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TOLERANCING AND ENGINEERING STANDARDS

Tolerancing is just like written languages. It has its own standards. There are to
many standards like ANSI(Inch System), ISO (Metric System) etc. List of standards:
ANSI B4.1, ANSI B4.2, ISO 286, ISO 1829, ISO 2768, EN 20286, JIS B 0401. In an
assembly process the degree of "clearance" or "tightness" desired between mating
parts is important. In a manufacture of a machine, quality is a primary consideration.
Manufacturing precision taken into the product determines its quality, its cost and
selling price. Parts of a machine are designed in order to make a function. The
working parts have a definite relationship with each other: free rotation, free
longitudinal movement, clamping action, and permanent fixed position. Precision is
the degree of accuracy necessary to ensure the functioning of a part as intended.
Tolerance is the allowable variation for any given size in order to achieve a proper
function.

Tolerancing Definitions
NOMINAL SIZE : The size used for general description. Example; 7/8 inch Shaft,
25mm Shaft etc.
BASIC SIZE : The size used when the nominal size is converted to the decimal and
from which deviation are made to produce limit dimension. Example: .8750inch shaft
which is the basic size for a 7/8 inch nominal shaft.25mm nominal size which can be
basic size of 24.950mm.
LIMIT DIMENSION : The Lower and Upper permitted sizes for a single feature
dimension. 0.500-0.506 inch where 0.500 inch is the lower limit and 0.506 inch
upper limit dimensions
TOLERANCE :Tolerance is the allowable variation for any given size in order to
achieve a proper function. Tolerance equals the difference between lower and upper
limit dimensions. Example; for 0.500-0.506 inch the tolerance would be 0.006 inch.

BILATERAL TOLERANCE : It is a way to express tolerance by using both minus


and plus variations from a given size. Example;

inch. The limit dimensions are 1.120-1.130 inch. The tolerance is 0.010 inch.

UNILATERAL TOLERANCE : It is a way to express tolerance by using only minus


or plus variation from a given size. Example
inch. As you can see the first case uses a minus variation.

or

inch. The first case uses a minus and plus variation.


FIT : The general term of fit to describe the range of tightness designed into parts
which assemble one into another. The fit can be explained under the three
categories.
A-CLEARANCE FIT : A type of fit in which one part fits easily into another with a
resulting clearance gap. See the below example,
A clearance fit. The shaft is always smaller than the hole
Tolerance on shaft : 0.002
Tolerance on hole : 0.002
minimum clearance : 0.600 - 0.595 = 0.005 inch
maximum clearance : 0.602 - 0.593= 0.009 inch
The 0.005 clearance in for the tightest possible fit.

B-FORCE (INTERFERENCE) FIT : A type of fit in which one part must be forcibly
fitted into another. See the below example
An Force (interference) fit. when the shaft is always larger in diameter than the hole
parts must be assembled by pressure or heat expansion.
Tolerance on shaft : 0.001
Tolerance on hole : 0.001
minimum clearance : 0.500 - 0.503= -0.003 in (the tightest fit 0.003 in interference)
maximum clearance : 0.501 - 0.502 = -0.001 in (the loosest fit 0.001 in interference)
Maximum clearance=Minimum interference
Minimum clearance=Maximum interference

C-TRANSITION FIT : A type of fit in which loosest case provides a clearance fit and
the tightest case gives an interference fit. See the example below,

A transition fit exist when the maximum clearance is positive and the minimum
clearance is negative
Tolerance on shaft : 0.005
Tolerance on hole : 0.005
minimum clearance : 0.500 - 0.507 = -0.007 inch
The tightest fit is 0.007 in interference.
maximum clearance : 0.505 - 0.002 = 0.503 inch
The loosest fit is 0.003 in clearance
Transition fits are used only for locating a shaft relative to a hole,
where accuracy is important but either a clearance or interference is permitted.

ALLOWANCE : An alternative expression for tightest possible fit, which is minimum


clearance or maximum interference

Maximum allowance is 0.003.

BASIC-SHAFT SYSTEM : This is a system in which the basic size is included as


one of the limit dimensions of the shaft. But it is not for the hole. As an example: for
a basis size of 1.000 inch. The limit dimensions on the shaft could be 1.000 and
1.005 inch. The related hole could be 1.011 and 1.018 inch.
BASIC-HOLE SYSTEM : This is a system in which the basic size appears as one of
the limit dimensions of the hole. But it is not for the shaft. As an example for a basic
size of 1.000 inch, the limit dimensions of the hole might be 1.000 and 1.007 inch.
For the related shaft the limit dimensions could be 0.994 and 0.989 inch.
MINIMUM MATERIAL CONDITION : In this condition a hole is at its largest limit
dimension. A shaft is at its smallest limit dimension. This condition exists at
maximum clearance or minimum interference.
MAXIMUM MATERIAL CONDITION : In this condition a hole is at its smallest limit
dimension. The shaft is at its largest limit dimension. This condition exists at
minimum clearance or maximum interference. See example under the Force fit
condition.

Hole And Shaft Basis Limits And Fits


Hole basis limits and fits with Shaft basis limits and fits have been given as an example in the chart below. The
definitions for descriptions given in the chart explained as follows. The chart below gives simple understanding of Hole
Basis Limits and Shaft Basis Limits. Some of the application and some of the selected Preferred Fits for Hole and
Shaft Basis system have been given followed by Fits explanations.

More Clearance
(Close to Top of The Chart)
Clearance Fits

Transition
Fits
More Interference
(Close to Bottom of The Chart)

Interference
Fits

Description

Hole Basis

Shaft Basis

Free Running

H9/d9

D9/h9

Loose Running

H11/c11

C11/h11

Easy Running

H8/f8

F8/h8

Sliding

H7/g6

G7/h6

Close Clearance

H8/f7

F8/h7

Locational Clearance

H7/h6

H6/h7

Location- slight interference

H7/k6

K7/h7

Location/Transition

H7/n6

N7/h6

Location/Interference

H7/p6

P7/h6

Medium Drive Fit

H7/s6

S7/h6

Force Fit

H7/u6

U7/h6

Free Running; This type of tolerance can be usable where any special requirements for accuracy in not essential, but
good for wide temperature variation, heavy journal pressures and high running speeds.
Some of the applications: Multiple fits of shafts of production and piston machines, parts rotating very rarely or only
swinging..
Some of the selected Preferred fits: H9/d9, D9/h9, H9/C9, H9/d10, D9/h8, H8/d9, H8/d8, D10/h9,
Loose Running; Fits For wide commercial tolerances/clearances or allowances with parts on external members.
Some of the applications: Fits of parts exposed to corrosive effects, pivots, latches, contamination with dust and
thermal or mechanical deformations.
Some of the selected Preferred fits: H11/c11, H11/a11, C11/h11, H11/c9, D11/h11, H11/d11, A11/h11,
Easy Running; This is tuning fits with smaller clearances with general requirements for fit accuracy.
Some of the applications: Main fits of machine tools. General fits of shafts, regulator bearings, machine tool
spindles, sliding rods.
Some of the selected Preferred fits: H8/f8, H9/f8, F8/h6, F8/h7, H8/f7, H7/f7,
Sliding/Running Fit; This fit does not provide freely running. This running/sliding tolerance fits with very small
clearances for accurate guiding of shafts. This kind of tolerance helps the parts to move and turn freely and locate
accurately.
Some of the applications: sliding gears and clutch disks, parts of machine tools, pistons of hydraulic machines, rods
sliding in bearings, grinding machine spindles, crankshaft journals.
Some of the selected Preferred fits: H7/g6, H8/g7, G7/h6,
Close Clearance ( Spigots and Locations);This fit is for accurate location at moderate speeds and journal
pressures, and running on accurate machine parts. Running fits with smaller clearances with general requirements for
fit accuracy.
Some of the applications: General fits of shafts, machine tool spindles, main fits of machine tools, regulator

bearings, sliding rods.


Some of the selected Preferred fits: H8/f7, F8/h7, F8/h6, H9/f8, H8/f8, H7/f7,
Locational Clearance; For locating stationary parts, it provides snug fit. It provides freely assemble and disassemble.
This fit helps for precise guiding and centering of parts and mounting by sliding on without use of any great force, after
lubrication the parts can be turned and slid by hand.
Some of the applications: Roller guides. precise guiding of machines and preparations, exchangeable wheels.
Some of the selected Preferred fits: H7/h6, H8/h7, H8/h9, H8/h8,
Location- slight interference; This type of fit compromise between interference and clearance for accurate location.
With this fit, the parts can be assemble or disassemble without great force using a rubber mallet.
Some of the applications: Clutches, demountable fits of hubs of gears and pulleys, manual wheels, brake disks.
Some of the selected Preferred fits: H7/k6, H8/k7, K7/h6, K8/h7,
Location/Transition; This fit for accurate location where greater interference permissible. It is fixed fits with small
interferences or negligible clearances. Mounting of fits using pressing and light force.
Some of the applications: Armatures of electric motors on shafts, gear rims, fixed plugs, driven bushings, flushed
bolts.
Some of the selected Preferred fits: H7/n6, H8/n7, H8/p7, H7/m6, H8/m7, M8/h6, N7/h6, N8/h7,

Location/Interference; This type of fit where the assembled parts requiring rigidity and great alignment with prime
accuracy of location. Press fit which can be separated, pressed fits with guaranteed interference. Assembly of the
parts can be carried out using cold pressing.
Some of the applications: Bearing bushings, Hubs of clutch disks.
Some of the selected Preferred fits: H7/p6, H7/r6, H8/r7, P7/h6, R7/h6,
Medium Drive Fit This fit for shrink fit on light section or ordinary steel parts. Pressed fits with medium interference,
assembly of parts using hot pressing, assembly using cold pressing only with use of large forces. the tightest tolerance
usable for cast iron.
Some of the applications: Permanent coupling of gears with shafts, bearing bushings.
Some of the selected Preferred fits: H7/s6, H8/s7, H7/t6, H8/t7, S7/h6, T7/h6,
Force Fit; This fit suitable for parts which can be highly stressed. Pressed fits with big interferences, assembly using
pressing and great forces under different temperatures of the parts. This fit for shrink fits where the heavy pressing
forces required are impractical.
Some of the applications: Permanent couplings of gears with shafts, flanges.

Some of the selected Preferred fits: H7/u6, H8/u7, H8/u8, H8/x8, U7/h6, U8/h7,

ISO Tolerance Systems For Limits And Fits


This standard can be described as ISO 286:1988.This standard is being described in USA as ANSI (ANSI B4.2-1978).
American National Standard (ANSI B4.2-1978) describes ISO standard of metric fits and limits for mating machine
parts as approved for general engineering usage. This Standard is used as an international standard for linear
dimension tolerances. This ISO system is identical with the European standard (EN 20286:1993) and defines an
internationally recognized system of tolerances, deviations and fits. This system has been accepted in most industrially
developed countries in identical or by modifying wording system as a their national standard like Japan, British, USA
(JIS B 0401, DIN ISO 286, BS EN 20286, CSN EN 20286, etc.). General terms of shaft and hole can also be taken to
refer to the space contained by two parallel faces of any part, e.g. fits of keys in grooves.
The most important term relating to fits and limits are showmen in the figure below;

Deviations from the exact dimensions are unavoidable due to the nature of manufacturing processes.

Deviation: Difference between the size and the corresponding basic size. The basic size is assigned as limits of
deviation. it is same for both parts of their fits.

Lower Deviation: Difference between the min limit of part's size and corresponding basic size. It is designated "EI"
for Hole, "ei" for shaft

Upper Deviation: Difference between the max limit of part's size and the corresponding basic size. It is designated
"ES" for hole," es" for shaft

Fundamental Deviation: One of the deviations closest to the basic size.

For easy understanding of the "es", "ei", "ES", and "EI" and identification of their negative and positive
values, the letter may be interpreted as follow;
es: Error from zero line (Basic Size) to superior size of shaft.
ei: Error from zero line (Basic Size) to inferior size of shaft.
ES: Error from zero line (Basic Size) to superior size of hole.
EI: Error from zero line (Basic Size) to inferior size of hole.
Tolerance Zone: A zone representing the tolerance and its position in relating to the basis size. The tolerance zone is
also defined as a spherical zone limited by the upper and lower limit dimensions of the part.
Tolerance: The algebraic difference between the max and min limits on the part.

International Tolerance Grade (IT)


IT grade is a group of tolerances. Each of the tolerances of this system is marked "IT" with attached grade of accuracy
(IT01, IT0, IT1 ... IT18).IT Grades reference ISO 286. The magnitude of the tolerance zone is the variation in part size.
IT groups of tolerances such that tolerances for a particular IT number have the same relative level of accuracy but
vary depending on the basic size. A smaller grate of IT number provides a smaller tolerance zone. The fundamental IT
deviation for hole basis is designated by "H", the shaft designated by "h".

Tolerance Symboles:The tolerance symbol is established by combining the IT grade number and position letter for
tolerance. Capital letter like "H" for hole, and lower case letter like "h" for shaft.
Showing Internal part with IT symbol:

Showing External Part with IT symbol:

Application Field of International Tolerances of ISO 286 system:

APPLICATIONS

IT Grade Range

Measuring Instruments and Production of Gauges

IT01, IT0, IT1, IT2, IT3, IT4, IT5, IT6

General Engineering/Industry and Precision Fit

IT 5, IT6, IT7, IT8, IT9, IT10, IT11, IT12

Semi Finished Product

IT11, IT14, IT15, IT16

Structural Engineering

IT16, IT17, IT18

undamental Deviations Letter For Hole and Shaft Basis.


The Value for the Hole from "A" to "H" are positive (+), for the Shaft from "a" to "h" negative (-). The Value of
the Hole from "J" to "K" either positive (+) or negative (-), for Shaft form "j" to "k" either positive (+) or
negative (-).

Applications with ISO 286/ANSI B4.2-1978 International Tolerance Grade.


For best fit selection for a specific applications many factors can be effective. Such as speed, temperatures, length
engagement, materials, lubrications, humidity, bearing load and etc. To satisfy extreme conditions the best preferred fit
must be considered. The tolerances indicated by the International Tolerance (IT) Grades are general guide to
machining process given in ISO 286/ANSI B4.2-1978 showmen in the below table.
APPLICATIONS and PROCESS

IT Grade Range

LAPPING AND HONING

IT1, IT2, IT3, IT4, IT5,

CYLINDRICAL TURNING AND DIAMOND TURNING

IT4, IT5, IT6, IT7

PLANE/ SURFACE GRINDING

IT5, IT6, IT7, IT8, IT9

BROACHING AND REAMING

IT5, IT6, IT7, IT8, IT9

BORING AND TURNING

IT6, IT7, IT8, IT9, IT10, IT11, IT12

SAWING

IT9, IT10, IT11

POWDER METAL-SINTERED

IT7, IT8, IT9,IT10

MILLING

IT9,IT10,IT11, IT12, IT13

PLANING, SHAPING, COLD ROLLING AND DRAWING

IT10, IT11, IT12, IT13,IT14,

COLD ROLLING AND DRAWING

IT 4, IT5, IT6,IT7

DRIILING

IT11, IT12,IT13, IT14

DIE CASTING

IT12,;IT13,IT14, IT15

PUNCHING AND FORGING

IT13,IT14, IT15,IT16

HOT ROLLING, FALME CUTTING AND SAND CASTING

IT1 4,IT15, IT16

ISO 286 TOLERANCE BAND IT01 To IT7

Tolerance Band Given Below (IT01 To IT7) In Micrometer=(10 -3)mm


Example: IT1 For Nominal Size 0-3mm; 0.8m=0.8x(10-3)=0.0008mm

NOMINAL( BASIC) SIZES (mm)

INTERNATIONAL TOLERANCE GRADES

OVER

UP TO INCL.

IT01

IT0

IT1

IT2

IT3

IT4

IT5

IT6

IT7

0.3

0.5

0.8

1.2

10

0.4

0.6

1.5

2.5

12

10

0.4

0.6

1.5

2.5

15

10

18

0.5

0.8

1.2

11

18

18

30

0.6

1.6

2.6

13

21

30

50

0.8

1.6

2.6

11

16

25

50

80

0.8

1.2

13

19

30

80

120

1.5

2.5

10

16

22

35

120

180

1.2

3,5

12

18

25

40

180

250

4.5

10

14

20

29

46

250

315

2.5

12

16

23

32

62

315

400

13

18

25

36

57

400

500

10

16

20

27

40

63

500

630

4.5

11

16

22

30

44

70

630

800

10

12

18

25

35

50

80

800

1000

5.5

11

15

21

29

40

56

90

1000

1250

6.5

13

18

24

34

46

66

105

1250

1600

11

16

21

29

40

54

78

126

1600

2000

13

18

26

35

48

65

92

160

2000

2500

11

16

22

30

41

67

77

110

175

2500

3150

13

18

26

36

60

69

93

135

210

Equation Chart to Calculate Fundamental Deviation of Shaft Size Up to 500mm (Geometric Mean Dia "mm")

FORMULAE FOR FUNDAMENTAL DEVIATION FOR SHAFTS SIZES UP TO 500 mm


UPPER DEVIATION (es)
LOWER DEVIATION (ei)
Shaft Designation
In Microns (for D in mm)
Shaft Designation
a
= -(265 + 1.32D) for D 120
j5 to j8

In microns (for D in mm)


No formula

;and
= 3.52D for D > 120

js

= (140 + 0.852D); for D <160


;And
= 1.82D for D > 160

= 52D0.2 for D 40
= -(95 + 0.82) for D> 40

cd

G.M. of values for c and d

= 16D0.44

e
ef
f
fg
g

= -11D0.41
G.M. of values for e and f
= -5.5D0.41
G.M. of values for f and g
= -2.5D0.34

=0

ALL DEVIATIONS EXCEPT


THOSE GIVEN BELOW

k4 to k7
k for Grade 3 and 4

=0

= + (T7-IT6)

n
P

= + 5D0.34
= + IT7 + 0 to 5
= geometric mean of
values for p and s

r
s

= IT8 + 1 to 4; for D 50
= + 7T7 to + 0.4D; for D > 50

t
u
V
X
y
z
za
zb
zc

= + IT7 + 0.63D
= + IT7 + D
= + IT1 + 1.2525D
= + IT7 + 1.62D
= + IT7 + 2D
= + IT7 + 2.52D
= IT8 + 3 + 3.152D
= + IT9 + 4D
= + IT10 + 4D

GENERAL RULE:
Hole limits are identical with the shaft limits of the same symbole (Letter
and Grade)but disposed on the other side of the zero line.EI=-es (EI is equal
upper deviation of shaft of the same letter symbol but of opposite sign.)

IT9 and
ES=0
Closer Grades

N
For Size
Above
3mm

ITx1/2
=+ 0.6x 3 D

J,K.M,
and N

For Size
Above
3mm

Up to Grade
IT8 Inclusive SPECIALS RULES:
ES= Lower deviation ei of the shaft of the same letter symbol but one
grade finer and of opposite sign increased by the difference between the
tolerances of the two grades in;
ei+ITx=ES+ITn and ei-ITn= ES-ITx (x=n-1)

Formulae For Fundamental Deviations of Shafts up to size 500-3150mm

SHAFT

FORMULAE
FOR
DEVIATION IN
MICRON

HOLES

SHAFT
DESIGNATION

FUNDAMENTAL
DEVIATION

SIGN

HOLE
DESIGNATION

FUNDAMENTAL
DEVIATION

SIGN For "D" in mm

es

EI

16D0.44

es

EI

11D0.41

es

EI

5.5D0.41

es

EI

2.5D0.34

es

No
Sign

EI

No
Sign

js

ei

JS

ES

0.5ITn

ei

ES

ei

ES

0.024D+12.6

ei

ES

0.04+21

ei

ES

0.072D+37.8

ei

ES

Geometric mean
of the values "p"
and "s" or "P"
and "S"

ei

ES

IT7+0.4D

ei

ES

IT7+0.63D

ei

ES

IT7+D

ISO 286 Tolerance Band "IT8" To "IT16"


Tolerance Band Given Below (IT8 To IT16) In Micrometer=(10 -3)mm

NOMINAL( BASIC) SIZES (mm)

INTERNATIONAL TOLERANCE GRADES

OVER

UP TO INCL.

IT8

IT9

IT10 IT11

IT12

IT13

IT14

IT15

IT16

14

25

40

60

100

140

250

400

600

18

30

48

75

120

180

300

480

760

10

27

36

68

90

60

220

360

580

900

10

18

27

43

70

110

180

270

430

700

1100

18

30

33

52

84

130

210

330

520

840

1300

30

50

39

62

100

160

260

390

620

1000 1600

50

80

46

74

120

190

300

460

740

1200 1900

80

120

64

87

140

220

350

540

870

1400 2200

120

180

60

100 160

250

400

630

1000 1600 2500

180

250

72

115 185

290

460

720

1150

250

315

81

130 210

320

620

810

1300 2100 3200

315

400

89

140 230

360

570

890

1400 2300 3600

400

500

97

155 250

400

630

970

1500 2500 4000

500

630

110 175 280

440

700

1100

1750 2800 4400

630

800

125 200 320

500

800

1250 2000 3200 6000

800

1000

140 230 360

560

900

1400 2300 3600 5600

1000

1250

165 260 420

660

1060 1650 2600 4200 6600

1250

1600

195 310 500

780

1260 1950 3100 5000 7800

1600

2000

230 370 600

920

1500 2300 3700 6000 920

1850 2900

2000

2500

280 440 700

1100

1750 2800 4400 7000 11000

2500

3150

330 540 860

1360 2100 3300 5400 8000 1350

Calculation of International Tolerance Grades:


As mentioned before IT Grade have 18 standard tolerance. These IT Grades have their own numerical values for each
dimater step given in the tables above. IT Grades IT01 to IT5 are the most accurate and used essetially for gauge. IT
Grades IT6 to IT 16 are less accurate and are used for nonmating dimensions. International Grade can be calculated
as given below;

T:International Tolerance grade in (m)

D:Geometric mean dimension in millimeters (mm)

ITG:IT Grade (a positive integer)

Also T:International Tolerance can be showmen as;

"i": is standard tolerance unit/factor."i" for IT5 to IT 16 values can be calculated with the formula below;

Unit tolerance in (m). To calculate D;

where, D (mm) is the geometric mean of the lower and upper diameters of a particular diameter step within which the
chosen the diameter D lies. Standard Tolerance Unit/Factor the formula has parabolic relationship with the size of the
products. As the size increases, the tolerance within which a part can be manufactured also increases.

The Standards Tolerance values corresponding to IT grades IT01, IT0, IT1, see the chart below

INTERNATIONAL TOLERANCE GRADES


Values In Microns

IT01

IT0

IT1

Values For D In mm

0.3+0.008D

0.5+0.012D

0.8+0.020D

The Standards Tolerance values corresponding to IT grades IT5 to IT16, see the chart below

INTERNATIONAL TOLERANCE GRADES


Values In Microns

IT5

IT6

IT7

IT8

IT9

IT10

IT11

IT12

IT13

IT14

IT15

IT16

Values For D In mm

7i

10i

16i

25i

40i

64i

100i

160i

250i

400i

640i

1000i

EXAMPLE:

Lets chose the diameter of the shaft 60mm, and Tolerance grade H8f7; Calculation for Fundamental deviation,
Tolerances and Limit of size for Hole and, Shaft. Calculation of the Standard tolerance Unit;

The size range for 60mm Diameter would be 50-80mm from the ISO 286 table

D= 50 +80 mm=63.25mm
i=10-3 50 +60 +0.01x63.25=1.865micron or i=0.001865mm
For Shaft of f7 "i" value standard unit from the table;
Tolerance=16i=16x1.865=0.030mm
For Hole of H8 "i" value standard unit from the table;
Tolerance=25i=25x0.001865=0.046mm
Since design based on Hole basis, the fundamental deviation of hole is zero. Fundamental deviation for Shaft;

=-5.5xD0.41

=-5.5x63.250.41
=-30.114 microns=0.030mm
Shaft;
Higher Limit=Basic size-Fundamental Deviation=60-0.030=59.97mm
Lower Limit=Higher Limit-Tolerance=59.97-0.03=59.94mm
Hole;
Lower Limit=Basic Size=60mm
Higher Limit=Lower Limit+Tolerance=60+0.046=60.046mm

Calculation of Upper (es) and Lower (ei) Deviation For Shaft:


The deviations and fundamental tolerances provided by the ISO System. The limits of tolerance for holes or shafts are
designated by the appropriate letter indicating the fundamental deviation. And Tolerance grade is dominated by
followed by a suffix number. For example, if the hole deviation "H" and tolerance grade IT7,; designation would be H7,
if Shaft deviation "k" and tolerance grade IT6; designation would be k6.If the basic size 50mm, tolerance designation
would be 50H7 and 50k6.

The Upper and Lower deviations for Shaft are donated by "es" and "ei". The Upper and Lower deviations for Hole are
donated by "ES" and "EI". The Fundamental Deviations can be calculated with the help of some formulas given below.

Calculation Fundamental Upper and Lower Deviation Of Shaft:

es=ei+IT, ei=es-IT
Calculation Fundamental Upper and Lower Deviation Of Hole:
ES=EI+IT, EI=ES-IT

Table Below: Fundamental Upper Deviation For Shaft "a" to "js" (0 mm To 500 mm)
FUNDAMENTAL UPPER DEVIATION (es ) IT01 to IT16

Over

Up to
Incl.

cd

ef

fg

js

-270

-140

-60

-34

-20

-14

-10

-6

-4

-2

ITn/2

-270

-140

-70

-46

-30

-20

-14

-10

-6

-4

ITn/2

10

-280

-150

-80

-56

-40

-25

-18

-13

-8

-5

ITn/2

10

14

-290

-150

-95

-50

-32

-16

-6

ITn/2

14

18

-290

-150

-95

-50

-32

-16

-6

ITn/2

18

24

-300

-160

-110

-65

-40

-20

-7

ITn/2

24

30

-300

-160

-110

-65

-40

-20

-7

ITn/2

30

40

-310

-170

-120

-80

-50

-25

-9

ITn/2

40

50

-320

-180

-130

-80

-50

-25

-9

ITn/2

50

65

-340

-190

-140

-100

-60

-30

-10

ITn/2

65

80

-360

-200

-150

-100

-60

-30

-10

ITn/2

80

100

-380

-220

-170

-120

-72

-36

-12

ITn/2

100

120

-410

-240

-180

-120

-72

-36

-12

ITn/2

120

140

-460

-260

-200

-145

-85

-43

-14

ITn/2

140

160

-520

-280

-210

-145

-85

-43

-14

ITn/2

160

180

-580

-310

-230

-145

-85

-43

-14

ITn/2

180

200

-660

-340

-240

-170

-100

-50

-15

ITn/2

200

225

-740

-380

-260

-170

-100

-50

-15

ITn/2

225

250

-820

-420

-280

-170

-100

-50

-15

ITn/2

250

280

-920

-480

-300

-190

-110

-56

-17

ITn/2

280

315

-1050

-540

-330

-190

-110

-56

-17

ITn/2

315

355

-1200

-600

-360

-210

-125

-62

-18

ITn/2

355

400

-1350

-680

-400

-210

-125

-62

-18

ITn/2

400

450

-1500

-760

-440

-230

-135

-68

-20

ITn/2

450

500

-1650

-840

-480

-230

-135

-68

-20

ITn/2

Table Below: Fundamental Lower Deviation For Shaft "j" to "zc" (0 mm To 500 mm). Fundamental Deviation
IT01 to IT16 for "m" to "zc".

Over

Up to
Incl.

FUNDAMENTAL LOWER DEVIATION (ei)


j5/j6

j7

k4-k7 (incl.)

other k

-2

-4

10

14

18

-2

-4

12 15

19

23

10

-2

-5

10 15 19

23

10

14

-3

-6

12 18 23

28

14

18

-3

-6

12 18 23

28

33

39

45

18

24

-3

-8

15 22 28

35

41

47

54

63

24

30

-3

-8

15 22 28

35

41

48

55

64

30

40

-4

-10 2

17 26 34

43

48

60

68

80

40

50

-4

-10 2

17 26 34

43

54

70

81

97

50

65

-5

-12 2

11 20 32 41

53

66

65

80

-7

-12 2

11 20 32 43

59

75

80

100

-9

-15 3

13 23 37 51

71

91

100

120

-9

-15 3

13 23 37 54

79

120

140

-11

-18 3

15 27 43 63

92

140

160

-11

-18 3

15 27 43 65

160

180

-11

-18 3

15 27 43 68

180

200

-13

-21 4

17 31 50 77

200

225

-13

-21 4

225

250

-13

-21 4

250

280

-16

-26 4

280

315

-16

-26 4

315

355

-18

355

400

-18

400

450

450

500

za

zb

zc

20

26

32

40

60

28

35

42

50

80

28

34

42

52

67

97

33

40

50

64

90

130

60

77

108

150

73

98

136

188

75

88

118

160

218

94

112

148

200

274

114

136

180

242

325

87

102 122 144

172

226

300

405

102

120 146 174

210

274

360

480

124

146 178 214

258

335

445

585

104 144

172 210 254

310

400

525

690

122 170

202 248 300

365

470

620

800

100 134 190

228 280 340

415

535

700

900

108 146 210

252 310 380

465

600

780

1000

122 166 236

284 350 425

520

670

880

1150

17 31 50 80

130 180 258

310 385 470

575

740

960

1250

17 31 50 84

140 196 284

340 425 520

640

820

1050

1350

20 34 56 94

158 218 315

385 475 580

710

920

1200

1550

20 34 56 98

170 240 350

425 525 650

790

1000

1300

1700

-28 4

21 37 62 108 190 268 390

475 590 730

900

1150

1500

1900

-28 4

21 37 62 114

208 294 435

530 660 820

1000

1300

1650

2100

-20

-32 5

23 40 68 126 232 330 490

595 740 920

1100

1450

1850

2400

-20

-32 5

23 40 68 132 252 360 540

660 820 1000

1250

1600

2100

2600

Table Below: Fundamental Upper Deviation For Shaft "d" to js; Lower Deviation For Shaft "k" to "u" (500 mm
To 3150 mm)

FUNDAMENTAL UPPER DEVIATION (es)

Over

Up to
Incl.

500

560

-260

-145

560

630

-260

-145

630

710

-290

710

800

-290

800

900

900

1000

1000
1120

ef

fg

FUNDAMENTAL LOWER DEVIATION (ei)

js

-76

-22

ITn/2

26

44

78

150

280

400

600

-76

-22

ITn/2

26

44

78

155

310

450

660

-160

-80

-24

ITn/2

30

50

88

175

340

500

740

-160

-80

-24

ITn/2

30

50

88

185

380

560

840

-320

-170

-86

-26

ITn/2

34

56

100

210

430

620

940

-320

-170

-86

-26

ITn/2

34

56

100

220

470

680

1050

1120

-350

-195

-98

-28

ITn/2

40

66

120

250

520

780

1150

1250

-350

-195

-98

-28

ITn/2

40

66

120

260

580

840

1300

1250

1400

-390

-220

-110

-30

ITn/2

48

78

140

300

640

960

1450

1400

1600

-390

-220

-110

-30

ITn/2

48

78

140

330

720

1050

1600

1600

1800

-430

-240

-120

-32

ITn/2

58

92

170

370

820

1200

1850

1800

2000

-430

-240

-120

-32

ITn/2

58

92

170

400

920

1350

2000

2000

2240

-480

-260

-130

-34

ITn/2

68

110

195

440

1000

1500

2300

2240

2500

-480

-260

-130

-34

ITn/2

68

110

195

460

1100

1650

2500

2500

2800

-520

-290

-145

-38

ITn/2

76

135

240

550

1250

1900

2900

2800

3150

-520

-290

-145

-38

ITn/2

76

135

240

580

1400

2100

3200

Calculation of Upper (Es) and Lower (Ei) Deviation For Holes:

Table Below: Fundamental Deviation For IT01 To IT16. Fundamental Deviations "A" To "JS"; ITn's 6,7, and 8 For .
Fundamental Deviations "J", ITn's 7,8, and >8 For "K"only applies.
Over

Up to
Incl.

FUNDAMENTAL LOWER DEVIATION (El) IT01 to IT16

FUNDAMENTAL UPPER DEVIATION (Es)

CD

EF

FG

H JS

J6

J7

J8

K7

K8

>K8

270

140

60

34

20

14

10

IT/2

270

140

70

46

30

20

14

10

IT/2

10

10

280

150

80

56

40

25

18

13

IT/2

12

10

14

290

150

95

50

32

16

IT/2

10

15

14

18

290

150

95

50

32

16

IT/2

10

15

18

24

300

160

110

65

40

20

IT/2

12

20

10

24

30

300

160

110

65

40

20

IT/2

12

20

10

30

40

310

170

120

80

50

25

IT/2

10

14

24

12

40

50

320

180

130

80

50

25

IT/2

10

14

24

12

50

65

340

190

140

100

60

30

10

IT/2

13

18

28

14

65

80

360

200

150

100

60

30

10

IT/2

13

18

28

14

80

100

380

220

170

120

72

36

12

IT/2

16

22

34

10

16

100

120

410

240

180

120

72

36

12

IT/2

16

22

34

10

16

120

140

460

260

200

145

85

43

14

IT/2

18

26

41

12

20

140

160

520

280

210

145

85

43

14

IT/2

18

26

41

12

20

160

180

580

310

230

145

85

43

14

IT/2

18

26

41

12

20

180

200

660

340

240

170

100

50

15

IT/2

22

30

47

13

22

200

225

740

380

260

170

100

50

15

IT/2

22

30

47

13

22

225

250

820

420

280

170

100

50

15

IT/2

22

30

47

13

22

250

280

920

480

300

190

110

56

17

IT/2

25

36

55

16

25

280

315

1050

540

330

190

110

56

17

IT/2

25

36

55

16

25

315

355

1200

600

360

210

125

62

18

IT/2

29

39

60

17

28

355

400

1350

680

400

210

125

62

18

IT/2

29

39

60

17

28

400

450

1500

760

440

230

135

68

20

IT/2

33

43

66

18

29

450

500

1650

840

480

230

135

68

20

IT/2

33

43

66

18

29

Table Below: Fundamental Deviations For "M" and "N" ; ITn's 7,8, and >8 . Fundamental Deviations "P" To "ZC" ITn's> 7
only applies.
Over

Up to
Incl.

FUNDAMENTAL DEVIATION (Es )


M7 M8 >M8

N7

N8 >N8

ZA

ZB

ZC

-2

-2

-2

-5

-4

-4

-6

-10

-14

-18

-20

-26

-32

-40

-60

-4

-4

-2

-12 -15

-19

-23

-28

-35

-42

-50

-80

10

-6

-4

-3

-15 -19

-23

-28

-34

-42

-52

-67

-97

10

14

-7

-5

-3

-18 -23

-28

-33

-40

-50

-64

-90

-130

14

18

-7

-5

-3

-18 -23

-28

-33

-39

-45

-60

-77

-108

-150

18

24

-8

-7

-3

-22 -28

-35

-41

-47

-54

-63

-73

-98

-136

-188

24

30

-8

-7

-3

-22 -28

-35

-41

-48

-55

-64

-75

-88

-118

-160

-218

30

40

-9

-8

-3

-26 -34

-43

-48

-60

-68

-80

-94

-112

-148

-200

-274

40

50

-9

-8

-3

-26 -34

-43

-54

-70

-81

-97

-114

-136

-180

-242

-325

50

65

-11

-9

-4

-32 -41

-53

-66

-87

-102

-122

-144

-172

-226

-300

-405

65

80

-11

-9

-4

-32 -43

-59

-75

-102

-120

-146

-174

-210

-274

-360

-490

80

100

-13

-10 -4

-37 -51

-71

-91

-124

-146

-178

-214

-258

-335

-445

-585

100

120

10

-13

-10 -4

-37 -54

-79

-104

-144

-172

-210

-254

-310

-400

-525

-690

120

140

-15

-12 -4

-43 -63

-92

-122

-170

-202

-248

-300

-365

-470

-620

-800

140

160

-15

-12 -4

-43 -65

-100

-134

-190

-228

-280

-340

-415

-535

-700

-900

160

180

11

-15

-12 -4

-43 -68

-108

-146

-210

-252

-310

-380

-465

-600

-780

-1000

180

200

-17

-14 -5

-50 -77

-122

-166

-236

-284

-340

-425

-520

-670

-880

-1150

200

225

-17

-14 -5

-50 -80

-130

-180

-258

-310

-385

-470

-575

-740

-960

-1250

225

250

12

-17

-14 -5

-50 -84

-140

-196

-284

-340

-425

-520

-640

-820

-1050

-1350

250

280

-20

-14 -5

-56 -94

-158

-218

-315

-385

-475

-580

-710

-920

-1200

-1550

280

315

12

-20

-14 -5

-56 -98

-170

-240

-350

-425

-525

-650

-790

-1000

-1300

-1700

315

355

11

-21

-16 -5

-62 -108

-190

-268

-390

-475

-590

-730

-900

-1150

-1500

-1900

355

400

13

-21

-16 -5

-62 -114

-208

-294

-435

-530

-660

-820

-1000

-1300

-1650

-2100

400

450

48

59

-23

-17 -6

-68 -126

-232

-330

-490

-595

-740

-920

-1100

-1450

-1850

-2400

450

500

25

25

-23

-17 -6

-68 -132

-252

-360

-540

-660

-820

-1000

-1250

-1600

-2100

-2600

Table Below: Fundamental Deviations "P" to "Z" For IT6 and IT7
Over

Up to
Incl.

FUNDAMENTAL DEVIATION (Es )


P6

P7

R6

R7

S6

S7

T6

T7

U6

U7

V6

V7

X6

X7

Y6

Y7

Z6

Z7

-6

-6

-10

-10

-14

-14

-18

-18

-20

-20

-26

-26

-9

-8

-12

-11

-16

-15

-20

-19

-25

-24

-32

-31

10

-12 -9

-16

-13

-20

-17

-25

-22

-31

-28

-39

-36

10

14

-15 -11 -20

-16

-25

-21

-30

-26

-37

-33

-47

-43

14

18

-15 -11 -20

-16

-25

-21

-30

-26

-36

-32

-42

-38

-57

-53

18

24

-18 -14 -24

-20

-31

-27

-37

-33

-43

-39

-50

-46

-59

-55

-69

-65

24

30

-18 -14 -24

-20

-31

-27

-37

-33

-44

-40

-51

-47

-60

-56

-71

-67

-84

-80

30

40

-21 -17 -29

-25

-38

-34

-43

-39

-55

-51

-63

-59

-75

-71

-89

-85

-107

-103

40

50

-21 -17 -29

-25

-38

-34

-49

-45

-65

-61

-76

-72

-92

-88

-109 -105 -131

-127

50

65

-26 -21 -35

-30

-47

-42

-60

-55

-81

-76

-96

-91

-116

-111

-138 -133 -166

-161

65

80

-26 -21 -37

-32

-53

-48

-69

-64

-96

-91

-114

-109 -140 -135 -168 -163 -204

-199

80

100

-30 -24 -44

-38

-64

-58

-84

-78

-117

-111

-139 -133 -171 -165 -207 -201 -251

-245

100

120

-30 -24 -47

-41

-72

-66

-97

-91

-137 -131 -165 -159 -203 -197 -247 -241 -303

-297

120

140

-36 -28 -56

-48

-85

-77

-115

-107 -163 -155 -195 -187 -241 -233 -293 -285 -358

-350

140

160

-36 -28 -58

-50

-93

-85

-127 -119

160

180

-36 -28 -61

-53

-101 -93

180

200

-41 -33 -68

-60

-113

200

225

-41 -33 -71

-63

-121 -113

225

250

-41 -33 -75

-67

-131 -123 -187 -179 -275 -267 -331 -323 -416 -408 -511

-503 -631

-623

250

280

-47 -36 -85

-74

-149 -138 -209 -198 -306 -295 -376 -365 -466 -455 -571 -560 -701

-690

280

315

-47 -36 -89

-78

-161 -150 -231 -220 -341 -330 -416 -405 -516 -505 -641 -630 -781

-770

315

355

-51 -41 -97

-87

-179 -169 -257 -247 -379 -369 -464 -454 -579 -569 -719 -709 -889

-879

355

400

-51 -41 -103 -93

-197 -187 -283 -273 -424 -414 -519 -509 -649 -639 -809 -799 -989

-979

400

450

-55 -45 -113

-103 -219 -209 -317 -307 -477 -467 -582 -572 -727 -717 -907 -897 -1087

-1077

450

500

-55 -45 -119

-109 -239 -229 -347 -337 -527 -517 -647 -637 -807 -797 -987 -977 -1237

-1227

-183 -175 -221 -213 -273 -265 -333 -325 -408

-400

-139 -131 -203 -195 -245 -237 -303 -295 -373 -365 -458

-450

-105 -157 -149 -227 -219 -275 -267 -331 -323 -416 -408 -511

-503

-171 -163 -249 -241 -301 -293 -376 -368 -461 -453 -566

-558

ISO Shaft Tolerances (ISO 286-2)(3mm-400mm):


ISO Shaft Tolerances for chart given below shows range between 3mm to 400mm. Nominal Dimension and Tolerance
Zone for Holes are in mm (Metric). ISO Shaft Tolerances help the manufacturer to machine the parts with specified
limits given by engineer. ISO Shaft Tolerance limits is designated with lower case letter as shown in the chart and It is
also described in previous pages.

Example: Nominal Size 3mm-6mm; -270m= -270(10-3)=-0.270mm

Grade

NOMINAL SHAFT SIZES (mm)

Over

10

18

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

Up to
and
incl.

10

18

30

40

50

65

80

100

120

140

160

180

200

225

250

280

315

355

400

a12

-270
-390

d6

-30
-38

-40
-49

-50
-61

-65
-78

-80
-96

-100
-119

-120
-142

-145
-170

-170
-199

-190
-222

-210
-246

e6

-20
-28

-25
-34

-32
-43

-40
-53

-50
-66

-60
-79

-72
-94

-85
-110

-100
-129

-110
-142

-125
-161

e13

-20 -25 -32 -40


-200 -245 -302 -370

-50
-440

-60
-520

-72
-612

-85
-715

-100
-820

-110
-920

-125
-1015

f5

-10
-15

-13
-19

-16
-24

-20
-29

-25
-36

-30
-43

-36
-51

-43
-61

-50
-70

-56
-79

-62
-87

f6

-10

-13

-16

-20

-25

-30

-36

-43

-50

-56

-62

-280 -290
-430 -470

-300
-510

-310 -320 -340 -360 -380 -410


-560 -570 -640 -660 -730 -760

-460
-860

-520 -580
-920 -980

-660 -740 -820 -920


-1120 -1200 -1280 -1440

-1050 -1200
-1570 -1770

-1350
-1920

-18

-22

-27

-33

-41

-49

-58

-68

-79

-88

-98

f7

-10
-22

-13
-28

-16
-34

-20
-41

-25
-50

-30
-60

-36
-71

-43
-83

-50
-96

-56
-108

-62
-119

g5

-4
-9

-5
-11

-6
-14

-7
-16

-9
-20

-10
-23

-12
-27

-14
-32

-15
-35

-17
-40

-18
-43

g6

-4
-12

-5
-14

-6
-17

-7
-20

-9
-25

-10
-29

-12
-34

-14
-39

-15
-44

-17
-49

-18
-54

g7

-4
-16

-5
-20

-6
-24

-7
-28

-9
-34

-10
-40

-12
-47

-14
-54

-15
-61

-17
-69

-18
-75

h4

0
-4

0
-4

0
-5

0
-6

0
-7

0
-8

0
-10

0
-12

0
-14

0
-16

0
-18

h5

0
-5

0
-6

0
-8

0
-9

0
-11

0
-13

0
-15

0
-18

0
-20

0
-23

0
-25

h6

0
-8

0
-9

0
-11

0
-13

0
-16

0
-19

0
-22

0
-25

0
-29

0
-32

0
-36

h7

0
-12

0
-15

0
-18

0
-21

0
-25

0
-30

0
-35

0
-40

0
-46

0
-52

0
-57

h8

0
-18

0
-22

0
-27

0
-33

0
-39

0
-46

0
-54

0
-63

0
-72

0
-81

0
-89

h9

0
-30

0
-36

0
-43

0
-52

0
-62

0
-74

0
-87

0
-100

0
-115

0
-130

0
-140

h10

0
-48

0
-58

0
-70

0
-84

0
-100

0
-120

0
-140

0
-160

0
-185

0
-210

0
-230

h11

0
-75

0
-90

0
0
-110 -130

0
-160

0
-190

0
-220

0
-250

0
-290

0
-320

0
-360

h12

0
0
0
0
-120 -150 -180 -210

0
-250

0
-300

0
-350

0
-400

0
-460

0
-520

0
-570

j5

+3
-2

+4
-2

+5
-3

+5
-4

+6
-5

+6
-7

+6
-9

+7
-11

+7
-13

+7
-16

+7
-18

j6

+6
-2

+7
-2

+8
-3

+9
-4

+11
-5

+12
-7

+13
-9

+14
-11

+16
-13

+16
-16

+18
-18

j7

+8
-4

+10 +12 +13


-5
-6
-8

+15
-10

+18
-12

+20
-15

+22
-18

+25
-21

+26
-26

+29
-28

js5

+2.5 +3
-2.5 -3

+5.5
-5.5

+6.5
-6.5

+7.5
-7.5

+9
-9

+10
-10

+11.5
-11.5

+12.5
-12.5

js6

+4
-4

+4.5 +5.5 +6.5


-4.5 -5.5 -6.5

+8
-8

+9.5
-9.5

+11
-11

+12.5
-12.5

+14.5
-14.5

+16
-16

+18
-18

js7

+6
-6

+7.5 +9
-7.5 -9

+12.5
-12.5

+15
-15

+17.5
-17.5

+20
-20

+23
-23

+26
-26

+28.5
-28.5

k5

+6
+1

+7
+1

+11
+2

+13
+2

+15
+2

+18
+3

+21
+3

+24
+4

+27
+4

+29
+4

k6

+9
+1

+10 +12 +15


+1 +1 +2

+18
+2

+21
+2

+25
+3

+28
+3

+33
+4

+36
+4

+40
+4

k7

+13 +16 +19 +23


+1 +1 +1 +2

+27
+2

+32
+2

+38
+3

+43
+3

+50
+4

+56
+4

+61
+4

m5

+9
+4

+12 +15 +17


+6 +7 +8

+20
+9

+24
+11

+28
+13

+33
+15

+37
+17

+43
+20

+46
+21

m6

+12 +15 +18 +21


+4 +6 +7 +8

+25
+9

+30
+11

+35
+13

+40
+15

+46
+17

+52
+20

+57
+21

m7

+16 +21 +25 +29


+4 +6 +7 +8

+34
+9

+41
+11

+48
+13

+55
+15

+63
+17

+72
+20

+78
+21

+4
-4

+9
+1

+4.5
-4.5

+10.5
-10.5

n5

+13 +16 +20 +24


+8 +10 +12 +15

+28
+17

+33
+20

+38
+23

+45
+27

+51
+31

+57
+34

+62
+37

n6

+16 +19 +23 +28


+8 +10 +12 +15

+33
+17

+39
+20

+45
+23

+52
+27

+60
+31

+66
+34

+73
+37

n7

+20 +25 +30 +36


+8 +10 +12 +15

+42
+17

+50
+20

+58
+23

+67
+27

+77
+31

+86
+34

+94
+37

p5

+17 +21 +26 +31


+12 +15 +18 +22

+37
+26

+45
+32

+52
+37

+61
+43

+70
+50

+79
+56

+87
+62

p6

+20 +24 +29 +35


+12 +15 +18 +22

+42
+26

+51
+32

+59
+37

+68
+43

+79
+50

+88
+56

+98
+62

r6

+23 +28 +34 +41


+15 +19 +23 +28

+50
+34

+60 +62 +73 +76 +88 +90 +93 +106 +109 +113 +126 +130 +144 +150
+41 +43 +51 +54 +63 +65 +68 +77 +80 +84 +94 +98 +108 +114

ISO Hole Tolerances (ISO 286-2) (3mm-400mm):


ISO Hole Tolerances for chart given below shows range between 3mm to 400mm. Nominal Dimension and Tolerance
Zone for Holes are in mm (Metric). ISO Hole Tolerances help the manufacturer to machine the parts with specified
litims given by engineer. ISO Hole Tolerance limits is designated with Capital Letter as shown in the chart and It is also
described in previous pages.

Example: Nominal Size 3mm-6mm; 28m = 28x(10-3)=0.028mm

Grade

NOMINAL HOLE SIZES (mm)

over

10

18

30 40 50

65

80

100 120 140 160 180

200

225

250

280

315

355

inc.

10

18

30

40 50 65

80

100 120 140 160 180 200

225

250

280

315

355

400

E6

+28
+20

+34
+25

+43
+32

+53
+40

+66
+50

+79
+ 60

+94
+72

+110
+85

+129
+100

+142
+110

+161
+125

E7

+32
+20

+40
+25

+50
+32

+61
+40

+75
+50

+90
+ 60

+107
+72

+125
+85

+146
+100

+162
+110

+185
+125

E11

+95
+20

+115
+25

+142
+32

+170
+40

+210
+50

+250
+ 60

+292
+72

+335
+85

+390
+100

+430
+110

+485
+125

E12

+140
+20

+175
+25

+212
+32

+250
+40

+300
+50

+360
+ 60

+422
+72

+485
+85

+560
+100

+630
+110

+695
+125

E13

+200
+20

+245
+25

+302
+32

+370
+40

+440
+50

+520
+ 60

+612
+72

+715
+85

+820
+100

+920
+110

+1 015
+125

F6

+18
+10

+22
+13

+27
+16

+33
+20

+41
+25

+49
+ 30

+58
+36

+68
43

+79
+50

+88
+56

+98
+62

F7

+22
+10

+28
+13

+34
+16

+41
+20

+50
+25

+60
+ 30

+71
+36

+83
43

+96
+50

+108
+56

+119
+62

F8

+28
+10

+35
+13

+43
+16

+53
+20

+64
+25

+76
+ 30

+90
+36

+106
43

+122
+50

+137
+56

+151
+62

G6

+12
+4

+14
+5

+17
+6

+20
+7

+25
+9

+29
+10

+34
+ 12

+39
+14

+44
+15

+49
+17

+54
+18

G7

+16
+4

+20
+5

+24
+6

+28
+7

+34
+9

+40
+10

+47
+ 12

+54
+14

+61
+15

+69
+17

+75
+18

G8

+22
+4

+27
+5

+33
+6

+40
+7

+48
+9

+56
+10

+66
+ 12

+77
+14

+87
+15

+98
+17

+107
+18

H6

+8
0

+9
0

+11
0

+13
0

+16
0

+19
0

+22
0

+25
0

+29
0

+32
0

+36
0

H7

+12
0

+15
0

+18
0

+21
0

+25
0

+30
0

+35
0

+40
0

+46
0

+52
0

+57
0

H8

+18
0

+22
0

+27
0

+33
0

+39
0

+46
0

+54
0

+63
0

+72
0

+81
0

+89
0

H9

+30
0

+36
0

+43
0

+52
0

+62
0

+74
0

+87
0

+100
0

+115
0

+130
0

+140
0

H10

+48
0

+58
0

+70
0

+84
0

+100
0

+120
0

+140
0

+160
0

+185
0

+210
0

+230
0

H11

+75
0

+90
0

+110
0

+130
0

+160
0

+190
0

+220
0

+250
0

+290
0

+320
0

+360
0

J6

+5
-3

+5
-4

+6
-5

+8
-5

+10
-6

+13
-6

+16
-6

+18
-7

+22
-7

+25
-7

+29
-7

J7

+6
-6

+8
-7

+10
-8

+12
-9

+14
-11

+18
-12

+22
-13

+26
-14

+30
-16

+36
-16

+39
-18

J8

+10
-8

+12
-10

+15
-12

+20
-13

+24
-15

+28
-18

+34
-20

+41
-22

+47
-25

+55
-26

+60
-29

JS6

+4
-4

+4.5
-4.5

+5.5
-5.5

+6.5
-6.5

+8
-8

+9.5
-9.5

+11
-11

+12.5
-12.5

+14.5
-14.5

+16
-16

+18
-18

JS7

+6
-6

+7.5
-7.5

+9
-9

+10.5
-10.5

+12.5
-12.5

+15
-15

+17.5
-17.5

+20
-20

+23
-23

+26
-26

+28.5
-28.5

JS8

+9
-9

+11
-11

+13.5
-13.5

+16.5
-16.5

+19.5
-19.5

+23
-23

+27
-27

+31.5
-31.5

+36
-36

+40.5
-40.5

+44.5
-44.5

K6

+2
-6

+2
-7

+2
-9

+2
-11

+3
-13

+4
-15

+4
-18

+4
-21

+5
-24

+5
-27

+7
-29

K7

+3
-9

+5
-10

+6
-12

+6
-15

+7
-18

+9
-21

+10
-25

+12
-28

+13
-33

+16
-36

+17
-40

K8

+5
-13

+6
-16

+8
-19

+10
-23

+12
-27

+14
-32

+16
-38

+20
-43

+22
-50

+25
-56

+28
-61

M6

-1
-9

-3
-12

-4
-15

-4
-17

-4
-20

-5
-24

-6
-28

-8
-33

-8
-37

-9
-41

-10
-46

M7

0
-12

0
-15

0
-18

0
-21

0
-25

0
-30

0
-35

0
-40

0
-46

0
-52

0
-57

M8

+2
-16

+1
-21

+2
-25

+4
-29

+5
-34

+5
-41

+6
-48

+8
-55

+9
-63

+9
-72

+11
-78

N6

-5
-13

-7
-16

-9
-20

-11
-24

-12
-28

-14
-33

-16
-38

-20
-45

-22
-51

-25
-57

-26
-62

N7

-4
-16

-4
-19

-5
-23

-7
-28

-8
-33

-9
-39

-10
-45

-12
-52

-14
-60

-14
-66

-16
-73

N8

-2
-20

-3
-25

-3
-30

-3
-36

-3
-42

-4
-50

-4
-58

-4
-67

-5
-77

-5
-86

-5
-94

P6

-9
-17

-12
-21

-15
-26

-18
-31

-21
-37

-26
-45

-30
-52

-36
-61

-41
-70

-47
-79

-51
-87

P7

-8
-20

-9
-24

-11
-29

-14
-35

-17
-42

-21
-51

-24
-59

-28
-68

-33
-79

-36
-88

-41
-98

P8

-12
-30

-15
-37

-18
-45

-22
-55

-26
-65

-32
-78

-37
-91

-43
-106

-50
-122

-56
-137

-62
-151

R6

-12
-20

-16
-25

-20
-31

-24
-37

-29
-45

-35 -37 -44


-54 -56 -66

-47
-69

-56
-81

-58
-83

-61
-86

-68
-97

-71
-100

-75
-104

-85
-117

-89
-121

-97
-133

-103
-139

R7

-11
-23

-13
-28

-16
-34

-20
-41

-25
-50

-30 -32 -38


-60 -62 -73

-41
-76

-48
-88

-50
-90

-53
-93

-60
-106

-63
-109

-67
-113

-74
-126

-78
-130

-87
-144

-93
-150

ISO Hole Tolerances (ISO 286-2) (400mm to 3150mm):


ISO Hole Tolerances for chart given below shows range between 400mm to 3150mm. Nominal Dimension and
Tolerance Zone for Holes are in mm (Metric). ISO Hole Tolerances help the manufacturer to machine the parts with
specified limits given by engineer. ISO Hole Tolerance limits is designated with Capital Letter as shown in the chart
and It is also described in previous pages.

Example: Nominal Size 400mm-500mm; 175m= 175x(10-3)=0.175mm

Grade

NOMINAL HOLE SIZES (mm)

Over

400

500

630

800

1000

1250

1600

2000

2500

Up To
And Incl.

500

630

800

1000

1250

1600

2000

2500

3150

E6

+175
+135

+189
+ 145

+210
+160

+ 226
+170

+261
+195

+298
+220

+332
+240

+360
+260

+420
+290

E7

+198
+135

+215
+145

+ 240
+160

+260
+170

+300
+195

+345
+220

+390
+240

+435
+260

+500
+290

E8

+ 232
+135

+255
+145

+285
+160

+310
+170

+360
+195

+415
+220

+470
+240

+540
+260

+620
+290

E9

+290
+135

+320
+145

+360
+160

+400
+170

+455
+195

+530
+ 220

+ 610
+240

+700
+260

+830
+290

E10

+385
+135

+425
+145

+480
+160

+ 530
+ 170

+615
+195

+720
+220

+840
+240

+960
+260

+1150
+290

F6

+108
+68

+120
+76

+130
+80

+142
+86

+164
+98

+ 188
+110

+212
+120

+240
+130

+280
+145

F7

+131
+68

+146
+76

+ 160
+80

+ 176
+86

+ 203
+98

+ 235
+110

+270
+120

+305
+130

+355
+145

F8

+165
+68

+ 186
+76

+205
+80

+ 226
+86

+263
+98

+305
+110

+350
+120

+410
+130

+475
+145

G6

+60
+20

+66
+22

+74
+24

+82
+26

+94
+28

+108
+30

+124
+32

+144
+34

+173
+38

G7

+83
+20

+92
+22

+ 104
+24

+116
+26

+133
+28

+ 155
+30

+182
+32

+209
+34

+248
+38

G8

+117
+20

+132
+22

+ 149
+24

+166
+26

+193
+28

+225
+30

+262
+32

+314
+34

+368
+38

H6

+40
0

+44
0

+50
0

+56
0

+66
0

+78
0

+92
0

+110
0

+135
0

H7

+63
0

+70
0

+ 80
0

+ 90
0

+105
0

+ 125
0

+150
0

+175
0

+210
0

H8

+97
0

+110
0

+125
0

+140
0

+165
0

+195
0

+230
0

+ 280
0

+330
0

H9

+155
0

+175
0

+200
0

+230
0

+260
0

+310
0

+370
0

+ 440
0

+540
0

H10

+250
0

+280
0

+320
0

+360
0

+420
0

+500
0

+600
0

+700
0

+860
0

H11

+400
0

+440
0

+500
0

+560
0

+660
0

+780
0

+920
0

+1100
0

+1350
0

JS6

+20
-20

+22
-22

+25
-25

+28
-28

+33
-33

+39
-39

+46
-46

+55
-55

+67.5
-67.5

JS7

+31.5
-31.5

+35
-35

+40
-40

+45
-45

+52.5
-52.5

+62.5
-62.5

+75
-75

+87.5
-87.5

+105
-105

JS8

+48.5
-48.5

+55
-55

+62.5
-62.5

+70
-70

+82.5
-82.5

+97.5
-97.5

+115
-115

+140
-140

+165
-165

K6

+8
-32

+0
-44

+0
-50

+0
- 56

+0
-66

+0
-78

+0
-92

+0
-110

+0
-135

K7

+18
-45

+0
-70

+0
-80

+0
-90

+0
-105

+0
-125

+0
-150

+0
-175

+0
-210

K8

+ 29
-68

+0
-110

+0
-125

+0
-140

+0
-165

+0
-195

+0
-230

+0
-280

+0
-330

M6

-10
-50

-26
-70

-30
-80

-34
-90

-40
-106

-48
-126

-58
-150

-68
-178

-76
-211

M7

0
-63

-26
-96

-30
-110

-34
-124

-40
-145

-48
-173

-58
-208

-68
-243

-76
-286

M8

+ 11
-86

-26
-136

-30
-155

-34
-174

-40
-205

-48
-243

-58
-288

-68
-348

-76
-406

N6

-27
-67

-44
-88

-50
-100

-56
- 112

-66
-132

-78
-156

-92
-184

-110
- 220

-135
-270

N7

-17
-80

-44
-114

-50
-130

-56
- 146

-66
-171

-78
-203

-92
-242

-110
- 285

-135
-345

N8

-6
-103

-44
-154

-50
-175

-56
- 196

-66
-231

-78
-273

-92
-322

-110
-390

-135
-465

P6

-55
-95

-78
-122

-88
-138

-100
-156

-120
- 186

-140
-218

-170
-262

-195
-305

-240
-375

P7

-45
-108

-78
-148

-88
-168

-100
- 190

-120
-225

-140
-265

-170
-320

-195
-370

-240
-450

P8

-68
-165

-78
-188

-88
-213

-100
-240

-120
- 285

-140
-335

-170
-400

-195
- 475

-240
-57

ANSI Standard Limits and Fits (ANSI B4.1-1967,R1974)


ANSI, This American Standard for preferred limits and fits for cylindrical parts presents definitions of terms applying to
fits between nonthreaded cylindrical and makes some recommendations on preferred sizes, fits, tolerances, and
allowances for use where they are applicable. The ANSI B4.1 charts data are provided in thousandths (.001) of an
inch.ANSI can be defined ANSI metric or ANSI Inch system. ANSI decimal inch system is based on ANSI Standard
(B4.1 - 1967(1979). ANSI Standard (B4.2 - 1978)metric system is based on ISO millimeter system. ANSI - American
National Standards Institute. ISO is International Organization for Standardization. ANSI standard is in accord with the
recommendations of American-British-Canadian (ABC) conferences up to diameter of 20 inches.The ABC proposal
comprises:(a)A grade system of fundamental tolerances for diameters 0.04 inch to approximately 20 inches, the
tolerance values in each grade being to the diameter by a given law of formula and each grade of tolerance being
approximately related to the others in the system in a preferred number ratio (R5 series, with 60 percent increments).
(a) A series of unilateral hole limits derived from the fundamental tolerances, for use with a hole basis system. (c) A
series of shaft, one of these limits being determined by the allowance ( according to some technical requirement), the
other being derived from it by addition or subtraction of the fundamental tolerance.(d) A selection of fits made by
recommended association of certain of the holes and shaft, the selection being adequate to cover most engineering
requirements.

What can be effective for selection of the fits?


Many factor can be affective for selecting proper fits such as bearing loads, speed, materials, length of engagement,
lubrication, humidity, and temperature etc. This all affect must be taken into consideration in the selection of the fits for
proper applications.

ANSI B4.1 - 1967(1979), R1974 Standard Tolerances


ANSI B4.1 standard implements 10 tolerance grades to meet the requirements of various production branches for
accuracy of products. ANSI B4.1 standard defines a system of preferred fits only for basic sizes up to 19.69 inch. ANSI
B4.1 system of tolerances is prescribed by the standard for basic sizes up to 200 in. ANSI B4.1 Tolerance Table
provides a suitable range from which appropriate tolerance for holes and shaft can be selected. This enables the use
of standard gages. Table shown below

NOMINAL( BASIC) SIZES


(INCHES)

INTERNATIONAL TOLERANCE GRADES

OVER

UP TO INCL.

IT4

IT5

IT6

IT7

IT8

IT9

IT10

IT11

IT12

IT13

0.12

0.12

0.15

0.25

0.4

0.6

1.0

1.6

2.5

0.12

0.24

0.15

0.20

0.3

0.5

0.7

1.2

1.8

3.0

0.24

0.40

0.15

0.25

0.4

0.6

0.9

1.4

2.2

3.5

0.40

0.71

0.2

0.3

0.4

0.7

1.0

1.6

2.8

4.0

10

0.71

1.19

0.25

0.4

0.5

0.8

1.2

2.0

3.5

5.0

12

1.19

1.97

0.3

0.4

0.6

1.0

1.6

2.5

4.0

10

16

1.97

3.15

0.3

0.5

0.7

1.2

1.8

3.0

4.5

12

18

3.15

4.73

0.4

0.6

0.9

1.4

2.2

3.5

14

22

4.73

7.09

0.5

0.7

1.0

1.6

2.5

4.0

10

16

25

7.09

9.85

0.6

0.8

1.2

1.8

2.8

4.5

12

18

28

9.85

12.41

0.6

0.9

1.2

2.0

3.0

5.0

12

20

30

12.41

15.75

0.7

1.0

1.4

2.2

3.5

14

22

35

15.75

19.69

0.8

1.0

1.63

2.5

10

16

25

40

19.69

30.09

0.9

1.2

2.0

12

20

30

50

30.09

41.49

1.0

1.6

2.5

10

16

25

40

60

41.49

56.19

1.2

2.0

12

20

30

50

80

56.19

76.39

1.6

2.5

10

16

25

40

60

100

76.39

100.9

2.0

12

20

30

50

80

125

100.9

131.9

2.5

10

16

25

40

60

100

160

131.9

171.9

12

20

30

50

80

125

200

131.9

200

10

16

25

40

60

100

160

250

Tolerances in Thousandths of an Inch. All tolerances above the Blue line are in accordance with ABC
(American-British, Canadian) agreements.

ANSI B4.1 - 1967(1979), R1974 Standard Preferred Basic Sizes


All given dimensions in table are in inches. Based on ANSI B4.1, basic size of all mating parts should be chosen from
the fractional and decimal series in the table below.

Fractional

Decimal

Fractional

Decimal

Fractional

Decimal

1/64

0.015625

2-1/4

2.2500

9-1/2

9.5000

1/32

0.03125

2-1/2

2.500

10

10.000

1/16

0.0625

2-3/4

2.7500

10-1/2

10.500

3/32

0.09375

3.000

11

11.0000

1/8

0.1250

3-1/4

3.2500

11-1/2

11.5000

5/32

0.15625

3-1/2

3.500

12

12.0000

3/16

0.1875

3-3/4

3.7500

12-1/2

12.5000

1/24

0.2500

4.000

13

13.000

5/16

0.3125

4-1/4

4.2500

13-1/2

13.5000

3/8

0.3750

4-1/2

4.5000

14

14.0000

7/16

0.4375

4-3/4

4.7500

14-1/2

14.5000

1/2

0.5000

5.000

15

15.0000

9/16

0.5625

5-1/4

5.2500

15-1/2

15.5000

5/8

0.6250

5-1/2

5.500

16

16.0000

11/16

0.6875

5-3/4

5.7500

16-1/2

16.5000

3/4

0.7500

6.000

17

17.000

7/8

0.8750

6-1/2

6.500

17-1/2

17.5000

1.0000

7.000

18

18.0000

1-1/4

1.2500

7-1/2

7.500

18-1/2

18.5000

1-1/2

1.500

8.000

19

19.0000

1-3/4

1.7500

8-1/2

8.500

19-1/2

19.5000

2.000

9.000

20

20.0000

ANSI B4.1 - 1967(1979), R1974 Standard Fit Designations


ANSI B4.1 Standard arranged fits classes in three general groups according to the field and type of usage. Standard
fits are designated by means of some symbols which facilitate reference to classes of fits to get better understanding.
The symbols are not intended to be shown on the manufacturing detail drawings, only sizes should be specified on the
detail drawings.

1-) Running or Sliding Fits [RC]

2-) Locational Fits [LC, LT, LN]. This standard can be explained in three groups.

a-) Clearance Locational Fits [LC]

b-) Transition Locational Fits [LT]

c-) Interference Locational Fits [LN]

3-) Force or Shrink Fits [FN]

These letter symbols RC, LC, LT, LN, and FN are used with numbers representing the fit class. like RC4 represent
class 4. One of these symbols "with two letter and one number" represent a complete fit. This fit can be interference, in
and max clearance, and limits of sizes for mating parts.

1-) Running And Sliding Fits (RC):

Running and Sliding fits ranges are designated with RC1 to RC9.Throughout the range of the sizes limits of clearance
for this fit are intended to provide a running performance with suitable lubrication allowance. Loosest of the class fits,
used when a shaft is must move freely inside a hole or bearing, and the positioning of the shaft is not critical in this fit
like sliding gears and clutch disks, pivots, running and sliding fits of shafts, guiding bushings, pistons of hydraulic
machines, etc. There are nine such fits RC1 to RC9.The lower RC numbers are the tighter fits, the higher
numbers are the looser fits. RC1 to RC9 Fits may be described as follows;

RC1; Close Sliding Fits: This kind of fits are intended for the accurate location of parts which must assemble without
noticeable play.

RC2; Sliding Fits: This kind of fits are intended for the accurate location but with greater maximum clearance than
class RC1. Parts made to this fit turn and move easily. This type is not designed for free run. Sliding fits in larger sizes
may seize with small temperature changes.

RC3; Precision Running Fits: This kind of fits are about the closest fits which can be expected to run freely.
Precision running fits are intended for precision work at low speed, low bearing pressures, and light journal pressures.
RC3 is not suitable where noticeable temperature differences occur.

RC4; Close Running Fits: This kind of fits are mostly for running fits on accurate machinery with moderate surface
speed, bearing pressures, and journal pressures where accurate location and minimum play are desired. This kind of
fits also can be described as smaller clearances with higher requirements for precision fit.

RC5 and R6; Medium Running Fits: This kind of fits are designed for machines running at higher running speeds,
considerable bearing pressures, and heavy journal pressure. This kind of fits also can be described with greater
clearances with common requirements for fit precision.
RC7; Free Running Fits: This kind of fits are intended to use where accuracy is not essential. It is suitable for great
temperature variations. This fits are suitable to use without any special requirements for precise guiding of shafts.

RC8 and RC9; Loose Running Fits: This kind of fits are intended for use where wide commercial tolerances may be
required on the shaft. With this fits, The parts with great clearances with having great tolerances. Loose running fits
exposed to effects of corrosion, contamination by dust and thermal or mechanical deformations.

Graphical Representation of ANSI B4.1-1967 Running and Sliding Fits Table

Running and Sliding Limits and Fits For Cylindrical Parts


[(ANSI B4.1-1967,R1987)]
All limits shown in chart below are in thousandths of an inches. Symbols H5,g5, etc. are Shaft and Hole designations
used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to the Nominal
(basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in accordance with
ABC agreements. The values given under the "Clearance Limits Column" represent min and max amounts of
clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Nominal Class RC1
(Basic) Size
Standard
Ranges
Tolerance
(Inches) Clearanc Limits
e
Shaft
Limits
Hole
Over To
H5
g4

Class RC2

Class RC3

Class RC4

Standard
Standard
Standard
Tolerance
Tolerance
Tolerance
Clearanc Limits
Clearanc Limits
Clearanc Limits
e
e
e
Limits
Hole Shaft Limits
Hole Shaft Limits
Hole Shaft
H6
g5
H7
f6
H8
f7

0.12

0.1
0.45

+0.2
0

-0.1 0.1
-0.25 0.55

+0.25 -0.1
0
-0.3

0.3
0.95

+0.4
0

-0.3 0.3
-0.55 1.3

+0.6
0

-0.3
-0.7

0.12

0.40

0.15
0.5

+0.2
0

-0.15 0.15
-0.3 0.65

+0.3
0

-0.15 0.4
-0.35 1.12

+0.5
0

-0.4
-0.7

0.4
1.6

+0.7
0

-0.4
-0.9

0.24

0.40

0.2
0.6

+0.25 -0.2 0.2


0
-0.35 0.85

+0.4
0

-0.2 0.5
-0.45 1.5

+0.6
0

-0.5
-0.9

0.5
2.0

+0.9
0

-0.5
-1.1

0.40

0.71

0.25
0.75

+0.3
0

-0.25 0.25
-0.45 0.95

+0.4
0

-0.25 0.6
-0.55 1.7

+0.7
0

-0.6
-1.0

0.6
2.3

+1.0
0

-0.6
-1.3

0.71

1.19

0.3
0.95

+0.4
0

-0.3 0.3
-0.55 1.2

+0.5
0

-0.3
-0.7

0.8
2.1

+0.8
0

-0.8
-1.3

0.8
2.8

+0.2
0

-0.8
-1.6

1.19

1.97

0.4
1.1

+0.4
0

-0.4
-0.7

0.4
1.4

+0.6
0

-0.4
-0.8

1.0
2.6

+1.0
0

-1.0
-1.6

1.0
3.6

+1.6
0

-1.0
-2.0

1.97

3.15

0.4

+0.5

-0.4

0.4

+0.7

-0.4

1.2

+1.2

-1.2

1.2

+1.8

-1.2

0.2

-0.7

1.6

-0.9

3.1

-1.9

4.2

-2.4

+0.6
0

-0.5
-0.9

0.5
2.0

+0.9
0

-0.5
-1.1

1.4
3.7

+1.4
0

-1.4
-2.3

1.4
5.0

+2.2
0

-1.4
-2.8

3.15

4.73

0.5
1.5

4.73

7.09

0.6
1.8

+0.7
0

-0.6
-1.1

0.6
2.3

+1.0
0

-0.6
-1.3

1.6
4.2

+1.6
0

-1.6
-2.6

1.6
5.7

+2.5
0

-1.6
-3.2

7.09

9.85

0.6
2.0

+0.8
0

-0.6
-1.2

0.6
2.6

+1.2
0

-0.6
-1.4

2.0
5.0

+1.8
0

-2.0
-3.2

2.0
6.6

+2.8
0

-2.0
-3.8

9.85

12.41

0.8
2.3

+0.9
0

-0.8
-1.4

0.8
2.9

+1.2
0

-0.8
-1.7

2.5
5.7

+2.0
0

-2.5
-3.7

2.5
7.5

+3.0
0

-2.5
-4.5

12.41 15.75

1.0
2.7

+1.0
0

-1.0
-1.7

1.0
3.4

+1.4
0

-1.0
-2.0

3.0
6.6

+2.2
0

-3.0
-4.4

3.0
8.7

+3.5
0

-3.0
-5.2

15.75 19.69

1.2
3.0

+1.0
0

-1.2
-2.0

1.2
3.8

+1.6
0

-1.2
-2.2

4.0
8.1

+2.5
0

-4.0
-5.6

4.0
10.5

+4.0
0

-4.0
-6.5

19.69 30.09

1.6
3.7

+1.2
0

-1.6
-2.5

1.6
4.8

+2.0
0

-1.6
-2.8

5.0
10.0

+3.0
0

-5.0
-7.0

5.0
13.0

+5.0
0

-5.0
-8.0

30.09 41.49

2.0
4.6

+1.6
0

-2.0
-3.0

2.0
6.1

+2.5
0

-2.0
-3.6

6.0
12.5

+4.0
0

-6.0
8.5

6.0
16.0

+6.0
0

-6.0
-10.0

41.49 56.19

2.5
5.7

+2.0
0

-2.5
-3.7

2.5
7.5

+3.0
0

-2.5
-4.5

8.0
16.0

+5.0
0

-8.0 8.0
-11.0 21.0

+8.0
0

-8.0
-13.0

56.19 76.39

3.0
7.1

+2.5
0

-3.0
-4.6

3.0
9.5

+4.0
0

-3.0
-5.5

10.0
20.0

+6.0
0

-10.0 10.0
-14.0 26.0

+10.0 -10.0
0
-16.0

76.39 100.9

4.0
9.0

+3.0
0

-4.0
-6.0

4.0
12.0

+5.0
0

-4.0
-7.0

12.0
25.0

+8.0
0

12.0
121.0
32.0
-17.0

+12.0 -12.0
0
-20.0

100.9 131.9

5.0
11.5

+4.0
0

-5.0
-7.5

5.0
15.0

+6.0
0

-5.0
-9.0

16.0
32.0

+10.0 -16.0 16.0


0
-22.0 42.0

+16.0 -16.0
0
-26.0

131.9 171.9

6.0
14.0

+5.0
0

-6.0
-9.0

6.0
19.0

+8.0
0

-6.0 18.0
-11.0 38.0

+12.0 -18.0 18.0


0
-26.0 50.0

+20.0 -18.0
0
-30.0

171.9 200

8.0
18.0

+6.0
0

-8.0 8.0
-12.0 22.0

+10.0 -8.0 22.0


0
-12.0 48.0

+16.0 -22.0 22.0


0
-32.0 63.0

+25.0 -22.0
0
-38.0

All limits shown in chart below are in thousandths of an inches. Symbols H8,e7, etc. are Shaft and Hole designations
used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to the Nominal
(basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in accordance with
ABC agreements. The values given under the "Clearance Limits Column" represent min and max amounts of
clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Nominal Class RC5
(Basic)
Standard
Size
Ranges Clearan Tolerance
Limits
(Inches) ce
Limits Hol Sha
Ove
To
e
ft
r
H8 e7

Class RC6

Class RC7

Class RC8

Standard Clearan Standard Clearan


Tolerance ce
Tolerance ce
Clearan Limits
Limits Limits
Limits
ce
Limits Hol Sha
Hol Sha
e
ft
e
ft
H9 e8
H9 d8

Class RC9

Standard Clearan Standard


Tolerance ce
Tolerance
Limits
Limits Limits
Hol Sha
e
ft
H10 c9

Hol
Sha
e
ft
H11

0.12

0.6
1.6

+0.6 -0.6 0.6


0
-1.0 2.2

+1.0 -0.6 1.0


0
-1.2 2.6

-1.0 -1.0 2.5


0
-1.6 5.1

+1.6 -2.5 4.0


0
-3.5 8.1

+2.5 -4.0
0
-5.6

0.12 0.24

0.8
2.0

+0.7 -0.8 0.8


0
-1.3 2.7

+1.2 -0.8 1.2


0
-1.5 3.1

+1.2 -1.2 2.8


0
-1.9 5.8

+1.8 -2.8 4.5


0
-4.0 9.0

+3.0 -4.5
0
-6.0

0.24 0.40

1.0
2.5

+0.9 -1.0 1.0


0
-1.6 3.3

+1.4 -1.0 1.6


0
-1.9 3.9

+1.4 -1.6 3.0


0
-2.5 6.6

+2.2 -3.0 5.0


0
-4.4 10.7

+3.5 -5.5
0
-7.2

0.40 0.71

1.2
2.9

+1.0 -1.2 1.2


0
-1.9 3.8

+1.6 -1.2 2.0


0
-2.2 4.6

+1.6 -2.0 3.5


0
-3.0 7.9

+2.8 -3.5 6.0


0
-5.1 12.8

+4.0 -6.0
0
-8.8

1.6
0.71 1.19
3.6

+1.2 -1.6 1.6


0
-2.4 4.8

-2.0 -1.6 2.5


0
-2.8 5.7

+2.0 -2.5 4.5


0
-3.7 10.0

+3.5 -4.5 7.0


0
-6.5 15.5

-7.0
+5.0 0
10.
5

2.0
4.6

+1.6 -2.0 2.0


0
-3.0 6.1

+2.5 -2.0 3.0


0
-3.6 7.1

+2.5 -3.0 5.0


0
-4.6 11.5

+4.0 -5.0 8.0


0
-7.5 18.0

-8.0
+6.0 0
12.
0

2.5
1.97 3.15
3.5

+1.8 -2.5 2.5


0
-3.7 7.3

+3.0 -2.5 4.0


0
-4.3 8.8

+3.0 -4.0 6.0


0
-5.8 13.5

+4.5 -6.0 9.0


0
-9.0 20.5

-9.0
+7.0 0
13.
5

+3.5 -5.0 7.0


0
-7.2 15.5-

-7.0
-5.0 10.
0
10. 24.0
5

10.
-9.0 0
0
15.
0

+4.0 -6.0 8.0


0
-8.5 18.0

-8.0
+6.0 12.0
0
12. 28.0
0

12.
+10.
0
0
0
18.
0

+4.5 -4.0 7.0


0
-6.8 14.3

+4.5 -7.0 10.


0
-9.8 21.5

10.
+7.0 0
15.0
0
34.0
14.
5

15.
+12.
0
0
0
22.
0

+5.0 -5.0 8.0


0
-8.0 16.0

-8.0
+5.0 12.0
0
11. 25.0
0

12.
+8.0 0
18.0
0
38.0
17.
0

18.
+12.
0
0
0
26.
0

14.
+9.0 0
22.0
0
45.0
20.
0

22.
+14.
0
0
0
31.
0

1.19 1.97

3.15 4.73

4.73 7.09

7.09 9.85

9.85

3.0
6.6

3.5
7.6

4.0
8.6

12.4 5.0
1
10.0

+2.2 -3.0 3.0


0
-4.4 8.7

+2.5 -3.5 3.5


0
-5.1 10.0

+2.8 -4.0 4.0


0
-5.8 11.3

+3.0 -5.0 5.0


0
-7.0 13.0

+3.5 -3.0 5.0


0
-5.2 10.7

+4.0 -3.5 6.0


0
-6.0 12.5

12.4 15.7 6.0


1
5
11.7

+3.5 -6.0 6.0


0
-8.2 15.5

+6.0 -6.0 10.0


0
-9.5 19.5

10.
+6.0 0
14.0
0
29.0
13.
5

15.7 19.6 8.0


5
9
14.5

-8.0
+4.0 8.0
0
10. 18.0
5

-8.0
+6.0 12.0
0
12. 22.0
0

12.
+6.0 0
16.0
0
32.0
16.
0

16.
+10.
0
25.0
0
51.0
0
22.
0

25.
+16.
0
0
0
35.
0

19.6 30.0 10.0


9
9
18.0

10.
+5.0 0
10.0
0
23.0
13.
0

10.
+8.0 0
16.0
0
29.0
15.
0

16.
+8.0 0
20.0
0
40.0
21.
0

20.
+12.
0
30.0
0
62.0
0
28.
0

30.
+20.
0
0
0
40.
0

30.0 41.4 12.0


9
9
22.0

12.
+6.0 0
12.0
0
28.0
16.
0

12.
+10.
0
20.0
0
36.0
0
18.
0

20.
+10.
0
25.0
0
51.0
0
26.
0

25.
+16.
0
40.0
0
81.0
0
35.
0

40.
+25.
0
0
0
56.
0

41.4 56.1 16.0


9
9
29.0

16.
+8.0 0
16.0
0
36.0
21.
0

16.
+12.
0
25.0
0
45.0
0
24.
0

25.
+12.
0
30.0
0
62.0
0
33.
0

30.
+20.
0
50.0
0
100.0
0
42.
0

-50.
+30.
0
70.
0
0

56.1 76.3 20.0


9
9
36.0

20.
+10.
0
20.0
0
46.0
0
26.
0

20.
+16.
0
30.0
0
56.0
0
30.
0

30.
0
40.0
16.0
81.0
0
40.
0

40.
+25.
0
60.0
0
125.0
0
56.
0

60.
+40.
0
0
0
85.
0

76.3 100. 25.0


9
9
45.0

25.
+12.
0
25.0
0
57.0
0
33.
0

25.
+20.
0
40.0
0
72.0
0
37.
0

40.
+20.
0
50.0
0
100.0
0
52.
0

50.
+30.
0
80.0
0
160.0
0
70.
0

+50. 80.
0
0
0
110

100. 131. 30.0


9
9
56.0

30.
+16.
0
30.0
0
71.0
0
40.
0

30.
+25.
0
50.0
0
91.0
0
46.
0

50.
+25.
0
60.0
0
125.0
0
66.
0

60.
+40.
0
100
0
200
0
85.
0

+60.
100
0
0
140

131. 171. 35.0


9
9
67.0

35.
+20.
0
35.0
0
85.0
0
47.
0

35.
+30.
0
60.0
0
110.0
0
55.
0

60.
+30.
0
80.0
0
160
0
80.
0

+50. 80.
130
0
0
260
0
110

+80.
130
0
0
180

171.
45.0
200
9
86.0

45.
+25.
0
45.0
0
110.0
0
61.
0

45.
+40.
0
80.0
0
145.0
0
75.
0

+40. 80.
100
0
0
200
0
125

+60.
100 150
0
310
0
140

+10
150
0
0
210

Locational Clearance Limits and Fits For Cylindrical Parts


[(ANSI B4.1-1967,R1987)][Table LC6-LC11]
All limits shown in chart below are in thousandths of an inches. Symbols H6,H7,s6, etc.. are Shaft and Hole
designations used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to
the Nominal (basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in
accordance with ABC agreements. The values given under the "Clearance Limits Column" represent min and max
amounts of clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Class LC6

Nominal
(Basic)
Size
Ranges
(Inches)

Ove
To
r

C
l
e
a
r
a
n
c
e
Limi
ts

Class LC7

Class LC8

Class LC9

Class LC10

Class LC11

C
C
C
C
l
l
l
l
e
e
e
e
a
a
a
a
Standard r
Standard r
Standard r
Standard r
Standard
Tolerance a
Tolerance a
Toleranc a
Toleranc a
Toleranc
Limits
n
Limits
n
e Limits n
e Limits n
e Limits
c
c
c
c
e
e
e
e
Limi
Limi
Limi
Limi
ts
ts
ts
ts

C
l
Standard e
Tolerance a
Limits
r
a
n
c
e
Limi
Hol Sha ts
Hol Sha
e
ft
e
ft
H9 f8
H10 e9

Hol Sha
e
ft
H10 d9

Hol
Sha
e
ft
H1
c10
1

Hol
e
Sha
H1 ft
2
+4
0

0.1
2

0.
1.9

+1.
0
0

-0.3 0.6
-0.9 3.2

+1.
6
0

-0.6 1.0
-1.6 2.0

+1.
6
0

-1.0 2.5
-2.0 6.6

+2.
-2.5 4
5
-4.1 12
0

0.1
2

0.2
4

0.4
2.3

+1.
2
0

-0.4 0.8
-1.1 3.8

+1.
8
0

-0.8 1.2
-2.0 4.2

+1.
8
0

-1.2 2.8
-2.4 7.6

0.2
4

0.4
0

0.5
2.8

+1.
4
0

-0.5 1.0
-1.4 4.6

+2.
2
0

-1.0 1.6
-2.4 5.2

+2.
2
0

-1.6 3.0
-3.0 8.7

0.4
0

0.7
1

0.6
3.2

+1.
6
0

-0.6 1.2
-1.6 5.6

+2.
8
0

-1.2 2.0
-2.8 6.4

0.7
1

1.1
9

0.8
4.0

+2.
0
0

-0.8 1.6
-2.0 7.1

+3.
5
0

1.1
9

1.9
7

1.0
5.1

+2.
5
0

-1.0 2.0
-2.6 8.5

+4.
0
0

1.9
7

3.1
5

1.2
6.0

+3.
0
0

+4.
-1.0 2.5
5
-3.0 10.0
0

+4.
-2.5 4.0
5
-5.5 11.5
0

3.1
5

4.7
3

1.4
7.1

+3.
5
0

+5.
-1.4 3.0
0
-3.6 11.5
0

-3.0 5.0 -5.0 -5.0 7


-6.5 13.5 0
-8.5 21

+9
0

4.7
3

7.0
9

1.6
8.1

+4.
0
0

+6.
-1.6 3.5
0
-4.1 13.5
0

-3.0 6
-7.5 16

+6
0

7.0
9

9.8
5

2.0
9.3

+4.
5
0

-2.0 4.0 +7
-4.8 15.5 0

9.8
5

12.
41

+5.
2.2
0
10.2
0

12.
41

15.
75

2.5 +6.
12.0 0

5
17

+6
0

-5
-11

+3.
-2.8 4.5 +5
0
-4.6 14.5 0
0

-4.5 6
-9.5 20

+7
0

-6
-13

+3.
-3.0 5
5
-5.2 17
0

+6
0

-5 7
-11 25

+9
0

-7
-16

+2.
8
0

+4.
-2.0 3.5
-3.5 6
0
-3.6 10.3
-6.3 20
0

+7
0

-6 8
-13 28

+1
0
0

-8
-18

-1.6 2.5
-3.6 8.0

+3.
5
0

-2.5 4.5
-4.5 13.

+5.
-4.5 7
0
-8.0 23
0

+8
0

-7 10
-15 34

+1
2
0

-10
-22

-2.0 3.6
-4.5 9.5

+4.
0
0

+6.
-3.0 5.0
-5.0 8
0
-5.5 15.0
-9.0 28
0

+10 -8 12
0
-18 44

+1
6
0

-12
-28

-6
10
10. 34
5

+12 -10 14
0
-22 50

+1
8
0

-14
-32

-7 11
-12 39

+14
-11 16
.
-25 60
0

+2
2
0

-16
-38

-6 8
-10 24

+10 -8 12
0
-14 44

+16 -12 18
0
-28 68

+2
5
0

-18
-43

-4.0 7
+7
-8.5 18.5 0

-7
10
11. 29
5

+12 -10 16
0
-17 52

+18 -16 22
0
-34 78

+2
8
0

-22
-50

+8.
-2.2 4.5
0
-5.2 17.5
0

-4.5 7
-9.5 20

-8
0

-7 12
-12 32

+12 -12 20
0
-20 60

+20 -20 28
0
-40 88

+3
0
0

-28
-58

-2.5 5.0 +9.


-6.0 20.0 0

-5 8
-11 23

+9
0

-8 14
-14 37

+14 -14 22
0
-23 66

+22 -22 30
0
-44 100

+3
5

-30
-65

-4.0 6.0 +7
-7.0 17.5 0

-4
-8

Hol
e
Sha
H1 ft
3

15.
75

19.
69

+6.
2.8
0
12.8
0

+10
-2.8 5.0
-5 9
.0
-6.8 21.0
-11 25
0

+10 -9 16
0
-15 42

+16 -16 25
0
-26 75

+25 -25 35
0
-50 115

+4
0
0

19.
69

30.
09

+8.
3.0
0
16.0
0

+12
-3.0 6.0
-6 10
.0
-8.0 26.0
-14 30
0

+12 -10 18
0
-18 50

+20 -18 28
0
-30 88

+30 -28 40
0
-58 140

+50 -40
0
-90

30.
09

41.
49

+10
3.5
-3.5 7
.0
19.5
-9.5 33
0

+16
-7 12
.0
-17 38
0

+16 -12 20
0
-22 61

+25 -20 30
0
-36 110

+40 -30 45
0
-70 165

-45
+60
0
105

41.
49

56.
19

-4.0
+12
+20
4.0
8.0
-8 14
.0
.0
24.0
12. 40.0
-20 46
0
0
0

+20 -14 25
0
-26 75

+30 -25 40
0
-45 140

+50 -40 60
0
-90 220

-60
+80
0
140

56.
19

76.
39

-4.5
+16
9.0 +25
4.5
-9 16
.0
50.0 .0
30.5
14.
-25 57
0
;
0
5

+25 -16 30
0
-32 95

+40 -30 50
0
-55 170

-50
+60
70
0
270
110

+10 -70
0
0
170

76.
39

+20
+30
100 5.0
-5 10.0
-10 18
.0
.0
.9
37.0
-17 60.0
-30 68
0
0

+30 -18 35
0
-38 115

+50 -35 50
0
-65 210

-50
+80
80
0
330
130

+12 -80
5
0
205

+25
+40
100 131 6.0
-6 12.0
-12 20
.0
.0
.9
.9
47.0
-22 67.0
-27 85
0
0

+40
-20 40
.0
-45 140
0

+60 -40 60
0
-80 260

+10 -60
90
0
410
0
160

+16 -90
0
0
250

131 171 7.0 +30 -7 14.0 +50 -14 25


.9
.9
57.0 .0
-27 94.0 0
-44 105

+50 -25 50
0
-55 180

-50
+80
80
0
330
100

-80
+12
100
5
500
205

+20
100
0
0
300

14.0 +60
171
7.0
-7
-14 25
200
40.0
114. .0
.9
72.0
-32
-54 125
0
0
0

+60 -25 50
0
-65 210

+10 -50
90
0
410
0
110

+16 -90
125
0
625
0
250

+25
125
0
0
375

-35
-75

b-) Locational Transition Fits [LT]:These fits lie between clearance and interference. Locational interference fits are
for application where accuracy of location in important. But for these kind of fits either small amount of clearance or
interference is permissible. fits These fits are a compromise between LC and LN (interference/force) fits. These fits
would allow either a small amount of clearance or interference. LT1, LT2 can be usable for bearing bushings, hubs of
gears, pulleys and bushings, retaining rings, etc. The parts can be assembled or disassembled manually. LT3, LT4 can
be usable clutches, pulleys, manual wheels, brake disks, etc. The parts can be assembled or disassembled without
any great force by using a rubber hammer. LT5, LT6 can be usable for armatures of electric motors on shafts, driven
bushings, gear rims, flushed bolts, etc. The parts can be assembled using low pressing forces. SHAFT "j7" with Hole
"H8" provides a transition fit averaging a slight clearance and is recommended for location fits requiring slightly less
clearance than is given with "h" shaft and where a slight interference is permissible. Typical applications are coupling
spigot and recesses, gear rings clamped t steel hubs, etc. SHAFT "k6" with Hole "H7" is a true transition fit averaging
virtually no clearance , and is recommended for location fits where a slight interference can be tolerated for the
purpose of eliminating vibration.

Graphical Representation of ANSI B4.1-1967 Locational Transition Fits Table

Locational Transition Limits and Fits For Cylindrical Parts [(ANSI B4.11967,R1987)]
All limits shown in chart below are in thousandths of an inches. Symbols H7,js6, etc. are Shaft and Hole designations
used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to the Nominal
(basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in accordance with
ABC agreements. The values given under the "Clearance Limits Column" represent min and max amounts of
clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Nominal Class LT1
Class LT2
Class LT3
Class LT4
Class LT5
Class LT6
(Basic)
Standard
Standard
Standard
Standard
Standard
Standard
Size
Tolerance
Tolerance
Toleranc
Toleranc Fit Tolerance Fit Tolerance
Ranges
Limits
e Limits
e Limits
Limits
Limits
(Inches) Fit Limits
Fit
Fit
Fit
Hol Shaf
Hol Shaf
Hol Sha
Hol Sha
Hol Shaf
Hol Shaf
Ove
To
e
t
e
t
e
ft
e
ft
e
t
e
t
r
H7 js6
H8 js7
H7 k6
H8 k7
H7 n6
H7 n7
0

+0.
+0.
0.10
0.10 -0.2
+0.2
0.12
4
6
+0.5
+0.1 +0.8
-0.2
0
0
0
0

+0.1
+0.
0.15
5
0.12 0.24
5
+0.6
0
5
0.15

-0.5 +0. +0.5


+0.
0.65
+0.1 4
+0.2
4
+0.1
5
0
5
0
5

+0.2
+0.
0.25
5
7
+0.9
0
5
0.25

+0.
+0.
-0.6
+0.6 -0.8
+0.8
5
5
+0.2
+0.3 +0.2
+0.3
0
0

+0.
+0.
+0.
-0.2
+0.2 -0.3
+0.3 0.5
0.24 0.40
6
9
6
+0.8
-0.2 +1.2
-0.3 +0.
0
0
0
5
+0.
+1.
-0.2
+0.2 0.35
0.40 0.71
7
0
+0.9
-0.2 +1.3
0
0
5

+0.3
5
0.35

0.65
+0.2
5

+0.
5
+0.
1

+0.
+0.
+0.
+0.
0.7
7
-0.8
+0.8 -1.0
+1.0
9
6
6
+0.
+0. +0.2
+0.4 +0.2
+0.4
0
0
0
8
1

+0.
+0.
0.5
5
7
+0.
+0.
0
6
1

+0.
+0.
+0.
0.8 +1. 8
-0.9
+0.9 -1.2
+1.2
7
7
+0. 0
+0. +0.2
+0.5 +0.2
+0.5
0
0
9
1

0.71 1.19 +0. +0.2 -0.4 +1. +0.4 +0. +0. +1. +0. -1.1 +0. +1.1 -1.4 +0. +1.4
0.25 8
5
+1.6 2
-0.4 0.6 8
6
0.9 2
9
+0.2 8
+0.6 +0.2 8
+0.6
+1.0 0
0
+0. 0
+0. +1. 0
+0.
0
0

0.25

+0.
+1.
+1.
+1.
-0.3
+0.3 -0.5
+0.5 0.7
7
1.19 1.97
0
6
0
+1.3
-0.3 +2.1
-0.5 +0.
+0.
0
0
0
9
1

+1. +1.
+1.
+1.
1.1
-1.3
+1.3 -1.7
+1.7
6
1
0
0
+1.
+0.3
+0.7 +0.3
+0.7
0
0
0
0
5

+1.
+1.
+1.
-0.3
+0.3 -0.6
+0.6 0.8
1.97 3.15
2
8
2
+1.5
-0.3 +2.4
-0.6 +1.
0
0
0
1

+0.
8
+0.
1

+1.
+1.
+1.
+1.
1.3
3
-1.5
+1.5 -2.0
+2.0
8
2
2
+1.
+0. +0.4
+0.8 +0.4
+0.8
0
0
0
7
1

+1.
+2.
+1.
-0.4
+0.4 -0.7
+0.7 1.0
3.15 4.73
4
2
4
+1.8
-0.4 +2.9
-0.7 +1.
0
0
0
3

+1.
0
+0.
1

+1.
+2.
+1.
+1.
1.5
5
-1.9
+1.9 -2.4
+2.4
2
4
4
+2.
+0. +0.4
+1.0 +0.4
+1.0
0
0
0
1
1

+1.
+2.
+1.
-0.5
+0.5 -0.8
+0.8 1.1
4.73 7.09
6
5
6
+2.1
-0.5 +3.3
-0.8 +1.
0
0
0
5

+1.
1
+0.
1

+1.
+2.
+1.
+1.
1.7
7
-2.2
+2.2 -2.8
+2.8
5
6
6
+2.
+0. +0.4
+1.2 +0.4
+1.2
0
0
0
4
1

+1.
+2.
+1.
-0.6
+0.6 -0.9
-0.9 1.4
7.09 9.85
8
8
8
+2.4
-0.6 +3.7
+0.9 +1.
0
0
0
6

+1.
4
+0.
2

+2.
+2.
+1.
+1.
2.0
0
-2.6
+2.6 -3.2
+3.2
8
8
8
+2.
+0. +0.4
+1.4 +0.4
+1.4
0
0
0
6
2

+2.
+3.
+2.
12.4 -0.6
+0.6 -1.0
-1.0 1.4
9.85
0
0
0
1
+2.6
-0.6 +4.0
+1.0 +1.
0
0
0
8

+1.
4
+0.
2

+2.
+3.
+2.
+2.
2.0
2
-2.6
+2.6 -3.4
+3.4
0
0
0
+2.
+0. +0.6
+1.4 +0.6
+1.4
0
0
0
8
2

+2.
+3.
+2.
12.4 15.7 -0.7
+0.7 -1.0
+1.0 1.6
2
5
2
1
5
+2.9
-0.7 +4.5
-1.0 +2.
0
0
0
0

+1.
6
+0.
2

+2.
+3.
++2.
+2.
2.4
4
+3.0 -3.8
+3.8
5
3.0 2
2
+3.
+0.
+1.6 +0.6
+1.6
0
+0.6 0
0
3
2

+2.
+0.
+2.
15.7 19.6 -0.8
+0.8 -1.2
+1.2 1.8
5
4
5
5
9
+3.3
-0.8 +5.2
-1.2 +2.
0
0
0
3

+1.
8
+0.
2

+4. +2.
+2.
+2.
2.7
-3.4
+3.4 -4.3
+4.3
0
7
5
5
+3.
+0.7
+1.8 +0.7
+1.8
0
0
0
0
8

c-) Locational Interference Fits [LN]:These fits are used where accuracy of location is prime importance.Locational
interference fits are used for parts requiring rigidity and alignment with no special requirements for bore pressure.The
parts can be assembled or disassembled using cold pressing and greater forces or hot pressing. Such fits are not for
parts designated to transmit frictional loads from one part to another by virtue of the tightness of fit. SHAFT "p6" with
Hole "H7" gives a true interference fit. It is the standard press fit for steel , cast iron, or brass to steel assemblies. The
amount of interference is too small for satisfactory press fit to be obtained in materials of low modulus of elasticity such
as light alloys. For these, SHAFT "s6" with Hole "H7" is used and typical applications are collars pressed on to shafts,
valves seatings, etc.

Graphical Representation of ANSI B4.1-1967 Locational Interference Fits Table

Locational Interference Limits and Fits For Cylindirical Parts


[(ANSI B4.1-1967,R1987)]
All limits shown in chart below are in thousandths of an inches. Symbols H7,p6, etc. are Shaft and Hole designations
used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to the Nominal
(basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in accordance with
ABC agreements. The values given under the "Clearance Limits Column" represent min and max amounts of
clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Nominal (Basic)
Size
Renges
(Inches)

Class LN1
Interference
Limits

Class LN2
Standard
Tolerance
Limits
Hole
H6

Shaft
n5

0
0.45

+0.25
0

+0.45
+0.25

0.24

0
0.5

+0.3
0

0.24

0.40

0
0.65

0.40

0.71

0.71

Interference
Limits

Class LN3
Standard
Tolerance
Limits
Hole
H7

Shaft
p6

0
0.65

+0.4
0

+0.65
+0.4

+0.5
+0.3

0
0.8

+0.5
0

+0.4
0

+0.65
+0.4

0
1.0

0
0.8

+0.4
0

+0.8
+0.4

1.19

0
1.0

+0.5
0

1.19

1.97

0
1.1

1.97

3.15

3.15

Interference
Limits

Standard
Tolerance
Limits
Hole
H7

Shaft
r6

0.1
0.75

+0.4
0

+0.75
+0.5

+0.8
+0.5

0.1
0.9

+0.5
0

+0.9
+0.6

+0.6
0

+1.0
+0.6

0.2
1.2

+0.6
0

+1.2
+0.8

0
1.1

+0.7
0

+1.1
+0.7

0.3
1.4

+0.7
0

+1.4
+1.0

+1.0
+0.5

0
1.3

+0.8
0

+1.3
+0.8

0.4
1.7

+0.8
0

+1.7
+1.2

+0.6
0

+1.1
+0.6

0
1.6

+1.0
0

+1.6
+1.0

0.4
2.0

+1.0
0

+2.0
+1.4

0.1
1.3

+0.7
0

+1.3
+0.8

0.2
2.1

+1.2
0

+2.1
+1.4

0.4
2.3

+1.2
0

+3.2
+1.6

4.73

0.1
1.6

+0.9
0

+1.6
+1.0

0.2
2.5

+1.4
0

+2.5
+1.6

0.6
2.9

+1.4
0

+2.9
+2.0

4.73

7.09

0.2
1.9

+1.0
0

+1.9
+1.2

0.2
2.8

+1.6
0

+2.8
+1.8

0.9
3.5

+1.6
0

+3.5
+2.5

7.09

9.85

0.2

+1.2

+2.2

0.2

+1.8

+3.2

1.2

+1.8

+4.2

Over

To

0.12

0.12

2.2

+1.4

3.2

+2.0

4.2

+3.0

+1.2
0

+2.3
+1.4

0.2
3.4

+2.0
0

+3.4
+2.2

1.5
4.7

+2.0
0

+4.7
+3.5

9.85

12.41

0.2
2.3

12.41

15.75

0.2
2.6

+1.4
0

+2.6
+1.6

0.3
3.9

+2.2
0

+3.9
+2.5

2.3
5.9

+2.2
0

+5.9
+4.5

15.75

19.69

0.2
2.8

+1.6
0

+2.8
+1.8

0.3
4.4

+2.5
0

+4.4
+2.8

2.5
6.6

+2.5
0

+6.6
+5.0

19.69

30.09

+2.0
0

0.5
5.5

+3.0
0

+5.5
+3.5

4.0
9.0

+3.0
0

+9.0
+7.0

30.09

41.49

+2.5
0

0.5
7.0

+4.0
0

+7.0
+4.5

5.0
11.5

+4.0
0

+11.5
+9.0

41.49

56.19

+3.0
0

1.0
9.0

+5.0
0

+9.0
+6.0

+7.0
+15.0

+5.0
0

+15.0
+12.0

56.19

76.39

+4.0
0

1.0
11.0

+6.0
0

+11.0
+7.0

10.0
20.0

+6.0
0

+20.0
+16.0

76.39

100.9

+5.0
0

1.0
14.0

+8.0
0

+14.0
+9.0

12.0
25.0

+8.0
0

+25.0
+20.0

100.9

131.9

+6.0
0

2.0
18.0

+10.0
0

18.0
12.0

15.0
31.0

+10.0
0

+31.0
+25.0

131.9

171.9

+8.0
0

4.0
24.0

+12.0
0

+24.0
+16.0

18.0
38.0

+12.0
0

+38.0
+30.0

171.9

200

+10.0
0

4.0
30.0

+16.0
0

+30.0
+20.0

24.0
50.0

+16.0
0

+50.0
+40.0

3-) Force or Shrink Fits [FN]:


These fits are designed, above all, for transfers of torsional moments using friction forces between Holes and Shafts.
Force and Shrink Fits are a type of interference fit which seek to maintain constant hole pressure for all sizes. The
interferece varies almost directly the diameter of the parts. The interference between the min and the max value is
kept small to ensure that resulting pressure are reasonable. The value of interference/loading capacity of the fit
increases with increasing class of the fit. When using force fit, surface unevenness of connected parts is partially
stripped and smoothed. This results in reduction of the original assembly interference and thus reduction of the
assembly loading capacity. The amount of mounting smoothness of the surface depends on load bearing treatment of
the connected part edge surface, speed of press and mainly on the roughness of connected parts. The press speed
should not exceed 2 mm/s. To prevent seizing, steel parts are usually greased. It is also necessary to grease contact
areas in case of large couplings with large interference, where extremely high press forces are required. Parts from
different materials may be dry-pressed. Greasing contact and coupling loading capacity. From the technological point
of view, a force fit is relatively simple and undemanding; but, it shows lower assembly loading capacity and reliability
than a transverse press/Shrink fit. Force and Shrink fits are described as follows;

FN1; Light Drive Fits: These type of fits are those requiring light assembly pressure, and they produce more or less
permanent assemblies. They are suitable in cast-iron external members or for thin sections or long fits.
FN2; Medium Drive Fits: These type of fits are suitable for ordinary steel parts, or shrink fits on light sections.
Medium Drive Fits are about the tightest fits that can be used with high-grade cast-iron external members.
FN3; Heavy Drive Fits: These type of fits are suitable for heavier steel parts or shrink fits in medium sections.
FN4;FN5 Force Drive Fits: These type of fits are for parts which can be highly and stressed or for shrink fits where
the heavy pressing forces required are impractical.

Graphical Representation of ANSI B4.1-1967 Force and Shrink Fits

The allowance for forced fits is very important. The allowance for forced fit per inch diameter usually from 0.001 inch to
0.0025 inch. The fair average is being 0.0015 inch. The allowance per inch usually decreases as the diameter of the
part increases. Thus the total allowance for a part diameter of 2 inches might be 0.004 inch. But for a part diameter of
8 inches the maximum allowance might not be over 0.009 or 0.0010 inches. The parts that need to be assembled by
forced fit are generally made cylindrical. But sometimes they are slightly tapered. The advantages of the tapered
surface are that the possibility of rubbing of the fitted surfaces are reduced. So less pressure will be required to
assemble the parts. So that the parts are more easily separated when disassemble is required. Some lubricant should
be applied to the surface of round part and the bore/hub before assembly. This lubricant can be lard oil mixed, etc.
This will reduce the tendency of abrasion. The disadvantage of the taper fit is less reliable, because if the tapered part
loosens , the entire fit is going to be free with little axial movement.

The required pressure for Force fit to assemble cylindrical parts not only depends on allowance but also the surface
fitted area. Based on surface area the fitted pressure will increase in proportion to the distance that the inner surface
bore/hub is pressed in. The approximate ultimate pressure (in tons) can be determined by using following formulae;

P = Required ultimate pressure, in tons,


A = Contacted surface area between Hole/bore and Shaft.
F = Pressure Factor
a = Total allowance, in inches

Shaft Diameter (Inches)

Pressure Factor (F)

Shaft Diameter(Inches)

Pressure Factor (F)

1.00

500

5.25

86

1.25

395

5.50

82

1.50

325

5.75

78

1.75

275

6.0

75

2.00

240

6.25

72

2.25

212

6.50

69

2.50

189

6.75

66

2.75

170

7.00

64

3.00

155

7.25

61

3.25

145

7.50

59

3.50

131

7.75

57

3.75

122

8.00

55

4.00

115

8.50

52

4.25

108

9.00

48.8

4.50

100

9.50

46.0

4.75

96

10.00

43.5

5.00

91

10.50

41.3

Force and Shrink Limits and Fits For Cylindirical Parts [(ANSI B4.1-1967,R1987)]
All limits shown in chart below are in thousandths of an inches. Symbols H6,H7,s6, etc. are Shaft and Hole
designations used in American-British-Canadian System (ABC). Limits for Shaft and Hole are applied algebraically to
the Nominal (basic) size to obtain the limits of the size for the parts. All data given in bold in the chart below are in
accordance with ABC agreements. The values given under the "Clearance Limits Column" represent min and max
amounts of clearance resulting from application of standard tolerance limits.

VALUES SHOWN BELOW ARE IN THOUSANDTHS OF AN INCHES


Nominal
(Basic)
Size
Renges
(Inches)

Class FN1

Class FN2

Class FN3

Class FN4

Class FN5

I
n
t
e
r

I
n
t
e
r

I
n
t
e
r

I
n
t
e
r

I
n
t
e
r

Standard
Tolerance
Limits

Standard
Tolerance
Limits

Standard
Tolerance
Limits

Standard
Tolerance
Limits

Standard
Tolerance
Limits

Over To

f
e
r
e
n
c
e
Limit
Hole
s
Shaf
t
H6

f
e
r
e
n
c
e
Limit
Shaf
s
Hole
t
H7
s6

f
e
r
e
n
c
e
Limit
s

f
e
r
e
n
c
e
Limit
s
Shaf
Hole
t
H7
t6

f
e
r
e
n
c
e
Limit
s
Shaf
Hole
t
H7
u6

Hole Shaft
H8 x7

0.12

0.05
0.5

+0.2
+0.5 0.2
5
+0.3 0.85
0

+0.8
+0.4
5
0
+0.6

0.3
0.95

+0.9
+.04
0.3
5
0
1.3
+0.7

+0.6 +1.3
0
+0.9

0.12

0.24

0.1
0.6

+0.3 +0.6 0.2


0
+0.4 0.1

+0.5 +1.0
0
+0.7

0.4
1.2

+0.5 +1.2 0.5


0
+0.9 1.7

+0.7 +1.7
0
+1.2

0.24

0.40

0.1
0.75

+0.7
+0.4
0.4
5
0
1.4
+0.5

+0.6 +1.4
0
+1.0

0.6
1.6

+0.6 +1.6 0.5


0
+1.2 2.0

+0.9 +2.0
0
+1.4

0.40

0.56

0.1
0.8

+0.4 +0.8 0.5


0
+0.5 1.6

+0.7 +1.6
0
+1.2

0.7
1.8

+0.7 +1.8 0.6


0
+1.4 2.3

+1.0 +2.3
0
+1.6

0.56

0.71

0.2
0.9

+0.4 +0.9 0.5


0
+0.6 1.6

+0.7 +1.6
0
+1.2

0.7
1.8

+0.7 +1.8 0.8


0
+1.4 2.5

+1.0 +2.5
0
+1.8

0.71

0.95

0.2
1.1

+0.5 +1.1 .06


0
+0.7 1.9

+0.8 +1.9
0
+1.4

0.8
2.1

+0.8

+2.1 1.0
+1.6 3.0

+1.2 +3.0
0
+2.2

0.95

1.19

0.3
1.2

+0.5 +1.2 0.6


0
+0.8 1.9

+0.8 +1.9 0.8


0
+1.4 2.1

+0.8 +2.1 1.0


0
+1.6 2.3

+0.8 +2.3 1.3


0
+1.8 3.3

+1.2 +3.3
0
+2.5

1.19

1.58

0.3
1.3

+0.6 +1.3 0.8


0
+0.9 2.4

+1.0 +2.4 1.0


0
+1.8 2.6

+1.0 +2.6 1.5


0
+2.0 3.1

+1.0 +3.1 1.4


0
+2.5 4.0

+1.6 +4.0
0
+3.0

1.58

1.97

0.4
1.4

+0.6 +1.4 0.8


0
+1.0 2.4

+1.0 +2.4 1.2


0
+1.8 2.8

+1.0 +2.8 1.8


0
+2.2 3.4

+1.0

1.97

2.56

0.6
1.8

+0.7 +1.8 0.8


0
+1.3 2.7

+1.2 +2.7 1.3


0
+2.0 3.2

+1.2 +3.2 2.3


0
+2.5 4.2

+1.2 +4.2 3.2


0
+3.5 6.2

+1.8 +6.2
0
+5.0

2.56

3.15

0.7
1.9

+0.7 +1.9 1.0


0
+1.4 2.9

+1.2 +2.9 1.8


0
+2.2 3.7

+1.2 +3.7 2.8


0
+3.0 4.7

+1.
0

+4.7 4.2
+4.0 7.2

+1.8 +7.2
0
+6.0

3.15

3.94

0.9
2.4

+0.9 +2.4 1.4


0
+1.8 3.7

+1.4 +3.7 2.1


0
+2.8 4.4

+1.4 +4.4 3.6


0
+3.5 5.9

+1.4 +5.9 4.8


0
+5.0 8.4

+2.2 +8.4
0
-7.0

3.94

4.73

1.1
2.6

+0.9 +2.6 1.6


0
+2.0 3.9

+1.
0

+3.9 2.6
+3.0 4.9

+1.4 +4.9 4.6


0
4.0 6.9

+1.4 +6.9 5.8


0
+8.0 9.4

+2.2 +9.4
0
+8.0

4.73

5.52

1.2
2.9

+1.0 +2.9 1.9


0
+2.2 4.5

+1.6 +4.5 3.4


0
+3.5 6.0

+1.6 +6.0 5.4


0
+5.0 8.0

+1.6 +8.0 7.5


0
+7.0 11.6

+2.5 +11.6
0
+10.0

5.52

6.30

1.5
3.2

+1.0 +3.2 2.4


0
+2.5 5.0

+1.6 +5.0 3.4


0
+4.0 6.0

+1.6 +6.0 5.4


0
+5.0 8.0

+1.6 +8.0 8.5


0
+7.0 13.6

+2.5 +13.6
0
+12.0

6.30

7.09

1.8
3.5

+1.0 +3.5 2.9


0
+2.8 5.5

+1.6 +5.5 4.4


0
+4.5 7.0

+1.6 +7.0 6.4


0
+8.0 9.0

+1.6 +9.0 9.5


0
+8.0 13.6

+2.5 +13.6
0
+12.0

7.09

7.88

1.8
3.8

+1.2 +3.8 3.2


0
+3.0 6.2

+1.8 +6.2 5.2


0
+5.0 8.2

+1.8 +8.2 7.2


0
+7.0 10.2

+10.
+1.8
112.2 +2.8 +15.8
2
0
15.8 0
+14.0
+9.0

7.88

2.3
8.86
4.3

+1.2 +4.3 3.2


0
+3.5 6.2

+1.8 +6.2 5.2


0
+5.0 8.2

+1.8 +8.2 8.2


0
+7.0 11.2

+11.
+1.8 2
13.2
0
+10. 17.8
0

+2.8 +17.8
0
+16.0

8.86

9.85 2.3

+1.2 +4.3 4.2

+1.8 +7.2 6.2

+1.8 +9.2 10.2

+1.8 +13. 13.2

+2.8 +17.8

+3.4 2.4
+2.8 5.0

+1.6

+5.0
+4.0

4.3

+3.5 7.2

+6.0 9.2

+8.0 13.2

2
+12. 17.8
0

+16.0

9.85

11.0 2.8
3
4.9

+1.2 +4.9 4.0


0
+4.0 7.2

+2.0 +7.2 7.0


0
+6.0 10.2

+10.
+2.0
10.0
2
0
13.2
+9.0

+13.
+2.0 2
15.0
0
+12. 20.0
0

+3.0 +20.0
0
+18.0

11.0
3

12.4 2.8
1
4.9

+1.2 +4.9 5.0


0
+4.0 8.2

+2.0 +8.2 7.0


0
+7.0 10.2

+10.
+2.0
12.0
2
0
15.2
+9.0

+15.
+2.0 2
17.0
0
+14. 22.0
0

+3.0 +22.0
0
+20.0

12.4
1

13.9 3.1
8
5.5

+1.4 +5.5 5.8


0
+4.5 9.4

+2.2 +9.4 7.8


0
+8.0 11.4

+11.
+2.2 4
13.8
0
+10. 17.4
0

+17.
+2.2 4
18.5
0
+16. 24.2
0

+3.5 +24.2
0
+22.0

13.9
8

15.7 3.6
5
6.1

+1.4 +6.1 5.8


0
+5.0 9.4

+2.2 +9.4 9.8


0
8.0 13.4

+13.
+2.2 4
15.8
0
+12. 19.4
0

+19.
+2.2 4
21.5
0
+18. 27.2
0

+3.5 +27.2
0
+25.0

15.7
5

17.7 4.4
2
7.0

+1.6 +7.0 6.5


0
+6.0 10.6

+10.
+2.5
9.5
6
0
13.6
+9.0

+13.
+2.5 6
7.5
0
+12. 21.6
0

+21.
+2.5 6
24.0
0
+20. 30.5
0

+4.0 +30.5
0
+28.0

17.7
2

19.6 4.4
9
7.0

+1.6 +7.0 7.5


0
+6.0 11.6

+11.
+2.5 6
11.5
0
+10. 15.6
0

+15.
+2.5 6
19.5
0
+14. 23.6
0

+23.
+2.5 6
26.0
0
+22. 32.5
0

+4.0 +32.5
0
+30.0

19.6
9

24.3 6.0
4
9.2

+2.0 +9.2 9.0


0
+8.0 14.0

+14.
+3.0 0
15.0
0
+12. 20.0
0

+20.
0
22.0
+3.0
+18. 27.0
0

+27.
+3.0 0
30.0
0
+25. 38.0
0

+5.0 +38.0
0
+35.0

24.3
4

30.0 7.0
9
10.2

+10.
+2.0
11.0
2
0
16.0
+9.0

+16.
+3.0 0
17.0
0
+14. 22.0
0

+22.
0
27.0
+3.0
+20. 32.0
0

+32.
+3.0 0
35.0
0
+30. 43.0
0

+5.0 +43.0
0
+40.0

30.0
9

35.4 7.5
7
11.6

+11.
+2.5 6
14.0
0
+10. 20.5
0

+20.
5
21.0
+4.0
+18. 27.5
0

+27.
+4.0 5
31.0
0
+25. 37.5
0

+37.
+4.0 5
44.0
0
+35. 54.0
0

+6.0 +54.0
0
+50.0

35.4
7

41.4 9.5
9
13.6

+13.
+2.5 6
16.0
0
+12. 22.5
0

+22.
+4.0 5
24.0
0
+20. 30.5
0

+30.
+4.0 5
36.0
0
+28. 43.5
0

+43.
+4.0 5
54.0
0
+40. 64.0
0

+6.0 +64.0
0
+60.0

41..4 48.2 11.0


9
8
16.0

+16.
+3.0 0
17.0
0
+14. 25.0
0

+25.
+5.0 0
30.0
0
+22. 38.0
0

+38.
+5.0 0
45.0
0
+35. 53.0
0

+53.
+5.0 0
62.0
0
+50. 75.0
0

+8.0 +75.0
0
+70.0

48.2
8

56.1 13.0
9
18.0

+18.
+3.0 0
20.0
0
+16. 28.0
0

+28.
+5.0 0
35.0
0
+25. 43.0
0

+43.
+5.0 0
55.0
0
+40. 63.0
0

+63.
+5.0 0
72.0
0
+60. 85.0
0

+8.0 +85.0
0
+80.0

56.1
9

65.5 14.0
4
20.5

+20.
+4.0 5
24.0
0
+18. 34.0
0

+34.
+6.0 0
39.0
0
+30. 49.0
0

+49.
+6.0 0
64.0
0
+45. 74.0
0

+106.
+74.
+10.
+6.0
90.0
0
0
0
0
106.0
+100.
70.0
0
0

65.5
4

76.3 18.0
9
24.5

+4.0 +24. 29.0


0
5
39.0

+6.0 +39. 44.0


0
0
54.0

+6.0 +54. 74.0


0
0
84.0

+6.0 +84. 110


0
0
126

+10. +126.
0
0

+22.
0

+35.
0

+50.
0

+80.
0

+120.
0

76.3
9

87.7 20.0
9
28.0

+28.
+5.0 0
32.0
0
+25. 45.0
0

+45.
+8.0 0
52.0
0
+40. 65.0
0

+65.
+8.0 0
82.0
0
+60. 95.0
0

+95.
+8.0 0
128
0
+90. 148
0

+148.
+12.
0
0
+140.
0
0

87.7
9

100. 23.0
9
31.0

+31.
+5.0 0
37.0
0
+28. 50.0
0

+50.
+8.0 0
62.0
0
+45. 75.0
0

+75.
+8.0 0
92.0
0
+70. 105
0

+10
+8.0 5
0
+10
0

148
168

+168.
+12.
0
0
+160.
0
0

100.
9

115. 24.0
3
34.0

+34.
+6.0 0
40.0
0
+30. 56.0
0

+56.
+10.
0
70.0
0
+50. 86.0
0
0

+86.
+10.
0
110
0
+80. 126
0
0

+12
+10.
6
0
+12
0
0

164
190

+190.
+16.
0
0
+180.
0
0

115.
3

131. 29.0
9
39.0

+39.
+6.0 0
50.0
0
+35. 66.0
0

+66.
+10.
0
80.0
0
+60. 96.0
0
0

+96.
+10.
0
130
0
+90. 146
0
0

+14
+10.
6
0
+14
0
0

184
210

+210.
+16.
0
0
+200.
0
0

131.
9

152. 37.0
2
50.0

+50.
+8.0 0
58.0
0
+45. 78.0
0

+78.
+12.
0
88.0
0
+70. 108
0
0

+10
+12.
8
0
+10
0
0

148
168

+16
+12.
8
0
+16
0
0

200
232

+232.
+20.
0
0
+220.
0
0

152.
2

171. 42.0
9
55.0

+55.
+8.0 0
68.0
0
+50. 88.0
0

+88.
+12.
0
108
0
+80. 128
0
0

+12
+12.
8
0
+12
0
0

168
188

+18
+12.
8
0
+18
0
0

230
262

+262.
+20.
0
0
+250.
0
0

171.
9

50.0
66.0

+66.
+10.
0
74.0
0
+60. 100
0
0

+16. +10
0
0
0
+90

+15
+16.
0
0
+14
0
0

184
210

+21
+16.
0
0
+20
0
0

275
316

+316.
+25.
0
0
+300.
0
0

200

124
150

Shrink Fit: Shrink fit (transverse press) is the non-forcible inserting of the part after previous hole heating or after shaft
cooling. In case of shrink fit, the effective interference also decreases to a certain level due to "subsidence". The
decrease, however, is significantly smaller than in the case of force fit. The value of subsidence depends on the
roughness of the connected areas. The loading capacity of shrink fit coupling is approximately 1.5 times higher than in
the case of force fits. The selection of heating or cooling depends on dimensions of the parts and technical
possibilities. During the hole heating, it is necessary to observe that the temperature when structural changes in
material occur (in case of steel, it is approximately 200C/395F to 400C/750F) is not exceeded. Heating of outer
parts is usually done in a oil bath (up to 150C/300F) or gas or an electric furnace. Parts with small diameters have to
be heated to a much higher temperature than ones. Cooling of shafts is usually done rather with smaller couplings,
using carbon dioxide (-70C/-95F) or condensed air (-190C/-310F). For couplings with large assembly interferences,
a combination of both methods may be used. Shrink fitting is unsuitable for parts made of heat-treated steel and in
case of a heated part fitted on a hardened one. In such case, it is necessary to cool the inner part or force fit the
coupling.

Preferred Renard Numbers For American National Standard (ANSI Z17.1-1973,


ISO 3-1973)
Preferred Numbers are a serious of selected numbers for use to standardize purposes in preferences in any other
numbers. These numbers are created by Charles Renard. These system was adopted as ISO 3-1973, ANSI Z17.11973 and British Standard BS2045:1965. He discovered that 425 different sizes of cable were being used to moor the
balloons, a logistical nightmare, and set about determining how best to reduce these to a smaller number of sizes.
After He determined that the relevant characteristic of the cable was its mass per unit length ( Such as diameter,
Lengths, volume, areas etc.) Renard succeeded in replacing the 425 sizes with 17 sizes that covered the same range.
These preferred numbers of serious also would help ratings of machinery and apparatus in kilowatts, horsepower,
voltages, etc. These number can be used in Metric, inch or any other customary units.

The Renard Numbers are five geometric sequence. A geometric sequence takes this form:

For Rn, Hence: 10b/n,10b/n, 10b/n, 10b/n,10b/n

where "a" is the scale factor and n 0 is the common ratio, where "b" is an integer in the serious 0,1,2,3, etc. Renard
Preferred Numbers are called the R5, R10, R20, R40 and R80 series.

Renard Series Numbers, Rn, where a = 1 and r = ax10 b/n. For each series, values are calculated from 1 to 10, and
then rounded. As an example, If n=5, and a=1 ( to round the number "a" can be taken 10) so Rn can be calculated as
followed;

For R5, Hence: 100/5 = 1, 101/5 = 1.584... ~ 1.6, 102/5 = 2.511... ~ 2.5, 103/5 = 3.981... ~ 4.0, 104/5 = 6.309... ~ 6.3, 105/5 =
10

Renard Series Number shown in the chart below( for R5, R10, R20, R40 and R80);

Renard Series Designation

Prefered Numbers

R5:

1.00

1.60

2.50

4.00

6.30

R10:

1.00

1.25

1.60

2.00

2.50

3.15

4.00

5.00

6.30

8.00

1.00

1.25

1.60

2.00

2.50

3.15

4.00

5.00

6.30

8.00

1.12

1.40

1.80

2.24

2.80

3.55

4.50

5.60

7.10

9.00

1.00

1.25

1.60

2.00

2.50

3.15

4.00

5.00

6.30

8.00

1.06

1.32

1.70

2.12

2.65

3.35

4.25

5.30

6.70

8.50

1.12

1.40

1.80

2.24

2.80

3.55

4.50

5.60

7.10

9.00

R20:
R40:

R80:

1.18

1.50

1.90

2.36

3.00

3.75

4.75

6.00

7.50

9.50

1.00

1.25

1.60

2.00

2.50

3.15

4.00

5.00

6.30

8.00

1.03

1.28

1.65

2.06

2.58

3.25

4.12

5.15

6.50

8.25

1.06

1.32

1.70

2.12

2.65

3.35

4.25

5.30

6.70

8.50

1.09

1.36

1.75

2.18

2.72

3.45

4.37

5.45

6.90

8.75

1.12

1.40

1.80

2.24

2.80

3.55

4.50

5.60

7.10

9.00

1.15

1.45

1.85

2.30

2.90

3.65

4.62

5.80

7.30

9.25

1.18

1.50

1.90

2.36

3.00

3.75

4.75

6.00

7.50

9.50

1.22

1.55

1.95

2.43

3.07

3.87

4.87

6.15

7.75

9.75

Some rounded values are desirable to use in some application, it depends on how high accurate or less accurate
numbers wanted. For less accurate number, it can be chosen by using one prime ( R' ) or two prime ( R" ) of the
Renard numbers. For example;
R10': 1.0 , 1.3 , 1.6 , 2.0 , 2.5 , 3.2
R10": 1 , 1.2 , 1.5 , 2 , 2.5 , 3

ANSI Preferred Metric Sizes B4.2-1978, ANSI B32.4-1974


ANSI preferred basic sizes of mating parts should be selected from the first choice sizes as shown in the chart below.
These sizes shown in the chart below have been selected from the preferred round diameters of the metal products in
ANSI B32.4-1974 Round, Square and Hexagonal Metal Products for Preferred Metric Sizes. The first choice sizes
given in the chart below follow approximately the R10 preferred series of numbers where succeeding numbers in the
series increments of 25%.The Second choice preferred number series shown in chart below selected from R20. These
preferred number series may be converted to sizes in several ways. Often they are multiplied or divided by some
multiple of ten (e.g.,1.0, 1.6, 2.5, 4.0, 6.3, 10; 1000, 1600, 2500, 4000, 6300, 10000.). In the chart below the preferred
numbers have multiplied by 1000.

BASIC SIZE (mm)

BASIC SIZE (mm)

BASIC SIZE (mm)

1st Choice

2nd Choice

1st Choice

2nd Choice

1st Choice

2nd Choice

12

160

1.1

14

180

1.2

16

200

1.4

18

220

1.6

20

250

1.8

22

280

25

300

2.2

28

350

2.5

30

400

2.8

35

450

40

500

3.5

45

550

50

600

4.5

55

700

60

800

5.5

70

900

80

1000

90

100

110

10

120

11

140

ANSI Preferred Shaft Basis Fits (ANSI B4.2-1978(R1984))


The Preferred basic shaft system can be used for shafts that are manufactured in standard sizes.

ANSI Preferred Hole Basis Fits (ANSI B4.2-1978(R1984))


The Preferred basic hole system is used to apply tolerances for holes. The minimum hole is assigned the basic bore
(basic size) from which the tolerance and allowance are applied. This system is widely used in industry due to
standard reamers being used to produce holes, and standard size "GO GAUGES" used to check hole sizes accurately.

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