Beruflich Dokumente
Kultur Dokumente
A kick is a well control problem in which the pressure found within the drilled
rock is higher than the mud hydrostatic pressure acting on the borehole or
rock face. When this occurs, the greater formation pressure causes fluids to
flow from the formation into the wellbore. This forced fluid flow is called a kick.
In almost all drilling operations, the operator attempts to maintain a
hydrostatic pressure greater than formation pressure and, thus, prevent kicks;
however, on occasion the formation will exceed then the hydrostatic pressure
then a kick will occur. If the flow is successfully controlled, the kick is
considered to have been killed. An uncontrolled kick that increases in severity
may result a situation that is known as a blowout.
throughout the hole and below the bit. If this pressure reduction lowers the
effective hydrostatic pressure below the formation pressure, a potential kick
has developed. Variables controlling swab pressures are:
Mud properties
Hole configuration
the
penetration
rates.
Also,
pipe
sticking
becomes
serious
consideration when excessive mud weights are used. The best solution is to
maintain a mud weight slightly greater than formation pressure until the mud
weight begins to approach the fracture mud weight and, thus, requires an
additional string of casing.
Abnormal pressure formations:
These abnormal formation pressures are often associated with causes for
kicks. Abnormal formation pressures are greater pressures than in normal
conditions. In well control situations, formation pressures greater than normal
are the biggest concern. Because a normal formation pressure is equal to a
full column of native water, abnormally pressured formations exert more
pressure than a full water column. If abnormally pressured formations are
encountered while drilling with mud weights insufficient to control the zone, a
potential kick situation has developed. Whether or not the kick occurs
depends on the permeability and porosity of the rock. A number of abnormal
pressure indicators can be used to estimate formation pressures so that kicks
caused by insufficient mud weight are prevented.
Special situations:
Surveys in the past have shown that the major portion of well control
problems have occurred during trips. The potential exists for the reduction of
bottom hole pressure due to:
Reduction in fluid levels when pulling pipe and not filling the hole.
Swabbing.
the mud hydrostatic pressure. If the formation pressure is much greater than
the hydrostatic pressure, a large negative differential pressure exists. If this
negative differential pressure is coupled with high permeability and high
porosity, a severe kick may occur.
Kick Labels:
A kick can be labeled in several ways, including one that depends on the type
of formation fluid that entered the borehole. Known kick fluids include:
Gas
Oil
Salt water
Carbon dioxide
Drilling break
increase
in
the
rate
of
mud
returning
from
the
well
above
the normal pumping rate indicates a possible influx of fluid into the wellbore or
gas expanding in the annulus. Flow rate indicators like
the FloSho
measure small increases in rate of flow and can give warning of kicks before pit
level gains can be detected. Therefore, an observed increase in flow rate is
usually one of the first indicators of a kick. This is a positive indicator of a kick,
and the well should be shut in immediately any time an increase in flow rate is
detected.
Positive readings of a shut-in drill pipe pressure indicate that the well will have
to be circulated using the Drillers or Engineers Kill Procedure. If the increase
in flow was due to gas expansion in the annulus, the shut-in drill pipe
pressure will read zero because no drill pipe under balance exists.
Pit volume increase (primary indicator)
A gain in the total pit volume at the surface, when there are no mud materials
being added at the surface, indicates either an influx of formation fluids into
the wellbore or the expansion of gas in the annulus. Fluid influx at the bottom
of the hole shows an immediate gain of surface volume due to the
incompressibility of a fluid, (i.e. a barrel in at the bottom pushes out an
extra barrel at the surface). The influx of a barrel of gas will also push out a
barrel of mud at the surface, but as the gas approaches the surface, an
additional increase in pit level will occur due to gas expansion. This is a
positive indicator of a kick, and the well should be shut-in immediately
any time an increase in pit volume is detected.
All additions to the mud system should be done with the Drillers knowledge.
Each change in addition rate, particularly of water or barite, should be
reported. Any change in valve settings that could affect fluid into or out of the
system should be noted and relayed to the Driller. This is the only way to
prevent unnecessary shut-ins of the well. Again, the Driller should always shut
the well in first, and then determine the reasons for a pit gain.
Flowing well with pumps off (primary indicator)
When the rig pumps are not moving the mud, a continued flow from the well
indicates a kick is in progress. An exception is when the mud in the drill pipe is
considerably heavier than in the annulus, such as in the case of a slug.
As the flow
continues,
heavier drilling fluids, and the pump pressure may begin to decrease. As the
fluid in the annulus becomes less dense, the mud in the drillpipe tends to fall
and pump speed may increase.
Other drilling problems may also exhibit these signs. A hole in the pipe, called
a washout, will cause pump pressure to decrease. A twist-off of the drillstring
will give the same signs. It is proper procedure, however, to check for a kick if
these signs are observed.
Improper hole fill-up on trips (primary indicator)
When the drillstring is pulled out of the hole, the mud level should decrease by
a volume equivalent to the removed steel. If the hole does not require the
calculated volume of mud to bring the mud level back to the surface, it is
assumed a kick fluid has entered the hole and partially filled the displacement
volume of the drillstring. Even though gas or salt water may have entered the
hole, the well may not flow until enough fluid has entered to reduce the
hydrostatic pressure below the formation pressure.
String weight change (secondary indicator)
Drilling fluid provides a buoyant effect to the drillstring and reduces the actual
pipe weight supported by the derrick. Heavier mud have a greater buoyant force
than less dense mud. When a kick occurs, and low-density formation fluids
begin to enter the borehole, the buoyant force of the mud system is reduced,
and the string weight observed at the surface begins to increase.
Drilling Break OR Gradual Increase in Drilling Rate (secondary indicator):
An unexpected increase in bit-penetration rate, called a drilling break, is a
warning sign of a potential kick. When the rate suddenly increases, it is
assumed that the rock type has been changed. It is assumed that the new rock
type has been the potential to kick.
While drilling in the normally pressured shales of a well, there will be a
uniform decrease in the drilling rate. Assuming that bit weight, RPM, bit types,
hydraulics and mud weight remain fairly constant, the decrease will be due to
the increase in shale density. When abnormal pressure is encountered, the
density of the shale is decreased and so is the porosity. Higher porosity shales
are softer and can be drilled faster. Therefore, the drilling rate will almost
always increase as the bit enters an abnormally pressured shale. This increase
will not be rapid but gradual. A penetration rate recorder simplifies detecting
such changes. In development drilling, this recorder can be used with offset
well electric logs to pinpoint the top of an abnormal pressure zone before any
other indicators appears.
It is recommended when a drilling break is recorded that the driller should drill
3 to 5 ft (1 to 1.5 m) into the sand and then stop to check for flowing formation
fluids. Flow checks are not always performed in tophole drilling or when
drilling through a series of stringers in which repetitive breaks are
encountered. Unfortunately, many kicks and blowouts have occurred because
of this lack of flow checking.
annulus, the fluids will U-tube. At the surface, this causes a decrease in the
pump pressure and an increase in the pump speed. The same surface
indications
can
be
caused
from
washout
in
the
drill
string.
To verify the cause, the pump should be shut down and the flow from the well
should be checked. If the flow continues, the well should be shut-in and
checked for drill pipe pressure to determine whether an underbalanced
condition exists.
Other Secondary Indicators of a Kick:
1. Increase in Gas Cutting
2. Increase in Water Cutting or Chloride
Indicators of Abnormal Pressure:
1. Decrease in Shale Density
2. Change in Cuttings Size and Shape
3. Increasing Fill on Bottom After a Trip
4. Increase in Flow Line Temperature
5. Increase in Rotary Torque
6. Increasing Tight Hole on Connections
circulation
and
drilling
operations, measurement
while
drilling
Mud properties
Formation parameters
Drillstring parameters
The system is widely used for drilling, but it also has applications for well
control, including the following:
exactly balance formation pressure. It will be later shown that it is safer to use
the exact required mud weight without variation
Because the drillpipe pressure has been defined as a bottomhole pressure
gauge, the psidp can be used to calculate the mud weight necessary to kill the
well.
Where
kw =
kill-mud
weight,
lbm/gal
19.23
conversion
Example 1
What will the kill-weight mud density be for the kick data given
below?
Dtv = 11,550 ft
o = 12.1 lbm/gal
kw = psidp
Nomenclature:
Dtv
gi
gmd
p
hi
= influx height, ft
kw
psic
psidp
Example: Use the following information and compare the result of 2 cases.
Well Information (figure 1)
Leak off test performed at 9-5/8 casing shoe is 13.5 ppg equivalent.
5 DP is used to drill this section and 6-1/2 DC is used as BHA for 1,000
ft.
Height of 50 bbl
For this case, we need to check see if 50 bbl will be more than annular volume
between hole and drill collar.
Volume between hole and 6.5 DC = Annular Capacity x DC Length
Volume between hole and 6.5 DC = 0.02914 x 1,000 = 29.14 bbl
As you can see from the figure, it tells us that there is kick volume in the
annulus between hole and 5 DP.
Kick Volume between Hole and 6.5 DC = Total Kick Volume Volume between
hole and 6.5 DC
Kick Volume between Hole and 6.5 DC = 50 29.14 = 20.86 bbl
We know that we will have 20.86 bbl of kick between hole and 5 DP and then
we need to calculate height of that volume.
Influx Height @ 20.86 bbl = 20.86 0.04590 = 454 ft
Total Influx Height = Influx Height between DC and Hole + Influx Height
between DP and Hole.
Total Influx Height = 1000 + 454 = 1454 ft
Hydrostatic Pressure = (0.1 x 343) + (0.052 x 9.2 x (10,000 343)) = 4,654 psi
Based on the same assumption, we will get the surface pressure as listed below
Casing Pressure with 10 bbl kick = 806 psi
Casing Pressure with 50 bbl kick = 1,227 psi
If we compare with MISICP of 1,118 psi from the calculation above, we will see
that 50 bbl kick will break the casing shoe (Figure 6).
Conclusion
More Kick = More Surface Pressure = Less Safe
Less Kick = Less Surface Pressure = Safer
Kick tolerance is the maximum gas volume for a given degree of underbalance
which the circulation can be performed without exceeding the weakest
formation in the wellbore. This article is the extended version of Kick Tolerance
Calculation which will explain more on this topic. It is very critical that drilling
personnel understand its importance to well design and drilling operation.
There are two important factors used for determining the kick
tolerance
Kick
pressure and planned mud weight. For example, the planned mud weight is
13.0 ppg and the possible kick pressure is 13.5 ppg. Therefore, the kick
intensity is 0.5 ppg (13.5 13.0).
A zero kick intensity (swabbed kick scenario) should be used for a know area
where you have less uncertainty about an overpressure zone.
Kick Volume It is a gas influx entering into the wellbore from the formation.
Gas kick is always used for well control calculation because it is the worst case
scenario. The kick volume should be realistic figure which personal can detect
the influx on the rig. In a larger hole, it allows bigger influx volume than a
small hole.
Weakest formation point in the open hole is assumed to be at the shoe depth of
the previous casing. The well bore will be fractured if a summation of
hydrostatic and surface pressure exceeds the weakest pressure (Leak Off Test
pressure). The maximum surface pressure before breaking the formation is
called Maximum Allowable Shut In Casing Pressure (MASICP).
Make it simpler for your understanding. MASICP is the total of kick tolerance
budget. It consists of pressure from kick intensity and hydrostatic pressure loss
due to gas.
Kick Tolerance Example Calculation
Previous casing shoe (9-5/8 casing) at 6,000 MD/ 6,000 TVD
Predicted formation pressure at TD (10,000MD/10,000TVD) = 14.0 ppg
Pore pressure uncertainty = 1.0 ppg
Planned mud weight = 14.5 ppg (0.754 psi/ft)
Gas gradient = 0.1 psi/ft
LOT = 16.0 ppg
Hole size = 8-1/2
Drill Pipe = 5
BHA + Drill Collar = 7
Length of BHA+Drill Collar = 400 ft
Annular capacity between open hole and BHA = 0.0226 bbl/ft
Annular capacity between open hole and 5 DP = 0.0459 bbl/ft
Calculation Steps
Maximum anticipated pressure = 14.0 + 1 = 15.0 ppg
Maximum Allowable Shut In Casing Pressure (MASICP) = (LOT MW) x 0.052 x Shoe TVD
Maximum Allowable Shut In Casing Pressure (MASICP) = (16 14.5) x 0.052 x
6,000 = 468 psi
Kick Intensity = 15.0 14.5 = 0.5 ppg
Underbalanced due to kick intensity = 0.5 x 0.052 x 10,000 = 260 psi
As you can see, when the well is in underbalance condition (260 psi), the shoe
will not be broken because the MASICP is more than underbalance pressure
(468 > 260).
We know that 0.5 ppg kick intensity we will have 208 psi (468 260 = 208 psi)
before shoe broken.
It means that gas bubble can replace mud in equivalent to 208 psi before
fracturing the shoe. With this relationship, we can determine height of gas kick
by the following equation.
Height of gas kick = remaining pressure, psi (mud gradient, psi/ft gas gradient,
psi/ft)
Height of gas kick = 208 (0.754 0.1) = 318 ft.
Annular
hole
kick
Volume
(bbl)
of
gas
kick
and
= 7.2 bbl
below
to
bottom
condition by applying
Boyles
Laws.
convert
Volume of gas kick = Annular capacity between open hole and 5 DP x Height of
gas kick
Volume of gas kick (bbl) = 0.0459 bbl/ft x 318 ft = 14.6 bbl.
Volume at the bottom = (volume of gas kick at shoe x Leak off test) formation
pressure
surface casing pressure must increase. The hydrostatic pressure above the
shoe is the same as it was when the well was initially shut-in, as long as the
bubble is below the shoe. The pressure at the shoe will increase an amount
equal to the increase in the surface casing pressure plus any circulating
friction generated in the annulus above the shoe. This increase in pressure
could be sufficient to cause a formation breakdown at the shoe.
Consequently, the maximum pressure at the casing shoe occurs when the top
of the bubble reaches the shoe if the Drillers Method is used. Conversely, when
the Engineers Method is used, the maximum pressure at the shoe will
generally occur when the kill mud reaches the bit. Exceptions to this take place
when the kick volume enters the well filling it above the shoe, or when a small
kick volume does not increase the casing pressure as it rises into a larger
annular area at the top of the collars by the time kill mud reaches the bit, or at
any time the top of the bubble reaches the shoe before the kill mud reaches the
bit. The introduction of kill mud into the annulus through the bit increases the
hydrostatic pressure. In order to maintain constant bottom hole pressure, the
surface pressure must be reduced and the pressure at the shoe
is reduced.
During the second circulation: the existing mud is replaced by mud of the required density to (over)balance the
pore pressure. The choke is adjusted to maintain a constant bottom hole pressure slightly greater than the pore
pressure.
the maximum pressure at the casing shoe and against the formation will be higher if the influx is gas (unless
the top of the gas reaches the casing shoe before the drillstring would be displaced by heavy mud in the
balanced mud method);
the maximum choke pressure when the top of the influx reaches the surface will be higher if the influx is gas.
Before employing the driller's method, it is essential to confirm that exposed formations can support the higher
pressures which might be developed during the first circulation.
simplicity: circulation can be started without calculations. This may be useful if expert supervision is not
immediately available;
pumping can begin as soon as drillpipe pressure build-up is established; there is no delay whilst mud is
weighted up. This could be important in case of an H2S influx;
the well can be effectively controlled (although not killed), even if the weighting material supply is inadequate.
2.1 Procedures
The following procedures concerning the driller's method are discussed:
Determining the pressure at the top of a gas influx at any point in the annulus.
Always make sure that the formation strength at the casing shoe is not exceeded during the circulating
process.
Since there is no change in the gradient of the mud being pumped, the initial standpipe pressure must be held
constant throughout the first circulation to ensure that the bottom hole pressure is also kept constant.
By calculating the expected annular pressures at the top of the influx at specific points along the hole together
with the associated influx volumes at these points, comparisons can be made with actual values observed
during circulating out the influx. This information can play an important role in the decision making process
during well control operations.
The pressure at the top of a gas bubble at any point in the annulus while circulating it out using the "Driller's
method" can be calculated as follows:
1.Open the choke and start pumping the existing mud at the selected pump speed.
2.Adjust the choke opening until the choke pressure equals the closed-in annulus pressure plus the
overbalance margin. Record the choke pressures throughout the first circulation.
3.Read the standpipe pressure. It should agree with the calculated value, i.e. the normal pre-kick pump test
circulation pressure at the selected pump speed plus the closed-in drillpipe pressure, plus a small margin of
700 kPa (100 psi). If the observed standpipe pressure does not agree with the calculated value, consider the
observed pressure to be correct.
4.Note the standpipe pressure and thereafter keep it constant whilst maintaining a constant pump rate, until the
influx is circulated out.
5.When all influx has been circulated out, stop the pump and close in the well to check the closed-in drillpipe
and annulus pressures. At the end of the first circulation, the closed-in pressures of the annulus and drillpipe
should be the same and equal to the initial closed-in drillpipe pressure. The well is controlled but not killed.
During the first circulation the following should also be carried out:
maintain and record the density of the mud pumped into the drillstring. Ensure that it has the correct value;
A constant pump rate, approximately one half the speed used for the drilling operation, is maintained during the
second circulation.
During the period that the heavy mud (including the overbalance) is pumped down the drillstring, the standpipe
pressure should decrease until the heavy mud reaches the bit at which time it should be:
The standpipe pressure should remain constant after the heavy mud has reached the bit.
1.Plot the initial circulating pressure plus margin at the start of the second circulation.
2.Plot the heavy mud circulating pressure (Pc2) at the time that the heavy mud reaches the bit.
3.Whilst the heavy mud is being circulated into the annulus, the back pressure should be progressively reduced
to zero at the time when the heavy mud reaches the choke. The standpipe pressure should then equal the
heavy mud circulating pressure.
This assumes that the heavy mud gradient includes a suitable overbalance margin.
1.Open the choke and start pumping mud of the required density at the rate selected to kill the well. Maintain a
constant pumping rate.
2.Adjust the choke opening until the choke pressure equals the closed-in annulus pressure plus margin
observed at the end of the first circulation. Choke pressures should be recorded throughout the process.
3.Read the standpipe pressure. This should agree with the calculated standpipe pressure, i.e. the pre-kick
pump test circulating pressure plus the closed-in drillpipe pressure at the end of the first circulation including
the margin. If the standpipe pressure does not agree with the calculated value, consider the observed pressure
to be correct and modify the standpipe pressure kill graph accordingly.
4.When the heavy mud reaches the surface, stop pumping and check whether the well is dead.
During the second circulation the following should also be carried out:
maintain and record the density of the mud pumped into the drillstring; ensure that it has the correct value;
measure and record the properties of the mud returns until the well is killed;
Procedures for floating drilling operations are described in the Balanced mud method.
In this case the Drillers Method can be a better solution as the danger of gas expansion is removed
immediately while weighing up mud can take hours.
the hole and the wellhead equipment are subjected to high pressures for the shortest possible time since the
influx is circulated out and the well is killed in one circulation.
if large increases in mud weight is required, this may be possible in stages only
This method involves one circulation. Kill mud is prepared and is pumped from surface to bit while following a
prepared drillpipe pressure drop schedule. Once the kill mud enters the annulus, a constant drillpipe pressure
is maintained until the heavy mud returns to surface.
Procedure
The procedure for the Wait and Weight method is as follows:
After the well has been secured and pressures have stabilised, complete kill sheet including kill graph
Bring pumps up to speed keeping casing pressure constant by manipulating the choke
When pump is up to kill speed the choke is manipulated to keep the drill pipe pressure at initial circulating
pressure (ICP).
Pump kill mud down drill pipe keeping casing pressure constant and allowing drill pipe pressure to fall from ICP
to final circulating pressure (FCP).
When kill mud reaches the bit the drill pipe pressure should be at FCP. Continue pumping kill mud keeping drill
pipe pressure constant at FCP until the kick is circulated out and kill mud reaches surface.
Equations
KMW = (SIDPP / (0.052 * TVD)) + OMW
Trip margin may not be included in the calculation for kill mud weight. The major reason for this is to avoid any
unnecessary additional wellbore pressure that could result in formation breakdown.
OMW
Where:
the hole, the drillpipe pressure tends to drop of its own accord as the kill mud
moves down. Little or no choke adjustment is required.
Only in cases of diffused gas kicks with gas far up the annulus will significant
choke adjustments be needed during this period. After kill mud has reached
the bit, the drillpipe pressures is maintained at the Final Circulating Pressure,
until the kill mud returns to surface.
As with the Drillers method, this Final Circulating pressure is held constant as
long as pump rate is held constant at the selected value. If, for any reason, the
pump rate is felt to be wrong, it can be changed using the same procedure
described previously. However, pump rate changes should be avoided, where
possible. While the pump rate is adjusted, the casing pressure is held steady by
adjusting the choke. Once the pump is stabilized at its new speed, the revised
circulating pressure is read from the drillpipe gauge. If a gas influx is very
near to the surface, adjusting pump rate by holding a steady casing pressure
may significantly increase the bottom hole pressure. This is due to the rapid
expansion of gas near the surface. Alterations in pump rate are to be made
early on!
The following two graphs depict pressure variations during the Wait
and Weight method.
Circulating Pressure
Annular Pressure