changer.
33.3.2 It may be noted that stage inspection for first unit or all the units
,at our discretion , shall be done by us at the following stages.
(a) Fabrication stage of tank: After fabrication, tank shall be inspected for
measurement of its dimensions, thickness of sheets used and leakage test by
applying requisite pressure/vacuum.
MPPTCL/TECH/PROC/05/JUNE13 Page 69 of 111
(b) Building up of Core : After the core is built but before its clamping,
our representative will inspect the core to take complete weight of the
core and also to measure approximate core loss. If necessary, a small strip
of core shall also be taken for testing at CPRI, Bangalore or at any other
35.1 A list of all the accessories which will be supplied with the
transformer should be furnished. This should be as per Annexure II & III.
While furnishing the list of accessories , items which will be manufactured by
the Bidder and balance items, which will be procured from sub-suppliers
should be clearly identified and stipulated in the bid.
35.2 It is obligatory on the part of Bidder to ensure that supply of all
accessories as per Annexure-II are made alongwith Main Tank or prior to
delivery of Main Tank so that erection and commissioning work of
Transformer can be completed properly and uninterruptedly .The date of
supply of last accessory will be treated as date of delivery of transformer and
penalty shall be imposed upto a maximum of 10 % for delay in supply and
supply bills will be processed accordingly.
35.3 The responsibility for obtaining timely supplies of bought out items
will rest on the Bidder and only on this basis, delivery period will be offered
in the Bid.
35.4 It may be noted that in case of damages/shortages due to
improper packing or any other negligence ,replenishment shall be arranged
within 45 days of being noticed by the Purchaser. If this is not done, date of
delivery of such accessory will be treated as date of delivery of main
equipment and full penalty shall be recoverable from the Bidder on total
cost of the equipment. This should be confirmed.
35.5 For bought out items, responsibility for guarantee and obtaining
immediate replacement in case any defects are noticed and in case defective
c) Labels.
d) Nuts & bolts.
e) Cleaning & Painting.
f) Prevention of acidity.
g) Continuous maximum rating & over loads.
h) Duty under faults conditions for stabilizing windings.
i) Flux density and magnetizing current.
j) Vibration & noise.
k) Suppressions of harmonics.
l) Magnetic circuit and mechanical construction of cores.
m) Constructional arrangements for winding.
n) Earthing arrangements.
o) Cooling plant for the transformers.
p) Temperature indicating device and alarm.
q) Gas actuated relays.
r) Marshalling box/control cubicle, panel drives & Mechanism Box
s) Control connection and instrument wiring.
t) Drying out, transport and erection.
u) Valves and air release plugs.
37.0 REQUIREMENT FOR TRANSPORTATION OF TRANSFORMERS: The
Bidders shall include charges for fitting atleast one Electronic impact recorder
(on returnable basis) during transportation of Transformers to measure the
magnitude and duration of the impact in all three directions. The acceptance
criteria and limits of impact in all three directions which can be withstood by
the equipment during transportation and handling shall be submitted by the
supplier during detailed engineering. The recording shall commence in the
factory before despatch and must continue till the unit is installed on its
foundation. The data of electronic impact recorder(s) shall be down-loaded at
site and a soft copy of it shall be handed over to Engineer-incharge. Further,
within three weeks the supplier shall communicate the interpretation of the
data. In the unlikely event of impact recorder output not available at site, the
equipment shall be thoroughly internally inspected by the manufacturers
representative before erection at site to ensure healthiness of the equipment.
Further the supplier shall mount Vehicle tracking system (GPRS/ GPS/
GSM based) to track the exact position of the vehicle on which the power
transformer is being loaded for transportation and during detailed engineering
take approval for the equipment installed.
38.0 Please ensure the bid document containing number of pages
have been properly page numbered and each page is signed by the
Bidder. All bid documents including Annexures should be indexed
properly and Index of the document should be enclosed/placed at the
beginning of the bid document.
MPPTCL/TECH/PROC/05/JUNE13 Page 73 of 111
ANNEXURE I
PRINCIPAL PARAMETERS FOR 220/33KV 50MVA
POWER TRANSFORMER
The transformers shall conform to the following specific parameters described
here under:1 Type of power transformer/
installation
220 KV 50MVA Two winding, Three
phase Suitable for out door
installation
2 Type of mounting Mounted on rails Center to center
distance 1676 mm+ Rail width,
longitudinal and transverse both
3 Suitable for system frequency 50 Hz
4. a. MVA Rating HV/LV 50 MVA
b. Rated voltage ratio: HV/LV 220/33 KV
5 No. of phases Three
6 No. of windings two winding, three phase
7 Type of cooling ONAN/ONAF
8 MVA Rating corresponding to
a. ONAN Cooling (80%)
b. ONAF Cooling (100%)
40 MVA
50 MVA
9 Method of connection HV - Star
LV - Star
10 Connection Symbol (Vector
group)
YNyn0
11 System earthing Solidly/Effectively earthed
12 Percentage Impedances, Voltage
on normal tap and MVA base
corresponding to HV/LV
rating and
applicable tolerances
10%
13 Ohmic value of HV/LV short
circuit Impedance as viewed
from HV side
a. Max. Voltage Tapping
b. Minimum Voltage
Tapping
c. Normal Voltage Tapping
Supplier to furnish
14 Anticipated continuous loading
HV and LV
a) Not to exceed 110% of its rated
capacity
15 Tap Changing gear
MPPTCL/TECH/PROC/05/JUNE13 Page 74 of 111
i) Type
ii) Rated Voltage
iii) Rated Current
iv) Provided On
v) Tap range
vi) Tap step
ON LOAD
170 KV (Min)
500 Amp (Min)
Taps at neutral end of HV winding
(-)15 % to (+)5%.
1.25%
16 Over voltage operating capability
and Duration
110% rated voltage continuous,
125% rated voltage for 60 seconds,
140% rated voltage for 5 seconds.
17 Minimum Air core reactance of
HV Windings
20%
18 Minimum knee point voltage 110% rated voltage
19 Working Flux density in any part
of core and yoke at rated MVA
frequency and normal voltage
(Tesla)
1.65 ( as specified in clause 4.4.2 the
maximum flux density shall be 1.90
Tesla)
20 Insulation levels For windings
a. 1.2/50 micro second wave
shape lightening impulse
withstand (KVp)
b. Power frequency voltage
withstand (KV rms)
HV/LV / Neutral
950/250 /250
395/95/95
21 Type of winding insulation
a. HV/IV winding
b. LV winding
Graded
Full
22 System short circuit level and
duration for which the
transformer shall be able to
withstand thermal and dynamic
stresses (kA rms/sec)
220 KV - 40KA for 3 secs.
33 KV - 31.5 KA for 3 secs
26 Terminals : (Bushings)
a. HV winding line end
b. LV winding & HV/LV
Neutral end
245 KV OIP condenser
72.5 KV OIP condenser
27 Max. Radio Interference voltage
level at 1 MHz. & 266 kV rms
phase to ground voltage for HV
winding
1000 micro volt
28 Cooling Equipments :
a. Number of banks
b. Number of Fans
Two 50% banks
Adequate number of Fans for ONAF
cooling and standby Fans for 20%
additional cooling, in each bank
29 Bushings :
a. Voltage Rating (KV rms)
b. Current Rating (Amps)
c. Insulation level
i. Lightning impulse
withstand(KVp)
ii. 1 Minute power
frequency voltage (KV
rms)
iii. Creepage distance (mm)
HV/LV/HV-N/LV-N
245/72.5/72.5/72.5
1250/1250/1250/1250
1050/325/325/325
460/140/140/.140
6125/1813 /1813/1813
30 a) Bushing Current
ANNEXURE - II
LIST OF FITTINGS AND ACCESSORIES TO BE PROVIDED WITH EACH
POWER TRANSFORMERS.
1. Each transformer shall be provided with the following accessories.
i One no. Dial type Thermometers for oil : A dial type
indicating thermometer with repeater of robust pattern
mounted inside FCC at a convenient height to read the
temperature in the hottest part of the oil and fitted with alarm
and trip contacts. ROTI shall also be mounted on RTCC panel.
ii Two nos. WTI for HV (on extreme phases), one no. WTI
for LV ( on middle phase) winding : These shall be
indicating type, with repeater responsible to the combination of
top oil temperature and winding current, calibrated to follow
the hottest spot temperature of the transformer winding.
The winding temperature indicator shall operate a remote alarm
before the hottest spot temperature approaches a dangerous
value and it shall automatically actuate the cooling fan Motors.
the Purchaser.
MPPTCL/TECH/PROC/05/JUNE13 Page 81 of 111
ANNEXURE -III
LIST OF TRANSFORMER ACCESSORIES AND THEIR TESTCERTIFICATES
TO BE SUBMITTED BY MANUFACTURERS/APPROVED VENDORS
S.
No.
Accessory Ref. Std. Test-certificates required
1 Condenser
Bushing
IS 2099
IEC 60137
1. Appearance, construction and
dimensional check
2. Test for leakage of
internal filling at a pressure
of 1.0 kg/cm2 for 12hours.
3. Insulation resistance IS
2099 measurement with
2000V megger.
4. Dry/wet power frequency
voltage withstand test.
5. Dry/wet power frequency
voltage withstand test for
test tap insulation
6. Partial discharge
measurement up to 1.5
UN/_/3 KV.
7. Measurement of tangent
delta and capacitance.
2. Pronol france IEC 1. Dimensional check,
inflation/Deflation at 10
inflation/Deflation at 10 KPa
2. Pressure test at 10 KPa for
24 Hr.
3. OLTC IS 2026 Part I
IEC 60214
1. Oil tightness test for the 8468
diverter switch oil chamber
at an oil pressure of 0.5
kg/cm2 at 100 degree
centigrade for 1 hour.
2. Mechanical operation test.
3. Operation sequence
measurement
4. Insulation resistance
measurement using 2000V
megger
5. Power frequency voltage
withstand test on diverter
switch to earth and between
even and odd contacts.
MPPTCL/TECH/PROC/05/JUNE13 Page 82 of 111
S.
No.
S.
No.
S.
No.
Accessory Ref. Std. Test-certificates required
insulation resistance.
2. H V power frequency test.
3. Determination of ratio error
and phase angle of measuring
and protection BCTs
4. Interturn insulation test
5. Exciting current characteristic
test, Secondary winding
resistance measurement
12. Terminal
connector
IS 5561 1. Dimensional check construction
2. Tensile test, resistance test,
3. Test as per IS-5561
13 Silica Gel
Breather
1.Pressure tests
2. Visual & dimension tests
3. Operation test
4. silica gel test
5. Oil compatibility test
14 NIFPS TAC/NEPA
norms
1. Lamp test
2. Out of Service
3. Transformer Conservator
Insulator Valve (TCIV) open
4. Transformer Conservator
Insulator Valve (TCIV)
closed
5. Fire Detector trip
6. Buchholz Relay trip
7. Differential Relay trip
8. PRV trip
9. RPRR trip
10.Transformer trip
11.D.C. fail etc..
MPPTCL/TECH/PROC/05/JUNE13 Page 85 of 111
ANNEXURE-IV
SCHEDULE OF INSPECTION COVER/ACCESS WINDOWS
S.No. Particulars
Size
(Length x
Width)
(mm x mm)
Qty.
(Nos.)
1 Inspection cover (man hole) 450x900 1
2
Inspection cover/ Access Window
for OLTC
400x500 3
3
Inspection cover/ Access Window
for HV Bushing
500x500 3
4
Inspection cover/ Access Window
for LV Bushing
500x500 3
5
Inspection cover/ Access Window
for Neutral Bushing (Power
Xmer)
500x500 2
6
Inspection cover/ Access Window
for inspection of active parts /
connections etc. as per
manufacturers design
As per design requirement
7
Inspection cover/ Access Window
for visual inspection internal
parts
As per design requirement
Note: The Schedule is tentative and is subject to review based on
design. This Schedule shall be finalized at the drawing approval stage.
MPPTCL/TECH/PROC/05/JUNE13 Page 86 of 111
ANNEXURE-V
SCHEDULE OF VALVES
Item Description of Valves Size Qty Type (Design)
1 Oil inlet valve for Radiator
header
200NB 2 Gate valve
2 Oil outlet valve for Radiator
header
200NB 2 Gate valve
3 Top Oil filter valve 50NB 2 Gate valve
4 Bottom Oil filter valve 50NB 4 Gate valve
5 Top oil sampling valve 25NB 1 Globe valve
6 Bottom oil sampling valve 25NB 1 Globe valve
7 Drain plug bottom tank 50NB 2
8 Drain valve (Tank) 100NB 1 Butterfly valve
9 Drain valve (Tank) 100NB 1 Gate valve
10 Quick Oil discharge valve 125NB 1 Gate valve
11 N2 Injection valve 25NB 6 Gate valve
12 Radiator Isolating valve 100NB As per
design
Butterfly valve
13 Drain plug on radiators Bsp
14 Air release plug on radiators Bsp
15 Drain cum filter valve on
header
50NB 4 Globe valve
16 Drain plug on header Bsp 4 -17 Air release plug on header Bsp 4
18 Drain plug on inlet pipe Bsp 2
19 Drain plug on outlet pipe Bsp 2
20 Air release valve on tank
cover
15NB 2 Gate valve
21 Pressure release valve (Main 150NB 3
MPPTCL/TECH/PROC/05/JUNE13 Page 87 of 111
tank)
22 Valve for DGA 25NB 2 Gate valve
23 Thermosyphon drain valve 25NB 4 Globe valve
24 Thermosyphon filter valve 50NB 8 Gate valve
25 Drain plug on Thermosyphon
filter
Bsp 4
26 Air release plug on
Thermosyphon filter
Bsp 4
27 Thermosyphon pump isolating
valve
100NB 4 Gate valve
28 Thermosyphon pump bypass
valve
100NB As per
design
Gate valve
29 Thermosyphon isolating valve 100NB 8 Butterfly valve
30 Oil surge relay isolating valve 25NB 2 Globe valve
31 OLTC equalizing valve 25NB 1 Gate valve
32 OLTC suction valve 25NB 1 Globe valve
33 OLTC Conservator drain valve 25NB 1 Globe valve
34 Buccholz relay isolating valve 80NB 2 Gate valve
35 Pre Stressed Non return valve 80NB 1 Gate valve
36 Gas Sampling valve Bsp 2
37 Main conservator Drain valve 50NB 1 Gate valve
38 Main conservator Air release
valve
25NB 1 Gate valve
39 Main Breather isolating valve 25NB 1 Gate valve
40 Valve for Vacuum breaking
during oil filling
25NB 1 Gate valve
* NOTE: 1. All valves shall have position indicators to indicate the status i.e.
valves are in open or shut position.
2. All valves shall be made of gun metal (GM); cast iron valves are not
acceptable.
3. All plugs shall be made of cast iron (CI)/GM,NB- Normal Bore mm.
MPPTCL/TECH/PROC/05/JUNE13 Page 88 of 111
ANNEXURE VI(A)
DRAWINGS AND DATA TO BE FURNISHED BY THE BIDDER.
The following drawings and data for each items are to be submitted
with the Bid
(a) Outline dimensional drawings of transformer and its accessories
including conservator complete with Bill of material and details of
all parts, their quantity, rating & name of Vendors indicating clearances
of transformer body from live terminals i.e. HV & LV.
(b) Drawing of transformer tank with location of inspection windows,
thickness of side/bottom/top of tank, details of stiffener.
(c) Drawing indicating limbed core construction with complete details of
no., width and wt. of core laminations with size of steps; thickness of
core laminations ; dimension of window; size of limbs; Gross and net
core ; wt. of complete core.
(d) Drawing indicating core belting arrangement with details of belting,
belting material etc.
(e) Large scale dimensioned drawings for HV & LV windings of the
transformer; size and no. of parallel of HV, LV and of cooling ducts,
coil clamping arrangement, no./size & location of pressure screws,
clamping ring; top yoke arrangement etc. The details should
commensurate with the short circuit calculations submitted by you for
each rating of transformer
(f) Detailed drawing of transformer tank with complete core and winding
indicating clearances inside transformer tank as also passage and
space for free movement of at least two persons for inspection of
active parts etc .
(g) Schematic diagram showing the flow of oil in the cooling system as
well as each limb and winding. Longitudinal and cross-sectional views
showing the duct sizes, cooling pipes etc. for the
transformers/radiators drawn to scale .
(h) Drawings giving the weights for foundations.
(i) Combined Rating and diagram plate including tap changing, which
should also include details of guaranteed and measured no load and load
losses as also winding resistances and percentage impedances at all
taps.
(j) Schematic control and wiring diagram for all auxiliary equipment
and control cubicle.
(k) Drawing showing constructional details, dimensions, mechanical
& technical particulars of bushings. Arrangement of terminals and details
of connection of bushing shall also be indicated in drawing with their
technical particulars.
(l) Transportation drawing of transformer.
(m) Details of fittings and cable box.
(n) Drawing showing arrangement and details of tap changing gear
including selector switch, diverter switch and drive mechanism.
(o) Valve Schedule plate.
MPPTCL/TECH/PROC/05/JUNE13 Page 89 of 111
(p) Oil filling instruction plate for conservator fitted with Air cell breather
arrangement including equalizing arrangement if any required at
the time of taking full Vacuum at site.
(q) Drawing and instruction for fitting of Air Cell.
(r) Drawing of conservator indicating internal details of air cell MOG, oil
level gauge and silica gel breather pipe fitting arrangement.
(s) Drawings of all HV, LV & Neutral bushings with complete details meeting
TS requirement.
(t) Drawings of HV, LV & neutral terminal connectors indicating plate
thickness, no. of nut bolts with size and other details.
(u) Drawing of detachable bolted type MSladder with its complete details
and fitting arrangement on transformer/ conservator tank.
(v) Drawing for HV/LV neutral earthing arrangement indicating voltage
(al) Plan view of the bottom of Bell Tank for complete details of core coil
resting arrangement, indicating clearly dimensional details, material of
insulation, clamping arrangement with details of nuts/ bolts, clearance
from all sides provided at bottom.
(am) Drawing indicating complete details, dimension & mounting arrangement
of OLTC inside the tank with respect to End frame.
(an) Drawing indicating complete details, dimensions & fixing arrangement of
static end rings if used.
(ao) Other relevant drawings.
As soon as possible after the award of the contract the manufacturer shall
supply four (4) copies of the drawings as listed out above, which will
describe the equipment in details for approval and shall subsequently
provide ten complete sets of final drawings, one of which shall be autopositive
suitable for taking blue prints. Ten sets of instruction books,
operation and maintenance manuals and spare part bulletin, shall be
supplied. In addition to above two sets of manuals and drawings with test
certificates for each unit to be despatched as per despatch instructions.
MPPTCL/TECH/PROC/05/JUNE13 Page 91 of 111
ANNEXURE VI (B)
ANNEXURE VII
DESIGN CALCULATIONS & DESIGN DATA REQUIRED TO BE ENCLOSED
WITH THE BID FOR POWER TRANSFORMER
It should be specifically noted by the Bidders that submission of
following Design Calculations & Design Data with the offer is
necessary and bids wherein these calculations are not found enclosed
shall run risk of rejection.
(1) SHORT CIRCUIT WITHSTAND CAPABILITIES : The calculations to
prove dynamic and thermal short circuit withstand capability of transformer
as per clause 31.1.1 shall be submitted for the fault level indicated as under:
220KV - 40 KA for 3 secs.
33KV - 31.5 KA for 3 secs.
Results of calculations shall be submitted with the Bid. The design of winding
assembly , which is to be furnished in the drawing as per Sr. No. (e) of
Annexure VI(A) should be commensurating with these calculations. The
details of clamping ring shall be indicated in the drawing .
(2) DESIGN DATA OF CORE & WINDING : On the basis of offered flux
density and current density, the Bidders shall furnish following design
calculations & data. Calculations regarding wt. of core & copper and also
calculations for losses will be brought out to justify the offered transformer
losses. :
(A) Core Data: Details of core material i.e Name of Manufacturer,
Manufacturers type designation for core , thickness of core, curve for
Loss Vs Flux density, no. of steps of Core & no. of limbs, gross core area
, stacking factor , Net core area ,height & width of core window, center to
center distance of limb, voltage per turn, wt. of core material, working
flux density , core loss in watts per kg marked on graph for grade of core
material & selected flux density, building factor and calculated no load
loss in watts, guaranteed no load loss. Design data for core as per clause
31.2.1 shall be submitted with the Bid. A drawing indicating details of
core i.e. limbed construction, step width & thickness , core belting, top &
bottom yoke plate etc shall be submitted with the Bid .
(B) Winding Data: wt. of copper for windings ie. for HV, tap, LV, cross
sectional area , current density, type of coil, ID/OD/mean dia of coils, size
of winding conductor including parallels, no. of turns per phase, no of
spacers, length of mean turn, weight of copper without paper covering,
resistance per phase of winding at 75 deg C, I2R loss at 75 deg C at
normal tap, eddy current & stray loss at 75 deg C , total copper loss at 75
deg C , guaranteed transformer losses at 75 deg C.
Complete details of Insulation components i.e. Top & Bottom clamping
rings, washers , Pressboard blocks & cylinders, Pressboard spacers &
MPPTCL/TECH/PROC/05/JUNE13 Page 93 of 111
transformer for first filling shall be submitted with the Bid. The calculations
shall indicate
(i) Volume of tank including turrets, conservator main & OLTC ,volume of
headers & Radiators, oil quantity in OLTC & thermosyphon filter.
(ii) Oil displacement by Active parts i.e. core - coil assembly,
(6) CAPACITY OF CONSERVATOR & SIZE OF AIR CELL : While furnishing
details of conservator & air cell type sealing arrangement, the Bidder shall
submit details & calculations for adequacy of size and capacity of Pronal make
air cell for the rating of the power transformer and also for the quantity of oil
required with the Bid. Catalogue of Pronal should be enclosed with the Bid
clearly marking type designation of selected size of Air cell. A drawing
indicating complete details of conservator with Air cell shall be submitted .
(7) CAPACITY OF PRESSURE RELIEF DEVICE : Bidders must submit
calculation with the Bid to prove that the capacity/rating of pressure relief
device and locations of the same for the transformer will adequately meet our
requirement. Constructional and design details of pressure relief device must
MPPTCL/TECH/PROC/05/JUNE13 Page 94 of 111
ANNEXURE VIII
DETAILS OF INSPECTION PROGRAMME
1 . INSPECTION PROGRAMME :
1.1 Manufacturer shall chalk out a detailed inspection and testing
programme for various manufacturing activities for the different
components, fittings & accessories. The MPPTCL also reserves the right to
carryout any tests by a third party at its sole discretion. All Costs of inspection/
tests shall be borne by Manufacturer.
2.2 STAGE INSPECTIONS :
2.2.1 Manufacturer shall indicate the inspections and checks carried out at
Oil level gauge ,OLTC Cubicle and fan control cubicle, RTCC , Valves,
Clamps, Air Cell Breather, Pronol Bag etc. shall be recorded i.e. Make,
Rating, Factory Test Certificate, QAP Report , Invoices etc.
(C) Format II (C) : Inspection of Core .
a) Checking of in house or vendor core cutting facilities. Sample testing
of core steel for checking specific total loss, ductility and bend
properties, resistivity, ageing , magnetisation characteristics and
thickness.
b) Check on the quality of surface insulation & surface finish;
Measurement of thickness and hardness of varnish on stampings;
Solvent resistance test to check that varnish does not react in hot
oil; Check over quality of varnish on stamping, to ensure uniform
shining colour, no hot spots, no over burnt varnish layer and no
bubbles on varnished surface.
c) Check on the amount of burrs i.e. cutting & edge; Bow Check on
stampings.
d) During core building dimension, leaning or waviness of core,
tightening torque, dia of resiglass tap to be checked.
e) Check for the over laping stampings. Corners of the sheets are to be
apart.
f) Visual and dimensional check during assembly stage.
g) Check for interlaminar insulation between core sections after
pressing.
h) Visual and dimensional check for straightness and roundness of
core.
i) High voltage test on fully built core 2 kV for one minute
between core & yoke bolts, core & core clamps, core clamps & yoke
bolts, core loss measurement.
j) Certification of all test results.
(iii) STAGE III : Stage Inspection of Winding after their preparation
: Once the coils are prepared but before the same are fitted on to
the core, stage inspection shall be done to take various measurements
and also for weighment of total weight of coil of each voltage class.
Measurement of winding resistance shall be also done. A small piece of
conductor for each type of winding shall be made available by the
ANNEXURE IX
LIST OF HAND TOOLS FOR SUPPLY
ALONG WITH TRANSFORMER
(A) One tool box consisting of the following 41 Hand tools of
GEDORE make or equivalent with better quality shall be supplied
1. Spanners of different sizes
a) Open Jaw Double Ended - 8 Nos.
b) Cranked ring double ended - 3 Nos.
c) Tubular Box Double Ended - 1 No.
2. Tommy Bar - 1 No.
(For Tabular Box Spanner)
3. Adjustable Wrenches - 2 Nos.
ANNEXURE X
DESCRIPTION OF EQUIPMENT FOR SCHEDULE OF RATES & PRICES
For this Bid which includes 220KV 50MVA transformers, description of main
equipments and other items should be brought out exactly as per details
furnished herein and accordingly schedule I of price should be enclosed with
the Bid.
Item
Nos.
Description Quantity
(Nos)
1. Supply of 50MVA 220/33KV, Three phase ONAN/ ONAF
cooled power transformer fitted with Pronol air-cell, Nitrogen
Injection Fire Protection System (NIFPS) as described in cl
20.9, on line monitoring device (OLMD) as described in
cl.20.10 and all accessories/ fittings as described under
annexure II , duly passed all routine additional routine and
acceptance tests as per IS-2026 with one set of tools as per
annexure IX complete with first filling of oil including
wastage & 10% extra of that quantity & meeting all
technical requirement as per Part 1 of Volume II &
annexure I. The offered cost includes cost of all tests as per
clause 24.5 conforming to all requirements as described in
bid document. The transformers shall be supplied fitted with
Impact Recorder (on returnable basis) during transportation
of Transformers and Vehicle tracking system (GPRS/ GPS/
GSM based) to track the exact position of the vehicle during
transportation of Transformers as per clause no. 37.0.
As per
price
schedule
2 Against Item no.1 above, composite total cost of power
transformer alongwith various accessories, equipments, tool,
oil etc as well as cost of testing as described in details above,
will be furnished by the bidder. However, bidders are
requested to indicate the following unit price of items
included in composite cost mentioned under Item no. 1
above for the purpose of computation price variation after
award of contact:(a) On Line Monitoring Device
(b) Complete System of Nitrogen Injection Drain and Stir
Method type fire prevention and extinguishing system
(NIFPS) including required Nitrogen cylinders dully filled, all
9. OTI/WTI with
repeater
M/s Accurate Control,UK
M/s AKM, Swedan
M/s Perfect Control, Chennai, India
M/s Preci Measure, Banglore
M/s Radix Electrosystems Pvt. Ltd/ Radix Pyrotech
India
10. Magnetic oil gauge M/s Sukrut Udyog, Pune
M/s Yogya, Jhansi
11. Buchholz Relay &
Oil surge relays
M/s Fukuda Instrument, Japan
M/s Atvus,Calcutta
M/s English Electric, Chennai
M/s Prayog; M/s BHEL
M/s Instrument and Control, Vadodara
12. Pressure Relief
Device
M/s Qualtrol, USA
M/s GE, USA;
M/s Sukrut Udyog, Pune
M/s ATVUS Industries, Kolkatta
13. Fan & Motor M/s Marathon Electric Motors (India) Ltd, Kolkata
(Erstwhile M/s Areva, (Alstom), Kolkata)
M/s CGL, Mumbai
M/s Khaitan,Calcutta.
M/s EPC, Calcutta
14. Un-impregnated
Densified laminated
wood
M/s Permali Wallace Bhopal
M/s Kit ply Assam
M/s Mysore Polymers Banglore
M/s Narmada Forest Ind. Pvt. Ltd. Bhopal.
M/s Western India Plywood , Kerala
15. Valves M/s Leader
M/s Bombay Metal & Alloys
M/s Audco
M/s Petson
M/s Manixon
M/s Creseant
M/s Precision Engg. Kottayam,
MPPTCL/TECH/PROC/05/JUNE13 Page 106 of 111
M/s Havell's
17. Fuse M/s Siemens/ S&S / Areva / Havell's
18. Tank Steel M/s SAIL
M/s Essar
19. OLTC Complete M/s BHEL
M/s TELK
M/s Easun, Madras
20. Terminal Blocks M/S ELMEX
M/S Technoplast,
M/S Tosha
21. Silica gel Breather M/S Yogya Enterprises, Jhansi.
M/S Anusen Industries, Pune.
M/s Instruments & Controls , Vadodara, India
22. Transformer oil M/s Apar Limited, Mumbai
M/s Savita Chemicals Ltd, New Mumbai
23. Radiator M/s CTR Manufacturing Industries, Pune
M/s Thermal Transformer Product, Bangalore
M/s Exotherm, Bangalore.
M/s P.E. Engg. Hyderanad.
M/s Hitech Switchgear, Mumbai
24. On Line Monitoring
Device
M/s Kelman, UK
25 NIFPS M/s CTR , Pune
MPPTCL/TECH/PROC/05/JUNE13 Page 107 of 111
APPENDIX I
Calculation for Hot Spot winding temperature for EHV transformers
Overloading capability of the transformer and also the loading
capability of transformer with and without cooling fans (coolers) for a
short period of 10/20 minutes with out exceeding temperature rise of
winding beyond specified limits have been indicated in the technical
specification. In this regard following calculation based on maximum
ambient air temperature as 50 degree centigrade and maximum
yearly average weighted air temperature as 32 degree centigrade
using the under mentioned formulae or any other authentic formulae
shall be furnished.
-t/ 2y
c = a + b0 + ( b- bo) ( 1- e ) + ( c - b ) k
2x
( 1+dk )
b = br ------------- ( 1+d) x
Where
a = Weighted ambient temperature (cooling medium)
c = Winding hot-spot temperature at K load = a + c
cr = Winding hot-spot temperature at rated load
c = Winding hot-spot temperature rise at K load
cr = Winding hot-spot temperature rise at rated load
bo = Original oil temperature
b = Top oil temperature at K load = a + b
br = Top oil temperature at rated load
b = Top oil temperature rise at load K
br = Top oil temperature rise at rated power
t = Time duration in hours of any load power
= Oil air thermal time constant of transformer at rated
load, in hours
MPPTCL/TECH/PROC/05/JUNE13 Page 108 of 111
APPENDIX II
TECHNICAL PARTICULARS TO BE FILLED-IN BY BIDDER
S. No. Particulars Values
1 Maximum flux density (Tesla)
2 Maximum current density (Amp/sq.cm)
3 Magnetising current (mA)
4 Short time current rating (Amp.)
5 Losses
a. No load Losses (KW)
b. Load Losses including stray losses
(KW)
c. Auxiliary losses (KW)
6 Impedance voltage (Percentage)
7 Weight of copper (Kg)
8 Weight of core (Kg)
9 Weight of core + winding (Kg)
10 Quantity of oil
a. For first filling including wastage
(KL/Kg)
b. 10% extra of a (KL/Kg)
11 Total weight of Transformer. (Kg)
12 Transport weight of main tank
a. with oil (Kg)
b. without oil (Kg)
SIGNATURE
WITH SEAL OF BIDDER
MPPTCL/TECH/PROC/05/JUNE13 Page 110 of 111
9. KW - Kilo Watt
10. IV - Intermediate voltage
11. LV - Low voltage
12. VPD - Vapour phase drying
13. ONAN - Oil natural air natural
14. ONAF - Oil natural air forced
15. OFAF - Oil forced air forced
16. CBIP - Central Board of Irrigation and Power
17. OTI - Oil temperature indicator
18. WTI - Winding temperature indicator
19. KA - Kilo Ampere
20. TC - Terminal connector or test certificates as applicable
21. V - Voltage
22. f - Frequency
23. VN - Normal voltage
24. FN - Normal frequency
25. CT - Current Transformer
26. PT - Potential Transformer
27. Xmer - Transformer.
28. PRD - Pressure Relief Device
29. PRV - Pressure Relief valve
30. MOLG - Magnetic Oil Level Gauge
31. OSR - Oil Surge Relay
37. Isc - RMS value of symmetrical short ckt current,KA
38. V - rated voltage of system ,KV
39. Zt - short ckt impedance of transformer ,Ohms
40. Zs - short ckt impedance of system ,Ohms
41. 1 - final temperature in degree centigrade
42. 0 - Initial temperature in degree centigrade
43. J - short ckt current density ,amp/mm sq.
44. t - duration of short ckt in secs
45. Iph - rated phase current in amps
MPPTCL/TECH/PROC/05/JUNE13 Page 111 of 111
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
VOLUME II
PART-6
Technical Book Serial No.
MPPTCL/TECH/PROC/06/July13
PART-6
TECHNICAL SPECIFICATION FOR 132/33 KV, 63 MVA
POWER TRANSFORMERS
Please note that the modifications in technical specifications
are indicated in Appendix-1, enclosed in Volume-I of the
Tender document.
Contents
Description of document Page No.
Technical specification for transformer 1-67
Annexures and appendix for 132KV, 63MVA Power Transformer
Annexure I - Principal Technical particulars 68-70
Annexure II - List of Fittings and
Accessories
71-75
Annexure III - Test certificates to be furnished
for accessories 76-78
Annexure IV - Schedule of Inspection
Windows
79
IS-10028
(Part 1to3)
Code of practice for installation and
maintenance of transformers.
IS-2147. Degree of protection provided by
enclosures for low voltage switch gear
and control.
IEC 60529,IEC60947
IS-5. Colours for ready mix paints.
IS-6272 Industrial cooling fans.
DOC.ETD16
(3703)
Draft standard by BIS for revision of IS6600 for Guide for loading of oil
immersed transformers.
IEC 60354
OLTC IEC 60214
IS 8478 Application Guide for OLTC IEC 60542
IS 10561 Application Guide for Power
Transformer.
IEC 60076-8
IS 13964 Method of measurement of Transformer
Sound levels.
NEMA-TR1
IS 2071
(Part 1 to 3)
Methods of High Voltage Testing IEC 60060
IS 6209 Methods for Partial Discharge
Measurements
IEC 60270
IS 2165 Insulation Coordination IEC 60071
IS 5561 Terminal connectors
Volume-II, Part-4
MPPTCL/TECH/PROC/06/JULY13 Page 3 of 105
INDIAN
STANDARD
NUMBER
TITLE
INTERNATIONAL
AND
INTERNATIONALLY
RECOGNISIED
STANDARD
Short Circuit Current calculation of
effects
IEC 865(part I & II)
IS-5553 Shunt Reactors, Neutral/Earthing
Reactor and Arc Suppression Coil
IEC 60289
IS:335 Insulating oils for transformers and
switchgears
IEC:60296, BS:223
IS -1886 Code of practice for installation and
maintenance of transformers.
protective
devices
110volts DC, ungrounded 2wire .
c. Lighting. 230V, single phase, 50Hz. AC supply.
Bidders scope include supply of interconnecting cables, terminal
boxes etc. The above supply voltage may vary as indicated below and all
devices shall be suitable for continuous operation over the entire range of
voltages.
i) AC supply : Voltage Variation of 25% to +10%;Frequency
+/- 4%
ii) DC supply : Voltage Variation of -20% to + 10%.
All accessories requiring AC or DC supply shall perform
satisfactorily for voltage variation as above.
4.0 GENERAL TECHNICAL REQUIREMENTS
4.1 Duty Requirements
a) The transformers and all its accessories like CTs etc., shall
be designed to withstand without injury, the thermal and
mechanical effects of any external short circuit to earth and of
short circuits at the terminals considering infinite bus
arrangement of values specified as under :
132KV - 40KA for 3 secs.
33KV - 31.5KA for 3 secs.
b) Over Loading : The transformer shall be capable of being
loaded in accordance with IS:6600. There shall be no limitation
imposed by windings, bushings, tap changer etc. of
transformer. Transformer & all its accessories shall be liberally
rated to allow 10% over loading at all taps on continuous
Volume-II, Part-4
MPPTCL/TECH/PROC/06/JULY13 Page 6 of 105
clearly indicating Flux Density selected for calculation of core losses (No load
loss). On the basis of these data, for the Flux Density and core material
chosen verification of Saturation Flux Density shall be done by the
purchaser, to know the margin considered in operating Flux Density .
4.4.5 The maximum current density for design of power transformers
within specified limits of transformer losses shall not exceed the limits of 300
amps per sq.cm.
4.4.6 All other requirement of magnetic circuit shall be as per latest issue
of CBIP Manual no 295.
Volume-II, Part-4
MPPTCL/TECH/PROC/06/JULY13 Page 8 of 105
(M) For the complete transformer we have clearly brought out our
requirement of various types of valves in Annexure V
enclosed brings out details of type, size and quantity of valves
which are to be provided at various locations. This
requirement has to be confirmed by the Bidders without any
deviation.
(N) It may be noted that all gasketted joints shall be grooved one
using O rings of nitrile rubber or better, such as the joints
between bushing turret and bushing flange, inspection covers
of inspection windows and all other openings provided for the
purpose of inspection of internal parts of the transformer etc.
The main bell tank gasket between upper tank and bottom
tank shall be single piece O ring cord/gasket of nitrile rubber
or material of better quality. The gasketting arrangement shall
be grooved one with proper stopper to avoid over
compression. It is to be noted that one additional set of
gaskets shall be delivered by the tenderer alongwith
transformer to replace the used gaskets at the time of
erection of the unit.
(O) One detachable bolted type mild steel (MS) ladder with anticlimbing
(i) The design of conservator shall be such that the air is not
trapped between air cell and main conservator.
11.7 Tank Earthing Arrangement : Two earthing pads complete with
two number tapped holes M10 bolts plain and spring washer suitable for
connection to 50X8 mm GI flat shall be provided each at position close to
two diagonally opposite bottom corners of tank. Earthing strips up to the
ground level and its connection with station earth pit shall be provided by the
Bidder.
11.8 Pressure Relief Device : A minimum of 3 (three) number
of pressure relief devices of reputed make and reliable quality shall
be provided on each transformer and these shall be mounted
preferably on the tank cover above each phase winding. Bidders must
submit calculations to prove that the no and capacity of pressure relief device
with location of each PRV provided on the transformer will adequately meet
our requirement. The quantity of three numbers is on the basis that two
numbers will be required as per design calculation and one number additional
PRD shall be provided from the point of view of additional safety.
Constructional and design details of pressure relief device must be furnished
and it should be proved by calculation that the size and operating pressure
setting of pressure relief device is adequate, considering the rating of the
transformer and quantity of oil in the transformer. Furnishing of this
information is a must. These PRD's shall be of sufficient size for rapid
release of any pressure that may be generated in the tank and which may
result in damage to the equipment. The device shall operate at a static
pressure of less than the hydraulic test pressure of transformer tank. It
shall be mounted directly on the tank. One set of electrically insulated
contacts shall be provided for alarm & tripping along-with the
recommendations.
11.9 Relays
11.9.1 Buchholz Relay : A double float type Buchholz relay along with
suitable moulded type cover to avoid ingress of moisture/ rain water shall be
provided. All the gases evolved in the transformer shall collect in this relay.
The relay shall be provided with a test cock suitable for a flexible pipe
connection for checking its operation and for taking gas sample. A copper
or stainless steel tube, shall be connected from the gas collector to a
valve located about 1200mm above ground level to facilitate sampling of
gas while the transformer is in service. The device shall be provided with
(b) In addition to the (a) above, repeater dial of WTI for each
(g) Each core lamination shall be insulated with a material that will
not deteriorate due to pressure and hot oil.
(h) The insulation of core to bolts and core to clamps
plates shall be able to withstand a voltage of 2KV RMS
for one minute.
(i) The maximum flux density in any part of the core and yoke at
rated MVA, 110% voltage and (-) 4% frequency at any tap
shall not exceed 1.90 Tesla. The Bidder shall provide
saturation curve of the core material proposed to be used
and calculations to demonstrate that the core is not over
fluxed under stringent condition of transformer operation.
(j) Bidder will offer the core for inspection & approval by
the purchaser during the manufacturing stage.
Bidder's call notice for this purpose should be
accompanied with the following documents, as
applicable, as a proof towards use of prime core
material.
i) Invoice of the supplier
ii) Mill's Test Certificate
iii) Packing List
iv) Bill of lading
v) Bill of entry certificate by customs.
(k) Core material shall be directly procured either from the
manufacturer or through their accredited marketing
organization of repute and not through any agent.
(l) Bidder should have in-house Core Cutting facility for proper
monitoring & control on quality and also to avoid any
possibility of mixing of prime material with defective/second
grade material.
(m) Oil ducts shall be provided wherever necessary to ensure
adequate cooling. The winding structure and major insulation
shall not obstruct the free flow of oil through such ducts.
Where the magnetic circuit is divided into pockets by cooling
ducts parallel to the plane of laminations or by insulating
material above 0.254 mm. Thick, tinned copper strip bridging
pieces shall be inserted to maintain electrical continuity
between pockets. The design of the magnetic circuit shall be
such as to avoid static discharge development of short circuit
path within itself or to the earthed clamping structure and
production of flux components at right angles to the plane of
the laminations which may cause local heating.
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(n) Core shall not directly rest on the bottom metal sheet of
transformer tank. Around 3 mm or more free space for oil
insulation shall be made between the core and bottom sheet of
transformer tank. A 5 mm FRP Insulating sheet shall be
provided to take care of core earthing due to accidental
slippage of stampings. Also in addition to this extra
insulation thickness of 5 mm or more FRP sheet be
provided at the bottom of resting shoes of end frame
with proper fixing arrangement to avoid accidental
slippage, damages etc.
11.12 Windings
(a) The Bidder shall ensure that windings of all transformers are
made in dust proof, conditioned atmosphere. The Bidder shall
furnish the facilities available at their works alongwith the
bid.
(b) The conductors shall be of electrolytic grade copper as per
relevant IS. The maximum current density for design of
transformers within specified limits of transformer losses shall
not exceed the limits of 300 amps per sq.cm.
(c) The insulation of transformer windings and connections shall
be free from insulating compounds which are liable to
soften, ooze out, shrink or collapse or be catalytic and
chemically active in transformer oil during service.
(d) Coil assembly and insulating spacers shall be so arranged as
to ensure free circulation of oil and to reduce the hot spot of
the winding. The conductor shall be transposed at sufficient
intervals in order to minimize eddy currents and equalize the
distribution of currents and temperature along the winding.
(e) The LV winding should withstand short circuit faults/forces of
the transformer upto the prescribed fault levels on HV & LV
sides against mechanical and thermal stresses.
(f) Best insulating material shall be used and compression of
the windings after drying out shall be carried out at a
pressure exceeding one and a half to twice the force which
can occur in the transformer; to impart greater mechanical
strength to the windings against heavy short circuit
stresses.
(g) The windings shall be so designed that all coil assemblies of
identical voltage ratings shall be interchangeable and field
repairs to the windings can be made readily without special
equipment. The coils shall be supported between adjacent
sections by insulating spacers, and the bracings and other
insulation used in the assembly of the winding shall be
arranged to ensure free circulation of the oil to reduce hot
spots in the windings.
(h) The coil insulation shall be treated with suitable insulating
varnish or equivalent compound wherever necessary to
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al
Syste
m
Voltag
e
Voltage
Class
Of
Bushing
Curre
nt
Rating
Impulse
Withsta
nd
Voltage
(Kvp)
1min.Po
wer Frequency
Withstan
d Voltage
Kv(rms)
Creepa
ge
Distanc
e
in mm
Clearance
in mm
Ph to
Ph.
Ph to
E
1 132KV 145KV 1250A 650 275 3625 1430 1270
2 33KV 72.5KV 2000A 325 140 1813 700 660
The Bidders are required to confirm clearances and no change
/reduction in clearances shall be acceptable. The clearances
shall be clear distances in air after accounting for
clamps/connectors dimensions to be mounted on the stud of
bushings.
(j) Special adjustable arcing horns shall be provided for the HV
bushings. For 72.5KV class bushings, arcing horns are not
required.
(k) The Bidder is requested to furnish the guaranteed withstand
voltage for the above and also furnish a calibration curve with
different settings of the coordination gap to the purchaser
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MPPTCL/TECH/PROC/06/JULY13 Page 23 of 105
i.e 3 nos for HV & 3 nos for LV winding, one no. bushing CT of
Ratio 400/1 for HV neutral and one no. bushing CT of Ratio
1200/1 for LV neutral shall be provided for each outdoor
Transformer.
(c) It shall be possible to remove turret mounted CTs from the
transformer tank without removing the tank cover. Necessary
precaution shall be taken to minimize the eddy currents and
local heat generated in the turret.
(d) All secondary leads shall be brought to a terminal box near
each bushing. These terminals shall be wired out to cooler
control cabinet using separate cables for each core.
(e) For the thermal image coil of winding temperature indicator,
CT with suitable ratio and class may be used.
11.15 Terminal Marking : The terminal marking and their physical
position shall be in accordance with IS:2026.
11.16 The positioning of HV & LV bushings shall be such that skew
jumpering is avoided. The middle phase primary & secondary bushing center
line shall be parallel to side axis of the transformer body.
12.0 EARTHING ARRANGEMENT
12.1 NEUTRAL EARTHING ARRANGEMENT : The neutral terminal
of the star connected HV / LV winding shall be brought up to the ground
level through two tinned copper flat strips of size 50x6mm which shall be
supported on transformer tank horizontal/vertical by porcelain insulators of
adequate voltage class. The number of insulators shall be sufficient to
provide a mechanically sturdy arrangement. Necessary mechanical supports
on the tank for mounting of the insulators shall be made. The KV class rating
of insulators shall commensurate with the rating /KV class of neutral design.
It may be ensured that connection of the neutral strips to neutral bushings at
one end shall be made using a terminal connector suitable for connection to
the neutral bushing terminal and to receive 2x50x6 mm tinned copper strips
on the other side. The connection between the bushing and transformers
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earth pit shall be through 2x50x6 mm tinned copper strips single run without
any joint connection/brazing/ welding etc. In case of problem in availability of
single run tinned copper strips, it may be accepted with single joint. However,
joint to be provided shall be subject to approval of purchaser. The other end
of the earth connection to the earth pit shall also be through terminal
connector suitable to receive 2x50x6 mm copper strips at one end and to
receive MS flat and /or twin ACSR zebra conductor on the other end. The
length of the copper strips shall be suitable for providing a joint less
connection between transformer neutral and earth pit and details in this
regard shall be intimated to the successful bidder based on
transformer/substation layout design. A typical arrangement is shown in drg.
No: MPPTCL/63MVA/02 of this specification for neutral earthing.
12.2 CORE EARTHING ARRANGEMENT : The bidder should note our
requirement in this regard very clearly. It is required to bring out leads from
core, end frame and tank to the top of the transformer through only
three insulated bushings. The arrangement shall be housed in a box at the top
cover of transformer tank with provision for interconnection between the studs
of bushings. The bushing housing shall have a suitable cover with gasket to
make the arrangement waterproof. A clear marking (engraved/punched)
shall be made to indicate that the housing contains core/end frame/ tank
earthing arrangement. Please note that stickers/flags/tags/painted marking for
13.1 Duplicate (Two) auxiliary power supplies of 0.4 KV, three phase,
four(4) wire shall be provided by the purchaser at cooler control cabinet and
for OLTC drive.
13.2 All loads shall be fed by one of the two feeders through an
electrically interlocked automatic transfer switch housed in the cooler control
cabinet , for tap changer control and cooler control circuits.
13.3 Design features of the transfer switch shall include the following :
i) Provision for the selection of one of the feeders as normal
source and other as standby.
ii) Upon failure of the normal source, the loads shall be
automatically transferred after an adjustable time delay to the
standby source.
iii) Indication to be provided at cooler control cabinet & RTCC
for failure of normal source and for transfer to standby source
and also for failure to transfer.
iv) Automatic re-transfers to normal source without any
intentional time delay following re-energisation on the
normal source.
v) Both the transfer & re-transfer shall be dead transfers and AC
feeders shall not be paralleled at any time.
13.4 AC feeder shall be brought to the OLTC cabinet (Cooler Control Cabinet)
by the Bidder, after suitable selection at cooler control cabinet. The Bidder
shall derive AC power for control circuit from the AC feeder as mentioned
above by using appropriately rated dry type transformers. If the control
circuit is operated by DC supply then suitable converters to be provided by
the Bidder to be operated from AC Power source.
13.5 Necessary isolating switches and HRC fuses shall be provided at suitable
points as per approved scheme of purchaser.
14.0 TAP CHANGING EQUIPMENT
(d) The Bidder shall indicate the safeguards employed to take care of harmful
arcing at the current diverting contacts in the event of operation of the
OLTC gear under overload conditions (overloading capability as per IS
6600) of the transformer. Necessary tools and tackles shall be provided
alongwith main supply for maintenance of OLTC gear.
(e) The OLTC oil chamber shall have oil filling and drain valves, oil sampling
valve, relief vent and oil level gauge/glass. It shall also be fitted with
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15.1 The design shall take into account the following requirements
a) The oil cooling system of transformer shall be designed using
2x50% radiator banks. The radiator banks shall be mounted
on two different sides of transformer tank. The arrangement
shall be subject to approval by the purchaser based on
substation layout and positioning of other neighboring switch
yard equipments. Coolers/radiators shall with stand pressure /
vacuum conditions specified for the tank. All coolers/ radiators
shall be attached on the transformer tank through header
having suitable expansion joints (flexible coupling) to
ensure adequate mechanical strength against vibration
etc. subject to specific approval from the purchaser. Radiators
directly mounted on transformer tank are not
acceptable.
b) Each radiator bank / block shall have its own set of cooling
fans, shut off valves, lifting lugs, top and bottom oil filling
valves, air release plugs, drain valves and if considered
necessary based on design thermometer pocket fitted with
captive screw cap on the inlet and outlet, in line with valve
schedule as per Annexure-V.
c) Each radiator bank shall be provided with at least 20%
standby (spare)cooling fans. These spare fans shall be duly
mounted and shall also be wired up complete with required
protective devices and be identified with each radiator bank.
While working out number of spare fan for 20% additional
Cabinet.
iii) Cabling between Remote OLTC to Purchaser's Panel.
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(a) All external cabling will be carried out by the purchaser based
on wiring diagram & interconnection schedule to be supplied
by the Bidder . Cable box/sealing end shall be suitable for
following types of cables :i) POWER SUPPLY 0.4 KV : 1100volts grade PVC
insulated armoured
aluminum cable .
ii) CONTROL CABLE : 1100volts grade PVC
insulated 7/0.737mm
stranded armoured copper
cable .
Size of the Purchasers cable will be intimated to the
successful Bidder after detailed engineering.
(b) Compression type cable glands shall be provided for
termination of power and control cables.
(c) All controls, alarms, indicating and relaying devices
provided with the transformer shall be wired upto the
Bidder in kilo-liters and in kg. The design of the transformer shall be based
on the characteristic of EHV transformer oil as per relevant IS.
20.2 Although oil for the transformer is included in the scope of supply,
but it may be noted that the transformer shall be supplied duly N2 gas filled
with suitable arrangement to ensure that the pressure of gas is regularly
maintained during transit and upto the date of filling of oil. For this
purpose, necessary gas cylinders with regulator shall be supplied on non
returnable basis. Additional gas cylinders required recouping and
Volume-II, Part-4
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Sl.
No
Characteristics Requirement Method of Test
1. 2. 3. 4.
1. Appearance The oil shall be clear
and transparent and
free from suspended
matter or sediment
A representative
sample of oil shall be
examined in a 100
mm thick layer at
ambient
temperature.
2. Density at 29.5oC
(maximum)
0.89 gm/cm3
IS:1448
3. Kinematics viscosity at
27oC (miximum).
27 CST IS:1448
4. Interfacial tension at
27oC (minimum).
0.04 N/m
IS:6104
5. Flashpoint Pensky
Marten (closed)
(minimum).
140oC IS:1448
6. Pour point. (maximum) -6 oC IS:1448
7. Neutralization value
(Total acidity maximum)
0.01 mg KOH/g
IS:335 Appendix `A
8. Corrosive Sulphur Non-corrosive IS:335 Appendix `B
9. Electric strength
(breakdown voltage)
Minimum.
a. New unfiltered oil (as
received condition).
b. After filtration
40 KV (rms)
60 KV (rms)
IS:6792
10. Dielectric dissipation
factor (tan delta) at
90oc Maximum.
0.002 IS:6262
11. Specific resistance
(resistivity)
a. at 90oC Minimum.
b. at 27oC Minimum.
100x1012 ohm.cm
1500X1012 ohm.cm
IS:6103
12. Oxidation stability
a. Neutralisation value
after oxidation,
maximum.
b. Total sludge, after
oxidation Maximum
0.20 mg KOH/g
0.02 percent by
weight
13. Presence of oxidation
inhibitor
The oil shall not
contain antioxidant
inhibitors .
IS:335
Appendix `D
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Sl.
No
Characteristics Requirement Method of Test
1. 2. 3. 4.
14. SK value 6% maximum IS:335
15. Water content,
maximum.
10 ppm IS:2362
16. Ageing characteristics
after accelerated ageing
(open Breaker method
with copper catalyst)
a) Resistivity
i. 27oc
ii. 90oc
b) Tan delta at 90oc
c) Total acidity
d) Sludge content
by weight
2.5x1012 ohm.cm
(min.)
0.2x1012 ohm.cm
(min.)
0.15 (max.)
0.05 mg
KOH/gm(max.)
0.05% (max)
As per ASTM-D
1934/ IS 12177
17. Oil sample taken from
the transformer after
the completion of site
processing and tested in
approved manner shall
have the following
values before
commissioning of the
transformer.
i. Break down
strength
ii. Moisture content
iii. Resistivity at 90oc
minimum
iv. Interfacial Tension
at 27oc
v. Dielectric
dissipation factor at
90 oC
Minimum 70 KV
withstand
Maximum of 10 ppm
35x1012 ohm.cm
(min)
0.04 N/M (min)
0.002 (max.)
Tested in accordance
with IS :335
18 N-dm analysis
CA%
CN%
CP%
4 6%
40-43%
51-54%
20.7 AIR CELL : Our technical specification calls for supply of power
transformers with air cell type oil preservation system of PRONOL, make
only. It is obligatory on the part of the Bidders to clearly submit complete
constructional and technical details of sealing arrangement, duly supported
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