Beruflich Dokumente
Kultur Dokumente
3X220 VAC
OUTPUT: 220 VAC, 192 VDC
WITH BYPASS ISOLATION TRANSFORMER (OPTION)
The equipment described in this document is not intended for use in connection
with any application requiring fail-safe performance, unless the application
design includes appropriate redundancy. This exclusion includes the operation
of nuclear power facilities, air traffic control or navigation systems, weapons
control systems, life-support systems, or any other system whose failure could
lead to injury, death, environmental damage or mass destruction.
Copyright 2009 by Gamatronic Electronic Industries Ltd.
The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws
protecting intellectual property, as well as any specific agreement protecting Gamatronic Electronic Industries Ltd.
rights in the aforesaid information. Neither this document nor the information contained herein may be published,
reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of
Gamatronic Electronic Industries Ltd. In addition, any use of this document or the information contained herein for any
purposes other than those for which it was disclosed is strictly forbidden.
Gamatronic Electronic Industries Ltd. reserves the right, without prior notice or liability, to make changes in equipment
design or specifications.
Information supplied by Gamatronic Electronic Industries Ltd. is believed to be accurate and reliable. However, no
responsibility is assumed by Gamatronic Electronic Industries Ltd. for the use thereof nor for the rights of third parties
which may be affected in any way by the use thereof.
Any representation(s) in this document concerning performance of Gamatronic Electronic Industries Ltd. product(s) are
for informational purposes only and are not warranties of future performance, either express or implied. Gamatronic
Electronic Industries Ltd. standard limited warranty, stated in its sales contract or order confirmation form, is the only
warranty offered by Gamatronic Electronic Industries Ltd. in relation thereto.
This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in
relation thereto unless specifically undertaken in Gamatronic Electronic Industries Ltd. sales contract or order
confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent
editions. If you have encountered an error, please notify Gamatronic Electronic Industries Ltd. All specifications are
subject to change without prior notice.
ii
TABLE OF CONTENTS
1. SAFETY PRECAUTIONS ...................................................................................... 1
1.1 Dos .............................................................................................................. 1
1.2 Donts........................................................................................................... 1
2. GENERAL FEATURES ......................................................................................... 2
2.1 Major Subsystems ...................................................................................... 3
2.1.1 Rectifier/Charger................................................................................. 3
2.1.2 Batteries............................................................................................... 3
2.1.3 Inverter................................................................................................. 3
2.1.4 Static Switch........................................................................................ 3
2.1.5 Control System ................................................................................... 3
2.2 Control Panel .............................................................................................. 4
2.3 Power On Self Tests ................................................................................... 5
2.4 Measurement............................................................................................... 5
2.5 Real-Time..................................................................................................... 6
2.6 Communications......................................................................................... 6
2.7 Event Logs .................................................................................................. 6
2.8 Ease of Use ................................................................................................. 6
2.9 Battery Check.............................................................................................. 6
2.10 Service Mode............................................................................................... 6
2.11 Connections ................................................................................................ 6
2.12 Parallel Operation (Option) ........................................................................ 7
2.12.1 Centralized vs. Decentralized Static Switch..................................... 7
3. CONTROL PANEL & INDICATORS ..................................................................... 9
3.1 Function buttons on the smaller cabinets ............................................. 11
3.2 Information Buttons ................................................................................. 11
3.3 The Control Panel on the Larger Cabinet ............................................... 15
3.3.1 Function Buttons on the Larger Cabinet ........................................ 15
3.3.2 Information Buttons on the Larger Cabinet ................................... 16
3.4 The LOG, SET, and HELP Buttons for All Models ................................. 20
3.4.1 System Fault Diagnostics ................................................................ 23
3.5 LED Indicators .......................................................................................... 25
3.6 Terminal Connections .............................................................................. 26
4. OPERATING THE PS SERIES UPS ................................................................. 27
4.1 Turning the UPS ON ................................................................................. 27
4.2 Turning the UPS OFF ............................................................................... 27
4.3 Activating MAINTENANCE BYPASS (Optional) ..................................... 28
4.4 Deactivating MAINTENANCE BYPASS (Optional) ................................. 28
4.5 Setting the Real-Time Clock .................................................................... 29
4.6 RS232 Interface......................................................................................... 29
4.7 The Alarm Interface .................................................................................. 30
4.8 Remote Monitor Box (Optional)............................................................... 32
4.8.1 Connecting the Monitor Box to the UPS MS/MP ............................ 32
5. TROUBLESHOOTING......................................................................................... 33
6. SITE PREPARATION .......................................................................................... 36
6.1 Site Preparation and Considerations...................................................... 36
6.2 Accessibility.............................................................................................. 36
6.3 Circuit Breakers ........................................................................................ 36
PS 3:1, 1030 kVA, 220 Vac out
iii
7. INSTALLATION ...................................................................................................37
7.1 Installation Procedure...............................................................................37
8. TECHNICAL SPECIFICATIONS ..........................................................................39
PS 3:1...........................................................................................................39
LIST OF FIGURES
Figure 1: UPS Operational Schematic ...................................................................................2
Figure 2: Control panel on smaller units (PC074).................................................................4
Figure 3: Control panel on medium-sized units (PC075) .....................................................4
Figure 4: Control panel on the larger units (PC085).............................................................5
Figure 5: Special parallel communication cable...................................................................7
Figure 6: Cabling for centralized ST.SW. configuration ......................................................8
Figure 7: Cabling for decentralized ST.SW. configuration ..................................................8
Figure 8: PC074 console .........................................................................................................9
Figure 9: PC075 console .........................................................................................................9
Figure 10: PC085 console .....................................................................................................10
Figure 11: Control panel on the larger cabinet ...................................................................15
Figure 12: LOG Messages Structure....................................................................................20
Figure 13: Active Current Sharing........................................................................................24
Figure 14: Voltage Correction...............................................................................................24
Figure 15: LED indicators on the PC074 and PC075 cabinets ..........................................25
Figure 16: LED indicators on the PC085 cabinet ................................................................25
Figure 17: Terminal connections on the stand-alone model.............................................26
Figure 18: Local-direct connection for monitoring and control........................................29
Figure 19: RS232 Connector Pin Assignment.....................................................................30
Figure 20: Troubleshooting flowchart .................................................................................34
Figure 21: PC Board Check Points & Voltage Ranges.......................................................35
LIST OF FIGURES
Table 1: Log Variables ...........................................................................................................21
Table 2: LED indicators and their meaning .........................................................................25
Table 3: Minimum recommended wire grades (cross-sectional area) .............................37
iv
1. SAFETY PRECAUTIONS
1.1
Dos
The UPS must be well grounded to the buildings grounding system with a
conductor that has a current carrying capacity that matches the rating of the
UPS.
If the unit contains an external battery cabinet, periodically check the grounding
connection between the external cabinet and the main UPS cabinet. (The
batterys cabinet body must be connected with the grounding screw located on
the rear panel of the electronic cabinet.)
Allow only qualified technicians to service the UPS. There are no userserviceable components. Do not try to repair it yourself!
WARNING
Appropriate precautions should be taken during inspection and servicing as
there is a risk of lethal electric shock. (The battery cabinet contains a series of
12-Volt batteries that provide high voltage and energy in the UPS body even
when the UPS is not connected to the electricity mains.)
1.2
Donts
Do not connect or disconnect the cable to the battery cabinet before the battery
circuit breaker is turned off.
Do not turn on the battery circuit breaker when the battery cabinet is
disconnected from the UPS.
WARNING
Do not touch the battery terminals of external batteries with bare hands.
Safety Precautions
2. GENERAL FEATURES
The PS Series 3:1 Phase, Uninterruptible Power Supply (UPS) employs Pulse Width
Modulation (PWM) and is controlled by a 16-bit micro-controller, to provide reliable,
sophisticated protection for every type of line fluctuation, including interruption of the
mains (electrical) supply.
In case of a power failure, the UPS provides backup power for a specific period of time.
The unit is oriented to operate like module in parallel with similar Gamatronic UPS
systems. The load is shared between the units. The parallel system is the most reliable
energy source for any critical load. If the system uses N+1 UPS units (the redundant
parallel system), the output voltage is not interrupted even if one of the units is faulty. If
the parallel system is equipped with additional Gamatronic Static Switch unit, the output
voltage is not interrupted even if more than one UPS is faulty.
The Gamatronic parallel UPS system contains the following features:
The system is user-friendly. Its operation is simple and requires no previous technical
knowledge. The UPS operates on-line and once activated, the unit provides voltage of
220 V at a stabilized 60 Hz frequency to any practical load.
When backup service is provided (on main line power breakdown), the UPS is powered
by batteries and maintains a constant output voltage supply. The system informs the
operator by means of LED indicators and audible signals of the occurrence of a power
failure.
General Features
An LCD display on the UPS front panel provides real-time, current operational status
providing the user with complete information regarding the operational status of the
UPS.
Using an RS232 communications port, similar status information may be viewed on a
computer monitor. Additionally, the system may be connected to a remote location via
a modem and a telephone line.
The unit consists of two major subsystems:
2.1
Major Subsystems
2.1.1
Rectifier/Charger
2.1.2
Batteries
The batteries are connected to the charger output and supply voltage during power
failures. The batteries are housed in the battery cabinets. The UPS include n internal
2-pole Battery circuit breaker as shown in figure 1.
2.1.3
Inverter
The inverter receives a DC voltage from the charger or batteries and supplies a
regulated, frequency-stabilized, AC voltage (power). The inverter incorporates an IGBT
transistorized bridge; driver, (PC968 board), an L-C filter circuit, isolated output
transformer circuit, current transformer, PC906 board, and a PC801 control board.
2.1.4
Static Switch
In case the inverter can't supply the load with the correct voltage (i.e. because of
overload, inrush current on connecting the load, inverter malfunction, etc.), the
ST.SW/Bypass automatically transfers the load from the inverter to the mains without
voltage interruption or disturbance. When the UPS is in BYPASS mode, the load draws
power directly from the mains, bypassing the inverter. The ST.SW automatically
switches the load back to the inverter when inverter's output voltage returns to normal.
The inverter is synchronized with the mains in both frequency and phase to ensure
correct operation of the static switch. The static switch includes PC690/PC920 boards
and RA101 - RA103 contactors.
2.1.5
Control System
General Features
2.2
Control Panel
The UPS is equipped with an LCD-display and touch pad control panel that enables the
user to effectively manage the UPS. Once the UPS is installed, the control panel
serves as the users primary interface with the system. Messages, warnings and error
conditions are relayed to the user through the control panels LCD display and through
audible alarms.
General Features
2.3
The UPS automatically performs a series of diagnostic tests when initially powered on.
2.4
Measurement
The user can receive real-time information regarding the units operation and condition
simply by pressing the appropriate status buttonthe real-time results are displayed on
the front LCD panel. A sample display follows.
General Features
2.5
Real-Time
The system includes a real-time clock and calendar that sequentially manage the log
file and provides the user with historical data. This information is accessible via the
LCD display or, optionally, through the RS-232 communications port.
2.6
Communications
The UPS relays all the measured data and events of the log file through an RS232
communications port to a host computer or, using a modem connected to a telephone
line, to a remote location, or via GMAC or GMACi, proprietary SNMP agents, for
network access.
2.7
Event Logs
The system compiles a listing of up to 256 extraordinary events of the mains, unit and
load during operation. This data is written to the log file and can be accessed easily at
any time through the display panel or computer (optional). This information is very
useful for maintenance and analyzing performance statistics.
2.8
Ease of Use
The UPS includes an on-line help feature that explains the systems features and
describes each of the LCD control buttons and indicators.
2.9
Battery Check
The unit automatically and continuously checks the battery cabinet connection with the
UPS.
2.10
Service Mode
The UPS has a technicians SERVICE MODE that is password protected. Access to
the service mode is only permitted after the technician successfully enters an assigned
password.
2.11
Connections
All connectionsconnection panel, input, output, and ST. SW are accessed via the
rear panel of the UPS.
General Features
2.12
Each UPS can optionally operate in parallel with similar units as part of a modular UPS
system. Up to 10 units can be connected in parallel.
Special technical solutions are used to synchronize all the units of the system, to
prevent circulation of energy between the UPS units and to isolate the faulty unit from
the common power bus. In addition, an active current sharing circuit changes the
output voltage of each UPS to provide proportional load sharing between the units.
One of the system's units takes on the function of Master. This unit is synchronized to
the mains power. The other units are Slaves and follow the Master. The function of
Master is not dedicated to one of the units. Any normally functioning UPS can be the
Master.
2.12.1
The UPS employs a Static Switch for functional over-ride. In parallel mode there are 2
possible options of Static Switch operation, centralized and decentralized.
In decentralized mode each UPS includes its own Static Switch which works
independently. However, if one UPS were to fail, the Static Switch would instantly be
triggered and supply the load directly from the mains. This would connect the inverter
of the other UPS directly to the mains which could potentially damage the other UPS.
Therefore, as illustrated below, (Figure 7A) to avoid such a hazard in decentralized
mode, the Static Switches are synchronized using a 3-wire cable.
For additional security, a second option is available as a centralized Static Switch. As
illustrated below, (Figure 7C) there is only one Static Switch (in a separate housing) for
the entire system. This method goes a long way in increasing system reliability,
because the output voltage is constant even if both UPSs are disconnected.
General Features
General Features
10
3.1
BUTTON
DESCRIPTION
UPS OFF
Pressing the UPS OFF button turns off the UPS. Confirmation of this action is
required. Wait 2 seconds, and confirm it by pressing UPS OFF again.
UPS ON
Pressing the UPS ON button turns on the UPS and sequentially displays the results
of the start-up diagnostic tests
ALARM OFF
Pressing the ALARM OFF button silences the alarm that sounds when there is a
system fault. If another fault occurs, the alarm returns to active mode.
Note: The ALARM LED remains lit until the problem is resolved to notify users
about the continued existence of a system fault.
BATTERY TEST
Pressing the BATTERY TEST button manually initiates a battery test. The unit also
continuously checks the battery cabinet connection with the UPS. Battery checks
are automatically performed at the following times:
Upon start-up
Every 200 hours of accumulated operating time
After battery cabinet reconnection (following a disconnection)
INV
Pressing the INV button connects the inverter to the output, manually taking the
UPS out of BYPASS mode.
Note: There is no display associated with this action.
B/P
Pressing the B/P button connects the mains to the output, putting the unit into
BYPASS mode. The unit requires confirmation of this action. Wait approximately 2
seconds, and confirm the selection by pressing the B/P button a second time.
3.2
Information Buttons
The UPS continually monitors its operational status. The user can display real-time
information about this status by pressing the appropriate information button. If an alarm
is triggered, the information buttons (except for LOG and ?) display information for
approximately 10 seconds, after which the LCD display reverts to the default STATUS
display.
The UPS maintains an event history in its log. The log can be accessed by pressing the
LOG button or, alternatively, by a computer through the optional RS232 connection or
at a remote location via modem communications.
Where appropriate, the LCD display provides information per R, S, and T phase and for
both voltage and current.
Sample LCD displays are presented below.
11
IN (Input)
Press the IN button to display the
units input voltage.
B/P (Bypass)
Press the B/P button to display the
units bypass voltage and current.
INV (Inverter)
Press the INV button to display the
unit's inverter voltage and current.
12
OUT (Output)
Press the OUT button to display the
units output voltage and current.
FREQ (Frequency)
Press the FREQ button to display the
units output and bypass frequency.
The operating inverter frequency is determined by the bypass frequency when operating
normally. Otherwise, the inverter frequency is determined by the quartz oscillator and
should be set at 50/60 Hz.
BATT (Battery)
Press the BATT button
to display the battery voltage.
13
TIME
Press the TIME button to display the
units current day/month (DD/MM), and
current time (HH:MM:SS).
STAT (Status)
Press the STAT button to display the
units status and accumulated working
time (HHHHH:MM:SS).
For status and fault analysis, see
System Fault Diagnostics on page 23.
14
3.3
The control panel has 6 function buttons for controlling the unit and 12 information
buttons for reporting the status of the UPS.
3.3.1
BUTTON
DESCRIPTION
UPS ON/OFF
When the UPS is OFF, pressing the UPS ON/OFF button turns on the UPS and
sequentially displays the results of the start-up diagnostic tests
When the UPS is ON, pressing the UPS ON/OFF button turns off the UPS.
Confirmation of this action is required. Wait 2 seconds, and confirm it by pressing
UPS OFF again.
BATTERY TEST
BATT
TEST
Pressing the BATTERY TEST button manually initiates a battery test. The unit also
continuously checks the battery cabinet connection with the UPS. Battery checks
are automatically performed at the following times:
Upon start-up
Every 200 hours of accumulated operating time
After battery cabinet reconnection (following a disconnection)
15
B/P INV
B/P
INV
When the UPS is in Inverter mode, pressing the B/P INV button connects the
mains to the output, putting the unit into Bypass mode. The unit requires
confirmation of this action. Wait approximately 2 seconds, and confirm the selection
by pressing the B/P INVbutton a second time.
When the UPS is in Bypass mode, pressing the B/P INV button connects the
inverter to the output, manually taking the UPS out of Bypass mode.
Note: There is no display associated with this action.
ALARM OFF
Pressing the ALARM OFF button silences the alarm that sounds when there is a
system fault. If another fault occurs, the alarm returns to active mode.
Note: The ALARM LED remains lit until the problem is resolved to notify users
about the continued existence of a system fault.
IN (Input)
Press the IN button to display
the units Input Voltage.
16
B/P (Bypass)
Press the B/P button to display
the units bypass voltage and
current.
INV (Inverter)
Press the INV button to display
the unit's Inverter Voltage and
Current.
OUT (Output)
Press the OUT button to display
the units Output Voltage and
Current.
17
FREQ (Frequency)
Press the FREQ button to
display the units Bypass and
Inverter Frequency.
The operating inverter frequency is determined by the bypass frequency when operating
normally. Otherwise, the inverter frequency is determined by the quartz oscillator and should
be set at 50/60 Hz.
BATT (Battery)
Press the BATT button
to display the battery voltage.
TIME
Press the TIME button to
display the units current
day/month (DD/MM), and
current time (HH:MM:SS).
To set the proper time or date
use the SET button, described
on page 21.
18
STAT (Status)
Press the STAT button to
display the units status and
accumulated working time
(HHHHH:MM:SS).
For status and fault analysis,
see System Fault Diagnostics
on page 23.
19
3.4 The LOG, SET, and HELP Buttons for All Models
LOG
Pressing the LOG button displays the units event log, which contains information about
the last extraordinary events of the mains, unit and load that occurred while the unit was
operating.
The log contains the 256 most recent events, each of which can be perused using the up
arrow
Each log occupies 2 windows. The first window to appear is the first part of the most
recent fault. Press the down arrow
to view the second window of the event.
; pressing the up
To view the 1st window of a previous event, press the up arrow
arrow once again will show the 1st window of the event previous to that. The down arrow
will show the second window. See the cycle in Figure 12 below.
20
Each log entry occupies two pages (two "screenfuls"); use the up and down arrow keys
to navigate the pages of the log file.
The first screen provides a description of the event with date and time. The
second screen shows the log number, variable values and fault results. The log
variables include typical UPS parameters for the event, listed in Table 1.
Table 1: Log Variables
Event
LOG Variable
Overload
Inverter fault
Bypass fault
Input fault
High temperature
Temperature C
DC voltage
Other fault
1 = Overload
Inverter
Bypass
Rectifier
Input
Phase sequence
Temperature
Battery test failure
Output
Load on bypass
Circulation (for parallel)
Slave receive failure (parallel only)
For example, fault 0009H = 0000000000001001 binary which translates as overload and
battery test failure.
21
Serial number
Nominal power
Bypass: YES for option with bypass, NO for option without bypass
Distance shutdown: YES if EPO and shutdown via interface alarm and
RS232 are supported, NO if shutdown is inhibited
Load LED bar: Triple for panel with 3 LED bars, Single for one integral
bar
22
3.4.1
UPS power
Load supply
Audible alarm
Load transfer
Battery check
1 = ON, 0 = OFF
1 = On bypass, 0 = On inverter
1 = Disabled, 0 = Enabled
1 = In progress, 0 = Pending
1 = In progress, 0 = Pending
1 = Fault is in phase R
1 = Fault is in phase S
1 = Fault is in phase T
1 = Fault exists
23
Bit 0:
Bit 1:
Bit 2:
Bit 7:
1 = Transferring started
1 = Inverter is OFF
1 = Inverter restarting
1 = Inverter under diagnosis
1 = Switching to inverter SRSW SCR is ON
1 = Switching to inverter SRSW SCR is OFF
1 = System in wait state
To view the active current sharing status, press the down arrow
Iact
IaR
IaS
IaT
Iavr
IavR
IavS
IavT
CORR RR
RS
RT
24
3.5
LED Indicators
LED Indicators provide information regarding the status or operation at a glance of the
UPS. They are color coded so that the user can easily and quickly identify areas for
concernRed indicates a fault or abnormal status (usually associated with an audible
alarm),
INDICATION WHEN ON
DEFAULT
STATUS
BYPASS
B/P
Red
OVERLOAD
Red
BATTERY TEST
Red
SYNC
Green
CHARGER
Rectifier/charger is operating
normally.
Green
INVERTER
Green
INV.
Green
LOAD LEVEL
Load level.
Green
LOAD LEVEL
Green
Red
25
3.6
Terminal Connections
26
"UPS off"
"UPS OK"
"TIME XXXXXXXX"
4.2
27
4.3
MAINTENANCE BYPASS allows the parallel UPS system to be shut down for servicing
without the users being affected.
Verify that the SYNC and BYPASS lights of the Static Switch unit are lit. (If they
are not lit, the load cant go into BYPASS mode.)
2.
3.
4.
5.
6.
7.
If there are no lights lit on the display panel it is possible to service the UPS.
Note:
1. The MAINTENANCE BYPASS mode cannot be serviced when it is
activated.
2. Do not turn the ST.SW off or on if there is galvanic insulation on the
ST.SW.
3. Any special, non-standard instructions are on the UPS by the circuit
breakers.
4.4
To deactivate MAINTENANCE BYPASS and retransfer the load to the UPS units:
Operate all the UPS units in the parallel system. After all the unit comes into normal
operation mode, lift up OUTPUT circuit breakers.
Pull down the MAINTENANCE BYPASS switch.
Press IVV/BYP switch of the Static Switch unit and verify that LED LOAD ON INV is lit.
WARNING
NEVER lift the MAINTENANCE BYPASS circuit breaker without first putting
the UPS in BYPASS mode (the red BYPASS light must be lit).
28
4.5
The real time clock is composed of the date and time fields and may be set by the
user. The date field contains three subfields (DD/MM/YY) and the time field contains
two subfields (HH:MM).
4.6
RS232 Interface
The UPS supports standard UPS protocol. Full information about the status of the UPS,
the value of its parameters, and the memory events log is displayed on a user-friendly
graphic interface. The graphic interface also allows the user to use the host computer
to execute a set of instructions for the UPS that includes shutdown, restart, battery
check, etc.
29
Communication parameters:
RS232
COM
No parity
1 stop bit
No flow control
Tx
Rx
SIGNAL
UPS
RD
TD
GND
4.7
30
NORMALLY OPEN
LINE FAIL SIGNAL
NORMALLY CLOSED
LINE FAIL SIGNAL
6
MAXIMUM
24VDC/1A
COMMON
LINE
GROUND
-9V
NORMALLY OPEN
GENERAL FAULT
MAX. 24VDC/1A
1
UPS SHUTDOWN
VIA AN EXTERNAL PULSE
(INPUT RESISTANCE TYP, 5Kohm)
31
4.8
The remote monitor box can be located a maximum distance of 50m from the UPS. It
is directly connected to the UPS with a 4-wire cable connected to the REMOTE
MONITOR interface of the UPS.
The control panel on the front of the monitor box displays audio and visual information
about the condition of the UPS, the mains, and the load. It also contains the following
function buttons:
UPS ON
UPS OFF
INV
ALARM OFF
BATTERY TEST
B/P
4.8.1
The measurements of the Monitor box are: Length - 265mm, height -135 mm, and
distance between the screws on the back of the box - 200mm.
32
5. TROUBLESHOOTING
If the unit stops operating normally, a red alarm light (ALARM) flashes, a warning beep
sounds, and one of the following emergency messages appears on the LCD:
MESSAGE
BATTERY LOW
STATE
COMMENTS
Battery is low
1. Input voltage is too
low.
INPUT FAULT
3. No input voltage
1. Bypass voltage is
too low.
B/P FAULT
2. Bypass voltage is
too high.
3. No bypass voltage
OVERLOAD
Overload
INVERTER FAULT
Malfunctioning inverter
OVER
TEMPERATURE
Over temperature
BATT. NOT
CONNECT
BATTERY UNDER
LOAD
BYPASS FREQ.
FAULT
FAULT CONDITION
SERVICE REQUIRED
RECTIFIER FAULT
DC voltage is faulty
Note: The following procedures are relevant in cases where the unit is not operating
normally and there are no LCD display panel messages.
These procedures are to be performed BY A TRAINED TECHNICIAN ONLY.
In the event that the unit has stopped operating in a normal manner, and the display
panel is not functioning, the technician should perform the following:
Troubleshooting
33
34
Troubleshooting
BOARD
CHASSIS CHECK
POINT
VOLTAGE
PC 801
TP10
5V 5%
PC 800
P13/1
12V 5%
PC 800
P13/2
12V 20%
Troubleshooting
35
6. SITE PREPARATION
6.1
Make sure that the room temperature does not exceed 40 C. UPS operation and
battery charging generates heat. Battery life can be extended by insuring a cool
operating site.
Place electrical equipment (load, computer monitor, etc.) at least 1 meter from the
UPS.
6.2
Accessibility
All access to the UPS is accomplished through the rear panel of the UPS.
All connectionsconnection panel, input, output, and STSW are accessed via the
rear panel of the UPS.
6.3
Circuit Breakers
The UPS has circuit breakers that are accessible through the rear of the unit.
Charger
Static Switch
Output
The UPS also has a Maintenance Bypass switch. This switch must only be operated
by qualified technical personnel according to the special procedures described in 4.3
and 4.4.
36
Site Preparation
7. INSTALLATION
7.1
Installation Procedure
Open the front access door using a flathead screwdriver to turn the lock.
2.
3.
RECTIFIER
BYPASS
OUTPUT
BATTERY (optional)
MAINTENANCE BYPASS (optional)
4.
5.
Connect the unit to the mains (electrical) cabinet with the grades of wire shown
in the following table. If local or national codes are stricter, follow those codes.
Table 3: Minimum recommended wire grades (cross-sectional area)
FOR PS-SP 3-1, 3X220 VAC INPUT, 220 VAC OUTPUT, 192 VDC
UPS
RECTIFIER
AC INPUT
BYPASS
AC INPUT
OUTPUT
BATTERY
10 kVA
6 mm2
10 mm2
10 mm2
16 mm2
15 kVA
10 mm2
16 mm2
16 mm2
25 mm2
20 kVA
16 mm2
25 mm2
25 mm2
35 mm2
30 kVA
25 mm2
35 mm2
35 mm2
50 mm2
6.
7.
"UPS OFF"
8.
Press UPS ON. The UPS is ready for use and begins charging the batteries.
9.
Installation
37
Verify that the voltage between the terminals is no more than 20V.
10.
11.
(Steps 6-11) and verify that output voltage V2 does not differ from V1
by more than 4V.
b. Repeat the check (Step 12) for all the UPS units in the system.
c. Observe the LCD messages in STAT indication mode. Verify that one
of the UPS is the Master and others are Slaves.
12.
13.
Measure the current between the UPS units in no load condition (circulation
current).
14.
Verify that the current between each two UPS units is less than 0.1*Inom (for
example, 7 A for 20 kVA). If this value is exceeded, regulate the current with
potentiometer R102 of PC871 PWM board.
15.
Press the INV/BYP key of the Static Switch unit and verify that transfer from UPS
to mains power and vice-versa is performed normally.
16.
17.
Verify that load is shared between the UPS units. (The difference between output
currents should be no more than 0.1*Inom. Adjust R102 of PC871 if necessary.
38
Installation
8. TECHNICAL SPECIFICATIONS
PS 3:1
AC INPUT (Rectifier/charger)
10 kVA
Voltage (V)
15 kVA
20 kVA
30 kVA
Voltage range
+10 % -15 %
Frequency
57-63 Hz
Power walk-in
12 sec.
Protection
Power Factor
0.80
BYPASS AC INPUT
OUTPUT
Voltage (V)
Power
(kVA)
(kW)
15
12
Efficiency ac-ac
at 100% load (%)
at 50% Load (%)
Heat dissipation (W) at full load
(1W = 3.4 BTU)
Inverter efficiency at 100% load (%)
Regulation
Frequency tracking range
Slew rate
Overload:
at 125%
at 150%
at 1000%
Load P.F.
Waveform
Crest factor
Total harmonic distortion (THD)
Protection
20
16
30
24
1978
2966
89
88
989
1483
92
2%
1, 2 3 Hz., selectable
1 Hz/Sec.
10 Minutes
30 Seconds
1 Cycle
0.8
Sinusoidal
3:1
Less than 2 % (at linear load)
Overload & short circuit
2%
Rejection ratio
Nominal DC voltage
Technical specifications
39
SNMP
Alarm interface
Shutdown software
Optional
LCD DATA
Input
Voltage
Bypass
Batteries
Temperature
Heat sink
-10 to 40 C
-20 to 60 C
95 % max., non-condensing
Altitude
UPS Standard
General & Safety
EMC
Design
EN50091-1
EN50091-2
ENV50091-3
MTBF (hours)
With ST. Switch
Without ST. Switch
250,000
100,000
54
PHYSICAL
Size (cm)
40
Height
75
95
95
130
Width
24
40
40
55
Depth
80
83.5
83.5
80
Weight (kg)
W/O batteries
200
220
240
275
Technical specifications