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30th Conference on OUR WORLD IN CONCRETE & STRUCTURES: 23 24 August 2005, Singapore
Abstract
Concrete is a most widely used construction material in the world. As the use of
concrete becomes more widespread the specifications of concrete like durability, quality,
compactness and optimization of concrete becomes more important. Self-compacting
concrete (S.C.C) is a very fluid concrete and a homogenous mixture that solves most of
the problems related to ordinary concrete. Besides, S.C.C gets compacted under its own
weight and there is no need for an internal vibrator for the body of the mold. This
specification helps the execution of construction components under high compression of
reinforcement.
Unlike other papers about S.C.C, which want to introduce this concrete and different
test methods of it, this paper investigates the durability and strength of this concrete and
studies the role of all important factors in durability of S.C.C by doing some examinations.
Another part of this paper studies the obstacles in improvement of S.C.C and tries to offer
some solutions as follows:
a) Using lightweight aggregates in production of S.C.C in order to decrease the
risk of segregation and specific weight of this concrete.
b) Study of production of S.C.C in ready-mixed concrete factories
c) Study of using suitable and economic fillers in production of S.C.C considering the
resources and talents of each country
The last part of this paper introduces some important projects executed with S.C.C in
U.S.A, France and Japan and gives a brief information about these projects and will
provide the readers with reasons that why S.C.C is used in these projects.
Key words:S.C.C, Durability,Segregation
1. Introduction
Self-compacting concrete was proposed in 1988 for the first time in order to access stable concrete
structure. Then, different studies were carried out to offer a reasonable mix design and suitable methods to
control self-compaction test and introduce the unique characteristics of S.C.C to promote the use of this
Shape of
Sample
Cubic
15*15*15 cm
Carbonatation
Prismatic
15*10*10 cm
Penetration Percentage of
Sulfate
Penetration Percentage of
Chlorine
Cubic
10*10*10 cm
Cubic
10*10*10 cm
Maintenance
Environment
Ages of Test
Control
1 month, 3month,
6 months
Dry
4 months, 6 months
Wet
6 months
Wet
6 months
Control Environment: Includes a basin with dimensions of (133 m) containing ordinary water in open
air.
Dry Environment: This environment includes open air in a room with temperature of 33 C and more
than %50 of humidity. This environment is similar to open environment of southern seacoasts of Iran.
Wet Environment: This environment is similar to marine environments (lower than tide and sunken) of
southern seacoasts of Iran.
In other words, all samples in this environment were kept inside Persian Gulf waters with temperature of
20-22 C.
Generally, the results of these tests show that S.C.C can be replaced by ordinary concrete under difficult
environmental conditions like southern seacoasts of Iran (where the problem of concrete durability has been
of concern). It is clear that these studied showed only the results of short-term durability and we need
comprehensive studies to obtain more realistic results about durability of S.C.C.
3. Study of S.C.C Problems
Although S.C.C is basically a premium concrete because of having special mix design and suitable
supplementary materials and as we told before, it has solved most of the problems of ordinary concrete but
there are a lot of obstacles in the way of its ever-increasing development and application.
In fact, when we use it in workshops and bring it out of laboratory or in other words, if we want to produce
several m of it with the same quality, there will appear the problems of using S.C.C.
3.1 Segregation
High fluidity of S.C.C causes some concerns about segregation. The important point about segregation
of S.C.C is that, it seems that segregation of S.C.C is more dangerous than that of ordinary concrete. Now,
some of S.C.C tests [2] including VT5min and GTM (directly) and L Box & U Box (indirectly) study about the
segregation of this concrete.
3.1.1 Role of Coarse Aggregates in Segregation
As we know, segregation of S.C.C has a direct relationship with coarse aggregates used in its
production. When the maximum size of coarse aggregates in concrete is close to smallest distance between
the reinforcements, we cannot always forecast about compaction of that concrete in another structure with
its own special reinforcement and test results. So the amount and size of coarse aggregates in concrete for
a structure are determined considering the special reinforcement of that structure, while the mix design
suggested by Okamura [3], which is one of the most acceptable resources for S.C.C production, the amount
of coarse aggregates is 50% of concretes volume and this shows that we faced a problem in this case.
Constant amount of coarse aggregates suggested by Okamura is in order to reach a self-compaction
property, high plasticity and confront the segregation between coarse aggregates and mortar. In fact, the
amount of energy used in compaction process is equal to the required amount of energy to compensate
plasticity of vibration.
Frequency of contacts between the aggregate components at the time of concrete transformation can
increase internal stress (friction). The studies show that the required energy for fluidity increases with
internal stress and this shows the fact that when the size of coarse aggregates increases, fluidity of concrete
decreases.
As a result, we can effectively remove this obstacle by limiting the coarse aggregates that practically
increase energy consumption and reaching a level lower than energy consumption in ordinary concrete.
A study is being done in Construction Materials Institute of Shabastar Azad University in order to solve
this problem (increasing the size and volume of coarse aggregates according to structural conditions without
segregation) and investigates the use of lightweight aggregates with structural strength instead of common
aggregates used in S.C.C.
For the purpose of this study, we used the materials obtained from Eskandan mine which contains
pumice lightweight aggregates with specific weight of 2.30 2.50. The results of primary tests show that
increase of internal stress (friction) caused by frequent contacts between lightweight aggregate components
is lower in compare with ordinary aggregates and considering that decreasing internal stress will decrease
the energy required for fluidity it can be hoped that using lightweight aggregates with structural strength, we
can increase the amount of coarse aggregates in S.C.C up to more than 50% of solid volume of concrete, if
required.
On the other hand, using lightweight aggregates with structural strength can be effective in decreasing
the specific weight of S.C.C.
As these studies are not completed yet, we avoid offering the detailed statistics and tables but we
suggest that the honorable researchers do more researches in this case.
3.1.2 Role of Mortar In Segregation of Fresh Concrete
Studying the role of mortar in segregation of S.C.C should be done in two cases. The first case is related
to fluidity of mortar. When the concrete is still wet, the mortar acts as a fluid, which flows the aggregates to let
the concrete, get compacted under its own weight.
The mortar brings the coarse aggregates close to each other by its high viscidity and prevents them form
being segregated.
Beside the role of the above-mentioned fluidity role, mortar acts as a solid object; in other words it gets
strained like other components. When coarse aggregate components get closer to each other and the
mortar is under normal stress between coarse aggregate components, the mortar acts as a pressure
conveyor.
The decreased amount of shear deformation of mortar depends mainly on physical properties of solid
particles in mortar.
3.1.3 Role of admixture materials in Segregation
It seems that production of S.C.C with constant properties and characteristics is possible by observing
some rules. Indeed any kind of variability in specification of particles can affect the self-compaction of
concrete. For example, one of the important changes is the change of water content of fine aggregates that
changes water content of concrete. To solve this problem and prevent changing the properties of concrete
as a result of variant consuming materials, new anti-segregation materials are used. These materials are
effective in creation of a kind of self-compaction, which is less sensible against changing the content of
water. Among these factors we can mention new generation of superplasticizers on the basis of
Polycarboxylic ether (PCE) and corrective additives of consistency or in other words, correction factor of
viscidity(VMA) and also nanosilica , the grout made from it showed no segregation and bleeding in compare
with silica fume.
3.2 Problems of S.C.C Production In Ready-Mixed Concrete Factories
It is clear that the main problem of S.C.C production in ready-mixed concrete factories is to prove the fact
that whether the produced concrete is a self-compacting concrete and has the criteria of S.C.C or not?
As we know, we can use different tests of S.C.C to study the factors like self-compactness, plasticity,
viscidity and filling properties to determine this factor with laboratory criteria. But we should control the
self-compacting property for entire volume of concrete before transferring it to the workshop. It is very
difficult to carry out self-compactibility test for entire volume of concrete so a suitable test method was
suggested by Oachi [4] for self-compaction. In this method we put the testing machine between agitator
truck and concrete pump in the workshop and then all the concrete is poured into testing machine. If the
concrete flows through the testing machine, it will get compacted equal with its structure and if it is blocked
by the obstacles of the machine, it does not have self-compacting property and the mix ratios should be
corrected.
3.3 Economic Problems
As we have to use different superplasticizers, fillers and some new and rare materials like nanoslica in
production of S.C.C, it seems that it will be difficult to use it for economic reasons, at least in developing
countries. Although using S.C.C can considerably decrease the required manpower but this is not that much
important like it is in developed countries because manpower is relatively cheap in developing countries.
So we must explore the ways to economize the production of S.C.C in these countries, while the quality
and durability of S.C.C can have long-term economic justifications. On the other hand we can study about
the resources of each country to find suitable and economic materials to produce S.C.C.
For example, as coal is used as carbonaceous fuel in Europe, it is an optimum and useful way to use the
ashes of fly ash.
In some countries that have Steel Melting Industries, we can use the wastes of those factories. In
Southeast Asia, as there is high production of rice, we can use the ashes of rice bran as an economic and
suitable filler. In some cases using stone dust, fine particles of mineral limestone and glass powder is
reported.
4.2 Shark and penguin Aquariums at the Oceanopolis Marine Park in Brest, France
Main Project Description
An extension of the marin park Oceanopolis near Brest in Brittany.Building of two giant aquariums with
very large openings in the fair faced concrete walls.
Why S.C.C Was used ?
Very dance network of reinforcing bars.Better placing rates of concrete were desired. Surfaces with very
regular aspect and colour were required. No segregation at the bottom of the walls.
Project Requirements
Concrete with high flow characteristics to completely fill the formwork, especially around the large
opening for windows etc.
4.3 Basement for a new research and Development Buildingin in Tokyo, Japan
Main Project Description
Erection of a new R&D building in Tokyo, Japan .
For the complex basement, new concrete technologies were necessary.
Why S.C.C Was used ?
High strength concrete was required for this structure to
Improve the earthquake resistance; fore the construction and complex design with extreme
reinforcement easy pumping and placing was required.
Project Requirements
Flow target
65+/- 5cm for 120 min (25.5+/-2 in.)
5. Conclusion
If we obtain a reasonable mix design and suitable methods of acceptability test in workshops and
overcome the economic problems considering the accessible resources of each country, the main obstacles
mentioned here for widespread use of S.C.C will be removed.The main struggle is to let the S.C.C to enter
the technology of ready-mixed concrete and prefabricated concrete. Although S.C.C has small share in this
technology but as the constructors and mass-producers of buildings are interested in this type of concrete,
the rate of demand for this concrete will considerably increase in near future.
6. References
[1] Hajime Okamura,Masahiro Ouchi;self_compacting concrete;Journal of advanced concrete
technology;Vol 1,5-15,April 2003
[2]EFNARC;Specification and Guidelines for SELF-COMPACTING CONCRETE;february2002
[3]Okamura.h,Mix design for self compacting concrete,library of JSCE,No 25,pp.107-120,June 1995
[4]Masahiro Ouchi;self-compacting concrete development application and investigation