Dustless Blaster

DB225 USERS MANUAL

(800) 727-5707

USERS MANUAL

www.DustlessBlasting.com

TABLE OF CONTENTS
TABLE OF CONTENTS / TRANSLATION OF MANUAL

WARNING

INSTRUCTIONS

MAINTENANCE

PINCH VALVE ROTATION AND REPLACEMENT

PARTS DIAGRAM

10

PARTS LIST

12

CERTIFICATES

14

WARRANTY

26

MSDS
RECYCLED GLASS
HOLDTIGHT

International Distributors are Responsible

for Translation of the Manual.
Please Read and Understand manual fully
prior to operating any machinery.

17
20

IMPORTANT

(Pertinent to blast machines)

WARNING

Before operating any abrasive blast cleaning equipment

READ ALL operating and maintenance instructions.
Personal protective equipment is REQUIRED when
using this type of equipment. Operator MUST be
equipped with heavy canvas or leather gloves, aprons,
and arm protectors. Safety shoes and hearing protection MUST be worn when required. NIOSH approved air
fed respirators (helmets) furnished with at least Grade
D breathing air MUST be used. for protection against
dust inhalation. Air MUST be filtered and monitored for
Carbon Monoxide.

DANGER

Use of Abrasive cleaning equipment with silica sands

may produce a heavy concentration of silica dust.
Breathing this dust can produce "Silicosis", a permanent lung disease. Depending upon the object to be
cleaned, blasting, even with non-silica abrasives, may
release hazardous dust particles into the air that can
cause permanent lung damage. Failure to use NIOSH
approved air fed respirator (helmet) may cause SERIOUS lung DAMAGE. This warning, as to the proper use
of an approved respirator (helmet), applies not only to
the operator, but extends to all those working in or
around the blasting area, such as pot tenders, painters,
supervisors, etc.

CAUTION

Blast cleaning equipment and components are subjected to wear and deterioration.
Keep your equipment in good operable condition.
MAINTAIN nozzle control at all times during operation.
INSPECT machine, nozzles, hoses, and couplings.
WIRE all kwik-fit hose couplings together.
Inspect, clean, or replace helmet lens and filters
frequently.
Ground equipment to AVOID electrical shock.
DO NOT operate any machine without thorough
knowledge of machine operation.
Carefully READ the INSTALLATION, OPERATING,
AND MAINTENANCE directions supplied with the
machine from the factory. If you do not have a copy,
please contact your employer (supervisor) or MMLJ Inc.

IMPORTANTE
(Relativo a todos maquinas)

ADVERTENCIA

Antes de operar cualquiera de los equipos de limpieza con

chorro abrasivo, LEA TODOS las instrucciones de operacion y mantenimiento. ES OBLIGATORIO usar equipo
protector personal al manejar este tipo de equipos. El Operador DEBE. estar equipado con guantes, delantales y
protectores de brazos de cuero 0 Iona pesada. DEBEN
usarse zapatos de seguridad y proteccion para los oldos
cuando aSI se exija. Los respiradores (cascos) alimentados
por aire, aprobados por NIOSH y que esten previstos de por
10 menos aire respi rable de Grado D, DEBEN ser usados
como proteccion contra la inhalacion de polvo. El aire DEBE
ser filtrado y controlado para detectar monoxide de carbono.

PELIGRO

Es posible que el uso de los equipos de limpieza por abrasion con arenas sillceas provoque una concentracion
pesada de polvo sillceo. Este polvo, al ser respirado, puede
producir "silicosis", que es una enfermedad pulmonar
permanente. Dependiendo del objeto que va a limpiarse, es
posible que la limpieza a chorro, aun con abrasives no
silfceos, provoque el escape de partlculas de pohio pel
igrosas en el aire que pueden causar dano pulmonar permanente. Si nose usan los respiradores (cascos) alimentados
por aire, aprobados por NIOSH, puede provocarse un
GRAVE DANO a los pulmones. Esta advertencia sabre el
uso adecuado de un respirador (casco) aprobado no solo se
aplica al operador sino que comprende a todos aquellos que
trabajan en el area de limpieza a chorro, 0 al rededor de la
misma, como por ejemplo los que vigilan los recipientes, los
pintores, supervisores, etc.

PRECAUCION

El equipo de limpieza a chorro y sus componentes estan

sujetos a desgaste y deterioro.
Mantenga su equipo en buenas condiciones deoperacion,
MANTENGA el control de la boquilla en todo momenta
durante la operacion.
INSPECCIONE !a maquina, las boquillas, las mangueras y
las uniones.
ALAMBREjuntas todas las uniones de la manguera de
rapido ajuste.
lnspeccione, limpie 0 reemplace los lentes y fi ltros del
casco frecuentemente.
Conecte el equipo a tierra para EVITAR un shock electrico.
NO opere ninguna maqu ina sin tener un detallado conocimiento de la operacion de la misma.
LEA cuidadosamente las instrucciones de INSTALACION,
OPERACION Y MANTENIMIENTO que vienen incluidas de
fabrica con la maquina. Si no tiene una copia, slrvase comunicarse con su empleador (supervisor) 0 con MMLJ Inc.

Installation and Operating

Instructions
Read carefully before operating.

DB-225

Operating
Instructions

This system will mix clean water, Holdtight 102 and abrasive together. The DB-225 is designed to hold:
10 gallons of clean water
14 oz of rust inhibitor
1 Cubic Foot of Abrasive, mesh size approx. 50-70
100 lbs if using Crushed Glass
1. Close Inlet Valve

3. Connect 50 Blast Hose to the

coupling on top of the machine.

2. Open Blow Down Valve

4. Connect red and green air lines to their

respective colors on the control box.

5. Connect Compressor Hose

7. Insert Fill Funnel

6. Remove Fill Cap

8. Pour 10 gallons of clean water into DB-225

9. Pour 14 oz of rust inhibitor into DB-225
10. Add 100 lbs of Abrasive
11. Remove Fill Funnel
12. Secure Fill Cap

Carefully READ the INSTALLATION, OPERATING,

and MAINTENANCE directions supplied with the
machine from the factory. If you do not have a
copy, please contact your employer (supervisor)
or MMLJ (800) 727-5707, (713) 869-2227, or email
m@mmlj.com.

www.dustlessblasting.com

!!!

To Blast
13. Blow Down Valve should be closed

15. Open Abrasive Lever to approximately 1/2

14. Air Inlet should be open

16. Depress Deadman

To stop blasting, let go of deadman. To shut down, close

air inlet valve, open blow down valve.
Dustless Blasting 5711 Schurmier Rd. Houston, TX 77048 (800) 727-5707 toll free (713) 868-8041 fax
www.dustlessblasting.com

Maintenance:!
!

If leaving unit for extended period of time blast water out of machine!
!
!
"!" !

!
!
!
!
!
!
!

Fully depressurize machine !

Remove 2 bolts from bottom of machine !
Remove 2 ears from bottom !
Remove air inlet jet (looks like a pilgrim hat)!
Remove gasket!
Push casting and air hose out of the way !
Flush out inside of equipment with water !

Once media and water are out of machine, reverse procedure:!

!
!
!
"Put gasket on air inlet jet !
!
"Insert air inlet jet and gasket !
!
"Put casting up to bottom of machine !
!
"Use ears and bolts to secure casting !

It is the responsibility of the owner / operator to install a pressure relief valve.!

!

Every 15 hours rotate pinch hose and perform a physical inspection.

Replace pinch hose when physical inspection reveals soft spots or
weakness in hose. How to replace: !

!
!
!
!
!
!

Remove pinch hose !

Remove 4 screws from each coupling!
Put couplings on new hose!
Screw 4 screws into each coupling !
Replace pinch hose into pinch valve !

Visually and physically inspect blast hoses for any weak spots. Replace
when necessary. Please call the manufacturer directly with any additional
maintenance questions at 1-800-727-5707 or email tech@mmlj.com !

527$7(

527$7(

34

NOTE:
ITEMS 24, 25 & 26 ARE
INSTALLED ON THE
INSIDE OF TANK.

49

50

51

48

46A

47
46

44
45
46A

52

45A

53

44
38

54

40
39

45B
43

45C
45B

41

42

45A

42

CONNECT ITEM 53 TO ITEM 37.

55A
55B

CONNECT ITEM 54 TO ITEM 56.

55C

CONNECT ITEM 57 TO ITEM 52.

55D
52A

36

35

55G
56
55F

35

55E
55J

55
55H

37

55K
55P

55D
55L

57B

57D
55Q

58

57K

57C

57F
57L

57E
57G

55M

55M
55R
55N
55S

57J

57J

57A

57H
57

DB-225 Pneumatic Pinch Valve

134144/002
Item No.
1
1A
1B
1C
1D
1E
1F
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
15A
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33A
33B
33C
33D
33E
33F
33G
33H
33J
33K
34
35
36
37

Description
Outlet Elbow Assembly Complete
Outlet Elbow Cap Bolts (4)
Outlet Elbow Cap
Outlet Elbow Cap Gasket
Outlet Elbow Insert Gasket
Outlet Elbow Insert
Outlet Elbow Body
34-1/2" Outlet Pipe, 1-5/8" OD
Packing Gland
Gasket
Gasket
Seal (manufactured after 5/15/13)
Rocker Arm Adusting Screw
Rocker Arm
Abrasive Lever Clevis Pin w/ Cotter Pins
Pedestal Clevis Pin w/ Cotter Pins
Rocker Arm Hinge Yoke
Pedestal Locking Nut/Fill Cap Hold-Down Screw Locking Nut
Rocker Arm Acorn Nut (5/8"-11)
Rocker Arm Hinge Yoke Adusting Nut
Connecting Link w/ Cotter Pins
Abrasive Control Lever
Abrasive Control Lever Washers
Wheel Cotter Pin
Wheel Washer
Wheel
Air Inlet Body Gasket
1/2" Air Inlet Nozzle
Air Inlet Body
Air Inlet Body Lug
Air Inlet Body Lug Bolts (2)
1" x 4" TOE Nipple
1" Elbow
1" x 3" Nipple
1" x 3/4" Bushing
3/4" 90 Degree Street Elbow
3/4" x 4" Nipple
3/4" Blow-O Valve (red handle)
3/4" Close Nipple
Blow-O Restrictor
Fill Cap Assembly
Bolt
Fill Cap handle w/ Safety Lock
Button Bleeder
Fill Cap Plate
CNG Gasket
Fill Cap Body
Rubber Fill Cap Gasket
Inner Nut
Gasket Retainer Plate
Outer Nut
Fill Funnel
Vibrator Mounting Bolts, Washers, Lock Washers & Nuts
Vibrator
1/4" 90 Degree Street Elbow

Page 1 of 2

Part No.
M-17
M-17-D
M-17-C
M-17-G
M-23-G
M-23
M-17-B
500-2
M-5-1
M-13
M-5-G
M-6-S
AB-8
M-3
AB-11-S
AB-12-S
AB-75
AB-75-C
AB-8-AN
AB-75-E
AB-10
AB-9
AB-33-C
AB-33-W
HE-31-2
AB-1-G
SB-1-NHD
ABHD-1
AB-47
AB-47-B
AB-61-T
AB-61-S
AB-61-A
HC-30-N
AB-61-C
RC-23
AB-61-R
A-60-1
AB-60-A
AB-60-H1
BB-1S
A-60-D1
AB-60-B1
A-13-4 1/4
AB-60-E
A-60-R1
AB-60-F
SB-15-4

RC-16

Stock No.
72974/001
82563/001
131054/001
131227/001
131147/001
73602/001
80789/001
134613/001
131102/001
131226/001
131225/001
131226/002
73464/001
73481/001
131070/001
131069/001
131113/001
22926/001
134687/002
131094/001
131133/001
73500/001
FBA
72804/001
72803/001
133734/001
131228/001
134355/002
73478/001
131231/001
23879/005
131353/001
131867/001
131861/001
131860/001
131847/001
131392/001
70239/001
131859/001
68967/001
73600/001
70241/001
72812/001
69953/001
131034/001
72627/001
131030/001
73603/001
28578/001
131097/001
77078/001
133837/001
FBA
133811/002
73813/001

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

38
39
40
41
42
43
44
45
45A
45B
45C
46
46A
47
48
49
50
51
52
52A
53
54
55
55A
55B
55C
55D
55E
55F
55G
55H
55J
55K
55L
55M
55N
55P
55Q
55R
55S
56
57
57A
57B
57C
57D
57E
57F
57G
57H
57J
57K
57L
58

Pinch Valve Plate

Pinch Valve Mounting Bolts (2)
Pinch Valve Mounting Lock Washers (2)
KF Series Coupling Gasket
Elbow Adapter Bolts (2)
Elbow Adapter, w/ Gasket
Elbow Adapter Flat Gasket
Short Blast Hose Assembly (P.V. Hose)
KF Series Coupling Gasket
Hose Coupling w/ Screws
1" Blast Hose, Uncoupled (1.5 ft.)
Pinch Valve
Pinch Valve Safety Cover (complete with screws)
1/4" Close Nipple
Button Bleeder
Brass Bushing
1/4" Tee
3/8" x 52" Air Hose Assembly (Pinch Valve)
Pneumatic Control Box
Control Box Mounting Nuts & Lock Washers (4)
3/8" x 22" Air Hose Assembly (Vibrator)
3/8" x 26" Air Hose Assembly (Air Inlet)
Air Inlet Assembly
Gauge
Bushing
1-1/4" Tee
1-1/4" Close Nipple
1-1/4" Regulator
Gauge
1/4" 90 Degree Street Elbow
U-Bolts w/ Nuts
1-1/4" x 5" Nipple
1-1/4" Ball Valve
1-1/4" Check Valve
1-1/4" x 1" Bushing
1" Hose Assembly
1-1/4" x 3" Nipple
1-1/4" Elbow
Crowfoot (male)
Crowfoot Gasket
Hose Adapter
Dual Line Activator Vavle Assembly
Activator Valve Body
Activator Lever
Hex Head Bolt
Hex Head Nut
Seat Disc
Spring
Safety Stop
Spring
Hose Clamps
1/8" Hose Adaptor
Round Head Screw
Dual Line Remote Control Hose

KFG
KF-17-B
KF-17
KF-17-G
KFG
KF-4

BB-1S
DRC-3-B
RC-19

SB-30-G
AB-30-IC
AB-30-IT

RC-16
AB-30-N
V-99

B-30-PR-1

AM-12
AMG
RC-18
DR-3-1
DR-3-1A
SDR-3B
SDR-3F
SDR-3G
SDR-3E
SDR-3D
SDR-3H
SDR-3S
RCAV-5
DRC-3-A
SDR-3J
DRC-3-50

Page 2 of 2

134611/001
FBA
FBA
131148/001
23858/001
80790/001
131149/001
72635/004
131148/001
80837/001
72635/001
74290/001
134720/001
77094/001
69953/001
73815/001
131865/001
134798/002
133303/500
FBA
134798/003
134798/001
134798/002
134366/001
131868/001
131856/001
131870/001
132055/002
70238/001
73813/001
131585/001
131462/001
70240/001
133040/001
131837/001
133674/001
131858/001
131855/001
73167/001
74908/001
72828/001
83619/001
83615/001
83616/001
78963/001
78968/001
82617/001
84067/001
83618/001
84098/001
72834/001
131609/001
27030/001
72770/001

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
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1
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3
1
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Blast Pot Warranty

MMLJ, Inc.
Warranty

Limited Lifetime

This warranty applies only to products manufactured or distributed by MMLJ, Inc. under
the Dustless Blasting brand name. This product is backed by a lifetime warranty,
excluding only expendable parts such as paint, finish, and accessories., which are covered
by manufacturer other than MMLJ, Inc. This warranty extends only to you, the original
purchaser. It is not transferable to anyone who subsequently purchases the product from
you.
MMLJ, Inc. warrants that the product you have purchased is free from defects in
materials or workmanship under normal use during the warranty period. Your sales
receipt, showing the data of purchase for this product, is your proof of the date of
purchase. This warranty becomes valid only if the product is assembled/installed
according to the instructions/directions included with the product.
During the warranty period, MMLJ will repair or replace (at MMLJs option) the product
if it becomes defective or otherwise fails to conform to this Warranty under normal use. In
repairing the product, MMLJ may replace defective part with new, or at the option of MMLJ,
serviceable used parts that are equivalent to new parts in performance. MMLJ reserves the right
to change manufacturers of any part to cover any existing warranty. This extends to items
normally covered by a manufacturer other than MMLJ, Inc. used on this product within the first
calendar year of purchase.
This warranty does not cover shipping charges; export taxes, custom duties and taxes, or
any other charges associated with transportation of the parts or products. To obtain warranty
service, you must contact MMLJ customer service representative at our phone number located in
this manual. Any parts determined to be defective must be brought to the attention of MMLJ, Inc.
within 6 months of delivery of equipment. You must prepay any shipping charges, export taxes,
custom duty taxes, or any other charges associated with transportation of the parts or product. In
addition, you are responsible for insuring any parts or product shipped or returned. You assume
the risk of loss during the shipment. You must present MMLJ with proof-of-purchase documents
(including the date of purchase). Any evidence of alteration, erasure, or forgery of proof-ofpurchase documents will be cause to void this warranty.
This Limited/Lifetime Warranty does not extend to any product that has been damaged or
rendered defective (a) as a result of accident, misuse, or abuse (b) by the use of parts not
manufactured or sold by MMLJ and/or (c) by modification or improper installation of the
product. Product on which the serial number has been defaced or removed is not eligible for
warranty service. Should any product submitted for warranty service be found ineligible, an
estimate of repair cost will be furnished and the repair will be made if requested by you upon
MMLJ receipt of payment or acceptable arrangements for payment.

Except, as expressly set forth in this warranty, MMLJ makes no other warranties,
expressed or implied. This is the only express warranty applicable to Dustless Blasting
branded products. MMLJ does not assume, nor authorize anyone to assume for it any
other express warranty.

Notes:

Make notes to keep track of when your compressor was serviced, when you last replaced your pinch hose, etc.