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Introduction
1.1 INTRODUCTION
We are living a time that needs and demands special attention and firm commitment
towards practicing ethical norms and value and environmental safety at all the
manufacturing facilities. The management of Best Shirts Ltd. has a great responsibility to
influence the conditions under which it manufactures the product. While accepting the
facts the management understands and respects the different norms, ethic and values it
encounter and does not compromise violation of any human right and the fundamental
compliance issues at work place. The management always prefer that it all activity in the
interest of society, national community and company itself.
To identify the imperative process of production those are the basis of garments
manufacturing.
To identify the types quality improving plan. Explain the identifies issues which can
help them to provide effective human resource management.
Staff appraisal.
Recognition.
Staff motivation.
Human resource management is the key elements for any development organization.
Through an effective human resource management expected and satisfactory result can be
achieved quality of production can be ensure if human resource management is
established properly and effectively.
The primary data was gathered through informally discussed with factory
personnels and making observations during the period of internship etc.
Expert opinion.
Publish document
Official file
There some information which are confidential for collecting the data. So, some
C H A P T E R 02
Historical Background of the Garment
Industry
&
Overview of company
The domestic market for readymade garment, excepting children wears and men's knit
underwear (genji) was virtually non-existent in Bangladesh until the sixties. Like other
3rd world countries Bangladesh is a developing country. Her economic development
depends firstly on agriculture and secondly on industry. Although Bangladesh is not
developed in industry, it has been enriched in Garment industries in the recent past years.
In the field of Industrialization garment industry is a promising step. It has given the
opportunity of employment to millions of unemployed, especially innumerable
uneducated women of the country. It is making significant contribution in the field of our
export income.
Once the cloth of Bangladesh achieved worldwide fame specially moslin and jamdani
cloth or our country was used as the luxurious garments of the royal figures in Europe and
other countries. The British rulers in India didnt develop our cloth industries at all.
Rather they destroyed them and imported cloths from England. Garment Industry Largescale production of readymade garments (RMG) in organized factories is a relatively new
phenomenon in Bangladesh. Until early sixties, individual tailors made garments as per
specifications provided by individual customers who supplied the fabrics.
since the late 1970s, the RMG industry started developing in Bangladesh primarily as an
export-oriented industry although; the domestic market for RMG has been increasing fast
due to increase in personal disposable income and change in life style. The sector rapidly
attained high importance in terms of employment, foreign exchange earnings and its
contribution to GDP.
Most importantly, the growth of RMG sector produced a group of entrepreneurs who have
created a strong private sector. Of these entrepreneurs, a sizeable number is female. A
woman entrepreneur established one of the oldest export-oriented garment factories, the
Baishakhi Garment in 1977. Many women hold top executive positions in RMG industry.
The hundred percent export-oriented RMG industry experienced phenomenal growth
during the last 15 or so years. In 1978, there were only 9 export-oriented garment
manufacturing units, which generated export earnings of hardly one million dollar. Some
of these units were very small and produced garments for both domestic and export
markets. Four such small and old units were Reaz Garments, Paris Garments, Jewel
Garments and Baishakhi Garments.
Reaz Garments, the pioneer, was established in 1960 as a small tailoring outfit, named
Reaz Store in DHAKA. It served only domestic markets for about 15 years. In 1973 it
changed its name to M/s Reaz Garments Ltd. and expanded its operations into export
market by selling 10,000 pieces of men's shirts worth French Franc 13 million to a Parisbased firm in 1978. It was the first direct exporter of garments from Bangladesh. Desh
Garments Ltd, the first non-equity joint-venture in the garment industry was established
in 1979. Desh had technical and marketing collaboration with Daewoo Corporation of
South Korea. It was also the first hundred percent export-oriented company. It had about
120 operators including 3 women trained in South Korea, and with these trained workers
it started its production in early 1980. Another South Korean Firm, Youngones
Corporation formed the first equity joint-venture garment factory with a Bangladeshi
firm, Trexim Ltd. in 1980. Bangladeshi partners contributed 51% of the equity of the new
firm, named Youngones Bangladesh. It exported its first consignment of padded and nonpadded jackets to Sweden in December 1980.
Till the end of 1982, there were only 47 garment manufacturing units. The breakthrough
occurred in 1984-85, when the number of garment factories increased to 587. The number
of RMG factories shot up to around 2,900 in 1999. Bangladesh is now one of the 12
largest apparel exporters of the world, the sixth largest supplier in the US market and the
fifth largest supplier of T-shirts in the EU market. The industry has grown during the
1990s roughly at the rate of 22%.
Table 1: Important issues related to the Bangladesh ready-made Garment industry
Year(s)
Issues
1977-1980
1982-1985
1985
1990s
1993-1995
2003
2005
Boom days
Imposition of quota restrictions
Knitwear sector developed significantly
Child labor issue and its solution
Withdrawal of Canadian quota restriction
Phase-out of export-quota system
[Source: Compiled by the author from Quddus and Rashid (2000), Mainuddin
The growth of the industry in terms of number of units and employment generation is
shown in below:
Table 2: Growth of the industry and Employment
Year
1983-84
134
0.040
1984-85
384
0.115
1985-86
594
0.198
1986-87
629
0.283
1987-88
685
0.306
1988-89
725
0.317
1989-90
759
0.335
1990-91
834
0.402
1991-92
1163
0.582
1992-93
1537
0.804
1993-94
1839
0.827
1994-95
2182
1.200
1995-96
2353
1.290
1996-97
2503
1.300
1997-98
2726
1.500
1998-99
2963
1.500
1999-2000
3200
1.600
2000-2001
3480
1.800
2001-2002
3618
1.800
2002-2003
3760
2.000
2003-2004
3957
2.000
2004-2005
4107
2.000
2005-2006
4220
2.200
2006-2007
4490
2.400
2007-2008
4743
2.800
2008-2009
4925
3.500
2009-2010
5063
3.600
2010-2011
5150
3.600
2011-2012
5700
4.000
2012-2013
5876
4.00
2013-2014
4222
4.00
[Source: BGMEA]
At present there are about 5000 garment industries in the country and 75 percent of them
are in Dhaka. The rest are in Chittagong and Khulna. These Industries have employed
fifty lacks of people and 85 percent of them are illiterate rural women. About 76 percent
of our export earning comes from this sector. The country's RMG sector, to a creditable
level has relieved Bangladesh from over populous unemployment burden through
providing the largest employment next to agriculture, transport, and trade and industry
sector. This sector has uplifted the neglected section of the population, thus radically
transforming the socio-economic condition of the country. Such empowerment and
employment raised awareness regarding children education, health safety, population
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control disaster management only so for. It is an epoch making event in the history of
Bangladesh.
Table 3: The growth of the industry in terms of number of units is shown in below:
Year
1983-84
134
1984-8
384
1985-86
594
1986-87
629
11
1987-88
685
1988-89
725
1989-90
759
1990-91
834
1991-92
1163
1992-93
1537
1993-94
1839
1994-95
2182
1995-96
2353
1996-97
2503
1997-98
2726
1998-99
2963
1999-2000
3200
2000-2001
3480
2001-2002
3618
2002-2003
3760
2003-2004
3957
2004-2005
4107
2005-2006
4220
2006-2007
4490
2007-2008
4743
2008-2009
4925
2009-2010
5063
2010-2011
5150
2011-2012
5700
2012-2013
5876
2013-2014
4222
(Source: http://www.bgmea.com.bd/home/pages/aboutus)
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13
Year
1983-84
0.040
1984-8
0.115
1985-86
0.198
1986-87
0.283
1987-88
0.306
1988-89
0.317
1989-90
0.335
1990-91
0.402
1991-92
0.582
1992-93
0.804
1993-94
0.827
1994-95
1.200
1995-96
1.290
1996-97
1.300
1997-98
1.500
1998-99
1.500
1999-2000
1.600
2000-2001
1.800
2001-2002
1.800
2002-2003
2.000
2003-2004
2.000
2004-2005
2.000
2005-2006
2.200
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Year(s)
Export Of RMG
(In Million Us$)
% Of RMG's To
Total Export
1983-84
31.57
811.00
3.89
1984-85
116.2
934.43
12.44
1985-86
131.48
819.21
16.05
1986-87
298.67
1076.61
27.74
1987-88
433.92
1231.2
35.24
1988-89
471.09
1291.56
36.47
1989-90
624.16
1923.70
32.45
1990-91
866.82
1717.55
50.47
1991-92
1182.57
1993.90
59.31
1992-93
1445.02
2382.89
60.64
1993-94
1555.79
2533.90
61.40
1994-95
2228.35
3472.56
64.17
1995-96
2547.13
3882.42
65.61
1996-97
3001.25
4418.28
67.93
1997-98
3781.94
5161.20
73.28
1998-99
4019.98
5312.86
75.67
1999-00
4349.41
5752.20
75.61
2000-01
4859.83
6467.30
75.14
2001-02
4583.75
5986.09
76.57
2002-03
4912.09
6548.44
75.01
2003-04
5686.09
7602.99
74.79
2004-05
6417.67
8654.52
74.15
2005-06
7900.80
10526.16
75.06
15
2006-07
9211.23
12177.86
75.64
2007-08
10699.80
14110.80
75.83
2008-09
12347.77
15565.19
79.33
2009-10
12496.72
16204.65
77.12
2010-11
17914.46
22924.38
78.15
Best Shirts Ltd. is one of the leading RMG company of the leading private sector
business. It gives the highest value of its entire component contributing to the production,
management and revenues where the human resource was conceder as the prime factor.
An excellent environment in human resource management having very good employee
management communication and relationship, attractive remuneration, benefit and
incentive schemes, super working condition maintaining the international standers of
compliance have ensure the highest level of job satisfaction and resulted to retaining of
skilled manpower through whom brought the sheer success for the company.
At the same time the company believes its employees are the asset of the company and
they are the most important element of their precious environment
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Registration Date
2007/10/03
Both
Business Type
Manufacturer
Year established
2007
Employees total
2050
Annual revenue
Listing Status
In time action
Clear understanding of customers instructions.
Clear communication with vendors
Clear instructions for production
Strict compliance with quality control system.
Total devotion maintains first class quality standard.
Absolute efforts for in time shipments
Career development opportunities for employees
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Team work
Integrity
Excellence
Commitment to buyer.
Maintenance of consistent standard
Plain/Single needle
m/c
18
19
Buttonholing m/c
FEBRIC INSPECTION
20
CUTTING SECTION
SEWING SECTION
21
FINISHING SECTION
EMERGENCY EXIT
S/No
Name of Machine
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Qty.
S/No
Name of Machine
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
130
04
08
08
12
04
08
10
02
03
03
04
04
02
01
01
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Cuff Forming
Bar tuck Machine
Cutting Machine
Fabric ex. spreader
Fabric Inspection
Light Box
Band Knife Machine
Thread Sucking
Carton Strapping
Naomoto Steam Boiler
Vite Voiler
Viet Iron
Vacuum table
Spot Remover Sets
Folding Table
Buyers Name
Country
Items
01.
Euro Fashion
UK
02.
03.
04.
05.
06.
Chaps
Sears
Primark / Hof / Fairdeal
HBC / Zellers
Mosgen
U.S.A
U.S.A
U.K
Canada
Germany
Mens,
Shirts.
-Do-Do-Do-Do-Do-
07.
08.
09.
Yves Dorsey.
Raymond
Karstadt / Neckermann /
Quelle.
France
India
Germany
-Do-Do-Do-
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Ladies
&Boys
02
04
04
01
01
01
02
01
01
04
01
01
12
01
12
Fit sample
2.11.2 Store:
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Check consumption and quality of fabrics and accessories and submit report to
merchandiser as well as P.M. as soon as possible
If any discrepancy found, take action without any delay and keep pushing to the
concern person unless the problem is solved.
Store section inspects fabric accordance with the Four Points System.The system are
as flow:
- 1 point
- 2 points
- 3 points
- 4 points
- 2 points
- 4 points
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It is understood that once fabrics are being cut everything is over. You have no scope to
change even a minor point required to be changed. Therefore, before we go for cutting we
should:
Cut fabric smoothly so that the shape of parts remains as per pattern.
Check each part with pattern so that any discrepancy in cutting can be short out and
replaced before it go in to line.
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If any fault is found , dont lay it down for next day. Rectify it within production hour.
After receiving goods from sewing floor, keep record in size and colour.
27
Check hang tag, barcode sticker, poly etc. whether these are in accordance with P.O.
or not.
Confirm assortment.
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29
C H A P T E R 03
Activities Performed During Internship
30
RMG industries are the biggest and the busiest sector in Bangladesh. It is an ongoing
process. Almost every garments factories in Bangladesh follows and performs some
distinct and similar functions for production purpose.
I completed my internship from Best Shirts Ltd. and I do feel proud of this. But I did not
have much opportunity to perform my job. Nevertheless I tried my level best to perform
my job which had been given upon me. I had accomplished some important activities
during my internship program. They are:
Cotton
CVC (Chief Value Cotton)
TC (Combination of Cotton and polyester)
Yarn-died
Denim
Fillafil
Twill
Cordell etc.
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Eventually working in a garment factory is quite a laborious task. The moral thing is that
you need to work hard diligently. My job was very limited in there as I am an intern.
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C H A P T E R 04
Learning From Internship
Knowledge of both theoretical and practical aspects and exposure in the practical field is
must to be competitive in this world. Real work setting is a diverse situation than the
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classroom leaning scenario, as we enter into real work setting there arises novel problem,
difficulties and which make the person more dynamic and enthusiastic.
The involvements of the intern in the activities of garments provided a lot of knowledge
about RMG sections. The study helped me to draw the outline about the working activity
of garments factories. From the internship I have gained the following lessons:
There were some other issues which I have learnt throughout my internship which
may help in my further career growth.
Team work: team work is an important issue to professionals.
Updating: I always should look updating myself to get efficiency in my profession.
Learning and gathering knowledge may help me to grow my position.
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C H A P T E R 05
Constraints Faced in My Internship
The first obstacle that I faced was limitation of scope. I could enjoy my internship as
much as I should do. Since a perfect product is subject to faultless effort, I was almost
every time needed to be just a viewer. Due to the exhaustive nature of this study most
secret and strategic ethics could not be brought in this study. As having the status of an
empirical study, this research is subject to following limitations:
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1. Time was a major limiting factor while preparing the study. The study
had to be prepared within 60 days of internship period.
2. The interns do not get any specific desk to do the job.
3. Almost no encouragement is given to the intern for the work we did.
That was really a de-motivating factor for me.
4. There were hardly any written documents about the facilities and other
related things.
5. As everyone was busy doing their respective job, they could not provide
me enough time.
6. Sufficient books, publications, and figures are not available. If there
limitations were not been there, the report would have been more useful.
7. A worthwhile study requires the analysis of as much as possible
covering various aspects of the study. But I did not have easy access to
the various types of information that I needed to accomplish my report
properly.
8. Lack of knowledge and experience among the officials.
9. Being a BBA student, I could not apply my knowledge to the factory.
10. The time period was too short.
11. In spite of having the training facilities but that is not adequate for the
employees. As a result, employees can not develop themselves and
cannot show the best performance.
12. I could not have the easy access to the company. I had to face a lots of
obstacle to enter in the company. They even made me wait for a long
period of time.
Thats why working as an intern, is not an easygoing matter.
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C H A P T E R 06
Recommendations & Conclusion
6.1 RECOMMENDATIONS
The Some recommendations are given below based on the data analysis and at my staying at
Best Shirts Ltd.
Human resources &Management of changes:
Human Resource Development is the main key to improve the efficiency of individuals
and thus improve system performance to improve human resource development
training is an integral part of it. Without skilled manpower the system cannot achieve its
desired output. In analysis of the different components of the system, it was revealed
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from the analysis of the processors that there is lack of training of the main key
processors and service promoters.
The most important determination for Best Shirts Ltd. growth is the quality of people.
Best Shirts Ltd. can encompass endeavored to recruit and nourish the best available talent.
Best Shirts Ltd. can consistently conduct training programs are well structured and have
been revamped to take care of not only the technical aspects of the jobs but the more
important attributes that concentrate on building leadership and individual capabilities. A
comprehensive change management program has been undertaken to prepare its staff for
the global business environment. Consultants were engaged to design a more suitable
organization structure for seamless operations and reorient job descriptions and key result
areas. The senior management team attended a strategic planning workshop conducted by
international consultants where the mission and vision of the company in the emerging
liberalized environment were validated and core strategies and action plans formulated.
The company would continue to innovate with new and better varieties of fabric, build
supply chain effectiveness for enhanced customer satisfaction, ceaselessly pursue
manufacturing efficiency and rationalization of costs and nurture as well as develop the
talent of our people.
The commitment of the Company to promote a healthy and pollution-free environment is
total. All of the chemical contaminated water is treated at a sophisticated effluent
treatment plant before discharge.
6.2 CONCLUSION
Best Shirts Ltd. is a garments Manufacturing organization commercial office at Borobari
in Gazipur. I as an intern had the opportunity to work for this giant during my internship
program. I was placed at the Compliance and production under the Human Resource
39
Department of Best Shirts Ltd. I got a vast opportunity to observe the overall
Production process of Best Shirts Ltd.
The company has established itself as a garments manufacturer of repute with a customer
profile that includes some of the best names in business. Best Shirts Ltd. not merely as a
supplier of garments but as an integral business partner in value chain of eminent buyers
and retailers world- wide. Best Shirts Ltd. Knows that in the volatile world of quota free
access, winners would be decided based on their international competitiveness. In the
generally prevailing uncertainties and impending liberalization of quota regimes the
design team again played a pivotal role in changing the perception of Best Shirts Ltd. as a
typically Asian supplier with increased customer contacts, collaborative working methods.
This is an optimistic hint of future expansion of Human Resource and Production
department of Best Shirts Ltd. From the study it is also clear to us that which products,
what commodities are used by these customers
So, finally I will say that this internship at Best Shirts Ltd. Compliance and Production
under the Human Resource Department has enlarged my theoretical knowledge of
Bachelor of Business Administration in to some practical knowledge and made my BBA
education more complete and applied.
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BIBLIOGRAPHY
41
Published Journals
Various Articles
Websites:
www.export-import.com
www.bgmea.com.bd
www.Business.com
www.bplan.com
www.tutor2u.com
www.studymore.com
www.assignmentpoint.com
www.scribd.com
www.myblog24.com
www.allpappers4u.com
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