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2 AUTHORS:
Sun-Yong Ahn
Shinhoo Kang
Korloy, Korea
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SEE PROFILE
journal
II.
Experimental Procedure
Introduction
T. M. Besmanncontributing editor
Manuscript No. 189464. Received March 29, 1999; approved December 10, 1999.
This research was sponsored by the Korean Institute of S&T Evaluation and
Planning (KISTEP) Research Fund for Advanced Materials through the Highly
Advanced National (HAN) project (1998).
*Member, American Ceramic Society.
1489
1490
Ti(C0.7N0.3)
Ti(C0.5N0.5)
Ti(C0.3N0.7)
WC
Nickel
Stoichiometry
Manufacturer
35
35
35
1.88
4.2
Ti(C0.68N0.28O0.01)
Ti(C0.50N0.46O0.01)
Ti(C0.31N0.64O0.01)
Kennametal
Kennametal
Kennametal
H. C. Starck
Novamet
III.
Fig. 2. SEM/BSE micrographs of the Ti(C0.7N0.3)-xWC-20Ni systems (for x (A) 5, (B) 10, (C) 15, (D) 20, and (E) 25 wt%), sintered at 1510C under
vacuum for 1 h.
June 2000
Fig. 4.
1491
XRD profiles of Ti(C0.7N0.3)-xWC-20Ni systems before and after sintering at 1510C under vacuum for 1 h.
1492
Ti(C,N) particles.17 Thus, the equilibrium reactions in the dissolution and precipitation of the hard phase during sintering can be
inferred from the composition analysis of the core/rim structure.10,13 The compositional analyses are made, using TEM/
EDXA, across several particles for Ti(C0.7N0.3)-xWC-20Ni, where
x 525 wt% in the system. The black spots shown in Fig. 6(A)
are some of the positions for the point detection. The results show
that the core regions contain titanium, whereas the rim regions
contain titanium and tungsten. Carbon and nitrogen in the system
were not analyzed, because of the detection limit of the instrument.
The rim phase, which is (Ti,W)(C,N), consists of two regions,
as shown in Fig. 6(B): (i) an inner rim, which is close to the
core/rim boundary and richer in tungsten, and (ii) an outer rim,
which contains less tungsten than the inner rim. The boundary
between the inner and outer rims is not clear in Fig. 6(A); however,
the SEM micrographs in Fig. 2 show inner-rim regions as a bright
area around the cores. The bright appearance of the inner rim is
due to a high concentration of heavy elements in the BSE mode.
No significant difference is observed in the signal levels of Ti and
W in several positions throughout the outer rim; however, the Ti
and W contents clearly differ between the inner- and outer-rim
regions.
The inner rim exhibits a uniform composition with an average
composition of 74 at.% titanium and 26 at.% tungsten in the range
of 10 25 wt% of added WC. The titanium and tungsten concentrations in the outer rim are 84 and 16 at.%, respectively, for x
1525 wt% WC. This result indicates that the compositions of the
inner and outer rims are (Ti0.74W0.26)(C1XNX) and
(Ti0.84W0.16)(C1XNX), respectively, in Ti(C,N)-(1525)WC20Ni. The inner rim is believed to form during the heating stage
from the onset temperature for liquid formation (1300C),
whereas the outer rim forms at the sintering temperature
(1510C).13,17 Thus, the inner-rim composition represents the
average of many different layers that form at different times and
temperatures.
(B) Relative Dissolution Rates of Constituent Particles: The
Ti(C,N)-15WC-20Ni system (in units of weight percent), which is
equivalent to Ti(C,N)-5WC-23Ni (in units of atomic percent),
resulted in WC contents of 26 and 16 at.% for the inner and outer
rims, respectively. This observation indicates that the dissolution
rate of Ti(C0.7N0.3) is slower than that of WC and increases more
rapidly as the temperature increases from 1300C to 1510C. As
shown by the different dissolution tendencies of various
Ti(C1XNX) compounds, this difference seems to be mainly due to
the fact that Ti(C,N) has a higher phase stability than WC in this
temperature range: the entropy change for Ti(C,N) (fGTi(C,N)) is
161 kJ/mol, whereas that for WC (fGWC) is 33 kJ/mol at
1510C.
The relative dissolution rate of WC into Ti(C,N) in a system can
be estimated using the following equation:
Q i S i i m t it i
(1)
Qi
d
t i dt
V ij i fV ij ,t j
(2)
where Vij is the volume of the jth particle of carbide i and i is the
density of the particle. The term f(Vij,tj) is a particle-distribution
June 2000
Fig. 6.
1493
(A) TEM micrograph of a Ti(C0.7N0.3)-WC-Ni system; (B) concentrations of titanium and tungsten in the rim.
function that shows the number of particles of Vij size at time tj. The
size change of particles, per unit time, can be expressed as18
DX r ij X a
dr ij
dt
r ij
(3)
1494
in the binder phase at the sintering temperature. From this observation, it can be concluded that the final compositions of the rim are
determined by the ratio among solute amounts up to the solubility
limits in the binder phase; in addition, this observation means that the
relative dissolution rate is a function of temperature, rather than the
(initial) carbide content.
Given this information, one might surmise that the relative
stability of the solid-solution phases, at high temperatures, increases as the tungsten content in (Ti1YWY)(C1XNX) increases.
The carbon and nitrogen contents in the solid solution can be
estimated by the rule of mass conservation. If a negligible amount
of free carbon and oxygen is present and the process for nitrogen
gasification ([N]Ni 0.5N2) is considerably difficult, then the
compositions of the inner and outer rims are approximately
(Ti0.74W0.26)(C0.78N0.22) and (Ti0.84W0.16)(C0.75N0.25), respectively, in the case of the Ti(C,N)-(1525)WC-20Ni material. This
approach is valid in a separate experiment with TiC-TiN-Ni
systems.
The final composition could be determined by the solute
contents when at least one of the constituent elements, such as
titanium, tungsten, carbon, and nitrogen, attains its maximum
solubility in the melt. According to the binary phase diagrams for
Ni-X systems (where X is the constituent element),19 the solubility
limits of titanium, tungsten, carbon, and nitrogen in nickel are ,
20, 9, and 0.025 at.%, respectively, at 1510C whereas they are
5, 12.5, 0, and 0 at.%, respectively, at room temperature. When
these elements form a nickel-based multicomponent system, the
maximum solubility of each element changes. The effect of
secondary solutes on the solubility of the primary solute can be
quantified using this interaction coefficient.20
Determination of the maximum solubility of each element in
nickel will become a more-complex issue if other reactions are
involved in the liquid solution, in addition to the precipitation of
the rim phase. Other possible reactions could be oxidation of
carbon (C O ^ CO) and the gasification of nitrogen ([N]Ni
0.5N2) in the melt. Based on the data from a binary system,
assuming that there is no significant influence of interaction
coefficients on solubility, the saturation of nitrogen in the melt
would be expected to initiate the precipitation of the rim phase.
IV.
Conclusions