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Infrastructure Project

Sika at Work

No. 18.12 April 2012

Bridge Projects in Serbia


Full Range Solutions for New Construction
and Refurbishment

The Beska Bridge New Construction


The ongoing construction of Beska bridge is taking part between
the cities of Novi Sad and Belgrade near the town of Beska as part
of the full, 4-lane development of the E75 motorway (part of the PanEuropean Corridor 10).
The Design-Build Contract includes planning and construction of this
bridge. With 2,213 m length it is the longest bridge construction in all of
Serbia and the largest bridge in Europe currently being built. The bridge
is crossing the Danube river with spans of 60 m + 105 m + 210 m
+ 105 m + 60 m. Three bridge piers are constructed in the river. The
bridge have a height above ground of up to 40 m. The cantilever method of construction was used to build the wide spans of the bridge
crossing the river. This girders were concreted and pre-stressed in
short, balanced 5-m-sections on both sides of the piers at the same
time (balance beams). Once the centre of the span was reached, the
framework carriage is moved to the next pier and the procedure was
repeated until the overhanging girders joined in the middle of a span.

Sika Solution
HRWR / Superplasticizers
n Sika ViscoCrete-3077/-5380
WR / Plasticizers
n Plastiment 20 R
Other Admixtures & Additives
n SikaAer, Separol EP, Separol N, Rugasol-2 W,
Sika Antisol S, Betonloser
Concrete Repair and Protection / Ready to use Mortars
n Sika MonoTop-610/-620/-910 N/-412 N,
SikaTop-122 SP, SikaTop Armatec 110 EpoCem,
SikaRefit
Grouting
nS
 ikaGrout-212/-318
Waterproofing / Injection
nS
 ikadur-Combiflex SG-10 M 200, Sika
Injection-451, Sika Ergodur 500 Pro
Structural Bonding / Rigid Bonding / Anchoring
nS
 ika AnchorFix-2, Sikadur-31 Rapid, Colma Reiniger

The Bridge Design was completed by Buro Stuttgart Leonhardt, Andra


und Partner Beratende Ingenieure VBI, GmbH. Public Enterprise Roads
of Serbia is the investor and the Main Contractor is Alpine Mayreder
Bau GmbH together with DSD Bruckenbau GmbH. The leading SubContractors are Osijek Koteks, Mostogradnja and GPS. Beska bridge is
currently the longest bridge which is being built in Europe.

Conclusion:
Sikas local team full support and service together with high quality
products provided intensive participation in this very important project.

Belgrade beauty
rises with Sika

The Sava Bridge New Construction


The new cable stayed bridge, which will pass over the tip of Ada
Ciganlija island, carries six traffic lanes and a double track light rail line
as well as two pedestrian/cycling lanes. The bridge is a 6 span, continuous superstructure with an overall length of 929 meters and deck
width of 45.04 m. The main support system is a single pylon asymmetric cable stayed structure. The pylon is 200 meters high.
In the category of SINGLE-pylon cable-stayed bridges, with its 376 m
main span and deck width of 45 m together with the 200 m pylon,
Sava bridge is the largest asimmetric cable-stayed bridge being constructed in the world at this present time, with almost 16.935 m2 of
main span handing on ONE pylon.
With a main span of 376 m, the bridge over river Sava shall rank in the
top 10 list of long span cable-stayed bridges constructed in Europe.

Sika Solution
HRWR / Superplasticizers
n Sika ViscoCrete-3077
WR / Plasticizers
n Plastiment 20 R
Other Admixtures & Additives
n Sika Antisol S
n Rugasol-2 W
n Sika Betonloser
Concrete Repair and Protection / Ready to use Mortars
n SikaTop-122 SP
n SikaRefit
Concrete Repair and Protection / Site Batch Mortars
n SikaLatex Emulsion
Industrial Coating / Corrosion Protection
n SikaCor EG System
n Sikagard-177
n Sika Permacor 3326 EG-H
Grouting / Resin Grouts
nS
 ikadur-42
Structural Bonding / Rigid Bonding
nS
 ikadur-31
Waterproofing / Joints
nS
 ikadur-Combiflex Plus
nS
 ikaSwell-P-2507-H
Waterproofing / Rigid Waterproofing
nS
 ika-4a
Other products
nS
 ikadur-52 Injection
nS
 ikadur-501, Colma Cleaner

The Preliminary Design was completed by Ponting Maribor, DDC


Ljubljana & CPV Novi Sad in 2006, as a first-awarded concept design
proposal on international competition in 2004. The bridge is to be constructed using a Design-Build approach, with the detailed design to
be completed by the contractor Porr Technobau und Umwelt AG. The
contract will be administered under the FIDIC Conditions of Contract for
Plan and Design Build, (First Edition, 1999).

Conclusion:
Quality of Sika product and Sikas experience guide this project to the
successful end.

The Gazela Bridge Refurbishment


Gazela is the most important bridge in Belgrade across the Sava river.
It was built within four years (1966-1970).
The bridge is 332 m long and 27.5 m wide, with three lanes in each
direction, and total road width of 21.8 m. It is constructed as a combination of beam and arch, with shallow-frame beam and diagonal steelconcrete abutments. The maximum height of the span centre is 22.8 m
at median water level.
The bridge is chief connection line between city center and New
Belgrade, and also carries the transit traffic on E70 and E75 highways
through Belgrade. As such, it is extremely overloaded and a cause of
frequent congestion, as it leans on the main Belgrades Mostar interchange. On average over 160,000 vehicles cross it every day (notwithstanding the impeded flow), even it was designed to be used by
40,000.

Sika Solution
Structural Bonding / Structural Strengthening
n Sika CarboDur Lamelle S 812/S912/S1012
n SikaWrap-230 C Rolls 300 mm/600mm
n Sikadur-330
n Sikadur-30
Structural Bonding / Rigid Bonding
n Sikadur-31/41 CF Normal
Concrete Repair and Protection / Ready to use mortars
n SikaTop-122 SP
n Sikadur-32
n SikaTop-Armatec 110 EpoCem
Concrete Repair and Protection / Concrete Protection
nS
 ikagard-700 S
nS
 ikagard-680 S Betoncolor
Water reducers / HRWR
nS
 ikaViscoCrete-3070
Other Admixtures & Additives / Concrete Essentials
nS
 eparol N
Injection
nS
 ika Injection Packer MPS 13/115, MPS 13/70
nS
 ika Injection Pump EL1
n Sikadur-52 Injection
Sealing and Bonding
nS
 ika Primer-3 N
n F ugenprofil 6/10/20/25 mm
nS
 ikaflex PRO-3 WF
Grouting / Cementitious Grouts
nS
 ikaGrout-212
Other products
nT
 hinner C, Sika Colma Cleaner, Sikadur-501

Refurbishment project was done by local company Mostprojekt. The


investor is Public Enterprise Roads of Serbia and the Main Contractor
is company Strabag AG from Austria. The Main Subcontractor is
domestic company Mostogradnja together with local companies
Beograd put (asphalt) and zolacija (bridge deck insulation and antiskid system).

Conclusion:
Sikas high experienced local team introduced innovative Sikas technologies and provided all necessary technical support which leaded to
successful project realization.

These reference projects are from:

Sika Services AG
Corporate Business Unit Contractors
Speckstrasse 22
CH-8330 Pfffikon
Switzerland
Phone +41 58 436 23 64
Fax +41 58 436 23 77
www.sika.com

Our most current General Sales


Conditions shall apply.
Please consult the Product Data
Sheet prior to any use and processing.

Sika Services AG / BU Contractors / SAW / 04.2012 / CMS / ID: 23814

Sika Serbia
Autoput za Novi Sad 244b
11273 Zemun-Batajnica
Phone +381 11 377 43 37
Fax +381 11 377 47 31
www.sika.co.rs

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